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Lifting Beam Deign Staad 82187560 Design Calc 10T Spreader Beam
Lifting Beam Deign Staad 82187560 Design Calc 10T Spreader Beam
CALCULATION
11/02/2012
Page 1 of 20
TABLE OF CONTENT
1.
STAAD Pro : Spreader Beam Analysis for 4-points and 2-points lifting
Page
Analysis ( Introduction).
2.
3.
4.
5.
6.
7.
Additional Calc for 2 point Lifting analysis (Lug & Spreader Sizing)
11 15
8.
Additional Calc for 4 point Lifting analysis (Lug & Spreader Sizing)
16 20
11/02/2012
34
6 10
Page 2 of 20
STAAD Pro : Spreader Beam Analysis for 4-points and 2-points lifting
INTRODUCTION
I)
Scope
This document sets out the structural design criteria for 10 ton spreader beam. The spreader beam has been
checked for structural safety and integrity for all loads anticipated during, LIFTING condition. The integrity of
the structure has been checked based on the applicable codes and standards approach.
II)
Analysis Methodology
The actions effects of the various loads have been determined by linear analysis taking into account the
relevant material properties and geometric effects. The three dimensional nature of the structure have been
taken into account in the interpretation of the results of the analysis. A linear static stress analysis was
performed on the 3-D modeled frame structure using STAAD Pro software. For the analysis the modeled
structure was loaded with its own self-weight together with all other loads (Non-modeled structure, Equipment
& Piping) and applied at appropriate position as described in the load calculation sheets. The analysis and
code check of the structure was primarily based on the guidelines from the Document provided, BS 5950 and
API RP2A.
III)
For 4-points & 2-points Lifting, the spreader beam was considered to have pinned support location for
appropriate computer run.
IV)
1.
Loadings:
2.
Selfweight of the Structure has been generated by the software itself with a 20% contingency factor.
Loadings Combination:
The Skid has been analyzed for LIFTING condition (4-points & 2-Points). The different
load combination taken for these analyses are as follows:
11/02/2012
Page 3 of 20
3.
LIFTING condition:
3.1
3.2
3.3
V)
Spreader beam deflection were limited to less than L/300 as per DNV 2.7-1 Specification.
Loading assumption : Point load were assigned & divided equally based on the design load that
located on the spreader beam
VI)
Material Specification
A106 Gr B (min yield 240 Mpa) - Pipes sections
VII)
All structural members were found to be adequate and safe during lifting. The stresses
and deflections were all
below allowable.
in the STAAD design and included in the print-out for the Unity check of all members.
11/02/2012
Page 4 of 20
STAAD INPUT
STAAD SPACE DXF IMPORT OF 10-TON-SPREADER-BAR.DXF
START JOB INFORMATION
ENGINEER DATE 3-FEB-12
JOB NAME 10-TON-SPREADER-DNV CALC
JOB CLIENT XXX
ENGINEER NAME NAS
CHECKER NAME ALLEN
CHECKER DATE 3-FEB-12
JOB NO 10TON
JOB REV 0
JOB REF SSL-STK-01211301.DWG
END JOB INFORMATION
INPUT WIDTH 79
INPUT WIDTH 72
INPUT WIDTH 72
UNIT MMS NEWTON
JOINT COORDINATES
16 0 3340 0; 17 6000 3340 0;
MEMBER INCIDENCES
1 16 17;
*********** DEFINITION OF MEMBER PROPERTIES ********************
DEFINE MATERIAL START
ISOTROPIC STEEL
E 199947
