Professional Documents
Culture Documents
Power Plus-Power Plus Box en - 02-2016 - Low
Power Plus-Power Plus Box en - 02-2016 - Low
compliant
Beretta,
the professional
of the Plant Room
Thanks to Power Plus/BOX
systems, Beretta has become
the professional of your plant
room. The high reliability
of products, the availability
of a comprehensive line of
specific accessories, the ease
of mounting and the maximum
flexibility, make Beretta Power
Plus/BOX systems the best
solution both for large domestic
properties and commercial
buildings, like hotels, schools,
office-buildings, factories, sports
centers, etc. They are suitable
both for new buildings and as a
replacement of old boiler systems
and offer the highest efficiency
at any time, combined with the
maximum peace of mind, thanks
to their modularity.
The availability of two
different heat exchangers with
combustions of 50 kW (Hs)
and 128 kW (Hs), in different
combinations, offer a number of
practical boiler variants and even
more cascade configurations, all
available as natural gas or LPG.
Power Plus/BOX
Discover in this catalogue all models
and configurations offered by Beretta
Power Plus/BOX product range. You
will be surprised by the modularity
and flexibility of the solutions that
cover all installation needs in
commercial and light commercial
fields.
Beretta has developed also a
complete line of components and
accessories, listed at the end of this
guide, enabling to compose also
tailor-made applications. By choosing
all Beretta components, that
harmonize perfectly with each other,
your Power Plus/BOX system will
ensure the maximum comfort and
savings that are provided only by a
unique specialized manufacturer.
Contents
500-series_______________________________________________________________________ 7
Focus on Technology ______________________________________________________________________ 7
CASCADE and stand alone Applications ___________________________________________________ 13
Power Plus_____________________________________________________________________________ 18
Stand-alone wall-hung or free-standing configurations__________________________________________________ 20
Linear wall-hung or free-standing configurations______________________________________________________ 22
Back-to-back free-standing configurations_________________________________________________________ 28
Flue guidance ___________________________________________________________________________ 34
Examples of installations____________________________________________________________________ 38
Pre-assembled BOX______________________________________________________________________ 47
Flue and installation guidance _________________________________________________________________ 51
Stand alone up to 128 kW (outdoor or indoor) _______________________________________________________ 54
Cascade (outdoor - indoor)___________________________________________________________________ 56
Examples of installations____________________________________________________________________ 58
1000-series_____________________________________________________________________ 63
Focus on technology______________________________________________________________________ 63
Pre-assembled BOX______________________________________________________________________ 67
Flue and installation guidance _________________________________________________________________ 71
Cascade (indoor) _________________________________________________________________________ 74
Cascade (outdoor)________________________________________________________________________ 76
Stand alone (indoor and outdoor) _______________________________________________________________ 78
Hydraulic separator details ___________________________________________________________________ 80
Flue guidance: flue gas outlet and combustion air intake ________________________________________________ 82
Examples of installations____________________________________________________________________ 84
Accessories________________________________________________________________ 97
Specific for 500-series CASCADE ___________________________________________________________ 98
Specific for 500-series BOX _______________________________________________________________ 102
Specific for 1000-series BOX______________________________________________________________ 105
Common to all configurations ______________________________________________________________ 107
Indoor flue options______________________________________________________________________ 109
Outdoor flue options_____________________________________________________________________ 118
Chimney system________________________________________________________________________ 122
6
500-series
500-series
Focus on Technology
7
Power Plus
The Master / Slave control system is located behind the front panel. It is
made of a Master board that manages one or more Slave boards (according
to the number of Slave boilers of the installation).
The Master board, beside allowing the cascade installation of more Slave
boilers, can manage:
a high temperature circuit;
a low temperature circuit;
a DHW tank, the temperature control function and the remote control panel.
8
500-series
The technology: Condensing heat exchanger
The Power Plus condensing heat exchanger has a high exchange surface and an excellent corrosion resistance.
It has a cylindrical shape and it is made of the following components:
micro-flame burner;
stainless steel covering AISI 316L;
continuous bi-metallic corrugated helical tube (copper alloy on the water side and stainless steel on the flue side), which is coiled up inside the cover;
refractory brick, which keeps the heat inside the combustion chamber and forces the flue gases over the heat exchanger surfaces, optimising the
thermal heat exchange performance.
plastic header on the flue outlet with a probe for the continuous control of the flues temperature.
Flow pipe
Fan
Single spark ignition and
flame control electrode
Gas valve
Burner
Air inlet pipe
Refractory brick
Heat exchanger
9
Power Plus
T
T
Underfloor
systems
Dew temperature
Dew temperature
55C
55C
Flues Flues
TEMPERATURE TEMPERATURE
40C = 40C =
35C T return + 20C 35C T return + 3C
In low temperature systems (ex. 40C/35C), the other In low temperature systems (ex. 40C/35C), the
condensing boilers also manage to evacuate flues at Power Plus condensing boilers manage to evacuate flues
a temperature sufficiently low (approx. 50C - 55C) at a temperature of only 3C higher than the return
to be able to work in condensing conditions with high (approx. 38C) and work in full condensing conditions
efficiency. with very high efficiency.
T
T
Radiator
systems
70C
70C
Flues
Flues
Dew temperature TEMPERATURE
TEMPERATURE
Dew temperature 55C =
55C =
T return + 3C
50C
T return + 20C 50C
10
500-series
Low Energy shunt pump and differential pressure switch
According to the new ErP Directive, for the Power Plus range it is These componets ensure maximum savings and meanwhile the
available the new Low Energy shunt pump. Also the Power Plus BOX highest reliability.
range is equipped with Low Energy shunt pumps and in addition a In the event of a fault or maintenance on one unit, the other units are
differential pressure switch on each unit. still able to operate.
0
0 1 2 3 4 5 Q [m 3/h]
Power Plus and Power Plus BOX can be perfectly matched with Beretta renewable systems
11
International Markets
Product Catalogue
M O LTO
DI UN TE M OS TATO.
12
500-series CAASCADE and STAND ALONE
500-series
CASCADE and stand alone
Applications
13
Power Plus
The efficiency of our condensing technology
500-series CAASCADE and STAND ALONE
Beretta Power Plus is a condensing pre-mixed air blown modulating wall-hung boiler, designed for cascade and stand-alone installation.
The range
MASTER models SLAVE models
Power Plus 50 M
Master model, output from 15 (Hi) to 50 kW
(Hs), consists of one heat exchanger unit and
can work both as stand alone and in cascade
applications with Slave models.
15
Power Plus
Ten reasons why a Power Plus cascade system is the logical choice
The Beretta Power Plus has been specifically designed for cascade applications. Thanks to its modularity and intelligent features, it can be
considered the best solution for light commercial applications, both in the new buildings and as replacement of old, less efficient boiler systems.
16
500-series CAASCADE and STAND ALONE
One frame, three different installation solutions
Beretta has developed a clever frame for the cascade (or stand-alone) Trouble-free installation, compact design and competitive price make
installation of Power Plus. this frame the most clever solution to install your Power Plus with or
According to the space requirements of the customer, the same frame without the need of a wall.
allows three different possibilities of installation: The robustness of the frame (made in painted, zinc-coated steel)
wall-hung, completes the profile of this versatile product.
linear free-standing,
back-to-back free-standing installation.
linear back-to-back
wall-hung or free-standing installation free-standing installation
17
Power Plus
20019201 NG POWER PLUS 100 M DEP ** 1.000 600 380 77,3 69,7 -
18
500-series CAASCADE and STAND ALONE
KEY: M Master model
S Slave model
DEP Depowered heat exchanger model
19
Power Plus
23
22 125
1
24
11
13
18
5
16
17
19
diagram diagram
code description qty code description qty
ref. ref.
