Servisni Manual Venkovni Mitsubishi
Servisni Manual Venkovni Mitsubishi
Servisni Manual Venkovni Mitsubishi
22 1:28 PM Page 1
OUTDOOR UNIT
HFC No. OBH469
SERVICE MANUAL utilized
R410A
Wireless type
Models
MUZ-GC25VA - E1
MUZ-GC25VAH - E1
MUZ-GC35VA - E1
MUZ-GC35VAH - E1
CONTENTS
1. TECHNICAL CHANGES 2
2. PART NAMES AND FUNCTIONS2
3. SPECIFICATION3
4. NOISE CRITERIA CURVES 5
5. OUTLINES AND DIMENSIONS 6
6. WIRING DIAGRAM 7
7. REFRIGERANT SYSTEM DIAGRAM 11
8. PERFORMANCE CURVES 13
9. ACTUATOR CONTROL22
10. SERVICE FUNCTIONS23
11. TROUBLESHOOTING 23
MUZ-GC25VA 12. DISASSEMBLY INSTRUCTIONS42
MUZ-GC25VAH PARTS CATALOG (OBB469)
NOTE:
RoHS compliant products have <G> mark on the spec name plate.
OBH469--1.qxp 07.1.22 1:28 PM Page 2
1 TECHNICAL CHANGES
MUZ-GA25VA - E3 MUZ-GC25VA - E1
MUZ-GA25VAH - E3 MUZ-GC25VAH - E1
MUZ-GA35VA - E3 MUZ-GC35VA - E1
MUZ-GA35VAH - E3 MUZ-GC35VAH - E1
1.Outdoor model has been changed.
MUZ-GC25VA MUZ-GC35VA
MUZ-GC25VAH MUZ-GC35VAH
Piping Piping
Air outlet
Air outlet
ACCESSORIES
MUZ-GC25VA MUZ-GC35VA
1 Drain socket 1 1
2
OBH469--1.qxp 07.1.22 1:29 PM Page 3
3 SPECIFICATION
MUZ-GC25VA MUZ-GC35VA
Outdoor model MUZ-GC25VAH MUZ-GC35VAH
Capacity Rated frequency(Min.-Max.) kW 2.5 (0.9-3.0) 3.2 (0.9-4.5) 3.5 (1.0-3.9) 4.0 (0.9-5.0)
Dehumidification r/h 1.4 2.0
Air flow 1 K /h 1,812 1,788 2,010 2,082
Power outlet A 10
Running current 1(Total) A 3.6 4.2 5.0 4.9
1,075 1,055
Electrical
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Model
Item MUZ-GC25VA MUZ-GC25VAH MUZ-GC35VA MUZ-GC35VAH
4
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MUZ-GC25VA MUZ-GC35VA
MUZ-GC25VAH MUZ-GC35VAH
COOLING 46 COOLING 47
HEATING 47 HEATING 48
90 90
80 80
70 70
NC-70 NC-70
60 60
NC-60 NC-60
50 50
NC-50 NC-50
40 40
NC-40 NC-40
30 30
NC-30 NC-30
APPROXIMATE APPROXIMATE
20 20
THRESHOLD OF THRESHOLD OF
HEARING FOR NC-20 HEARING FOR NC-20
CONTINUOUS CONTINUOUS
NOISE NOISE
10 10
63 125 250 500 1000 2000 4000 8000 63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz BAND CENTER FREQUENCIES, Hz
Test conditions
Cooling : Dry-bulb temperature 35:
Heating : Dry-bulb temperature 7: Wet-bulb temperature 6:
OUTDOOR UNIT
1m
MICROPHONE
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MUZ-GC25VA Unit: mm
MUZ-GC25VAH REQUIRED SPACE Basically open 100 mm or more
without any obstruction in front
and on both sides of the unit.
ore
m or m
Drain hole [33 (Only MUZ-GC25VA)
100 100 m
381.5 mm
or m
ore
47.5
Air in
350
installation
ore or m
or m
264~280
300
ore
Air in mm
100
Handle
Liquid refrigerant pipe joint
Refrigerant pipe (flared) [6.35
540
144.6
89.6
40-
43-
270
10
MUZ-GC35VA
MUZ-GC35VAH REQUIRED SPACE Basically open 100 mm or more
without any obstruction in front
and on both sides of the unit.
