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    Shell Side Fluid Steam

    Uploaded by

    rajachem
    This document provides specifications and calculations for a heat exchanger. The steam side uses steam at 155C as the heat source at a rate of 1.2 MW. The tube side uses liquor at 60C which heats up to 80C, exchanging 1.005 MW of heat. The heat exchanger has 33 tubes that are 5 meters long bundled together with a diameter of 499mm. Calculations determine parameters like heat transfer coefficients, Reynolds numbers, and Nusselt numbers to size and characterize the heat exchanger.

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    Shell Side Fluid Steam

    Uploaded by

    rajachem
    50 views6 pages
    This document provides specifications and calculations for a heat exchanger. The steam side uses steam at 155C as the heat source at a rate of 1.2 MW. The tube side uses liquor at 60C which heats up to 80C, exchanging 1.005 MW of heat. The heat exchanger has 33 tubes that are 5 meters long bundled together with a diameter of 499mm. Calculations determine parameters like heat transfer coefficients, Reynolds numbers, and Nusselt numbers to size and characterize the heat exchanger.

    Original Description:

    heat exchanger manual design

    Original Title

    Boiler

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    This document provides specifications and calculations for a heat exchanger. The steam side uses steam at 155C as the heat source at a rate of 1.2 MW. The tube side uses liquor at 60C which heats up to 80C, exchanging 1.005 MW of heat. The heat exchanger has 33 tubes that are 5 meters long bundled together with a diameter of 499mm. Calculations determine parameters like heat transfer coefficients, Reynolds numbers, and Nusselt numbers to size and characterize the heat exchanger.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xls, pdf, or txt
    50 views6 pages

    Shell Side Fluid Steam

    Uploaded by

    rajachem
    This document provides specifications and calculations for a heat exchanger. The steam side uses steam at 155C as the heat source at a rate of 1.2 MW. The tube side uses liquor at 60C which heats up to 80C, exchanging 1.005 MW of heat. The heat exchanger has 33 tubes that are 5 meters long bundled together with a diameter of 499mm. Calculations determine parameters like heat transfer coefficients, Reynolds numbers, and Nusselt numbers to size and characterize the heat exchanger.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xls, pdf, or txt
    of 6

    Shell Side

    Fluid
    Heat Load calculated

    Steam
    1005000
    1168.6
    1.2

    kcal/hr
    KW
    MW

    Steam inlet temperature


    Water outlet temperature
    Enthalpy of inlet stream
    Enthalpy of outlet stream
    Difference in enthalpy

    155.0
    153.0
    2732.3
    571.0
    2161.3
    516.2

    deg C
    deg C
    kJ/kg
    kJ/kg
    kJ/kg
    kcal/kg

    Mass of Steam required


    Thermal cond. @ inlet

    1946.9
    0.0299
    0.0000
    0.0257
    0.6836
    0.0007
    0.5879
    2.3
    0.549
    4.273
    1.021
    1.36E-05
    0.0002031
    1.0470
    1.269

    Thermal cond. @ outlet

    Specific heat @ Inlet


    Specific heat @ Outlet
    Viscosity @ Inlet
    Viscosity @ outlet
    Prandtl number @ Inlet
    Prandtl number @ outlet
    Tube Side
    Fluid
    Inlet temperature
    Outlet temperature
    Avg.specific heat
    Mass flow
    Heat load calculated
    Avg.density
    Flowrate
    Thermal conductivity
    Avg Viscosity
    Prandtl Number
    Configuration
    LMTD
    Correction factor
    Overall heat transfer coefficient
    Area
    Margin
    Length of tubes

    kg/hr
    W/m deg C
    kW/m deg C
    kcal/hr.m deg C
    W/m deg C
    kW/m deg C
    kcal/hr.m deg C
    kJ/kg.deg C
    kcal/kg.deg C
    kJ/kg.deg C
    kcal/kg.deg C
    kg/msec
    kg/msec

    Liquor
    60
    80
    0.67
    75000
    1005000
    1450
    51.72413793
    10
    30
    0.03
    7.236

    83.678
    0.9
    500
    24.02
    10
    26
    5

    deg C
    deg C
    kcal/kg.deg C
    kg/hr
    kcal/hr
    kg/m3
    m3/hr
    kCal/hrm Deg C
    Cp
    kg/msec

    deg C
    kCal/hrm2 Deg C
    %
    m2
    m

    Slightly superheated
    From steam table
    From steam table

    From steam table

    From steam table

    From steam table

    From steam table


    From steam table
    From steam table

    OD
    ID
    Thickness
    Pitch
    Gap
    Total length
    No.of tubes of 5 m length
    No.of passes
    Bundle diameter
    Velocity
    Tube cross

    50
    44
    3
    62.5
    12.5
    168.2
    33.64
    1
    499.42
    0.281
    8.0

    Inside Heat transfer coefficient


    Reynold's number
    Prandtl number
    Nusselt number
    Fouling factor
    Inside heat transfer coefficient

    597.62
    7.236
    1.937
    0.0002
    440.3

    mm
    mm
    mm
    mm
    mm
    m

    mm
    m/sec

    kCal/hrm2 Deg C

    Outside heat transfer coefficient


    Gap
    Baffle spacing
    Flow area
    Mass Velocity
    Equivalent dia
    Reynolds number
    Prandtl number
    Nusselt number
    Ho
    Fouling factor

    0.10
    0.4
    0.04
    48728.76808
    0.035589172
    8538479.943
    1.158218797
    6623.66162
    109411.8197
    0.0001

    Overall Heat transfer coeff.

    380.0777597 kCal/hrm2 Deg C

    m2
    kg/m2
    m

    kCal/hrm2 Deg C

    0.2

    Db = do(Nt/K1)^(1/n)
    Triangular pitch = 1.25 do
    Number of
    1
    2
    K1
    0.319
    0.249
    n
    2.142
    2.207

    4
    0.175
    2.285

    6
    0.0743
    2.499

    8
    0.0365
    2.675

    Square pitch = 1.25 do


    Number of
    1
    K1
    0.215
    n
    2.207

    4
    0.158
    2.263

    6
    0.0402
    2.617

    8
    0.0331
    2.643

    2
    0.156
    2.291

    Thermal Conductivity - k - (W/mK)


    Temperature (oC)
    Material/Substan
    ce
    25
    125
    225
    Aluminum
    250
    255
    250
    Chrome Nickel
    Steel (18% Cr, 8
    % Ni)
    Carbon Steel
    Gold
    Iron
    Iron, wrought
    Iron, cast
    Steel, Carbon
    1%

    16.3
    54
    310
    80
    59
    55
    43

    51
    312
    68

    47
    310
    60

    Stainless Steel
    Tin Sn
    Zinc Zn

    16
    67
    116

    17

    19

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