BOILERS 18 20017271 Hydraulic header/separator 100 kW 1
1 20019155 Power Plus 50 M 1 17 20017270* I.N.A.I.L. connection pipes kit - 100 kW 1
USER INTERFACE 13 20009475* I.N.A.I.L. safety kit (400 kW max.) 1
24 1102379** Remote control 1 16 20009486** Gas safety cut-off valve (115 kW max.) 1
HYDRAULIC COMPONENTS and SAFETY DEVICES SUPPORTS for LINEAR WALL-HUNG or FREE-STANDING MOUNTING
Hydraulic manifold kit 100 kW for Power Plus rig with 11 20009472 Power Plus rig (front mounting) 1
19 20017226 1
blank end-flange FLUES
LOW ENERGY pump kit (front) 23 4030311 Flues collector kit 125 for 50 kW 1
5 20075526*** 1
for Power Plus rig (ErP compliant) 22 20062337 Condensate drain kit 125 with end cap 1
note: the whole range of components, accessories and flues for Power Plus applications is listed in this guide in the section ACCESSORIES
20
500-series CAASCADE and STAND ALONE
Stand-alone configuration - 100 kW (wall-hung or free-standing)
21
22 125
2 24
13
11
18
5
16
17
19
diagram diagram
code description qty code description qty
ref. ref.
BOILERS 18 20017271 Hydraulic header/separator 100 kW 1
2 20019200 Power Plus 100 M 1 17 20017270* I.N.A.I.L. connection pipes kit - 100 kW 1
USER INTERFACE 13 20009475* I.N.A.I.L. safety kit (400 kW max.) 1
24 1102379** Remote control 1 16 20009486** Gas safety cut-off valve (115 kW max.) 1
HYDRAULIC COMPONENTS and SAFETY DEVICES SUPPORTS for LINEAR WALL-HUNG or FREE-STANDING MOUNTING
Hydraulic manifold kit 100 kW for Power Plus rig with 11 20009472 Power Plus rig (front mounting) 1
19 20017226 1
blank end-flange FLUES
LOW ENERGY pump kit (front) 21 4030312 Flues collector kit 125 for 100 kW 1
5 20075526*** 2
for Power Plus rig (ErP compliant) 22 20062337 Condensate drain kit 125 with end cap 1
note: the whole range of components, accessories and flues for Power Plus applications is listed in this guide in the section ACCESSORIES
21
Power Plus
21 23
125 125
22
3 1 24
POWER POWER 8
PLUS 100 S PLUS 50 M 13
11
7
10
14
4
diagram diagram
code description qty code description qty
ref. ref.
BOILERS 8 20009466 Hydraulic header/separator (150-200 kW) 1
1 20019155 Power Plus 50 M 1 10 20009471 Hydraulic manifold (150 - 400 kW) 1
3 20019309 Power Plus 100 S 1 13 20009475* I.N.A.I.L. safety kit (400 kW max.) 1
USER INTERFACE 14 20009482** Gas safety cut-off valve (230 kW max.) 1
24 1102379** Remote control 1 SUPPORTS for LINEAR WALL-HUNG or FREE-STANDING MOUNTING
HYDRAULIC COMPONENTS and SAFETY DEVICES 11 20009472 Power Plus rig (front mounting) 2
4 20009439 Hydraulic manifold kit up to 400 kW for Power Plus rig 2 FLUES
7 20009444 Blank end-flange kit for hydraulic manifold 1 21 4030312 Flues collector kit 125 for 100 kW 1
LOW ENERGY pump kit (front) 22 20062337 Condensate drain kit 125 with end cap 1
5 20075526*** 3
for Power Plus rig (ErP compliant) 23 4030311 Flues collector kit 125 for 50 kW 1
note: the whole range of components, accessories and flues for Power Plus applications is listed in this guide in the section ACCESSORIES
22
500-series CAASCADE and STAND ALONE
Linear cascade configuration - 200 kW (wall-hung or free-standing)
21
22 125 125
3 2 24
11 8
POWER POWER 13
PLUS 100 S PLUS 100 M
7
10
14
4
diagram diagram
code description qty code description qty
ref. ref.
BOILERS 8 20009466 Hydraulic header/separator (150-200 kW) 1
2 20019200 Power Plus 100 M 1 7 20009444 Blank end-flange kit for hydraulic manifold 1
3 20019309 Power Plus 100 S 1 10 20009471 Hydraulic manifold (150 - 400 kW) 1
USER INTERFACE 13 20009475* I.N.A.I.L. safety kit (400 kW max.) 1
24 1102379** Remote control 1 14 20009482** Gas safety cut-off valve (230 kW max.) 1
HYDRAULIC COMPONENTS and SAFETY DEVICES SUPPORTS for LINEAR WALL-HUNG or FREE-STANDING MOUNTING
Hydraulic manifold kit up to 400 kW 11 20009472 Power Plus rig (front mounting) 2
4 20009439 2
for Power Plus rig FLUES
LOW ENERGY pump kit (front) 21 4030312 Flues collector kit 125 for 100 kW 2
5 20075526*** 4
for Power Plus rig (ErP compliant) 22 20062337 Condensate drain kit 125 with end cap 1
note: the whole range of components, accessories and flues for Power Plus applications is listed in this guide in the section ACCESSORIES
23
Power Plus
21 23
3 1 24
11 9
POWER
PLUS 50 M
13
5 7
10
4 15
diagram diagram
code description qty code description qty
ref. ref.
BOILERS 9 20009467 Hydraulic header/separator (250-460 kW) 1
1 20019155 Power Plus 50 M 1 10 20009471 Hydraulic manifold (150 - 400 kW) 1
3 20019309 Power Plus 100 S 2 13 20009475* I.N.A.I.L. safety kit (400 kW max.) 1
USER INTERFACE 15 20009483** Gas safety cut-off valve (580 kW max.) 1
24 1102379** Remote control 1 SUPPORTS for LINEAR WALL-HUNG or FREE-STANDING MOUNTING
HYDRAULIC COMPONENTS and SAFETY DEVICES 11 20009472 Power Plus rig (front mounting) 3
4 20009439 Hydraulic manifold kit up to 400 kW for Power Plus rig 3 FLUES
7 20009444 Blank end-flange kit for hydraulic manifold 1 21 4030312 Flues collector kit 125 for 100 kW 2
LOW ENERGY pump kit (front) 22 20062337 Condensate drain kit 125 with end cap 1
5 20075526*** 5
for Power Plus rig (ErP compliant) 23 4030311 Flues collector kit 125 for 50 kW 1
note: the whole range of components, accessories and flues for Power Plus applications is listed in this guide in the section ACCESSORIES
24
500-series CAASCADE and STAND ALONE
Linear cascade configuration - 300 kW (wall-hung or free-standing)
21
125 125
125
22
3 2 24
9
POWER
PLUS 100 S
POWER
PLUS 100 S
POWER
PLUS 100 M 13
11
7
5
10
4 15
diagram diagram
code description qty code description qty
ref. ref.
BOILERS 7 20009444 Blank end-flange kit for hydraulic manifold 1
2 20019200 Power Plus 100 M 1 9 20009467 Hydraulic header/separator (250-460 kW) 1
3 20019309 Power Plus 100 S 2 10 20009471 Hydraulic manifold (150 - 400 kW) 1
USER INTERFACE 13 20009475* I.N.A.I.L. safety kit (400 kW max.) 1
24 1102379** Remote control 1 15 20009483** Gas safety cut-off valve (580 kW max.) 1
HYDRAULIC COMPONENTS and SAFETY DEVICES SUPPORTS for LINEAR WALL-HUNG or FREE-STANDING MOUNTING
Hydraulic manifold kit up to 400 kW 11 20009472 Power Plus rig (front mounting) 3
4 20009439 3
for Power Plus rig FLUES
LOW ENERGY pump kit (front) 21 4030312 Flues collector kit 125 for 100 kW 3
5 20075526*** 6
for Power Plus rig (ErP compliant) 22 20062337 Condensate drain kit 125 with end cap 1
note: the whole range of components, accessories and flues for Power Plus applications is listed in this guide in the section ACCESSORIES
25
Power Plus
22 21 23
125
125 125
125
24
3 1
13 9
POWER POWER POWER POWER
PLUS 100 S PLUS 100 S PLUS 100 S PLUS 50 M
11
5 7
15
10
diagram diagram
code description qty code description qty
ref. ref.