re
r mo
m mo
Drain hole [42 (MUZ-GC35VA) 100
100
400 Drain hole [33 (MUZ-GC35VAH) mm
Air in or m
ore
Bolt pitch for
installation
350
304~325
44
344.5
mm
285
Air in ore or m
or m ore
mm
200
35-
43-
280
164.5
10
170.5
302.5 Service port
800
6
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6 WIRING DIAGRAM
MUZ-GC25VA
7
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MUZ-GC25VAH
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MUZ-GC35VA
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MUZ-GC35VAH
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MUZ-GC25VA Unit:mm
MUZ-GC25VAH
Refrigerant pipe [9.52 4-way valve
(with heat insulator)
Muffler
Stop valve
(with service port) Outdoor
Discharge Muffler heat
Flared connection
temperature exchanger
thermistor
RT62
Compressor Ambient
temperature
Defrost thermistor
thermistor RT65
RT61
Strainer
#100
Flared connection Expansion
Capillary tube valve
[3.0[2.0260 R.V. coil
heating ON
cooling OFF
Stop valve
(with strainer)
Refrigerant pipe [6.35
(with heat insulator) Refrigerant flow in cooling
Refrigerant flow in heating
MUZ-GC35VA
MUZ-GC35VAH
Refrigerant pipe [9.52 4-way valve
(with heat insulator)
Muffler
Stop valve
(with service port) Outdoor
Discharge Muffler heat
Flared connection
temperature exchanger
thermistor
RT62
Compressor Ambient
temperature
Defrost thermistor
thermistor RT65
RT61
Strainer
#100
Flared connection Expansion
Capillary tube valve
[3.0[2.0240 R.V. coil
Muffler heating ON
cooling OFF
Stop valve
(with strainer)
Refrigerant pipe [6.35
(with heat insulator) Refrigerant flow in cooling
Refrigerant flow in heating
11
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Indoor
unit
Max. Height
difference
B
Max. length
A
Outdoor unit
12
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8 PERFORMANCE CURVES
MUZ-GC25VA MUZ-GC35VA
MUZ-GC25VAH MUZ-GC35VAH
The standard data contained in these specifications apply only to the operation of the air conditioner under normal conditions.
Since operating conditions vary according to the areas where these units are installed, the following information has been pro-
vided to clarify the operating characteristics of the air conditioner under the conditions indicated by the performance curve.
(1) GUARANTEED VOLTAGE
198 ~ 264V, 50Hz
(2) AIR FLOW
Air flow should be set at MAX.
(3) MAIN READINGS
(1) Indoor intake air wet-bulb temperature : C WB
(2) Indoor outlet air wet-bulb temperature :
(3) Outdoor intake air dry-bulb temperature :
(4) Total input:
C WB
C DB
W
Cooling
}
(5) Indoor intake air dry-bulb temperature : C DB
(6) Outdoor intake air wet-bulb temperature :
(7) Total input :
C WB
W
Heating
}
Indoor air wet/dry-bulb temperature difference on the left side of the following chart shows the difference between the
indoor intake air wet/dry-bulb temperature and the indoor outlet air wet/dry-bulb temperature for your reference at service.
How to measure the indoor air wet-bulb / dry-bulb temperature difference
1. Attach at least 2 sets of wet and dry-bulb thermometers to the indoor air intake as shown in the figure, and at least 2 sets
of wet and dry-bulb thermometers to the indoor air outlet. The thermometers must be attached to the position where air
speed is high.
2. Attach at least 2 sets of wet and dry-bulb thermometers to the outdoor air intake.
Cover the thermometers to prevent direct rays of the sun.
3. Check that the air filter is cleaned.
4. Open windows and doors of room.
5. Press the EMERGENCY OPERATION switch once (twice) to start the EMERGENCY COOL (HEAT) MODE.
6. When system stabilizes after more than 15 minutes, measure temperature and take an average temperature.
7. 10 minutes later, measure temperature again and check that the temperature does not change.
MUZ-GC35VAH
at Rated frequency
MUZ-GC25VA
MUZ-GC35VA
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22
26 24 20
5.7 8.7 1.1 18
5.1 7.8 1.0
4.5 6.9 0.9 )
re (:
peratu
lb tem
4.0 6.0 0.8 et-bu
k e air W
r inta
Indoo
MUZ-GC25VAH
MUZ-GC35VAH
at Rated frequency
at Rated frequency
18 20 25 30 35 40 46
MUZ-GC25VA
MUZ-GC35VA
Heating capacity
20.9 27.5 1.3 15
20
19.3 25.4 1.2 26
:)
e(
Capacity correction factor
pe
16.1 21.2 tem
1.0 ulb
y-b
difference (degree)
MUZ-GC35VAH
at Rated frequency
MUZ-GC25VA
MUZ-GC35VA
Total input(heating)
20.9 27.5 1.3
19.3 25.4 1.2 26
Input correction factor
tur 15
pera
16.1 21.2 1.0 tem
ulb
ir D ry-b
difference (degree)
MUZ-GC35VAH
at Rated frequency
MUZ-GC25VA
MUZ-GC35VA
NOTE:The above broken lines are for the heating operation without any frost and
defrost operation.