POISSON 0.3
DENSITY 7.68191e-005
ALPHA 6e-006
DAMP 0.03
END DEFINE MATERIAL
UNIT MMS KG
MEMBER PROPERTY CANADIAN
*********** DEFINITION OF PIPE 8IN SCH 160 *******************
1 TABLE ST PIPE OD 219.1 ID 173.08
UNIT MMS NEWTON
CONSTANTS
MATERIAL STEEL ALL
***********DEFINITION OF BOUNDARY CONDITION & LOADING ********************
UNIT MMS KG
SUPPORTS
16 17 PINNED
LOAD 1 LOADTYPE Dead TITLE 4 PTS LIFTING (SELFWEIGHT + 20% CONTINGENCY)
SELFWEIGHT Y -1.2
MEMBER LOAD
1 CON GY -2500 125 109.55
1 CON GY -2500 1000 109.55
1 CON GY -2500 5000 109.55
1 CON GY -2500 5875 109.55
LOAD 2 LOADTYPE Dead TITLE 2 PTS LIFTING (SELFWEIGHT + 20% CONTINGENCY)
SELFWEIGHT Y -1.2
MEMBER LOAD
1 CON GY -5000 5875 109.55
1 CON GY -5000 125 109.55
LOAD COMB 3 COMBINATION LOAD CASE 1&2 (4 POINTS LIFTING)
1 2.5 2 2.5
LOAD COMB 4 COMBINATION LOAD CASE 1&2 (2 POINTS LIFTING)
1 1.5 2 1.5
***********DEFINITION OF DESIGN CODE ANALYSIS ****************
PERFORM ANALYSIS
PARAMETER 1
CODE BS5950
**************PIPE MEMBER ********* 240 MPA ******************
PY 240 ALL
**************************************************************
MAIN 1 ALL
RATIO 1 ALL
TRACK 1 ALL
BEAM 1 ALL
DFF 300 ALL
CHECK CODE ALL
FINISH
*************************************************************
11/02/2012
Page 5 of 20
Job No
Sheet No
Client
Part
Software licensed to
Job Title
Rev
10TON
10-TON-SPREADER-DNV CALC
Ref
SSL-STK-01211301.DWG
By
NAS
File
XXX
Date3-FEB-12
Chd
Date/Time
ALLEN
11-Feb-2012 19:27
Job Information
Engineer
Checked
Name:
NAS
ALLEN
Date:
3-FEB-12
3-FEB-12
Structure Type
Approved
SPACE FRAME
Number of Nodes
Highest Node
17
Number of Elements
Highest Beam
Name
Primary
Primary
Combination
Combination
Supports
Node
(kip/in)
(kip/in)
(kip/in)
rX
rY
rZ
16
Fixed
Fixed
Fixed
17
Fixed
Fixed
Fixed
Name
Primary
2.50
2.50
1.50
1.50
Print Time/Date:
11/02/2012 19:29
11/02/2012
Factor
Print Run 1 of 5
Page 6 of 20
Job No
Sheet No
Client
Part
Software licensed to
Job Title
Rev
10TON
10-TON-SPREADER-DNV CALC
Ref
SSL-STK-01211301.DWG
By
NAS
File
XXX
Date3-FEB-12
Chd
Date/Time
ALLEN
11-Feb-2012 19:27
Type
Direction
Fa
Da
Fb
Db
(mm)
1
Ecc.
(mm)
CON
kg
GY
-2.5E+3
125.000
109.550
CON
kg
GY
-2.5E+3
999.998
109.550
CON
kg
GY
-2.5E+3
5E+3
109.550
CON
kg
GY
-2.5E+3
5.87E+3
109.550
Factor
-1.200
Type
Direction
Fa
Da
Fb
Db
(mm)
1
Ecc.
(mm)
CON
kg
GY
-5E+3
125.000
109.550
CON
kg
GY
-5E+3
5.87E+3
109.550
Factor
-1.200
Print Time/Date:
11/02/2012 19:29
11/02/2012
Print Run 2 of 5
Page 7 of 20
Job No
Sheet No
Client
Part
Software licensed to
Job Title
Rev
10TON
10-TON-SPREADER-DNV CALC
Ref
SSL-STK-01211301.DWG
By
NAS
File
XXX
Date3-FEB-12
Chd
Date/Time
ALLEN
11-Feb-2012 19:27
-2e+003 kg
-2e+003 kg
n17
-2e+003 kg
-2e+003 kg
#1
n16
Y
X
Z
Load 1
4 PTS LIFTING
Print Time/Date:
11/02/2012 19:29
11/02/2012
Print Run 3 of 5
Page 8 of 20
Job No
Sheet No
Client
Part
Software licensed to
Job Title
Rev
10TON
10-TON-SPREADER-DNV CALC
Ref
SSL-STK-01211301.DWG
By
NAS
File
XXX
Date3-FEB-12
Chd
Date/Time
ALLEN
11-Feb-2012 19:27
-5e+003 kg
n17
-5e+003 kg
#1
n16
Y
X
Z
Load 2
2 PTS LIFTING
Print Time/Date:
11/02/2012 19:29
11/02/2012
Print Run 4 of 5
Page 9 of 20
Job No
Sheet No
Client
Part
Software licensed to
Job Title
Rev
10TON
10-TON-SPREADER-DNV CALC
Ref
SSL-STK-01211301.DWG
By
NAS
File