BOILERS 9 20009467 Hydraulic header/separator (250-460 kW) 1
1 20019155 Power Plus 50 M 1 10 20009471 Hydraulic manifold (150 - 400 kW) 1
3 20019309 Power Plus 100 S 3 13 20009475* I.N.A.I.L. safety kit (400 kW max.) 1
USER INTERFACE 15 20009483** Gas safety cut-off valve (580 kW max.) 1
24 1102379** Remote control 1 SUPPORTS for LINEAR WALL-HUNG or FREE-STANDING MOUNTING
HYDRAULIC COMPONENTS and SAFETY DEVICES 11 20009472 Power Plus rig (front mounting) 4
4 20009439 Hydraulic manifold kit up to 400 kW for Power Plus rig 4 FLUES
7 20009444 Blank end-flange kit for hydraulic manifold 1 21 4030312 Flues collector kit 125 for 100 kW 3
LOW ENERGY pump kit (front) 22 20062337 Condensate drain kit 125 with end cap 1
5 20075526*** 7
for Power Plus rig (ErP compliant) 23 4030311 Flues collector kit 125 for 50 kW 1
note: the whole range of components, accessories and flues for Power Plus applications is listed in this guide in the section ACCESSORIES
26
500-series CAASCADE and STAND ALONE
Linear cascade configuration - 400 kW (wall-hung or free-standing)
22 21
24
125 125
125 125
3 2
9
POWER POWER POWER 13
11 PLUS 100 S PLUS 100 S PLUS 100 S
POWER
PLUS 100 M
5 7
10
4 15
diagram diagram
code description qty code description qty
ref. ref.
BOILERS 7 20009444 Blank end-flange kit for hydraulic manifold 1
2 20019200 Power Plus 100 M 1 9 20009467 Hydraulic header/separator (250-460 kW) 1
3 20019309 Power Plus 100 S 3 10 20009471 Hydraulic manifold (150 - 400 kW) 1
USER INTERFACE 13 20009475* I.N.A.I.L. safety kit (400 kW max) 1
24 1102379** Remote control 1 15 20009483** Gas safety cut-off valve (580 kW max) 1
HYDRAULIC COMPONENTS and SAFETY DEVICES SUPPORTS for LINEAR WALL-HUNG or FREE-STANDING MOUNTING
Hydraulic manifold kit up to 400 kW 11 20009472 Power Plus rig (front mounting) 4
4 20009439 4
for Power Plus rig FLUES
LOW ENERGY pump kit (front) 21 4030312 Flues collector kit 125 for 100 kW 4
5 20075526*** 8
for Power Plus rig (ErP compliant) 22 20062337 Condensate drain kit 125 with end cap 1
note: the whole range of components, accessories and flues for Power Plus applications is listed in this guide in the section ACCESSORIES
27
Power Plus
23 20
125 160
22
1 24 3
13 8
POWER
PLUS 50 M POWER
PLUS 50 M
11
5 7
6
14
10
4
12
diagram diagram
code description qty code description qty
ref. ref.
BOILERS SUPPORTS for BACK-TO-BACK FREE-STANDING MOUNTING
160
1
125
20019155 Power Plus 50 M 1 11 20009472 Power Plus rig (front mounting) 1
3 20019309 Power Plus 100 S 1 12 20009474 Rear mounting kit for Power Plus free-standing rig 1
USER INTERFACE FLUES
24 1102379** Remote control 1 20 20017306 Flues collector kit for frontal/rear installation 1
HYDRAULIC
POWER COMPONENTS and SAFETY DEVICES 21 4030312 Flues collector kit 125 for 100 kW 1
PLUS 50 M POWER
PLUS 50 M
4 20009439 Hydraulic manifold kit up to 400 kW for Power Plus rig 1 22 20062337 Condensate drain kit 125 with end cap 2
7 20009444 Blank end-flange kit for hydraulic manifold 1 23 4030311 Flues collector kit 125 for 50 kW 1
note: the whole range of components, accessories and flues for Power Plus applications is listed in this guide in the section ACCESSORIES
28
500-series CAASCADE and STAND ALONE
Back-to-back free-standing cascade configuration - 200 kW
21 20
160
125
22
2 24 3
13 8
POWER POWER POWER
PLUS 100 M PLUS 100 S PLUS 100 M
11
5 7
6
14
10
4
12
diagram diagram
code description qty code description qty
ref. ref.
BOILERS SUPPORTS for BACK-TO-BACK FREE-STANDING MOUNTING
2 20019200 Power Plus 100 M
160 1 11 20009472 Power Plus rig (front mounting) 1
125
3 20019309 Power Plus 100 S 1 12 20009474 Rear mounting kit for Power Plus free-standing rig 1
USER INTERFACE FLUES
24 1102379** Remote control 1 20 20017306 Flues collector kit for frontal/rear installation 1
HYDRAULIC COMPONENTS and SAFETY DEVICES 21 4030312 Flues collector kit 125 for 100 kW 2
4
POWER 20009439 Hydraulic manifold kit up to 400 kW forPOWER
Power Plus rig POWER
1 22 20062337 Condensate drain kit 125 with end cap 2
PLUS 100 M PLUS 100 S PLUS 100 M
note: the whole range of components, accessories and flues for Power Plus applications is listed in this guide in the section ACCESSORIES
29
Power Plus
21 23 20
125 160
22 125
3 1 24
13 9
POWER POWER POWER POWER
PLUS 100 S PLUS 50 M PLUS 100 S PLUS 50 M
11
POWER
PLUS 100 S
5 7
6
15
10
4
12
diagram diagram
code description qty code description qty
ref. ref.
BOILERS SUPPORTS for BACK-TO-BACK FREE-STANDING MOUNTING
1 20019155 Power Plus 50 M 1 11 20009472 Power Plus rig (front mounting) 2
3 20019309 Power Plus 100 S 2 12 20009474 Rear mounting kit for Power Plus free-standing rig 2
125 160
125
USER INTERFACE FLUES
24 1102379** Remote control 1 20 20017306 Flues collector kit for frontal/rear installation 1
HYDRAULIC COMPONENTS and SAFETY DEVICES 21 4030312 Flues collector kit 125 for 100 kW 2
4 20009439 Hydraulic manifold kit up to 400 kW for Power Plus rig 2 22 20062337 Condensate drain kit 125 with end cap 2
POWER POWER POWER POWER
PLUS 100 S
7 20009444
PLUS 50 M Blank end-flange kit for hydraulic manifold
PLUS 100 S PLUS 50 M 1 23 4030311 Flues collector kit 125 for 50 kW 1
note: the whole range of components, accessories and flues for Power Plus applications is listed in this guide in the section ACCESSORIES
30
500-series CAASCADE and STAND ALONE
Back-to-back free-standing cascade configuration - 300 kW
21 20
22 125 160
125
24
3 2
13 9
POWER
PLUS 100 S
5 7
6
15
10
4 12
diagram diagram
code description qty code description qty
ref. ref.