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1.0 1.0
0.5 0.5
0.5 0.5
MUZ-GC35VA
MUZ-GC35VAH
Correction of Cooling capacity Correction of Cooling total input Correction of Heating capacity Correction of Heating total input
1.5 1.5 2.0 2.0
Capacity correction factors
1.0 1.0
0.5 0.5
0.5 0.5
15
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COOL operation
Dry-bulb temperature(:) Relative humidity(%)
1 Both indoor and outdoor unit are under the
same temperature/humidity condition. 20 50
2 Operation : TEST RUN OPERATION (refer to 8-3.) 25 60
30 70
MPa [Gauge]
kgf/F [Gauge]
MPa [Gauge]
NOTE :
12 1.2 12 1.2 The unit of pressure has been
changed to MPa on the interna-
10 1.0 10 1.0
tional system of units (SI unit sys-
8 0.8 8 0.8 tem).
The conversion factor is:
6 0.6 6 0.6
1(MPa [Gauge]) =10.2(kgf/f f
4 0.4 4 0.4 [Gauge])
2 0.2 2 0.2
15 18 20 25 30 32 35(C) 15 18 20 25 30 32 35(C)
50 60 70 (%) 50 60 70 (%)
Ambient temperature(C) Ambient temperature(C)
Ambient humidity(%) Ambient humidity(%)
Outdoor unit current
MUZ-GC25VA MUZ-GC35VA
MUZ-GC25VAH MUZ-GC35VAH
(A) 4 (A) 6
3.5 5
3 4
2.5 3
2 2
15 18 20 25 30 32 35(C) 15 18 20 25 30 32 35(C)
50 60 70 (%) 50 60 70 (%)
Ambient temperature(C) Ambient temperature(C)
Ambient humidity(%) Ambient humidity(%)
HEAT operation
1 Condition : Indoor Outdoor
Dry bulb temperature (C) 20.0 2 7 15 20.0
Wet bulb temperature (C) 14.5 1 6 12 14.5
2.5 2.5
2.0 2.0
1.5 1.5
1.0 1.0
0.5 0.5
0.0 0.0
2 5 10 15 20 25(:) 2 5 10 15 20 25(:)
Ambient temperature(C) Ambient temperature(C)
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MUZ-GC25VA MUZ-GC25VAH
CAPACITY:3.2(kW) INPUT:835(W)
OUTDOOR WB(:)
INDOOR -10 -5 0 5 10 15 20
DB(:) Q INPUT Q INPUT Q INPUT Q INPUT Q INPUT Q INPUT Q INPUT
15 2.02 543 2.43 651 2.85 735 3.26 793 3.68 843 4.06 868 4.48 885
21 1.92 585 2.30 693 2.72 768 3.10 827 3.52 868 3.90 893 4.30 927
26 1.73 626 2.14 735 2.53 810 2.94 868 3.36 910 3.74 935 4.16 960
MUZ-GC35VA MUZ-GC35VAH
CAPACITY:4.0(kW) INPUT:1055(W)
OUTDOOR WB(:)
INDOOR -10 -5 0 5 10 15 20
DB(:) Q INPUT Q INPUT Q INPUT Q INPUT Q INPUT Q INPUT Q INPUT
15 2.52 686 3.04 823 3.56 928 4.08 1002 4.60 1066 5.08 1097 5.60 1118
21 2.40 739 2.88 876 3.40 971 3.88 1044 4.40 1097 4.88 1129 5.38 1171
26 2.16 791 2.68 928 3.16 1023 3.68 1097 4.20 1150 4.68 1182 5.20 1213
NOTE: Q:Total capacity (kW) INPUT:Total power input (W) DB : Dry-bulb temperature WB : Wet-bulb temperature
21
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9 ACTUATOR CONTROL
MUZ-GC25VA MUZ-GC35VA
MUZ-GC25VAH MUZ-GC35VAH
9-1. Outdoor fan motor control
The fan motor turns ON/OFF, interlocking with the compressor.