XXX
Date3-FEB-12
Chd
Date/Time
ALLEN
11-Feb-2012 19:27
MMS
TABLE
RESULT/
CRITICAL COND/
RATIO/
LOADING/
FX
MY
MZ
LOCATION
=======================================================================
1 ST
PIP E
PASS
BS-4.8.3.2
0.077
3
0.00
0.00
11591765.00
3000.00
=======================================================================
MATERIAL DATA
Grade of steel
= S 275
Modulus of elasticity
= 200 kN/mm2
Design Strength (py)
= 2353 N/mm2
SECTION PROPERTIES (units - cm)
Member Length =
600.00
Gross Area = 141.75 Net Area =
Moment of inertia
Plastic modulus
Elastic modulus
Effective modulus
Shear Area
:
:
:
:
:
Moment Capacity
Reduced Moment Capacity
Shear Capacity
:
:
:
141.75
z-z axis
6906.883
888.797
630.478
630.478
85.050
Eff. Area =
141.75
y-y axis
6906.883
888.797
630.478
630.478
85.050
BS5950-1/2000
SEMI-COMPACT
z-z
axis
1483.9
1483.9
12010.4
y-y axis
1483.9
1483.9
12010.4
Print Time/Date:
11/02/2012 19:29
11/02/2012
Print Run 5 of 5
Page 10 of 20
Impact factor
5,640 kg
82,990 N
2
1) PIPE SIZING
Pipe size
Thickness of pipe,
23.01 mm
109.55 mm
630,478 mm3
4,309,117 mm4
14175 mm2
5750 mm
Modulus Of Elasticity , E
2.0E+05 N/mm
Material used
8 in SCH 160
219.1 mm
86.54 mm
639.8 kg
A 106.Gr.B
241.32 N/mm
a) Bending Stress
L
R2
R1
Maximum bending moment occurs at the point where dM/dx = 0 and shear force is zero,
that is, at the middle of the beam. (See Appendix)
126.15 N/mm
305.19 N/mm
159.27 N/mm
Since Sb
<
79,531,790 Nmm
satisfactory.
b) Compressive Stress
Compressive force, Fc
Compressive stress, Sc = Fc / A
82,990 N
5.85 N/mm
144.79 N/mm
c) Combined stresses,
U
Sc
Sc.all
Since U
11/02/2012
<
Sb
0.83
Sb.all
1, therefore the pipe size is
satisfactory.
Page 11 of 20
2) LUG SIZING
rL(s)
tL(s)
d(s)
a
Fx
Fyl
hL(s)
wL(s)
Lug radius, rL(s)
50 mm
15 mm
200 mm
30 mm
150 mm
0 mm
0 mm
Result
42.9
mm
C=
84
mm
15
mm
OK
50
mm
OK
i) Dp + 3mm
28.40 mm
ii) Dp X 1.05
26.67 mm
31.40 mm
30
result
a) = satisfactory
b) = satisfactory
Hole,d
Diameter of hole, d(s)
btw
28.40
30
31.40
OK
No of lug eye,
=
=
2
41495 N
4230 kg
248.21 N/mm
163.82 N/mm
186.16 N/mm
148.93 N/mm
223.39 N/mm
99.28 N/mm
11/02/2012
A 36
Page 12 of 20
SHACKLES
Shackle rating ( S.W.L )
Type of shackle
6.5 tons
Pin size, Dp
25.40 mm
Ts
27,663 N
F.O.S.
2.00
55,326 N
LIFTING ANGLE
P = FOS * Ts
0.00 Deg.
Fz = P * sin a
Fz
47,914 N
Fyl = 5% of P
Fyl
2,766 N
Fx = P * cos a
60.00 Deg.
Fx
27,663 N
exl
0.00
My
4,149,485
N-mm
Mx
414,948
N-mm
My = ( Fx*H ) - ( Fz*ex l)
Mx = ( FyI*hL )
b) Tensile Stress
Maximum tensile force, ft = Fz / [ tL(s) * wL(s) ]
Allowable tensile stress, St.all ( = 0.6Sy )
Since ft
<
16 N
148.93 N/mm
satisfactory.
55 N/mm
163.82 N/mm
Since fbx
<
satisfactory.
41 N/mm
186.16 N/mm
Since fby
<
satisfactory.
Since U
11/02/2012
0.67
satisfactory.
Page 13 of 20
<
9 N/mm
99.28 N/mm
satisfactory.
1 N/mm
99.28 N/mm
Since fsx
1.1
<
satisfactory.
fx = St + fby =
81.01 N/mm
fy = St + fbx =
94.85 N/mm
9.27 N/mm
<
122.99 N/mm
163.82 N/mm
satisfactory.
41495 N
1050 mm
Tensile stress, St
39.52 N/mm
148.926 N/mm
Since St
<
satisfactory.
b) Shear Stress
41495 N
1050 mm
Shear stress, Ss
39.52 N/mm
99.28 N/mm
Since Ss
<
satisfactory.
Ss
----------------
St
----------------
Ss.all
Therefore, the lifting lug size is
11/02/2012
0.66
is < than 1
St.all
Satisfactory.