BOILERS SUPPORTS for BACK-TO-BACK FREE-STANDING MOUNTING
2 20019200 Power Plus 100 M 1 11 20009472 Power Plus rig (front mounting) 2
3 20019309 Power Plus 100 S 2 12 20009474 Rear mounting kit for Power Plus free-standing rig 2
125 160
125
USER INTERFACE FLUES
24 1102379** Remote control 1 20 20017306 Flues collector kit for frontal/rear installation 1
HYDRAULIC COMPONENTS and SAFETY DEVICES 21 4030312 Flues collector kit 125 for 100 kW 3
4 20009439 Hydraulic manifold kit up to 400 kW for Power Plus rig 2 22 20062337 Condensate drain kit 125 with end cap 2
POWER POWER POWER POWER
PLUS 100 S
7 20009444
PLUS 100 M
Blank end-flange kit for hydraulic manifold
PLUS 100 S PLUS 100 M 1
POWER
LOW ENERGY pump kit (front) PLUS 100 S
5 20075526*** 4
for Power Plus rig (ErP compliant) 21
LOW ENERGY pump kit (rear)
6 20075527*** 2
for Power Plus rig (ErP compliant)
125
note: the whole range of complonents, accessories and flues for Power Plus applications is listed in this guide in the section ACCESSORIES
31
Power Plus
21 23 20
160
22 125 125
24
3 1
13 9
POWER POWER POWER POWER
PLUS 100 S PLUS 50 M PLUS 100 S PLUS 50 M
11
POWER POWER
PLUS 100 S PLUS 100 S
5 7
6 15
10
4
12
diagram diagram
code description qty code description qty
ref. ref.
BOILERS SUPPORTS for BACK-TO-BACK FREE-STANDING MOUNTING
1 20019155 Power Plus 50 M 1 11 20009472 Power Plus rig (front mounting) 2
3 20019309
125
Power
160Plus 100 S 3 12 20009474 Rear mounting kit for Power Plus free-standing rig 2
125
USER INTERFACE FLUES
24 1102379** Remote control 1 20 20017306 Flues collector kit for frontal/rear installation 1
HYDRAULIC COMPONENTS and SAFETY DEVICES 21 4030312 Flues collector kit 125 for 100 kW 3
POWER
4 20009439 Hydraulic manifold kit up to 400 kWPOWER
for Power Plus rig
POWER
2 22 20062337 Condensate drain kit 125 with end cap 2
POWER
LUS 100 S PLUS 50 M PLUS 100 S PLUS 50 M
7 20009444 Blank end-flange kit for hydraulic manifold 1 23 4030311 Flues collector kit 125 for 50 kW 1
POWER POWER
LOW ENERGY pump kit (front) PLUS 100 S PLUS 100 S
5 20075526*** 3
for Power Plus rig (ErP compliant) 22 21
LOW ENERGY pump kit (rear)
6 20075527*** 4
for Power Plus rig (ErP compliant) 125 125
note: the whole range of components, accessories and flues for Power Plus applications is listed in this guide in the section ACCESSORIES
32
500-series CAASCADE and STAND ALONE
Back-to-back free-standing cascade configuration - 400 kW
21 20
125 160
22 125
24
3 2
POWER
PLUS 100 S
POWER
PLUS 100 M
13 9 POWER
PLUS 100 S
POWER
PLUS 100 M
11 POWER POWER
PLUS 100 S PLUS 100 S
5 7
6 15
10
4
12
diagram diagram
code description qty code description qty
ref. ref.
BOILERS SUPPORTS for BACK-TO-BACK FREE-STANDING MOUNTING
2 20019200 Power Plus 100 M 1 11 20009472 Power Plus rig (front mounting) 2
3 20019309 Power Plus 100 S 3 12 20009474 Rear mounting kit for Power Plus free-standing rig 2
160
125 USER INTERFACE
125 FLUES
24 1102379** Remote control 1 20 20017306 Flues collector kit for frontal/rear installation 1
HYDRAULIC COMPONENTS and SAFETY DEVICES 21 4030312 Flues collector kit 125 for 100 kW 4
4 20009439 Hydraulic manifold kit up to 400 kW for Power Plus rig 2 22 20062337 Condensate drain kit 125 with end cap 2
POWER POWER
PLUS 100 S 7 20009444
PLUS 100 M Blank end-flange kit for hydraulic manifold
POWER
PLUS 100 S
POWER
PLUS 100 M 1
22 21
LOW ENERGY pump kit (rear)
6 20075527*** 4
for Power Plus rig (ErP compliant)
125 125
9 20009467 Hydraulic header/separator (250-460 kW) 1 20
10 20009471 Hydraulic manifold (150 - 400 kW) 1
13 20009475* I.N.A.I.L. safety kit (400 kW max.) 1
15 20009483** Gas safety cut-off valve (580 kW max.) 1
125 125 160
* I.N.A.I.L. optional component (I.N.A.I.L. = Italian safety certification Institute).
** OPTIONAL component.
*** Pump kits (front and rear), non-ERP compliant, are available, as an alternative option, Flueing layout
only for EXTRA-EC countries. See section ACCESSORIES.
note: the whole range of components, accessories and flues for Power Plus applications is listed in this guide in the section ACCESSORIES
33
Power Plus
34
500-series CAASCADE and STAND ALONE
125 Back-to-back up to 200 kW configuration
Lateral views
35
Power Plus
b Measurements obtained using the pipes with which the boiler was homologated, downstream from the flue gas manifold (from point A on).
36
500-series CAASCADE and STAND ALONE
Preparing the condensate drain
The condensate produced by the boiler during normal operation must
be drained at atmospheric pressure and must conform to any current i3
i
standards and law applicable.
b Install a neutraliser where required by law.
b Specific pipes for condensing boilers must be used.
For installation, follow the instructions provided with the kit.
Drain trap along the drain pipe:
If the vertical or horizontal section of the drain pipe needs to be
extended by more than 4 metres, a drain trap must be installed at the Minimum
foot of the pipe. The useful height of the drain trap must be at least 300 distance
metres. The discharge of the drain trap must then be connected to the 300 mm
sewerage system.
The condensate produced by the boiler during normal operation must
be drained at atmospheric pressure and must confirm to any current
standards and applicable legislation
Minimum
distance i>3%
10 mm Mains
Condense collector sewers
(at atmospheric pressure)
71 mm 63 mm
90 mm
90 mm
20 20
20 50 20 50 20 50 20
50mm 50mm 20 50 20 50 20
160 mm
20 50 20 50 20
37
Power Plus
Examples of installations - Configuration with loop pump and valves on the heating units
38
500-series CAASCADE and STAND ALONE
Examples of installations - Multiple C.H. zones with individual pumps and D.H.W. tank
39
Power Plus Cascade
Examples of installations - Multiple C.H. zones, solar integration for D.H.W. production
and swimming pool
40
500-series CAASCADE and STAND ALONE
Examples of installations - Multiple C.H. zones, solar integration for D.H.W. production
41
Power Plus Cascade
Examples of installations - Multiple C.H. zones, solar integration for D.H.W. production
42
500-series CAASCADE and STAND ALONE
Examples of installations - D.H.W. production in case of typical commercial systems.
Integrated solution with high efficiency cascade heat generator and solar thermal
43
Power Plus Cascade
44
500-series CAASCADE and STAND ALONE
Examples of installations - Solution for Multiple Dwellings:
Centralized solar thermal system and individual D.H.W. production with understations
45
46
500-series BOX
500-series
Pre-assembled BOX
47
Power Plus BOX
The efficiency of our condensing technology
Beretta Power Plus Box is a pre-assembled box based on the 500-series thermal group: condensing, pre-mixed, air blown and modulating
combustion system.
The range
STAND ALONE models models for CASCADE
500-series BOX
POWER PLUS LE 85 SYS POWER PLUS BOX 150 POWER PLUS BOX 100 SE
Module consisting of 2 heat generators for Module consisting of 3 heat generators for Module consisting of 2 heat generators for
heating and DHW production systems. heating and DHW production systems. Heat heating and DHW production systems and
Heat input from 14,4 to 76,7 kW. input from 15 to 135 kW. including safety devices and hydraulic
separator. Heat input from 14,4 to 76,7 kW.