[ON] The fan motor turns ON 5 seconds before the compressor starts up.
[OFF] The fan motor turns OFF 15 seconds after the compressor has stopped running.
5 seconds 15 seconds
ON
Compressor
OFF
ON
Outdoor fan
motor
OFF
<COOL> <HEAT>
5 seconds 5 seconds
ON
Compressor
OFF
ON
R.V.coil
OFF
Outdoor fan ON
motor OFF
Actuator
Sensor Purpose Outdoor Indoor Defrost
Compressor LEV fan motor R.V. coil fan motor heater
Discharge temperature thermistor Protection
Indoor coil temperature thermistor Cooling : Coil frost prevention
Heating : High pressure protection
Defrost thermistor Cooling : High pressure protection
Heating : Defrosting
Fin temperature thermistor Protection w1
Ambient temperature thermistor Cooling : Low outside temperature operation
Heating : Defrosting (Heater)
w1 MUZ-GC35VA
MUZ-GC35VAH
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10 SERVICE FUNCTIONS
MUZ-GC25VA MUZ-GC35VA
MUZ-GC25VAH MUZ-GC35VAH
10-1. CHANGE IN DEFROST SETTING
<JS> When the JS wire of the outdoor Inverter P.C. board is cut/ soldered, the defrost finish temperature is changed.
(Refer to 11-6-1.)
MUZ-GC25 <JK> When the JK wire of the inverter P.C. board is cut, pre-heat control is activated.(Refer to 11-6.1)
MUZ-GC35 Inverter P.C.board needs to changed.
NOTE: When the inverter P.C. board is replaced, check the Jumper wires, and cut/solder them if necessary.
11 TROUBLESHOOTING
MUZ-GC25VA MUZ-GC35VA
MUZ-GC25VAH MUZ-GC35VAH
11-1. Cautions on troubleshooting
1. Before troubleshooting, check the following:
1) Check the power supply voltage.
2) Check the indoor/outdoor connecting wire for mis-wiring.
2. Take care of the following during servicing
1) Before servicing the air conditioner, be sure to turn OFF the main unit first with the remote controller, and then after
confirming the horizontal vane is closed, turn OFF the breaker and / or disconnect the power plug.
2) Be sure to turn OFF the power supply before removing the front panel, the cabinet, the top panel, and the electronic
control P.C. board.
3) When removing the electrical parts, be careful to the residual voltage of smoothing capacitor.
4) When removing the electronic control P.C. board, hold the edge of the board with care NOT to apply stress on the
components.
5) When connecting or disconnecting the connectors, hold the housing of the connector. DO NOT pull the lead wires.
3. Troubleshooting procedure
1) First, check if the OPERATION INDICATOR lamp on the indoor unit is flashing on and off to indicate an abnormality.
To make sure, check how many times the abnormality indication is flashing on and off before starting service work.
2) Before servicing check that the connector and terminal are connected properly.
3) If the electronic control P.C. board is supposed to be defective, check the copper foil pattern for disconnection and
the components for bursting and discoloration.
4) Refer to 11-2. and 11-3.
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OBH469--1.qxp 07.1.22 1:29 PM Page 24
Operational procedure
The cause of abnormality cannot be found because the abnormality doesn't recur.
NOTE: 1. Make sure to release the failure mode recall function once it's set up, otherwise the unit cannot operate properly.
2. If the abnormal condition is not deleted from the memory, the last abnormal condition is kept memorized.
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OBH469--1.qxp 07.1.22 1:29 PM Page 25
2. Flow chart of the detailed outdoor unit failure mode recall function
Operational procedure
The outdoor unit might be abnormal.
Confirm if outdoor unit is abnormal according to the following procedures.
NOTE: 1. Make sure to release the failure mode recall function once it's set up, otherwise the unit cannot operate properly.
2. If the abnormal condition is not deleted from the memory, the last abnormal condition is kept memorized.
25
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8-time flash Outdoor fan motor Outdoor fan has stopped 3 times Refer to 11-5.I"Check of
2.5 seconds OFF in a row within 30 seconds after outdoor outdoor fan motor".
fan start-up. Refer to 11-5.M"Check of
inverter P.C. board".
9-time flash Nonvolatile memory data 5-time flash Nonvolatile memory data cannot be Replace the inverter P.C.
