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    Zeb
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    This document provides design guidance for sizing fillet welds to develop the full strength of a butt-welded bar. It includes a formula for calculating the required weld size based on the bar diameter and grade. Tables are given showing the minimum weld size, plate thickness, and electrode type required for various bar sizes and grades (40 and 60). For each bar size, the tables specify the minimum fillet weld size needed, minimum plate thickness to develop the bar strength, and recommended electrode type.

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    This document provides design guidance for sizing fillet welds to develop the full strength of a butt-welded bar. It includes a formula for calculating the required weld size based on the bar diameter and grade. Tables are given showing the minimum weld size, plate thickness, and electrode type required for various bar sizes and grades (40 and 60). For each bar size, the tables specify the minimum fillet weld size needed, minimum plate thickness to develop the bar strength, and recommended electrode type.

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    © All Rights Reserved
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    225 views1 page

    Rebar Weld PDF

    Uploaded by

    Zeb
    This document provides design guidance for sizing fillet welds to develop the full strength of a butt-welded bar. It includes a formula for calculating the required weld size based on the bar diameter and grade. Tables are given showing the minimum weld size, plate thickness, and electrode type required for various bar sizes and grades (40 and 60). For each bar size, the tables specify the minimum fillet weld size needed, minimum plate thickness to develop the bar strength, and recommended electrode type.

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    of 1

    DESIGN OF CONNECTIONS CHAPTER 6

    Design Aid 6.15.4 Size of Fillet Weld Required to Develop Full Strength of Bar. Butt Weld.

    BAR PERPENDICULAR
    TO PLATE, WELDED db a
    ONE SIDE

     
    6
    Cw =       Weld size
     
    Plate = Fy = 36 ksi

    Plate area = (db + 2a)tpl


    tpl

    Grade 40 bar

    E70 electrode E80 electrodea E90 electrodea


    Bar Minimum plate Minimum plate Minimum plate
    size, #
    Weld size,b thickness,c in. Weld size,b thickness,c in. Weld size,b thicknessc
    in. in. in. tpl, in.
    3 1 3 1 3 1
    3 /16 /4 /16 /4 /16 /4
    1 1 3 1 3 1
    4 /4 /4 /16 /4 /16 /4
    1 1 1 1 1 1
    5 /4 /4 /4 /4 /4 /4
    5 1 1 1 1 1
    6 /16 /4 /4 /4 /4 /4
    3 5 5 5 5 5
    7 /8 /16 /16 /16 /16 /16
    7 5 1 5 5 1
    8 /16 /16 /8 /16 /16 /8
    7 1 7 1 1 1
    9 /16 /8 /16 /8 /8 /8
    1 1 7 7 7 7
    10 /2 /8 /16 /16 /16 /16
    9 7 1 7 7 1
    11 /16 /16 /2 /16 /16 /2

    Grade 60 bard
    3 1 3 1
    3 /16 /4 /16 /4
    1 1 1 1
    4 /4 /4 /4 /4
    5 1 5 5
    5 /16 /4 /16 /16
    3 5 3 5
    6 /8 /16 /8 /16
    7 3 3 3
    7 /16 /8 /8 /8
    1 7 7 7
    8 /2 /16 /16 /16
    9 1 1 1
    9 /16 /2 /2 /2
    5 1 9 9
    10 /8 /2 /16 /16
    11 9 5 5
    11 /16 /16 /8 /8

    a. Refer to AWS D1.1 Table 3.1 Prequalified Base Metal Filler Material Combinations for Matching Strength and AWS D1.4 Table 5.1 Matching Filler Metal
    Requirements. Use E80 Electrodes for ASTM A706 rebar; use E90 electrodes for ASTM A615 rebar.
    b. A minimum of 3/16 in. weld size is suggested.
    c. Theoretical thickness for shear stress on base metal = 0.9(0.6)(36) ksi. A more practical thickness might be taken as 1/2 db as used with headed studs. A mini-
    mum of 1/4 in. plate thickness is suggested.
    d. E70 electrodes are not permitted for grade 60 reinforcement.

    PCI DESIGN HANDBOOK/SEVENTH EDITION First Printing/CD-ROM Edition 6103

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