POWER PLUS LE HI 115 SYS POWER PLUS BOX 200
Module consisting of 3 heat generators for Module consisting of 4 heat generators for
heating and DHW production systems. heating and DHW production systems. Heat
Heat input from 14,4 to 115 kW. input from 15 to 180 kW.
49
Power Plus BOX
Ten reasons why a Power Plus BOX system is the logical choice
Beretta Power Plus BOX, thanks to its modularity and intelligent features, can be considered the best solution for light commercial applications,
both in the new buildings and as replacement of old floor standing boilers. More than one box can be connected in cascade (except SIS models)
so to obtain extremely high powers.
Maximum savings
High efficiency of the in-BOX cascade and top condensing technology Maximum reliability
of the boilers allow you to save so much energy in daily use that the All the components are assembled and tested in our factories, thus
costs of the heating system are recovered in a few years. In addition, granting the maximum levels of quality.
reduced installation time and quick servicing result in precious savings The multi-combustion configuration of most of the Power Plus BOX
for the end user. guarantees that the end user benefits of continuity of service at any
time.
The extensive range of accessories carefully selected by Beretta helps
Maximum ease of servicing the designer/installer, covering the needs of most of the installations.
Power Plus BOX range is designed so that all components can be easily
serviced and maintened from the front. Moreover, each boiler of the
cascade can be individually serviced and maintained, while the other Maximum commitment to the environment
boilers of the cascade are still able to operate. Power Plus BOX range achieved Class 5 of the UNI EN 483 standard
(best European category in ecological terms), thanks to condensing
combustion with controlled pre-mix burner and micro-flame burner
Maximum range of modulation combination.
Up to 60 combustion units can be cascaded, so as to reach up to 3 MW A Power Plus BOX can also control automatically the number of boilers
of power, with a modulation down to only 16 kW. in operation according to heat demand, saving energy and reducing
polluting emissions.
50
Flue and installation guidance
Power Plus Box flue exhaust
The following guidance refers to the flue options of the Beretta Power
Plus Box 500-series (except SIS models).
Local regulations apply and must be referred to.
500-series BOX
2 x 160 mm
with one plug
51
Power Plus BOX
BOX structure
Integrated flue
Given the extremely low flue temperatures, it is possible to use duct 160mm
plastic (PP) flue ducts.
Power Plus BOX integrates not only the 160mm flues duct, but
also the clapet valves necessary to prevent the back-flow of the
combustion products in those thermal groups that are off. Clapet valves
Gas manifold
Flow manifold
Return manifold
Installation tips
PP pipe
Example of a cascade application with the condensate drain and initial flue connections. 160mm
The condensate drain kit is compulsory whenever the vertical pipe length is over 4 m.
PP 90 bend
160mm
PP condensate drain
kit 160mm
Example of a 200 kW single-box application, for indoor installation with the direct management of three circuits. Please refer to the
relevant section of this document for a complete overview of all the available accessories.
52
Example of a single-box 200 kW installation with inverse return.
500-series BOX
Example of a cascade installation of a total of 600 kW with direct return.
Remote control
Each cascade can be monitored and fully controlled from remote,
thanks to several devices (remote control, MOD BUS, etc.).The remote
control allows a maximum distance of 100 m and it gives the possibility
of setting the timings for the ON/OFF, the weekly programming of the
circuit and the anti-legionnaires disease prevention function.
53
Power Plus BOX - stand alone
note: The whole range of components, accessories and flues for Power Plus BOX 500-series is listed in this guide in the section ACCESSORIES.
1 1
2 2
3 3
54
D L
R 150
G
H
1041
SC
500-series BOX
433
104
55
Power Plus BOX - cascade
(1) Power Plus BOX boilers are equipped with the blind flanges kit for 500-series (code 20075887) and with the Power Plus junction kit for cascade
(code 20074998) for cascade installation. See the section ACCESSORIES
(2) The thermal module Power Plus BOX SE is complete with hydraulic separator, safety-devices up to 300kW, and safety gas cut-off valve and can be installed in
stand-alone or in cascade applications with one Power Plus BOX 150 or one Power Plus BOX 200. In case of stand-alone application it is possible to buy the
blind flanges kit for 500-series (code 20075887). See the section ACCESSORIES
POWER PLUS BOX 150 POWER PLUS BOX 200 POWER PLUS BOX 100 SE
Error
Error
RESET
RESET
On
On
5.5
bar
56
BOX 100 SE BOX 150/200 BOX 150/200/100 SE
M2 G
M2 M2
1483
1530
1490
G
1357
1370
1300
195
300
1224
M
R2 R2
M
M R2 M
810
SC
775
220
R1 SC
R1 R1
477
460
R
R R R
260
261
142
500-series BOX
354 296 95
295
650
57
Power Plus BOX
58
Example of indoor installation - Multiple C.H. zones, solar integration for D.H.W.
production and swimming pool
500-series BOX
59
Power Plus BOX
60
Example of OUTDOOR installation - Multiple C.H. zones, solar integration for D.H.W.
production and swimming pool
500-series BOX
61
62
1000-series
1000-series
Focus on Technology
63
Power Plus BOX
Flow pipe
Upper heat exchanger header
Burner
Heat exchanger (pentagonal pipe)
Refractory brick
Heat exchanger
(bi-metallic corrugated pipe)
64
Heat exchanger operation
The air and gas mixture is pushed (A) through the burner, where the
low-NOx combustion process happens (B). The flues so produced
flow through the double-coil of the exchanger, where they heat the A
circulating water (C). In the course of the heat exchanger, condence is
produced (D) and drained out of the combustion engine. An automatic E
air vent purges the air that is in the circulating water (E).
Technical features
C
Power of 128 kW on Hs (115 kW on Hi).
Modulation from 26 to 128 kW with a flat curve of CO2 (9%).
Efficiency: 108,6% at full load, 109% at 0,3 Pn (water temperatures
50C-30C).
Temperature difference between flue and return water: less than
10C.
CO level at Pn: less than 130 mg/kWh. At minimum: less than 23
mg/kWh.
NOx class: 5.
Ebm fan NRG137 low energy series with integrated venturi and high
residual head.
Heat exchanger with wet head: flow manifold, air vent, working D
1000-series
sensors (flow + return), max temperature sensor.
Includes the gas valve and the differential pressure switch.
65
Power Plus Box
110,0%
108,0%
106,0%
104,0%
102,0%
100,0%
98 0%
98,0%
30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64
Note: From the above diagram it is easy to identify the range of return water temperature where the boiler works in condensing or
non-condensing modes
Rendimento
Hi Efficiency vs. ReturnHiwater
vs. Ttemperature
ritorno acqua Corolla serie
of 1000-series 1000Plus Box
of Power
Rendimento
Hi EfficiencyHi
ata30%
30% Rendimento
Hi Efficiency Hi
at a100%
100%
110,0%
108,0%
106,0%
104,0%
66
1000-series
Pre-assembled BOX
1000-series BOX
67
Power Plus
Power PlusBOX
BOX(1000-series)
The efficiency of our condensing technology
The efficiency of our condensing technology
Beretta Power Plus BOX is a pre-assembled box based on the 1000-series thermal group: condensing, pre-mixed, air blown and modulating
combustion system.
Available for INDOOR and OUTDOOR installations.
Power Plus BOX range achieved an Efficiency
according to European Directive EEC 92/42
Gas Directive EEC 90/396
Low voltage Directive EEC 89/336
Electromagnetic compatibility Directive EEC 73/23
The range
models for CASCADE STAND ALONE models
POWER PLUS BOX 1002 P INT POWER PLUS BOX 1002 P EXT POWER PLUS BOX 1001 INT
Module made of 2 heat exchanger unit, with Module made of 2 heat exchanger unit, with a Module made of 1 heat exchanger unit, with
a modulating power input from 23 to 230 kW modulating power input from 23 to 230 kW a modulating power input from 23 to 115
(Hi), and equipped with climatic regulation (Hi), and equipped with climatic regulation and kW (Hi), and equipped with climatic
and RS485 connection, for indoor installation. RS485 connection, for outdoor installation. regulation and RS485 connection.