2.5 seconds OFF 2.5 seconds OFF read properly. board.
10-time flash Discharge temperature Temperature of discharge temperature Refer to 11-5.L"Check
2.5 seconds OFF thermistor has been 50: or less for of LEV".
20 minutes. Check refrigerant circuit
and refrigerant amount.
11-time flash DC voltage 8-time flash DC voltage of inverter cannot be Refer to 11-5.A"How to
2.5 seconds OFF 2.5 seconds OFF detected normally. check inverter/
Each phase current of compressor 9-time flash Each phase current of compressor compressor".
2.5 seconds OFF cannot be detected normally.
12-time flash Overcurrent 10-time flash 14 A (MUZ-GC25) / 24 A (MUZ-GC35) Reconnect compressor
2.5 seconds OFF Compressor open-phase 2.5 seconds OFF current flow into intelligent power connector.
module (IPM). Refer to 11-5. A"How to
The open-phase operation of check inverter/
compressor is detected. compressor".
The interphase short out occurs in the
output of the intelligent power
module (IPM).
The compressor winding shorts out.
14-time flash Stop valve 14-time flash Closed valve is detected by compressor Check stop valve
2.5 seconds OFF (Closed valve) 2.5 seconds OFF current.
NOTE: Blinking patterns of this mode differ from the ones of Troubleshooting check table (11-3.).
26
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11-time flash Stop valve/ Closed valve is detected by compressor current. Check stop valve.
5 2.5 seconds OFF Closed valve
14-time flash Outdoor unit Outdoor unit is defective. Refer to 11-2.2. "Flow chart of the
6 2.5 seconds OFF (Other abnormality) detailed outdoor unit failure mode
recall function".
Reconnect connector of compressor.
'Outdoor unit 2-time flash Overcurrent 14 A (MUZ-GC25)/ 24 A (MUZ-GC35) current flows into
Refer to 11-5.A "How to check
stops and 2.5 seconds OFF protection intelligent power module, or compressor repeats after 15
seconds when overcurrent protection occures with in 10 inverter/compressor".
7 restarts 3 Check stop valve.
minutes later' seconds after compressor starts. (Repeated 24 times at
is repeated. Maximum)
3-time flash Discharge Temperature of discharge temperature thermistor exceeds Check refrigerant circuit and
2.5 seconds OFF temperature 116:, compressor stops. Compressor can restart if discharge refrigerant amount.
overheat temperature thermistor reads 100: or less 3 minutes later. Refer to 11-5.L "Check of LEV".
8 protection
4-time flash Fin temperature Temperature of fin temperature thermistor on the heat sink Check around outdoor unit.
2.5 seconds OFF /P.C. board exceeds 82: (MUZ-GC25)/ 83: (MUZ-GC35) or temperature Check outdoor unit air passage.
temperature of P.C. board temperature thermistor on the inverter P.C.board Refer to 11-5.I "Check of outdoor
9 thermistor fan motor".
exceeds 81: (MUZ-GC25)/ 85: (MUZ-GC35).
overheat protection
5-time flash High pressure Indoor coil thermistor exceeds 70: in HEAT mode. Check refrigerant circuit and
10 2.5 seconds OFF protection Defrost thermistor exceeds 70: in COOL mode. refrigerant amount.
Check stop valve.
8-time flash Compressor The waveform of compressor current is distorted. Reconnect connector of compressor.
2.5 seconds OFF synchronous Refer to 11-5.A "How to check
11 abnormality inverter/compressor".
10-time flash Outdoor fan motor Outdoor fan has stopped 3 times in a row within 30 seconds Refer to 11-5.I "Check of outdoor
2.5 seconds OFF after outdoor fan start-up. fan motor.
12 Refer to 11-5.M "Check of inverter
P.C. board.
12-time flash Each phase Each phase current of compressor cannot be detected Refer to 11-5.A "How to check
13 2.5 seconds OFF current of normally inverter/compressor".
compressor
13-time flash DC voltage DC voltage of inverter cannot be detected normally. Refer to 11-5.A "How to check
2.5 seconds OFF inverter/compressor".
14
Outdoor unit 1-time flash Frequency drop by Current from power outlet exceeds 5.5 A (MUZ-GC25)/ 5.2 A The unit is normal, but check the
15 operates. 2.5 seconds OFF current protection (MUZ-GC35 in COOL mode)/6.1 A (MUZ-GC35 in HEAT following.
mode), compressor frequency lowers. Check if indoor filters are clogged.