Page 14 of 20
8 mm
6 mm
E-43
0.49
125 N/mm
61.25 N/mm
41495 N
2408 mm
17.23 N/mm
a) Tensile Stress
Since St
<
satisfactory.
41495 N
17.23 N/mm
61.25 N/mm
Since Ss
<
SATISFACTORY.
3.41 N/mm
61.25 N/mm
Since Sb
11/02/2012
<
46723 N
SATISFACTORY.
Page 15 of 20
Impact factor
2,945 kg
57,782 N
2
1) PIPE SIZING
Pipe size
Thickness of pipe,
23.01 mm
109.55 mm
630,478 mm3
4,309,117 mm4
14175 mm2
4000 mm
Modulus Of Elasticity , E
2.0E+05 N/mm
Material used
8 in SCH 160
219.1 mm
86.54 mm
445.1 kg
A 106.Gr.B
241.32 N/mm
a) Bending Stress
F
L
R2
R1
Maximum bending moment occurs at the point where dM/dx = 0 and shear force is zero,
that is, at the middle of the beam. (See Appendix)
61.10 N/mm
71.54 N/mm
159.27 N/mm
Since Sb
<
38,521,646 Nmm
satisfactory.
b) Compressive Stress
Compressive force, Fc
Compressive stress, Sc = Fc / A
57,782 N
4.08 N/mm
144.79 N/mm
c) Combined stresses,
U
Sc
Sc.all
Since U
11/02/2012
<
Sb
0.41
Sb.all
1, therefore the pipe size is
satisfactory.
Page 16 of 20
2) LUG SIZING
rL(s)
tL(s)
d(s)
a
Fx
Fyl
hL(s)
wL(s)
Lug radius, rL(s)
50 mm
15 mm
200 mm
30 mm
150 mm
0 mm
0 mm
Result
42.9
mm
C=
84
mm
15
mm
OK
50
mm
OK
i) Dp + 3mm
28.40 mm
ii) Dp X 1.05
26.67 mm
31.40 mm
30
result
a) = satisfactory
b) = satisfactory
Hole,d
Diameter of hole, d(s)
btw
28.40
30
31.40
OK
No of lug eye,
=
=
2
28891 N
2945 kg
248.21 N/mm
163.82 N/mm
186.16 N/mm
148.93 N/mm
223.39 N/mm
99.28 N/mm
11/02/2012
A 36
Page 17 of 20
SHACKLES
Shackle rating ( S.W.L )
Type of shackle
6.5 tons
Pin size, Dp
25.40 mm
Ts
14,446 N
F.O.S.
2.00
28,891 N
LIFTING ANGLE
P = FOS * Ts
0.00 Deg.
Fz = P * sin a
Fz
28,891 N
Fyl = 5% of P
Fyl
1,445 N
Fx = P * cos a
90.00 Deg.
Fx
exl
0 N
My
N-mm
Mx
216,684
N-mm
0.00
My = ( Fx*H ) - ( Fz*ex l)
Mx = ( FyI*hL )
b) Tensile Stress
Maximum tensile force, ft = Fz / [ tL(s) * wL(s) ]
Allowable tensile stress, St.all ( = 0.6Sy )
Since ft
<
10 N
148.93 N/mm
satisfactory.
29 N/mm
163.82 N/mm
Since fbx
<
satisfactory.
0 N/mm
186.16 N/mm
Since fby
<
satisfactory.
Since U
11/02/2012
0.24
satisfactory.
Page 18 of 20
<
0 N/mm
99.28 N/mm
satisfactory.
0 N/mm
99.28 N/mm
Since fsx
1.1
<
satisfactory.
fx = St + fby =
27.52 N/mm
fy = St + fbx =
56.41 N/mm
0.48 N/mm
<
62.08 N/mm
163.82 N/mm
satisfactory.
28891 N
1050 mm
Tensile stress, St
27.52 N/mm
148.926 N/mm
Since St
<
satisfactory.
b) Shear Stress
28891 N
1050 mm
Shear stress, Ss
27.52 N/mm
99.28 N/mm
Since Ss
<
satisfactory.
Ss
----------------
St
----------------
Ss.all
Therefore, the lifting lug size is
11/02/2012
0.46
is < than 1
St.all
Satisfactory.
Page 19 of 20
8 mm
6 mm
E-43
0.49
125 N/mm
61.25 N/mm
28891 N
2408 mm
12.00 N/mm
a) Tensile Stress
Since St
<
satisfactory.
28891 N
12.00 N/mm
61.25 N/mm
Since Ss
<
SATISFACTORY.
3.41 N/mm
61.25 N/mm
Since Sb
11/02/2012
<
46723 N
SATISFACTORY.
Page 20 of 20