POWER PLUS BOX 1003 P INT POWER PLUS BOX 1003 P EXT Embedded hydraulic separator, for stand
Module made of 3 heat exchanger unit, with Module made of 3 heat exchanger unit, with a alone indoor installation.
a modulating power input from 23 to 345 kW modulating power input from 23 to 345 kW
(Hi), and equipped with climatic regulation and POWER PLUS BOX 1001 EXT
(Hi), and equipped with climatic regulation
RS485 connection, for outdoor installation. Module made of 1 heat exchanger unit, with
and RS485 connection, for indoor installation.
a modulating power input from 23 to 115
POWER PLUS BOX 1004 P INT POWER PLUS BOX 1004 P EXT kW (Hi), and equipped with climatic
Module made of 4 heat exchanger unit, with Module made of 4 heat exchanger unit, with a regulation and RS485 connection.
a modulating power input from 23 to 460 kW modulating power input from 23 to 460 kW Embedded hydraulic separator, for stand
(Hi), and equipped with climatic regulation (Hi), and equipped with climatic regulation and
alone outoor installation.
and RS485 connection, for indoor installation. RS485 connection, for outdoor installation.
1000-series BOX
Characteristics and advantages at a glance
Possibility to combine Power Plus BOX connection to any type of heating and hot Minimum polluting emissions, thanks to the
(1000-series) in cascade to reach up to 6,9 water storage system as it simultaneously controlled pre-mix burner and the micro-
MW (Hi) of total power. controls three different circuits, each flame burner combination, allowing Power
All the BOX unit are already assembled and operating at different temperatures. Plus to achieve Class 5 of the UNI EN
tested in our factories. Power Plus BOX units are designed to 483 standard (best European category in
High power in compact dimensions provide water to 3 different circuits at ecological terms).
In-line and back-to-back cascade different temperatures either supplied as Water drain built-in as standard in the boiler
installation of multiple BOX units is possible. direct take offs or via a header system for each heating unit.
Compact in-line solution. utilizing controls as required. With this Can work with water-glycole mixture up to
All the BOX units have, already fitted and in mind suggested usage are DHW, 50%.
connected, water and gas manifolds, High Temperature (heating) and Low Automatic burner ignition sequence
flue exhaust connections 110 mm and Temperature (under-floor heating). It is reversal.
condensate drain. possible to add up to further 8 zones with Anti-legionnaires disease function
These units boast latest generation the use of specific accessories. (only available with room-control kit).
electronic control, modularity and Modulating and modular power regulation. Frost-protection system.
versatility, thus ensuring the installer a quick
69
Power Plus BOX
Ten reasons why a Power Plus BOX system is the logical choice
Beretta Power Plus Box, thanks to its modularity and intelligent features, can be considered the best solution for any commercial application from
the smallest to the largest, both in the new buildings and as replacement of old floor standing boilers. More than one box can be connected in
cascade so to obtain extremely higt power.
70
Flue and installation guidance
The following guidance refers to the flue options of the Beretta Power Plus Box 1000-series. Local regulations apply and must be referred to.
900
1000-series BOX
71
Power Plus BOX
Master PCB
The master PCB (to be purchased separately) manages all the to perform a variety of functions ranging from simple monitoring
combustion groups and it is the core of the net of intelligent devices of the main parameters to the system configuretion of the device
that can be added (additional zones PCB, remote control, etc...). depending on the type of plant which is located downstream of it.
It is delivered together with a set of blind flanges and the outdoor The control panel was designed to enable the user to enter the
sensor to complete the installation. various user modes; each one of these has a set of corresponding
The master PCB of the Power Plus BOX is located in the external functions, activated by pressing a button or combination of two
cabinet. buttons pressed together. Furthermore, each button has a specific
It is possible to operate on the master contro.l panel opening the function depending on the selected user mode.
cover with the plexiglass window. The various buttons on it allow you
500
200 405
72
Hydraulic circuit
CF CF CF
SC SC SC
CL CL CL CL CL CL CL CL CL
CG
CG CG
VE VG
TB
VE VG VE VG VEVG VEVG VE
VG
TB VE VG VE VG TB VEVG
TB TB TB TB TB TB
SA SM SA SM SA SM SA SM SASM SA SM SA SM SA SM SA SM
V V V V V V V V V
PM PM PM PM PM PM PM PM PM
SR SR SR SR SR SR SR SR SR
CM CM CM
CP CP CP CP CP CP CP
CP CP
VI VI VI VI VI VI VI VI VI
CR CR CR
Power Plus Box 1002 P INT Power Plus Box 1003 P INT Power Plus Box 1004 P INT
1000-series BOX
SA Air vent Jolly type, 3/8connection CR Return collector 5 flanged pipe PN6, included as standard
365
1590
1590
1250 2260
73
Power Plus BOX - cascade
note: The whole range of components, accessories and flues for Power Plus BOX 1000-series is listed in this guide in the section ACCESSORIES
CODE DESCRIPTION
74
Power Plus Box 1002 Power Plus Box 1003 - Power Plus Box 1004
1 2
365
365
1590
1590
1550
1590
850
750 900 750 1700 390 516
908
1250 2260
1000-series BOX
Heat input ref. NHV (min - max) kW 23 - 230 23 - 345 23 - 460
Useful heat output (80/60C) kW 226,8 340,2 453,6
Useful heat output (50/30C) kW 249,8 374,7 499,6
Useful heat output (60/40C) kW 239,6 359,4 479,2
Condensate production per hour at 100% (50 - 30C) - gas G20 kg/h 34,4 51,6 68,8
Useful efficiency ref. NHV (80C/60C) % 98,6 98,6 98,6
Useful efficiency ref. NHV (50C/30C) % 108,6 108,6 108,6
Useful efficiency ref. NHV Tm=50C (60/40C) % 104,2 104,2 104,2
Useful efficiency at 30% ref. NHV (80C/60C) % 99,2 99,2 99,2
Useful efficiency at 30% ref. NHV (50C/30C) % 109 109 109
Useful efficiency at 30% ref. NHV Tm=50C (60 40C) % 105 105 105
Losses through the casing (Tm=70) % 0,1 0,1 0,1
Efficiency Class 92/42 CEE
Consumption and electrical power
Gas Category II2H3+
Gas Consumption (G20) (min / rated) m3/h 2,43 / 24,3 2,43 / 36,5 2,43 / 48,7
Power supply 230V - 50Hz
Maximum electrical consumption (boiler + Low Energy pump) W 580 870 1160
Maximum electrical consumption (only boiler) W 300 450 600
Combustion data
Max exhaust residual manometric head for each unit Pa 500
CO (0% di O2) (min / max) mg/kWh 23 /130
NOx class 5
Heating circuit
Heating temperature regulation (min / max) C 20 / 80
Water operating pressure (max / min) bar (kPa) 6 / 0,5 (600/50)
Max manometric head at nominal flow of 5500 l/h Pa [m c.a.] 1500 [1,5]
75
Power Plus BOX - cascade
note: The whole range of components, accessories and flues for Power Plus BOX 1000-series is listed in this guide in the section ACCESSORIES
CODE DESCRIPTION
76
Power Plus BOX 1002 Power Plus BOX 1003 - Power Plus BOX 1004
1637
310 850
100
898 750
190 908
1000-series BOX
Heat input ref. NHV (min - max) kW 23 - 230 23 - 345 23 - 460
Useful heat output (80/60C) kW 226,8 340,2 453,6
Useful heat output (50/30C) kW 249,8 374,7 499,6
Useful heat output (60/40C) kW 239,6 359,4 479,2
Condensate production per hour at 100% (50 - 30C) - gas G20 kg/h 34,4 51,6 68,8
Useful efficiency ref. NHV (80C/60C) % 98,6 98,6 98,6
Useful efficiency ref. NHV (50C/30C) % 108,6 108,6 108,6
Useful efficiency ref. NHV Tm=50C (60/40C) % 104,2 104,2 104,2
Useful efficiency at 30% ref. NHV (80C/60C) % 99,2 99,2 99,2
Useful efficiency at 30% ref. NHV (50C/30C) % 109 109 109
Useful efficiency at 30% ref. NHV Tm=50C (60 40C) % 105 105 105
Losses through the casing (Tm=70) % 0,1 0,1 0,1
Efficiency Class 92/42 CEE
Consumption and electrical power
Gas Category II2H3+
Gas consumption (G20) (min / rated) m3/h 2,43 / 24,3 2,43 / 36,5 2,43 / 48,7
Power supply 230V - 50Hz
Maximum electrical consumption (boiler + Low Energy pump) W 580 870 1160
Maximum electrical consumption (only boiler) W 300 450 600
Combustion data
Max exhaust residual manometric head for each unit Pa 500
CO (0% di O2) (min / max) mg/kWh 23 / 130
NOx Class 5
Heating circuit
Heating temperature regulation (min / max) C 20 / 80
Water operating pressure (max / min) bar (kPa) 6 / 0,5 (600/50)
Max manometric head at nominal flow of 5500 l/h Pa [m c.a.] 1500 [1,5]
77
Power Plus BOX - stand alone
20067835 NG POWER PLUS BOX 1001 INT (115 all inside) 1.590900750 128 115
20067836 NG POWER PLUS BOX 1001 EXT (115 all inside) 1.640900750 128 115
Note: The Power Plus BOX 1001 INT/EXT comes with an embedded hydraulic separator up to 150 kW.