Check if refrigerant is short.
3-time flash Frequency drop by Temperature of indoor coil thermistor exceeds 55: in HEAT Check if indoor/outdoor unit air
2.5 seconds OFF high pressure mode, compressor frequency lowers. circulation is short cycled.
protection
16
Frequency drop by Indoor coil thermistor reads 8: or less in COOL mode,
defrosting in COOL compressor frequency lowers.
mode
4-time flash Frequency drop by Temperature of discharge temperature thermistor exceeds Check refrigerant circuit and
2.5 seconds OFF discharge 111:, compressor frequency lowers. refrigerant amount.
temperature Refer to 11-5.L "Check of LEV".
17 protection Refer to 11-5.G "Check of
outdoor thermistors".
Outdoor unit 7-time flash Low discharge Temperature of discharge temperature thermistor has been Refer to 11-5.L "Check of LEV".
18 operates. 2.5 seconds OFF temperature 50: or less for 20 minutes. Check refrigerant circuit and
protection refrigerant amount.
8-time flash PAM protection The overcurrent flows into IGBT(Insulated Gate Bipolar This is not malfunction.
2.5 seconds OFF transistor : TR821) or when the bus-bar voltage reaches 320 V PAM protection will be activated in
PAM: or more, PAM stops and restarts. the following cases;
19 Pulse 1Instantaneous power voltage drop
Amplitude (Short time power failure)
Modulation 2When the power supply voltage is
high.
9-time flash Inverter check The connector of compressor is disconnected, inverter check Check if the connector of the
2.5 seconds OFF mode mode starts. compressor is correctly connected.
20 Refer to 11-5.A "How to check
inverter/ compressor".
ON
2.5-second OFF 2.5-second OFF
OFF
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Ambient temperature Refer to 11-7. "Test point diagram and voltage", 1. "Inverter P.C. board",
thermistor (RT65) the chart of thermistor.
Fin temperature Refer to 11-7. "Test point diagram and voltage", 1. "Inverter P.C. board",
thermistor (RT64) the chart of thermistor.
U-V V
U
U-W 1.58 " ~ 2.03" 1.43 " ~ 1.84 "
V-W
BLU3
YLW BRN
BRN BLU
28
OBH469--1.qxp 07.1.22 1:29 PM Page 29
No
Are the voltages
balanced? Replace the inverter P.C. board.
Yes
Check the
See 11-5.C Check of compressor .
compressor.
C Check of compressor
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Abnormal
(Poor contact,)
10 seconds (Outdoor P.C.board defect)
(disconnected connector)
Abnormal
(Refrigerant circuit defect)
(closed valve)
10 minutes
Normal
Does the compressor run for 10 seconds Yes Check the refrigerant circuit.
or more after it starts? Check the stop valve.
No
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Defrost thermistor RT61 Disconnect the connectors CN641, CN642 and CN643 from the inverter P.C. board.
(Check the characteristics of each thermistor.)
Measure the
resistance
between CN641
1 and 2.
Replace the inverter
Discharge Reconnect the P.C. board.
temperature
thermistor RT62 connectors
CN641, CN642 No
Measure the and CN643.
resistance Is the resistance of Turn ON the
thermistor normal? Yes Does the unit operate
between CN641 power supply and 10 minutes or more?
(Refer to 11-6.1.)
3 and 4. press
No EMERGENCY Yes
Fin temperature OPERATION
thermistor RT64 Replace the switch. OK.
thermistor (Cause is poor
Measure the except RT64. contact.)
resistance In case that
between CN642 RT64 is
1 and 2. abnormal,
replace the
Ambient inverter P.C.
temperature board, since
thermistor RT65 RT64 is
Measure the combined with
resistance the inverter P.C.
between CN643 board.
1 and 2.
w First of all, measure the resistance of R.V. coil to check if the coil is defective. Refer to 11-4.
w In case CN721 is not connected or R.V. coil is open, voltage is generated between the
terminal pins of the connector although any signal is not being transmitted to R.V. coil.
Check if CN721 is connected.
Unit operates COOL mode even if it is set to HEAT mode.
Disconnect connector (CN61) between
the compressor and intelligent power Is there 230V AC between CN7211 and
module. No Replace the inverter
2 on the inverter P.C.board(GC25) or P.C.board(GC25) or
Turn ON the power supply and press power P.C. board(GC35) 3 minutes after power P.C.board(GC35).