The whole range of components, accessories and flues for Power Plus BOX 1000-series is listed in this guide in the section ACCESSORIES
78
Power Plus BOX 1001 INT (115 all inside) Power Plus BOX 1001 EXT (115 all inside)
35
69
256
256
506
1637
506
1590
290
290
140
140
290
290
387
387
154
93
154
100
93
100
898 750 344 125 898 750
344 125
410
410
482
482
1000-series BOX
Heat input ref. NHV (min / max) kW 23 / 115
Useful heat output (80/60C) kW 113,4
Useful heat output (50/30C) kW 124,9
Useful heat output (60/40C) kW 119,8
Condensate production per hour at 100% (50/ 30C) - gas G20 kg/h 17,2
Useful efficiency ref. NHV (80/60C) % 98,6
Useful efficiency ref. NHV (50/30C) % 108,6
Useful efficiency ref. NHV Tm=50C (60/40C) % 104,2
Useful efficiency at 30% ref. NHV (80/60C) % 99,2
Useful efficiency at 30% ref. NHV (50/30C) % 109
Useful efficiency at 30% ref. NHV Tm=50C (60 / 40C) % 105
Losses through the casing (Tm=70) % 0,1
Efficiency Class 92/42 CEE
Consumption and electrical power
Gas Category II2H3+
Gas consumption (G20) (min / rated) m3/h 2,43 / 12,2
Power supply 230V - 50Hz
Maximum electrical comsumption kW 0,25
Index of electrical protection IPX4D (for STAINLESS STEEL version only)
Combustion data
Max exhaust residual manometric head for each unit Pa 800
CO (0% di O2) (min / max) mg/kWh 23 / 130
NOx class 5
Heating circuit
Heating temperature regulation (min / max) C 20 / 80
Water operating pressure (min / max) bar (kPa) 6 / 0,5 (600/50)
Max manometric head at nominal flow of 5500 l/h Pa [m c.a.] 1500 [1,5]
79
Power Plus BOX (1000-series)
connection
bend ( trimmed )
connection
connection
connection
connection
connection connection
tolerance
tolerances 1 mm
80
Hydraulic separator
external
connection Fe 1 - H35
master leak
connection Fe 1 - H35
tolerance 1 mm
1000-series BOX
1162
312
750 890
81
Power Plus BOX (1000-series)
Exhaust flue
The chimney should be as straight as possible, sealed and isolated. b Where collectors are used to evacuate the smoke, the presence
Should not have occlusions or narrowing. of non-return valves within each unit stops the products of
combustion of the active units entering the boiler room by means
b The overall potential of thermal groups POWER PLUS BOX INT- of the closed unit intake ducts.
EXT series is more than 35 kW, so they can be installed only in
rooms that have venting opening to the outside. In the event of installation with air intake from the premises (both in
the heating unit and externally) avoid obstructing the passage of air
b The POWER PLUS BOX INT-EXT series generators must under the metal cupboard.
be connected to a exhaust pipe system in flame retardant To bring together in one manifold the discharges of each unit, the
polypropylene (PP) or suitable materials according to UNI EN 483 diameter of the pipe to be used for one or two units POWER PLUS
and associated standards. BOX INT-EXT series connected in series is 200 mm.
For cascade installations where there are more than two machines the
DO NOT for any reason use piping not specifically designed for diameter of the exhaust manifold must be properly sizing, or simply
this specific scope as the condensing action could cause rapid connect up to two POWER PLUS BOX INT-EXT using multiple lines
degradation. 200 mm separated.
82
Condensate outlet
The condensate water produced by POWER PLUS BOX INT-EXT a Furthermore, should the vertical part of the flue exhaust duct have to be
normal running conditions is evacuated into a special manifold. prolonged by more than 4 metres the condensate drain-trap will have to
be placed at the foot of the piping. The working height of the drain-trap
Drainage must be done at atmospheric pressure, i.e. by dripping into a must be at least 30 cm. The drain-trap outlet must then be connected
connected drain-trap, as follows: up to the sewerage mains.
install a drip at the condensate drainage manifold;
connect the drip to the sewerage mains by a drain-trap; b The condensate drain must be connected to the sewerage
be ready to use a neutralizer where required. mains in such way as to prevent it from being frozen under any
circumstances.
There is generally no need to take any special precautions for draining
condensate. b Always install a condensate drain in the exhaust flue duct at no
We advise using plastic (PP) piping for building the condensate drainage. more than 1 m from the boiler.
DO NOT for any reason use pipes in copper or in any other material
not specifically used for this particular scope, as the condensing
action could cause rapid degradation.
i 3 i 3
i i
(*)
(*)
(*) minimum
distance
(*) minimum 300 mm
1000-series BOX
distance
300 mm
minimum minimum
i > 3% distance i > 3%
distance Civil drain
Civil drain 10 mm
10 mm Condensate collector
Condensate collector (at atmospheric pressure)
(at atmospheric pressure)
(*) Fill the siphons with water.
(*) Fill the siphons with water.
83
Power Plus Box
Example of INDOOR installation - Typical plant room with multi temperature zones
84
Example of INDOOR installation - Multiple C.H. zones, solar integration for D.H.W.
production
1000-series BOX
Hydraulic separator
85
Power Plus Box
Example of INDOOR installation - Multiple C.H. zones with individual pumps and D.H.W.
tank
86
Example of INDOOR installation - Multiple C.H. zones, solar integration for D.H.W.
production
1000-series BOX
87
Power Plus Box
Example of OUTDOOR installation - Multiple C.H. zones with individual pumps and
D.H.W. tank
88
Example of INDOOR installation - High efficiency condensing gas fired boiler in
combination with solar thermal system for D.H.W. preparation (load profile hotel/condominium)
1000-series BOX
89
International Markets
Product Catalogue
M O LTO
DI UN TE M OS TATO.
90
Complementary items
complementary items
91
SP - Inspectable plate heat exchangers
92
Dimensions - SP heat exchangers
L P
H W D
DESCRIPTION
mm mm mm
93
Commercial cylinders and buffer tanks
IMMERSION HEATERS Compatible with all cylinders
Dimensions Capacity
CODE MODEL (H x )
(litres)
mm
20001226 IDRA DS 430 1630 x 755 441
20001227 IDRA DS 550 1980 x 755 550
20009144 IDRA DS 750 1870 x 1000 716
20009145 IDRA DS 1000 2195 x 1000 875
20052790 IDRA N DS 1500 2185 x 1200 1390
20052791 IDRA N DS 2000 2470 x 1300 1950
Dimensions Capacity
CODE MODEL (H x )
(litres)
mm
20052796 IDRA PLUS DS 3000 2730 x 1450 2959
Dimensions WATER
CODE MODEL (H x ) CONTENT
mm (litres)
20055205 Tin coated copper coil kit 2.63m2 -53kW 580 x 200 1.74
4383089 Tin coated copper coil kit 4.54m -91kW
2
750 x 200 3.56
4383087 Tin coated copper coil kit 6.34m2 -127kW 980 x 200 5.1
Dimensions Capacity
CODE MODEL (H x )
(litres)
mm
20015340 IDRA MS 550 1980x755 556
94
HYBRID STOR - triple coil buffer tank
Triple coil buffer tank
Ideal for heating and DHW production
DHW coil in AISI 316L stainless steel
Dimensions Capacity
CODE MODEL (H x )
(litres)
mm
20051862 HYBRID STOR 430 1650 x 810 431
20051863 HYBRID STOR 550 2000 x 810 544
20051864 HYBRID STOR 750 1855 x 1000 762
20051866 HYBRID STOR 1000 2180 x 1000 928
Dimensions Capacity
CODE MODEL (H x )
(litres)
mm
20055205* Tin coated copper coil kit 2,63m2 -53kW 580 x 200 1.74
4383089* Tin coated copper coil kit 4,54m -91kW2 750 x 200 3.56
4383087* Tin coated copper coil kit 6,34m2 -127kW 980 x 200 5.1
* Only to be used with STOR 2000, 3000 and 5000 buffer tanks.
complementary items
Dimensions Capacity
CODE MODEL (H x )
(litres)
mm
20056180 STOR H 200 1395 x 550 203
20056181 STOR H 300 1560 x 600 277
20056182 STOR H 400 1540 x 700 390
20056183 STOR H 500 1840 x 700 473
95
96
Accessories
Beretta components and accessories
for tailor-made installation solutions
The complete line of components and accessories developed by Beretta, hereafter
listed and shown, in addition to the configurations proposed in this guide, allow you
to compose also tailor-made Power Plus and Power Plus BOX applications.
By choosing all Beretta components, that harmonize perfectly with each other,
your Power Plus system will ensure the maximum comfort and savings that are
provided only by a unique specialized supplier.
accessories
97
Specific for 500-series CASCADE
code description
20017226 Hydraulic manifold kit 100 kW for Power Plus rig with blank end flange
20009442 Pump kit (front) for Power Plus rig (Non ErP compliant)
20075526 LOW ENERGY pump kit (front) for Power Plus rig (ErP compliant)
20009443 Pump kit (rear) for Power Plus rig (Non ErP compliant)
20075527 LOW ENERGY pump kit (rear) for Power Plus rig (ErP compliant)
* I.N.A.I.L. = Italian safety certification Institute - Beretta highly recommends safety devices also in countries where they are not compulsory.
98
Specific for 500-series CASCADE
code description
* I.N.A.I.L. = Italian safety certification Institute - Beretta highly recommends safety devices also in countries where they are not compulsory.
99
Specific for 500-series CASCADE
code description
ROOM-SEALED KITS
20064739 Conveyor (if you need this accessory please contact Pre Sales for advice)
FLUE HEADERS
4030311 Flues collector kit 125 for 50 kW
100
Specific for 500-series CASCADE
code description
Primary loop pump <270 kW for P.P. Hs 300 kW (with connections and
20021898
electronic injection pump type VegA RMDA 50-80)
Primary loop pump <450 kW for P.P. Hs 500 kW (with connections and
20021900
electronic injection pump type VegA RMDA 80-90)
* This component is recommended also for linear free-standing cascade installations to provide extra stability where needed.
101
Specific for 500-series BOX
code description
COMMON ACCESSORIES FOR POWER PLUS BOX (all versions except SIS models)
50
Power Plus juntion Kit for Cascade
20074998
(common to all the Boxes, except SIS) 160
Primary loop pump <270 kW for P.P. Hs 300 kW (with connections and
20021898
electronic injection pump type VegA RMDA 50-80)
Primary loop pump <450 kW for P.P. Hs 500 kW (with connections and
20021900
electronic injection pump type VegA RMDA 80-90)
* I.N.A.I.L. = Italian safety certification Institute - Beretta highly recommends safety devices also in countries where they are not compulsory.
102
Specific for 500-series BOX
code description
D
C A
SPECIFIC ACCESSORIES FOR OUTDOOR INSTALLATIONS (for all versions of BOX except SIS models)
20071951 Hydraulic separator for BOX EXT MAX 200 kW with fitting pipes (right)
20071949 Hydraulic separator for BOX EXT MAX 400 kW with fitting pipes (right)
20071942 Hydraulic separator for BOX EXT MAX 600 kW with fitting pipes (right)
20071950 Hydraulic separator for BOX EXT MAX 200 kW with fitting pipes (left)
20071943 Hydraulic separator for BOX EXT MAX 400 kW with fitting pipes (left)
20071940 Hydraulic separator for BOX EXT MAX 600 kW with fitting pipes (left)
accessories
103
Specific for 500-series BOX
code description
SPECIFIC ACCESSORIES FOR OUTDOOR INSTALLATIONS (for all versions of BOX except SIS models)
20010062 Hydraulic separator for BOX EXT MAX 720KW with fitting pipes (right)
20010065 Hydraulic separator for BOX EXT MAX 720KW with fitting pipes (left)
SPECIFIC ACCESSORIES FOR INDOOR INSTALLATIONS (for all versions of BOX except SIS models)
20075000 Hydraulic separator for BOX INT MAX 200 kW with fitting pipes (right)
20073125 Hydraulic separator for BOX INT MAX 400 kW with fitting pipes (right)
20073304 Hydraulic separator for BOX INT MAX 600 kW with fitting pipes (right)
20075001 Hydraulic separator for BOX INT MAX 200 kW with fitting pipes (left)
20073126 Hydraulic separator for BOX INT MAX 400 kW with fitting pipes (left)
20073305 Hydraulic separator for BOX INT MAX 600 kW with fitting pipes (left)
20010996 Hydraulic separator for BOX INT MAX 720KW with fitting pipes (right - left)
104
Specific for 1000-series BOX - INT
code description
105
Specific for 1000-series BOX - EXT
code description
106
Common to all configurations
code description
COMPLEMENTARY ITEMS
* I.N.A.I.L. = Italian safety certification Institute - Beretta highly recommends safety devices also in countries where they are not compulsory.
107
Common to all configurations
code description
COMPLEMENTARY ITEMS
x1 x1
108
Indoor flue options
code description
UV protected
accessories
109
Indoor flue options
code description
110
Indoor flue options
code description
20063418 T-connection kit 125 with condensate drain and chimney support
111
Indoor flue options
code description
112
Indoor flue options
code description
20063419 T-connection kit 160 with condensate drain and chimney support
113
Indoor flue options
code description
20063420 T-connection kit 200 with condensate drain and chimney support
114
Indoor flue options
code description
accessories
115
Indoor flue options
code description
20063421 T-connection kit 250 with condensate drain and chimney support
116
Indoor flue options
code description
accessories
117
Outdoor flue options
code description
118
Outdoor flue options
code description
119
Outdoor flue options
code description
120
Outdoor flue options
code description
121
Chimney system
122
123
accessories
5002_01 en 02/16
Trading Address:
Via Risorgimento, 23/A
23900 LECCO - Italy
Tel. +39 0341 277111
Fax +39 0341 277263
[email protected]
www.berettaboilers.com