EMERGENCY OPERATION switch the power supply is turned ON?
twice (HEAT mode). Yes
MUZ-GC25 MUZ-GC35
CN721
CN721
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OBH469--2.qxp 07.1.22 1:30 PM Page 32
MUZ-GC25VA MUZ-GC25VAH
Yes
Yes
Replace the
outdoor fan motor.
MUZ-GC35VA MUZ-GC35VAH
Rotate the outdoor fan slowly
by hand, and measure the
Is the resistance
Yes Disconnect CN932 voltage of CN931 (Measurement
between each terminal of Turn ON the
from the inverter of feedback output).
outdoor fan motor normal? power supply.
P.C. board. Between 1(+) and 5(-)
(Refer to 11-4.)
Between 2(+) and 5(-)
No Between 3(+) and 5(-)
Inverter P.C. board
(Solder side)
CN931
CN932
Does the voltage between
each terminal repeat 5V
( Fixed to either 5V or 0V DC) No and 0V DC by turns?
Yes
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OBH469--2.qxp 07.1.22 1:30 PM Page 33
Yes
Is there voltage
280V ~ 370V DC
Yes Dose LED on the inverter No
between DB61 (+) and Replace the inverter
P.C. board light up or
DB61 () on the P.C. board.
flash? (Refer to 11-6.1.)
inverter P.C. board?
(Refer to 11-6.1.) Yes
No
If light up,ok. 280V~370V DC
Check the electric
If flash, refer to
parts in main circuit.
11-3.
DB61
Outdoor unit does not operate at all, or stops immediately due to overcurrent.
MUZ-GC35VA MUZ-GC35VAH
When the current-limiting resistor is open, the rush current limiting relay (X64) may not work properly.
Yes
No
Does the rush current
Replace the power P.C. board. limiting relay(X64) work Yes
properly? (Normally it Replace the inverter P.C.
closes 1 second after board or the compressor.
outdoor unit power ON.)
No
Check other electric parts in the main circuit together in the case that the current-limiting resistor is defective.
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OBH469--2.qxp 07.1.22 1:30 PM Page 34
No
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OBH469--2.qxp 07.1.22 1:30 PM Page 35
Outdoor fan motor does not operate , or stops immediately after starting up.
MUZ-GC35VA MUZ-GC35VAH
No
Inverter P.C.board
Check the connection of the connectors.
(Solder side)
(CN931, CN932) of outdoor fan motor.
If the connection is poor, make it correct. CN931
CN932
Yes
(10-time flash)
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OBH469--2.qxp 07.1.22 1:30 PM Page 36
When unit cannot operate neither by the remote controller nor by EMERGENCY OPERATION switch.
Indoor unit does not operate.
When OPERATION INDICATOR lamp flashes ON and OFF in every 0.5-seconds.
Outdoor unit doesnt operate.
N How to check mis-wiring and serial signal error (when outdoor unit does not work)
Yes
Turn ON the power supply.
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OBH469--2.qxp 07.1.22 1:30 PM Page 37
No
Is the unit earthed? Earth the unit.
Yes
No
No
No
No
Even if all of the above conditions are fulfilled, the electromagnetic noise may enter, depending on
the electric field strength or the installation condition (combination of specific conditions such as
antennas or wiring).
Check the followings before asking for service.
1.Devices affected by the electromagnetic noise
TV sets, radios (FM/AM broadcast, shortwave)
2.Channel, frequency, broadcast station affected by the electromagnetic noise
3.Channel, frequency, broadcast station unaffected by the electromagnetic noise
4.Layout of ;
indoor/outdoor unit of the air conditioner, indoor/outdoor wiring, grounding wire, antennas, wiring
from antennas, receiver
5.Electric field intensity of the broadcast station affected by the electromagnetic noise
6.Presence or absence of amplifier such as booster
7.Operation condition of air conditioner when the electromagnetic noise enters in.
1)Turn OFF the power supply once, and then turn ON the power supply. In this situation, check for
the electromagnetic noise.
2)Within 3 minutes after turning ON the power supply, press OPERATE/STOP (ON/OFF) button
on the remote controller for power ON, and check for the electromagnetic noise.
3)After a short time (3 minutes later after turning ON), the outdoor unit starts running. During
operation, check for the electromagnetic noise.
4)Press OPERATE/STOP (ON/OFF) button on the remote controller for power OFF, when the
outdoor unit stops but the indoor/outdoor communication still runs on. In this situation, check for
the electromagnetic noise.
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OBH469--2.qxp 07.1.22 1:30 PM Page 38
MUZ-GC25VAH MUZ-GC35VAH
Check the following points before checking electric continuity.
1) Does the resistance of ambient temperature thermistor have the characteristics? Refer to 11-6.1.
2) Is the resistance of defrost heater normal? Refer to 11-4.
3) Does the heater protector remain conducted (not open)?
4) Are both ambient temperature thermistor and circuit of defrost heater securely connected to connectors?
In HEAT mode, for more than 5 minutes, let the ambient temperature thermistor continue to read 5: or below, and let
the defrost thermistor continue to read -1: or below.
NOTE: In case both thermistors are more than the above
temperature, cool them with cold water etc...
Is there 230V AC between CN722 1 and 3 on the Yes No problem of the inverter P.C.
inverter P.C. board(GC25) or power P.C. board(GC25) or power P.C.
board(GC35)? Refer to 11-6. board(GC35).
(MUZ-GC25VAH) No
(MUZ-GC35VAH)
No
Replace the inverter P.C. board.
MUZ-GC25VAH MUZ-GC35VAH
Inverter P.C board Power P.C board
2 3
230V AC 230V AC
CN726
3
2
1
CN722 1 2 3 CN722
2
1
2
1
1
2
1
2
26H 26H
H H
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OBH469--2.qxp 07.1.22 1:30 PM Page 39
Fuse
Output to (F701)
drive
compressor
(LDW,
LED monitor
lamp
LEV R.V.coil
connector (CN721) outdoor connector
(CN724) fan motor (CN722)
Front side of unit (CN771) MUZ-
GC25VAH
Defrost thermistor(RT61)
Ambient temperature thermistor(RT65) Fin temperature thermistor(RT64)
100 200
90 180
80 160
Discharge temperature thermistor(RT62)
700
70 140
Resistance(k")
Resistance(k")
600 120
60
Resistance(k")
50 500 100
40 400 80
30 300 60
20 200 40
10 100 20
0 0 0
-20 -10 0 10 20 30 40 0 10 20 30 40 50 60 70 80 90 100 110 120 0 10 20 30 40 50 60 70 80
Temperature(:) Temperature(:) Temperature(:)
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OBH469--2.qxp 07.1.22 1:30 PM Page 40
LED monitor
lamp
Output to drive
Jumper wire for change Connecting wire with LEV outdoor fan motor
(CN641)
thermistor/RT62
Discharge temperature
(CN641)
Defrost thermistor/RT61
(CN643)
thermistor /RT65
Ambient temperature
(CN642)
thermistor/RT64
Fin temperature
Defrost thermistor(RT61)
Fin temperature thermistor(RT64) Ambient temperature thermistor(RT65)
200 100
180 90
Resistance(k")
600
120 60
Resistance(k")
50 500
100
80 40 400
60 30 300
40 20 200
20 10 100
0 0 0
-20 -10 0 10 20 30 40 0 10 20 30 40 50 60 70 80 90 100 110 120
0 10 20 30 40 50 60 70 80
Temperature(:) Temperature(:)
Temperature(:)
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OBH469--2.qxp 07.1.22 1:30 PM Page 41
230V AC
R.V.coil(CN721)
230V AC
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12 DISASSEMBLY INSTRUCTIONS
(1) Slide the sleeve and check if there is a locking lever or not. (2) The terminal with this connector has the
locking mechanism.
Sleeve
Photo 2
Screw of the
service panel Screws of
the cabinet
Service
panel
Direction to
remove
Hooks
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Defrost
thermistor
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Photo 8
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12-2. MUZ-GC35VA MUZ-GC35VAH NOTE : Turn OFF power supply before disassembling.
Back
panel
Service
Screws of
panel
the cabinet
Photo 2
Screw of the
service panel
Direction to
remove
Hooks
Screws of
the cabinet
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OBH469--2.qxp 07.1.22 1:31 PM Page 46
Screw of the
power P.C. board
4. Removing the discharge temperature thermistor and Photo 5 R.V. coil
defrost thermistor
(1) Remove the cabinet and panels. (Refer to 1.)
(2) Pull out the discharge temperature thermistor from its
holder. (See Photo 5.)
(3) Pull out the defrost thermistor from its holder. (See Photo
6.)
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OBH469--2.qxp 07.1.22 1:31 PM Page 47
Propeller
Photo 8
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OBH469--2.qxp 07.1.22 1:31 PM Page 48
HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN