AC 800M Controller Hardware
AC 800M Controller Hardware
In no event shall ABB be liable for direct, indirect, special, incidental or consequential
damages of any nature or kind arising from the use of this document, nor shall ABB be
liable for incidental or consequential damages arising from use of any software or hard-
ware described in this document.
This document and parts thereof must not be reproduced or copied without written per-
mission from ABB, and the contents thereof must not be imparted to a third party nor used
for any unauthorized purpose.
The software or hardware described in this document is furnished under a license and
may be used, copied, or disclosed only in accordance with the terms of such license.
This product meets the requirements specified in EMC Directive 89/336/EEC and in Low
Voltage Directive 72/23/EEC.
TRADEMARKS
Registrations and trademarks used in this document include:
Table of Contents
Safety Summary
General ............................................................................................................................. 19
Warnings and Information Symbols in the Text Margin .................................................. 19
Personnel and Process Safety ........................................................................................... 20
Machine Safety ................................................................................................................. 22
Before replacing Units ................................................................................................ 22
Maintenance................................................................................................................ 22
Operating Environment............................................................................................... 23
Section 1 Introduction
Product Overview ............................................................................................................. 25
AC 800M General.................................................................................................... 25
PM8xx/TP830 Processor Unit General.................................................................... 29
PM861/PM864/PM865/TP830 Processor Unit Redundancy................................... 36
AC 800M High Integrity............................................................................................. 38
Control Software......................................................................................................... 39
Ethernet Address......................................................................................................... 40
3BSE036351R4101 5
Table of Contents
Section 2 Installation
Site Planning ..................................................................................................................... 43
Site Selection and Building Requirements .................................................................. 43
Cables .......................................................................................................................... 45
Power Supply............................................................................................................... 46
Enclosures.................................................................................................................... 48
Mounting AC 800M Units onto DIN-Rail ........................................................................ 49
Installing the PM8xx/TP830 Processor Unit in Single Configuration.............................. 57
Installing the PM861/PM864/PM865/TP830 Processor Unit in Redundant Configuration 66
Installing the CEX-Bus without BC810............................................................................ 70
Installing the CEX-Bus Interconnection Unit BC810/TP857 ........................................... 70
Installing SM810/TP855 ................................................................................................... 75
Installing the PROFIBUS DP-V0 Interface, CI851/TP851............................................... 78
Installing the FOUNDATION Fieldbus H1 Interface, CI852/TP852................................ 80
Installing the RS-232C Interface, CI853/TP853 ............................................................... 82
Installing the PROFIBUS DP-V1 Interface, CI854/CI854A/TP854................................. 84
Installing the Ethernet Interface for MasterBus 300, CI855/TP853 ................................. 87
Installing the S100 I/O Interface, CI856/TP856 ............................................................... 88
Installing the INSUM Interface, CI857/TP853 ................................................................. 89
Installing the DriveBus Interface, CI858/TP858............................................................... 90
Installing the FOUNDATION Fieldbus High Speed Ethernet Interface, CI860/TP860 ... 91
Installing the TRIO Fieldbus Interface CI862................................................................... 92
Unit to Baseplate Alpha Code Lock ............................................................................ 92
Bus Termination .......................................................................................................... 92
Installing the ModuleBus .................................................................................................. 94
Installing the SD82x Power Supply .................................................................................. 95
Installing the Mains Breaker Unit ..................................................................................... 96
Installing the SS822/SS823 Voting Unit ........................................................................... 98
Power Supply Supervision........................................................................................... 101
6 3BSE036351R4101
Table of Contents
Section 3 Configuration
General Information ......................................................................................................... 109
Connecting Control Builder ............................................................................................. 110
Connection to a Control Network..................................................................................... 111
Communication Possibilities ............................................................................................ 112
Controller IP Addresses .............................................................................................. 114
I/O Systems ...................................................................................................................... 115
Drive System .................................................................................................................... 124
Power Supply System ....................................................................................................... 128
Powering Units in the Cabinet .................................................................................... 129
Powering Field Equipment outside the Cabinet.......................................................... 129
Powering from an External Source ............................................................................. 131
Section 4 Operation
AC 800M Controller (PM8xx) ......................................................................................... 135
Start-up ............................................................................................................................. 138
Start-up in Redundant Configuration (CEX Bus Considerations) .............................. 138
Start Modes....................................................................................................................... 139
Automatic Switch-Over to Backup CPU.......................................................................... 140
Verification of Satisfactory AC 800M Operation ............................................................. 141
Verification of Single CPU ......................................................................................... 141
Verification of Redundant CPU .................................................................................. 144
Section 5 Maintenance
Preventive Maintenance Frequency Schedule .................................................................. 145
Changing the Battery ........................................................................................................ 146
Internal Battery ........................................................................................................... 146
SB821 External Battery Unit ...................................................................................... 149
3BSE036351R4101 7
Table of Contents
8 3BSE036351R4101
Table of Contents
3BSE036351R4101 9
Table of Contents
Appendix E Standards
Hazardous Location Approval........................................................................................... 289
Index
10 3BSE036351R4101
About This Book General
General
This book describes the hardware platform AC 800M, together with the controllers
and associated units that are used in the AC 800M Controller. It also describes in
detail how to install, configure, operate and perform the necessary maintenance on
all equipment making up the AC 800M Controller.
Control Builder is used to configure and program the AC 800M controller, and is
referred to in this manual as Control Builder or CB. For information on the
controller software, see controller software documentation.
Always read the Release Notes, Control Software for AC 800M. This document
contains important information about late changes and work-arounds for known
problems.
Section 1, Introduction
Provides an overview of the hardware platform AC 800M. Also provided is a list of
product versions, conventions, and a short glossary of related terms and acronyms.
Section 2, Installation
A guide to the various installation activities such as:
Planning the installation (including site selection)
Building requirements
Environmental considerations concerning hazardous locations
Grounding requirements
Mounting dimensions.
3BSE036351R4101 11
How to Use This Book About This Book
Section 3, Configuration
Provides information on the hardware configuration for the AC 800M Controller.
Section 4, Operation
Includes information on start-up and shut-down procedures together with
verification procedures for the AC 800M Controller.
Section 5, Maintenance
Contains information relating to the AC 800M maintenance requirements.
It is intended to provide system and unit troubleshooting procedures together with
unit-specific maintenance procedures. The information contained in this chapter is
aimed at the Maintenance/Service Engineer level.
12 3BSE036351R4101
About This Book Use of Warning, Caution, Information, and Tip Icons
Tip icon indicates advice on, for example, how to design your project or how to use
a certain function.
Although Warning hazards are related to personal injury, and Caution hazards are
associated with equipment or property damage, it should be understood that
operation of damaged equipment could, under certain operational conditions, result
in degraded process performance leading to personal injury or death. Therefore,
comply fully with all Warning and Caution notices.
3BSE036351R4101 13
Document Conventions About This Book
Document Conventions
The following conventions are used throughout this document for the presentation
of material:
In a syntax rule statement or example, a word in boldface represents a reserved
keyword or string.
References to other documents are in italic.
Control Builder M is normally called just Control Builder or CB in this book.
Terminology
The following is a list of terms and acronyms used in this document.
Table 1. Terminology
Term/Acronym Description
ABB Drives ABB Oy, Drives Group
AC 800M A hardware platform comprising units and units that may
be configured to provide a controller that fulfills specific
requirements.
AC 800M Controller Any controller constructed from the units and units
connected to the AC 800M hardware platform.
Central I/O Input/Output units, mounted onto a DIN-rail, and directly
connected to the AC 800M controller via ModuleBus.
CEX-Bus Communication Expansion Bus, (for communication
units).
DDCS Distributed Drives Communication System
DIN-rail Industry standard Top Hat type mounting rail.
DriveBus Communication link dedicated for ABB drives.
DriveDebug Diagnostic Tool
DriveWindow Commissioning and Maintenance Tool
14 3BSE036351R4101
About This Book Terminology
Term/Acronym Description
EMC Electro-Magnetic Compatibility.
Ethernet Network cabling system according to IEEE802.3.
Ethernet Address The term Ethernet address is often used in extended
meaning to refer to the hardware addresses of not only
Ethernet (IEEE 802.3) hardware, but also Wireless
(IEEE 802.11) hardware, and FDDI (ISO 9314), see also
MAC-address.
FCI Fieldbus Communication Interface.
FF FOUNDATION Fieldbus - Standard based on
IEC 1158-2.
FF HSE FOUNDATION Fieldbus - High Speed Ethernet, a
fieldbus system based on Ethernet and FOUNDATION
Fieldbus specification.
Hot removal Units with hot removal support can be removed online,
without any disturbance to other units connected to the
CEX-Bus. This includes that the unit can be removed
online if it becomes faulty.
Hot swap Units with hot swap (includes hot removal) support, can
be replaced online, without any disturbance to other
units connected to the CEX-Bus. In a redundant system,
the backup unit can be replaced without any
disturbances to the primary unit. This includes that the
unit can be replaced online if it becomes faulty.
IEC International Electrotechnical Commission.
IEEE Institute of Electrical and Electronic Engineers.
INSUM INtegrated System for User optimized Motor control.
LVD Low Voltage Directive.
3BSE036351R4101 15
Terminology About This Book
Term/Acronym Description
MAC address The generic term for all hardware addresses of Ethernet
(IEEE802.3) hardware, Wireless (IEEE802.11) hardware
and FDDI (ISO 9314) is MAC address; MAC stands for
Media Access Control.
PELV Protected Extra Low Voltage (power supply).
PROFIBUS DP Open, vendor-independent fieldbus for time-critical
communication between controllers and distributed
peripherals.
RCU Redundancy Control Unit.
RCU Link RCU Link Cable transfers data between Primary and
Back-up CPU. The two CPUs are connected to the RCU
Link Cable. An RCU Link Terminator is used on the RCU
Link Connector in single CPU configuration.
Remote I/O Input/Output units connected to a controller via a
fieldbus.
SELV Safety Extra Low Voltage (power supply).
SIL Safety Integrity Level
10BaseT 10 Mbit Ethernet according to IEEE 802.3
100BaseTX 100 Mbit electrical Ethernet IEEE 802.3
16 3BSE036351R4101
About This Book Applicable Specifications
Applicable Specifications
EUROPEAN UNION DIRECTIVE COMPLIANCE
Units mentioned in this document for which the product is marked with the
logo comply with the electromagnetic compatibility directive 89/336/EEC and
the low-voltage directive 73/23/EEC. See Appendix D, Directive Considerations.
UL LISTING
Units mentioned in this document are UL listed if the product is marked with the UL
logo.
indicates UL approval for the USA, and for both Canada and
the USA. The logo indicates UL approval for Canada only.
The applied standard is UL508, Industrial Control Equipment. Units approved for
use at hazardous locations also comply with the standard UL60079-15. To fulfill the
UL requirements for hazardous locations, the instructions in Appendix E, Standards
must be followed.
TV Approval
Units mentioned in this document are TV qualified for IEC 61508 SIL2 if the
product is marked with the TV logo.
3BSE036351R4101 17
TV Approval About This Book
18 3BSE036351R4101
Safety Summary
General
In order to minimize the risk of injury to personnel and/or damage to the equipment,
always comply with the following safety instructions when installing and operating
an AC 800M Controller system. Local, stricter statutory regulations must always
take precedence over the safety instructions given here.
The Safety Instructions are classified as mandatory reading for all suitably qualified
personnel intending to operate the AC 800M Controller.
3BSE036351R4101 19
Personnel and Process Safety Safety Summary
20 3BSE036351R4101
Safety Summary Personnel and Process Safety
3BSE036351R4101 21
Machine Safety Safety Summary
Machine Safety
The following safety rules must be observed at all times:
To avoid discharging static electricity, ground both yourself and any tools
before handling printed circuit boards and other sensitive pieces of the
equipment
All electronic devices are sensitive to ESD (electrostatic discharge). To avoid
accidental damage while handling printed circuit boards, it is recommended to
wear a wrist strap, grounded to the chassis. The strap must have a built-in
protective resistor
Anti-static, conductive plastic bags must be used for storage and transport of
PC boards in transit.
Maintenance
It is recommended that a stock of suitable spare components be maintained to avoid
system downtime.
Ensure that back-up copies of the current application program are made at regular,
predetermined intervals to avoid system downtime.
22 3BSE036351R4101
Safety Summary Operating Environment
Operating Environment
Before the AC 800M Controller system is brought online, investigate which
environmental conditions are applicable. Take note in particular of the following:
The controller must not be exposed to conditions that exceed the values given
in the relevant technical specifications.
The controller must not be used in an environment exposed to strong electrical
interference. Electrical machines can produce interference that exceeds levels
permitted for the equipment, for example during repair work.
All products must be handled with appropriate precautions with regard to
electrostatic damage.
The controller must not be exposed to direct sunlight.
Important Software Check
Use the systems fault-monitoring facilities to prevent accidents or mishaps.
When in doubt, ALWAYS CHECK before executing changes.
Important Hardware Notice
DO NOT, under any circumstances, disconnect the power supply to a normally
functioning system. Always use the correct system shut-down procedure prior
to disconnecting the power supply.
Signal Noise Due to Cables
Cables which may cause electrical interference (for example, power supply cables)
must not be installed adjacent to bus cables carrying fast digital signals. Ensure that
a minimum distance of 10 cm (4 in.) is provided between cables installed inside
cabinets.
Hazardous Electrical Supplies
Operational and maintenance procedures, during which personnel may come into
contact with high voltage, should only be carried out by personnel fully trained in
the maintenance of electrical equipment within those environments, and who are
fully aware of all risks involved.
3BSE036351R4101 23
Operating Environment Safety Summary
24 3BSE036351R4101
Section 1 Introduction
Product Overview
AC 800M General
AC 800M can be defined as a hardware platform to which individual hardware units
may be connected and which, depending on the specific unit configuration and
operating system selected, can be programmed to perform multiple functions.
Once configured, the AC 800M hardware platform effectively becomes
the AC 800M Controller.
The hardware units that form the AC 800M Controller are:
Processor units (including baseplate)
(PM851/PM856/PM860/PM861/PM864/PM865)
High Integrity Processor Unit
(consist of PM865 and SM810 with corresponding baseplates)
Communication interfaces for different protocols (including baseplates)
(CI851/CI852/CI853/CI854/CI854A/CI855/CI856/CI857/CI858/CI860/
CI862)
CEX-Bus Interconnection Unit
(BC810)
Power supply units, providing various power output levels
(SD821/SD822/SD823/SS822/SS823)
Battery back-up unit
(SB821)
3BSE036351R4101 25
AC 800M General Section 1 Introduction
When equipped with the specified Control Software, the AC 800M Controller will
act either as a stand-alone process controller, or as a controller performing local
control tasks in a control network consisting of many interconnected controllers,
operator stations and servers.
Various I/O systems can be connected to the AC 800M Controller, either directly
(S800 I/O) or via PROFIBUS DP or FOUNDATION Fieldbus.
The AC 800M is delivered without Control Software. To provide the controller
with Control Software it will first be necessary to load the firmware and create
the application separately using the Control Builder M engineering tool.
The AC 800M Controller consists of a selection of units mounted on horizontal
DIN-rails, which can be housed within an enclosure. The majority of units consist of
a base mounting plate and removable cover attached with screws. The baseplate,
which is always mounted onto the DIN-rail, carries the majority of the connections
to processor, the power supplies and communication interfaces, as well as to the
external buses and systems.
The AC 800M Controller is designed to be a cost-effective, low-maintenance
solution for applications ranging from small Programmable Logic Controller (PLC)
to advanced Distributed Control Systems (DCS) control applications and combined
DCS and High Integrity systems control applications.
In AC 800M High Integrity Controller it is possible to run both non-SIL and SIL
classified applications. The AC 800M HI consist of PM865, SM810 and a High
Integrity version of Control Software, and is also available in redundant
configuration. AC 800M HI requires SIL certified S800 I/O units. S800 I/O units
can be used with AC 800M HI while the application is not SIL certified.
26 3BSE036351R4101
Section 1 Introduction AC 800M General
3BSE036351R4101 27
AC 800M General Section 1 Introduction
LED
Status Compact Flash slot
Indicators
INIT
Push button
Tx/Rx
RCU Link Optical ModuleBus
Connector
(PM861/PM864/ Electrical
PM865) ModuleBus
CEX-Bus
Power Supply
and
Supervision Signal
Socket (SS822/SS823)
CN1/CN2
Ports
COM3/COM4
DIN-rail Ports
Locking Device
28 3BSE036351R4101
Section 1 Introduction PM8xx/TP830 Processor Unit General
3BSE036351R4101 29
PM8xx/TP830 Processor Unit General Section 1 Introduction
Processor Unit
Cover Release Screw
Cover
Assembly
CEX-Bus
Electrical ModuleBus
Fuses
CEX-Bus/ModuleBus
Baseplate
TP830
30 3BSE036351R4101
Section 1 Introduction PM8xx/TP830 Processor Unit General
Electrical
CEX-bus
Optical
+5V DC
4
Power
DC +3.3V DC System and CEX-bus ModuleBus
user mem. controller controller
Battery
4 4 8 4
3BSE036351R4101 31
PM8xx/TP830 Processor Unit General Section 1 Introduction
Electrical
CEX-Bus
Optical
System Shadow CEX-Bus ModuleBus
Interface
and user memory
mem. FPGA
+24V RCU
L+
1 +5V DC
L-
2
SA +3.3V
3
4 SB
Battery
RCU Link
+BV RTC
B+
2 CPU
B- (+3.3V DC)
1 Compact Flash
S SA SB
3
Communication
Controllers
INIT
Logic
F R P B PRIM DUAL
32 3BSE036351R4101
Section 1 Introduction PM8xx/TP830 Processor Unit General
Figure 6 on page 34 provides examples of various ways to connect the S800 I/O
units. It can be seen, at the top right-hand area of Figure 6 on page 34, that one
cluster (or group) of units (maximum number of units per cluster is 12) is connected
to the electrical ModuleBus of an AC 800M Controller. However, a further seven
clusters (each comprising up to 12 units) can be added to the optical ModuleBus,
thus achieving a total count of 96 units per AC 800M Controller when using only
the ModuleBus.
Connecting S800 I/O units (using the ModuleBus) to an AC 800M Controller
mounted with a PM851 processor unit is restricted to, one electrical ModuleBus
cluster and one optical ModuleBus cluster.
To the left on Figure 6 on page 34, there is a PROFIBUS DP segment. This allows
for a large increase in the numbers of units connected to each AC 800M Controller.
Here the segment is shown as having an FCI unit (type CI840), connected to the
PROFIBUS DP network. The use of FCI units allows the selection of units from
several I/O families.
Figure 7 on page 35 shows another example for I/O units based on a
FOUNDATION Fieldbus High Speed Ethernet (FF HSE).
For further examples refer to the relevant documentation for the I/O system in
question.
3BSE036351R4101 33
PM8xx/TP830 Processor Unit General Section 1 Introduction
See Note 3
CI854A
Optical
1 Segment of
PROFIBUS DP-V1
See Note 1
TB820
CI840
Additional stations
up to maximum of
32 stations per
Segment TB820
R
34 3BSE036351R4101
Section 1 Introduction PM8xx/TP830 Processor Unit General
Optical See
Note 2
To 6 Additional Optical
Modulebus Clusters
Optical
Figure 7. Example of AC 800M/S800 I/O and FOUNDATION Fieldbus High Speed Ethernet
Interconnection in Single CPU Configuration
3BSE036351R4101 35
PM861/PM864/PM865/TP830 Processor Unit Redundancy Section 1 Introduction
The PM861/PM864/PM865 has an RCU Link Connector for connecting the RCU
Link Cable (see Figure 2 on page 28). In a redundant system the two processor units
are linked together with the RCU Link Cable (max 1 m). Both processor units are
also connected to the same CEX-Bus and either of the two can control the expansion
units (see Figure 18 on page 69).
S800 I/O units are connected to the two CPUs via the optical ModuleBus and two
TB840 cluster modems on each S800 I/O cluster (see Figure 38 on page 118). The
built-in electrical ModuleBus on the TP830 baseplate cannot be used for connecting
S800 I/O in a redundant system.
36 3BSE036351R4101
Section 1 Introduction PM861/PM864/PM865/TP830 Processor Unit Redundancy
3BSE036351R4101 37
AC 800M High Integrity Section 1 Introduction
The RAM included in the processor unit provides an automatic double inverted
memory function for detection of arbitrary bit errors in the memory.
All memory updates are written to both the primary memory and to the double
inverted memory in parallel.
At every memory read cycle, the data from tho two memories is compared.
If there is a mismatch in the data a changeover is forced.
The double inverted memory handling is done in hardware and without any delay to
the memory cycle time.
The main function of the SM810 is to act as a monitor for the HW and SW
execution of PM865 and these two modules together are a SIL2 compliant system
according to IEC61508 and TV qualification is pending. The SM810 is running a
SIL2 certified operating system and have a very high degree of self-diagnostic
including:
Double inverted memory
Double over voltage protection on internal voltages
38 3BSE036351R4101
Section 1 Introduction Control Software
Control Software
The software used by the AC 800M Controller is named Control Software.
This name does not stand for a specific software package; is merely a generic name
for the scope of functions used in a controller. These functions are provided by:
Hardware functions (supervision, communication buses, I/O buses)
Firmware functions loaded into the controller (real time executive system, real
time clock, redundant communication)
Application programs loaded into the controller (library functions,
communication protocols).
To produce an application, it is necessary to use the Control Builder M tool. This
tool is extremely versatile, having many useful functions in addition to system
configuration.
3BSE036351R4101 39
Ethernet Address Section 1 Introduction
Ethernet Address
Each TP830 Baseplate is provided with a unique Ethernet address that provides
every CPU with a hardware identity.
This functionality takes the form of two identification addresses residing in the non-
volatile memory of the TP830 Baseplate. The lowest address (a 12 character Hex
code) is located on an adhesive label attached to the TP830 Baseplate. The
remaining address is the lowest +1. See Figure 8 on page 40 for label location
details. See software documentation for details on loading the software and using
Ethernet address.
40 3BSE036351R4101
Section 1 Introduction AC 800M Controller Key Features
3BSE036351R4101 41
Product Release History Section 1 Introduction
42 3BSE036351R4101
Section 2 Installation
Site Planning
Site Selection and Building Requirements
The AC 800M system is designed for use within demanding industrial
environments. This section provides information on standard requirements
regarding the location at which or the building(s) in which the AC 800M Controller
system is to be stored or installed.
Most applications require no special arrangements regarding the environment, and
so installation according to standard regulations will suffice. In certain situations
however, consideration must be given to specific protective measures.
3BSE036351R4101 43
Site Selection and Building Requirements Section 2 Installation
44 3BSE036351R4101
Section 2 Installation Cables
Other requirements:
Room lighting independent of the equipment power source. A battery-
powered emergency lighting system is recommended.
A well-developed process connection, with or without marshalling
facilities.
Effective grounding through a net of copper bars
Cable routing observing standard installation regulations.
Availability of power and other necessary utilities.
Observation of standards and legal regulations.
Sufficient free space in front of the cabinet in order to fully open the
doors. For safety reasons there must always be adequate space available,
even with the doors in the fully open position.
For additional information regarding design considerations, see Appendix B, Power
Consumption.
Electro-Magnetic Compatibility
The AC 800M units are intrinsically EMC compatible according to CE marking
rules. For additional information regarding Electro-Magnetic Compatibility,
see Appendix D, Directive Considerations.
Cables
3BSE036351R4101 45
Power Supply Section 2 Installation
Lightning Protection
Industrial installations and power plants are normally provided with well-integrated
grounding networks, installed as part of the power distribution system. Such
installations do not require additional lightning protection unless using overhead
wiring or suspended cables in an outdoor environment.
However, large dispersed plants such as water supply installations and oil refineries
will have an inadequate grounding system where signal cables may be routed above
ground. In such cases lightning protection equipment must be installed.
Should cables be discovered outside the grounding system (even at a short distance
such as 10 m [9.1 yds]) lightning protection equipment must be installed.
Power Supply
Under normal circumstances, the power supply required by AC 800M Controller
and associated field equipment can be obtained from the plants standard 120/230
V AC mains supply.
46 3BSE036351R4101
Section 2 Installation Power Supply
Mains Breaker
A mains breaker must be installed in the immediate vicinity of a controller
installation to allow for immediate total power supply disconnection to the
equipment, should the need arise. However, the prime function of the mains breaker
is to provide a means of isolating the power supply completely during maintenance.
The mains breaker must be installed in a location where it is both easily accessible
and clearly visible, that is, outside any enclosure or cabinet.
Protective Ground
Always install a protective ground connection on equipment connected to a
230 V AC supply.
Should the configuration be other than that stated, instructions for calculating
current consumptions can be found in the relevant I/O manual. For the
AC 800M Controller, see Appendix B, Power Consumption.
3BSE036351R4101 47
Enclosures Section 2 Installation
The AC 800M controller will shut down safely in the event of a power failure.
During down-time, the application memory and the system clock will be backed up
by the internal battery. In systems subject to long non-operational periods, it is
recommended that an external battery back-up unit be installed. When the power
supply is reconnected, the AC 800M Controller will re-start and run the application
as normal.
If the effects of unexpected shutdowns are not acceptable, it is highly recommended
that the AC 800M Controller be fully protected by connection to an Uninterruptable
Power Supply (UPS) source.
Enclosures
The AC 800M and S800 I/O units hold protection class IP20, with each unit being
individually CE-marked. If a higher IP class is required, an additional enclosure is
needed.
Normally the use of an additional enclosure will not influence the EMC
characteristics of the controller.
Enclosure Mounting
When mounting the controller enclosure, it is important to provide certain minimum
distances between the enclosure, the walls and the ceiling, in order to provide
satisfactory ventilation.
If the enclosure is provided with removable wall cladding, it is important to ensure
that this is not removed from any enclosure adjacent to other enclosures containing
equipment not belonging to the AC 800M Controller and its connected S800 I/O.
48 3BSE036351R4101
Section 2 Installation Mounting AC 800M Units onto DIN-Rail
ABB Cabinets
As a suitable enclosure, ABB recommends the following two cabinets, both
specially adapted for mounting the AC 800M Controller and S800 I/O. Both are
sealed to protection class IP54 and can support the Controller and S800 I/O units
with no requirement for additional cooling equipment:
RM550 Floor-mounted cabinet
RE820 Wall-mounted cabinet.
For further information on ABB cabinets, see Appendix C, Recommended
Components.
3BSE036351R4101 49
Mounting AC 800M Units onto DIN-Rail Section 2 Installation
Mounting Procedure for PM8xx and CI8xx Units, Complete with Baseplates
Before mounting any processor unit or communication interface onto the DIN-rail,
read carefully the installation instructions provided with the equipment. Since the
electronic unit and baseplate are supplied as a single unit, there is no requirement to
separate them during the mounting procedure.
Mounting the units onto the DIN-rail only requires a blade screwdriver that fits
securely into the baseplate locking screw (1 mm slot). For further details on
mounting procedure, see Figure 9 on page 51.
It is not allowed to manipulate CEX bus baseplates in a powered and running
system. Before changing or removing a baseplate, all CEX modules on that segment
must be removed.
Use the procedure below to mount the baseplates, complete with units:
1. Rotate the locking device to the OPEN position (1), hook the upper lip at the
rear of the unit baseplate securely over the upper edge of the DIN-rail and
gently snap the baseplate fully into the mounting position.
2. Rotate the locking device to the SLIDE position (2), gently slide the unit along
the DIN-rail to the desired mounting position and using the connector plugs
and sockets gently attach it to the adjacent unit baseplate.
To prevent damage to the pins, be sure the baseplate plugs and sockets are fully
aligned as the units interconnect.Under no circumstances use excessive force!
50 3BSE036351R4101
Section 2 Installation Mounting AC 800M Units onto DIN-Rail
3BSE036351R4101 51
Mounting AC 800M Units onto DIN-Rail Section 2 Installation
52 3BSE036351R4101
Section 2 Installation Mounting AC 800M Units onto DIN-Rail
4. Gently ease the unit/baseplates sideways in order to release the contacts of the
unit baseplate being removed.
5. Turn the locking device anti-clockwise to the OPEN position (1) and ease the
unit baseplate outward and upward at the base. Lift the unit to remove it from
the DIN-rail. The AC 800M units must be disconnected from the power source
before removing them from the DIN-rail.
The unit baseplates are easily disconnected from each other by gently prying
them apart with a blade screwdriver (see Figure 12 on page 53).
F F F
R R R
Rx1 Rx/Tx P
Tx1 RTS B
Rx2
Tx2
INIT
3BSE036351R4101 53
Mounting AC 800M Units onto DIN-Rail Section 2 Installation
54 3BSE036351R4101
Section 2 Installation Mounting AC 800M Units onto DIN-Rail
For further details on pre-set Alpha codes, refer to the relevant unit documentation.
Care must be taken to ensure that the correct unit is matched with the correct
baseplate, or damage to the equipment will occur. If difficulty is experienced with
installing a unit onto a baseplate, this is a positive indication that the Alpha code
lock/unit compatibility is incorrect.
See Figure 13 on page 56 for further details of the Alpha code lock arrangement.
The mechanical keys are delivered pre-set and must not be altered. This prevents the
removable interface being placed on the wrong type of baseplate.
Do not manipulate the locking device. ABB will take no responsibility for
errors caused by manipulating locking devices.
3BSE036351R4101 55
Mounting AC 800M Units onto DIN-Rail Section 2 Installation
Pre-Set
Alpha Code Keys
56 3BSE036351R4101
Section 2 Installation Installing the PM8xx/TP830 Processor Unit in Single Configuration
2. Mount the processor unit, the communication interfaces and the S800 I/O units
(the communication interfaces on the CEX-Bus to the left of the processor unit
and the S800 I/O units on the electrical ModuleBus to the right of the processor
unit).
3. Press them gently together and make sure that the ModuleBus and the CEX-
Bus are correctly connected, via baseplate connectors.
4. Reinsert the bus terminations into the communication units at farthest away
from the processor unit.
a. For CEX-Bus TB850 (TB851 if cable TK850 is used), see Figure 14 on
page 59 and Figure 15 on page 60. When using BC810, see Figure 16 on
page 61. If no units are used on the CEX-Bus, no bus termination is
required.
b. For ModuleBus TB807, refer to the S800 I/O documentation. If no units
are used on the ModuleBus, no bus termination is required.
3BSE036351R4101 57
Installing the PM8xx/TP830 Processor Unit in Single Configuration Section 2 Installation
7. The PM8xx is supplied with an internal back-up battery. When the battery is to
be used, place it in the Internal Battery Holder (see Figure 45 on page 147).
When the external SB821 battery unit is to be used, install it according to the
instructions in Installing the SB821 External Battery Unit on page 103.
Do not place the internal back-up battery in the battery holder until the
AC 800M Controller has been powered-up normally and the memory back-up
function has been activated. If no normal power supply is connected to the
processor unit with the battery in place, then the CPU memory will
immediately start to consume battery power.
Always install a fresh internal or external battery at the end of the installation
phase. The original battery is heavily utilized due to frequent blackouts during
system installation.
58 3BSE036351R4101
Section 2 Installation Installing the PM8xx/TP830 Processor Unit in Single Configuration
Terminator
TB850
3BSE036351R4101 59
Installing the PM8xx/TP830 Processor Unit in Single Configuration Section 2 Installation
TK850 Cable
Terminator
TB851
60 3BSE036351R4101
Section 2 Installation Installing the PM8xx/TP830 Processor Unit in Single Configuration
BC810 PM861A/PM864A/PM865
Terminator
TB850
RCU Link
Terminator Cable
TB850
BC810
3BSE036351R4101 61
Installing the PM8xx/TP830 Processor Unit in Single Configuration Section 2 Installation
62 3BSE036351R4101
Section 2 Installation Installing the PM8xx/TP830 Processor Unit in Single Configuration
Communication Ports
Note that a PM851 is restricted to one Ethernet (CN1) port, thus redundant Ethernet
is not available.
3BSE036351R4101 63
Installing the PM8xx/TP830 Processor Unit in Single Configuration Section 2 Installation
COM3 Port
The COM3 is an RS-232C port with modem signals. This port is used for serial
protocols such as Modbus, Siemens 3964R, COMLI or custom-design.
64 3BSE036351R4101
Section 2 Installation Installing the PM8xx/TP830 Processor Unit in Single Configuration
COM4 Port
The COM4 port is an RS-232C port, opto-isolated and without modem signals.
Connect Control Builder to this port when connecting directly to the controller, or,
when not required, without the need use the remote tool connection via the Control
Network.
3BSE036351R4101 65
Installing the PM861/PM864/PM865/TP830 Processor Unit in Redundant Configuration Section 2
Use the following procedure to install the processor units along the DIN-rail:
1. Mount the processor units.
2. Mount the communication interfaces on the CEX-Bus to the left of the
processor unit. If BC810s are used, the configuration of the segments should be
considered. If no BC810s are used, the interfaces can be divided between the
two CPUs in any preferred way.
3. Press the units gently together and make sure that the CEX-Bus is correctly
connected, via the connectors on the baseplates.
4. If BC810s are used, connect the RCU Link Cable to the two BC810s
(Figure 19 on page 72). If no BC810s are used, mount the CEX-Bus extension
cable TK850 to the units at farthest away from the processor units or, if no
units are mounted, directly to the CEX-Bus on the processor unit. The CEX-
Bus extension cable must be connected to both CPUs whether or not there are
any other CEX-Bus units (Figure 18 on page 69).
5. Connect the RCU Link Cable TK851 to both CPUs. Note that in redundant
CPU configuration, COM3 and the electrical ModuleBus on the baseplate can
not be used.
66 3BSE036351R4101
Section 2 Installation Installing the PM861/PM864/PM865/TP830 Processor Unit in Redundant
Note that the RCU Link Cable TK851 must be used and can not be replaced by
a similar cable. Using another cable will disable the identification of the CPUs
in the CB and Operator Station. When running in single configuration the RCU
Link Cable TK851 might temporarily be used to perform the function of a
termination plug.
The CPU connected to the RCU Link Cable connector marked UPPER will
be defined as UPPER in the Control Builder and Operator Station. The
marking has no relevance to the physical placement of the CPUs. Any CPU can
become the Primary CPU. However at the first power on, the UPPER CPU
will take the role of Primary CPU.
8. The CPUs are supplied with internal back-up batteries. When the batteries are
to be used, place them in the Internal Battery Holder (Figure 45 on page 147).
3BSE036351R4101 67
Installing the PM861/PM864/PM865/TP830 Processor Unit in Redundant Configuration Section 2
When the external SB821 battery units are to be used, install them according to
the instructions in Installing the SB821 External Battery Unit on page 103.
Do not place the internal back-up battery in the battery holder until the AC
800M Controller has been powered-up normally and the memory back-up
function has been activated. If no normal power supply is connected to the
processor unit with the battery in place, then the CPU memory will
immediately start to consume battery power.
Always install a fresh internal or external battery at the end of the installation
phase. The original battery is heavily utilized due to frequent blackouts during
system installation.
Communication Ports
Same as for single configuration (see Table 5 on page 63, Table 6 on page 64 and
Table 7 on page 65).
68 3BSE036351R4101
Section 2 Installation Installing the PM861/PM864/PM865/TP830 Processor Unit in Redundant
CEX-Bus ext.
cable TK850
3BSE036351R4101 69
Installing the CEX-Bus without BC810 Section 2 Installation
70 3BSE036351R4101
Section 2 Installation Installing the CEX-Bus Interconnection Unit BC810/TP857
See Figure 19 on page 72 and Figure 20 on page 73 for configuration examples. Use
the configuration which coincides with the requirements for availability,
redundancy and safety of your AC 800M controller system.
Do not connect the two CEX-Bus segments, separated with BC810, to each other
with CEX-Bus extension cable TK850.
The BC810 is powered from the processor unit via the CEX-Bus or through its
external connector for power supply. This external connector can also support the
CEX-Bus with redundant power. Figure 21 on page 74 shows an example of the
external power for BC810 and processor unit. See also Power Supply System on
page 128.
Configuration restrictions apply to hot swap.
3BSE036351R4101 71
Installing the CEX-Bus Interconnection Unit BC810/TP857 Section 2 Installation
RCU Link
Cables
72 3BSE036351R4101
Section 2 Installation Installing the CEX-Bus Interconnection Unit BC810/TP857
RCU Link
Cable
3BSE036351R4101 73
Installing the CEX-Bus Interconnection Unit BC810/TP857 Section 2 Installation
SD82x/SS82x
Figure 21. The Power Source Connected to the Same PM865/BC810 Segment, see
Installing the CEX-Bus Interconnection Unit BC810/TP857 on page 70 and Power
Supply System on page 128.
74 3BSE036351R4101
Section 2 Installation Installing SM810/TP855
Installing SM810/TP855
The SM810 is mounted directly to the CEX-Bus on the processor unit base plate or
to the CEX-Bus interconnection unit BC810. The communication interfaces are
then mounted to the CEX-Bus on the SM810. See Figure 19 on page 72 and
Figure 20 on page 73 for configuration examples.
3BSE036351R4101 75
Installing SM810/TP855 Section 2 Installation
0V B 0V A
24V A
24V B
76 3BSE036351R4101
Section 2 Installation Installing SM810/TP855
24V B 24V A
0V
3BSE036351R4101 77
Installing the PROFIBUS DP-V0 Interface, CI851/TP851 Section 2 Installation
78 3BSE036351R4101
Section 2 Installation Installing the PROFIBUS DP-V0 Interface, CI851/TP851
For installation of the fieldbus and recommended certified fieldbus devices and
components, see fieldbus documentation and Appendix C, Recommended
Components. The PROFIBUS DP-V0 must be connected with shielded twisted pair
cables.
For additional information on PROFIBUS DP-V0 and other suitable components,
visit the PROFIBUS User Organization web site.
3BSE036351R4101 79
Installing the FOUNDATION Fieldbus H1 Interface, CI852/TP852 Section 2 Installation
80 3BSE036351R4101
Section 2 Installation Installing the FOUNDATION Fieldbus H1 Interface, CI852/TP852
3BSE036351R4101 81
Installing the RS-232C Interface, CI853/TP853 Section 2 Installation
Connectors
Connect the RS-232C channels to the RJ45 connectors marked COM1 and COM2
on the TP853 Baseplate.
82 3BSE036351R4101
Section 2 Installation Installing the RS-232C Interface, CI853/TP853
3BSE036351R4101 83
Installing the PROFIBUS DP-V1 Interface, CI854/CI854A/TP854 Section 2 Installation
84 3BSE036351R4101
Section 2 Installation Installing the PROFIBUS DP-V1 Interface, CI854/CI854A/TP854
F F
R R
RxA RxA
RxB RxB
PRIM PRIM
DUAL DUAL
CI854A CI854A
PROFIBUS A
PROFIBUS B
PROFIBUS A
PROFIBUS B
ON ON
Line A Line B
3BSE036351R4101 85
Installing the PROFIBUS DP-V1 Interface, CI854/CI854A/TP854 Section 2 Installation
For installation of the fieldbus and recommended certified fieldbus devices and
components, see fieldbus documentation and Appendix C, Recommended
Components. The PROFIBUS DP-V1 must be connected with shielded twisted pair
cables.
Note that there is no unit redundancy for the CI854 unit. Only for CI854A.
86 3BSE036351R4101
Section 2 Installation Installing the Ethernet Interface for MasterBus 300, CI855/TP853
3BSE036351R4101 87
Installing the S100 I/O Interface, CI856/TP856 Section 2 Installation
88 3BSE036351R4101
Section 2 Installation Installing the INSUM Interface, CI857/TP853
3BSE036351R4101 89
Installing the DriveBus Interface, CI858/TP858 Section 2 Installation
Optical Connectors
The CI858 board connects to the drive system via three optical receiver/transmitter
pairs. HP/Agilent Technologies Versatile Link Series (HFBR family) optical
transmitter/receivers are used. Transmission speed of the optical fibres is 4 Mbit/s.
90 3BSE036351R4101
Section 2 Installation Installing the FOUNDATION Fieldbus High Speed Ethernet Interface,
3BSE036351R4101 91
Installing the TRIO Fieldbus Interface CI862 Section 2 Installation
Bus Termination
The appropriate terminating resistor must be attached to both the beginning and end
of the bus. The characteristic impedance for each type of cable is listed in Table 94.
If the CI862 is at either end of the bus, the characteristic resistance is set by a switch
on the Field Bus Interface Module, Table 14. If a TRIO module is at the beginning
or end of the bus, the bus can be terminated with a resistor or a terminating
resistance plug, 6202FP00150 for 150 W or 6202FP00075 for 75 W. BSM stubs
should not be terminated.
92 3BSE036351R4101
Section 2 Installation Bus Termination
As shown in Figure 59, the dip switch is located on the bottom of the housing when
looking from the front. Switch 1 is towards the top of the housing.
3BSE036351R4101 93
Installing the ModuleBus Section 2 Installation
PM860
Tx Tx Tx Tx
Rx Rx Rx Rx L+
L
SA
SB
Rx
Tx
Simplex Fiber Optic Cable Connector
94 3BSE036351R4101
Section 2 Installation Installing the SD82x Power Supply
3BSE036351R4101 95
Installing the Mains Breaker Unit Section 2 Installation
c. The two terminals for the incoming Live and Neutral mains power (3).
These terminals are equipped with built-in jumpers which, if necessary,
can be opened to provide complete mains input power isolation.
d. The miniature mains breaker unit (4).
e. The protective ground distribution terminal (5).
f. The mains distribution terminal block (6), depending on the required
configuration.
g. A DIN-rail end-stop (1).
2. Connect the incoming mains, the protective ground terminals, the mains
breaker and the distribution terminals as shown in Figure 26 on page 97.
3. Install the two required links (7), fuse holders (8) and jumpers (9) onto
the distribution terminals. Fit the required fuses into the fuse holders, (glass
tube type, 5 x 20 mm (0.2 x 0.8 in)).
96 3BSE036351R4101
Section 2 Installation Installing the Mains Breaker Unit
Removing the fuse holders or the jumper connections provides visual indication if
the power supply has been disconnected. The fuse holders have built-in red LEDs to
indicate a ruptured (defective) fuse.
3
PE Green/Yellow
5
4
2 6
1
8
To Power
PE Green/Yellow supply for
Field Equipment
PE Green/Yellow
MAINS
To Power
supply for
PE = Protective Ground
units
PE Green/Yellow
3BSE036351R4101 97
Installing the SS822/SS823 Voting Unit Section 2 Installation
SA Supervision
signals to
SB CPU unit via
TP830
L+ L+ L L L+ L+ L L OK+ F OK + F
OK OK A B
L+
From Mains +24 V
Breaker
L
Protective Ground 0V
98 3BSE036351R4101
Section 2 Installation Installing the SS822/SS823 Voting Unit
SA
SB
L+
From Mains
Breaker L
From Mains
Breaker
3BSE036351R4101 99
Installing the SS822/SS823 Voting Unit Section 2 Installation
3. Connect the SS82x voting unit to the processor unit. Figure 29 on page 100
shows the connection to PM861/PM864/PM865 in redundant configuration.
From Mains
Breaker
Protective Ground
100 3BSE036351R4101
Section 2 Installation Power Supply Supervision
+24 V
0V
3BSE036351R4101 101
Power Supply Supervision Section 2 Installation
SA
Supervision
signals to
SB CPU unit via TP830
L+ L+ L L L+ L+ L L OK + F OK + F
OK OK A B
L+
From Mains +24 V
Powering
Breaker Units
L
Protective Ground 0V
L+ L+ L L L+ L+ L L OK+ F OK + F
OK OK A B
L+
From Mains +24 V Powering
Breaker Field
L Equipment
Protective Ground 0V
Figure 31. Redundant Power Supply Powering Units and Field Equipment
102 3BSE036351R4101
Section 2 Installation Installing the SB821 External Battery Unit
3BSE036351R4101 103
Installation of I/O Units Section 2 Installation
Installation in Cabinets
The figures listed below are examples of how the AC 800M Controllers, Power
Supply units, Voting units and S800 I/O units can be configured and mounted within
cabinets:
Figure 32 on page 105: Wall Cabinet Single Power Supply Arrangement
Figure 33 on page 106: Wall Cabinet Dual Power Supply (Local/Field)
Arrangement
Figure 34 on page 107: Floor Mounted Cabinet Unit Arrangement
(Redundant PSU)
The DIN-rails are using the supporting Al-profile to ensure rigidness. See Figure 75
on page 269.
The cabinets shown in the figures are ABB manufactured cabinets:
RE820: Wall Cabinet
RM550: Floor Cabinet
104 3BSE036351R4101
Section 2 Installation Installation in Cabinets
ModuleBus
Expansion
Cable
Aluminum
Profile
Cable
Duct
3BSE036351R4101 105
Installation in Cabinets Section 2 Installation
24 V Distribution 24 V Distribution
(Units in Cabinet) (Field Equipment)
106 3BSE036351R4101
Section 2 Installation Installation in Cabinets
SD822
Redundant
Power
Supply Units
(Field
Equipment)
Mains
Breakers
SS822
Voting
Units
SD822 Redundant
Power Supply Units
3BSE036351R4101 107
Mounting Dimensions for Proper Ventilation Section 2 Installation
Unobstructed areas
>240 mm
(9.4 in)
Unobstructed areas
108 3BSE036351R4101
Section 3 Configuration
General Information
Using the engineering tool Control Builder, it is possible to configure hardware (I/O
and communication units) and make application programs with control languages
according to IEC 61131-3. Programs can be compiled and run off-line as an aid to
process simulation before finally downloading an application to the controller. The
Control Builder offers a set of options, each with its own set of properties. Simply
select the option that is closest to system requirements.
Control Builder documentation for configuration information
Control Software documentation for available functionality.
Control Builder Online Help provides detailed step-by-step information when
creating an application for the AC 800M Controller.
3BSE036351R4101 109
Connecting Control Builder Section 3 Configuration
Alternatively, the Control Builder may be connected via the COM4 port (RS-232C)
on the AC 800M Controller. Use the tool cable TK212 and a serial port on the PC.
In redundant configuration the Control Builder is connected to the Primary CPU
COM4 port. The Backup CPU cannot communicate with Control Builder.
Note that if the firmware in the AC 800M is not running correctly, then it is likely
that it will not be possible to use the CN1 and CN2 ports. However, the connection
via the COM4 port is always available.
110 3BSE036351R4101
Section 3 Configuration Connection to a Control Network
Controllers mounted
in cabinets
USE FO GENERALLY
Within industrial environments, only
use STP cable where full control of FO USE STP EXCEPTIONALLY
the cabling is available.
INDUSTRIAL
ENVIRONMENT
NON-INDUSTRIAL
FO = Fiber Optic link Switch ENVIRONMENT
STP = Shielded Twisted Pair Link
USE STP GENERALLY
3BSE036351R4101 111
Communication Possibilities Section 3 Configuration
The network can utilize different and mixed link implementations such as Fast
Ethernet and PPP. It provides for full redundancy, in order to achieve high network
availability.
The AC 800M controller is always connected to the Control Network via an STP
(Shielded Twisted Pair) cable. Should the local environment be of an industrial
nature, the AC 800M / Control Network connection must be converted over to a
Fiber Optic (FO) cable. This is achieved by installing a Switch/Hub having both
optical and electrical ports. See Figure 36 on page 111.
For more information on Control Network, see Control Network documentation.
Communication Possibilities
The processor unit (PM8xx/TP830) contains the following communication ports,
offering the following functions:
CN1 and CN2 are used for connection to the Control Network. Both are RJ45
ports for Ethernet (IEEE802.3) and connection is normally achieved using
category 5 shielded twisted pair cable (STP class 5). However, as mentioned
previously, within industrial environments it is recommended that all STP
cables are converted to optical fiber.
For single or redundant CPUs and single networks: All CN1 ports are
connected to the network (CN2 can be used, but requires reconfiguration
of the communication set-up for the concerned CPU).
For single or redundant CPUs and redundant networks: All CN1 ports
are connected to the primary network and all CN2 ports to the secondary
network.
Note that a PM851 is restricted to one Ethernet (CN1) port, thus redundant Ethernet
is not available.
112 3BSE036351R4101
Section 3 Configuration Communication Possibilities
COM4 is an RJ45 port for connection of service tools (see Connecting Control
Builder on page 110). The port has no modem signals.
By adding communication interfaces to the CEX-Bus, the number of protocols and
processor unit ports can be expanded. The available CEX-Bus interface quantities
are shown in Table 15 on page 113.
Number of Interfaces on
CEX-Bus Number of
Interface Maximum of Maximum ports per
each total on Interface
interface CEX-Bus(1)(2)
CI851 (PROFIBUS DP-V0) 12 1
CI852 (FOUNDATION Fieldbus H1) 12 1
CI853 (RS-232C) 12 2
CI854/CI854A 12 12 2
(PROFIBUS DP-V1)
CI855 12 2
(Ethernet for MasterBus 300)
CI856 (S100) 12 1
CI857 (INSUM) 6 1
CI858 (DriveBus) 2 3
CI860 (FOUNDATION Fieldbus HSE) 12 1
CI862 (TRIO) 4 1
(1) PM851 is restricted to a maximum of one CEX module.
(2) The maximum total limit on CEX-Bus is the electrical one, there might be further limitations due to
performance problems for a particular unit.
3BSE036351R4101 113
Controller IP Addresses Section 3 Configuration
For information on available serial protocols for the CI853 interface, see COM3
above.
By using redundant communication interfaces max 6 pairs of interfaces are
possible.
Controller IP Addresses
2. Connect the IPConfig tool to the primary CPU and set the IP address of the
CN1 port on the primary CPU. See IPConfig online help.
At the first power-up, the primary processor is always the one connected to the
RCU Link connector marked UPPER.
If network redundancy is used, the IP address of the CN2 port of the primary
processor cannot be set using IPConfig. This address must be set in Control
Builder
114 3BSE036351R4101
Section 3 Configuration I/O Systems
3. Set the IP address of the CN1 port on the backup CPU. Use default settings
(0.0.2.0 is added to the address of the primary CPU), unless your network
administrator requires otherwise. See IPConfig online help.
If network redundancy is used, you also have to set the IP address of the CN2
port of the backup processor using IPConfig. See IPConfig online help.
I/O Systems
There are several methods of connecting I/O systems to the AC 800M Controller:
S100 I/O via CI856.
S800 I/O units via the ModuleBus. Support for hot configuration during run,
redundancy on all levels, HART routing, and Sequence-of-Events (SOE).
S800 I/O units via CI854/CI854A and CI840, PROFIBUS DP-V0 and DP-V1.
Support for HART routing, redundancy on all levels, and hot configuration
during run.
S800 I/O units via CI854/CI854A and CI801, PROFIBUS DP-V0 and DP-V1.
Support for HART routing, and hot configuration during run.
S900 I/O units can be connected to PROFIBUS DP-V1.
3BSE036351R4101 115
I/O Systems Section 3 Configuration
ABB Drives can be connected to the ModuleBus, via CI801. Some Drives
equipment can be connected directly to PROFIBUS. Please refer to Drives-
specific documentation for more information.
Genius remote I/O (TRIO) via the CI862 Interface
For more information on supported I/O systems and units, see I/O documentation.
ModuleBus
The ModuleBus in the AC 800M controller consists of one electrical and one optical
unit:
Electrical ModuleBus, (see Figure 37 on page 117) 1 cluster (group), with a
maximum of 12 S800 I/O units connected.
Note that the electrical ModuleBus can only be used for connection of
S800 I/O when AC 800M is running in single CPU configuration.
Use of redundancy will reduce the maximum number of S800 channels. Each
cluster may contain up to 12 single S800 I/O units or up to 6 redundant S800 I/O
units.
116 3BSE036351R4101
Section 3 Configuration I/O Systems
Optical Electrical
ModuleBus ModuleBus
PM8xx
Local
TB820 Central/Remote
TB820
Optical
ModuleBus
Maximum of 7
clusters (groups)
(Maximum of 1
cluster for PM851)
TB820
3BSE036351R4101 117
I/O Systems Section 3 Configuration
Redundant CPUs
Local
2 x TB840 Central/Remote
Optical
ModuleBuses 2 x TB840
Maximum of 7
clusters (groups)
2 x TB840
118 3BSE036351R4101
Section 3 Configuration I/O Systems
For further information on the various I/O systems, see specific I/O documentation.
3BSE036351R4101 119
I/O Systems Section 3 Configuration
120 3BSE036351R4101
Section 3 Configuration I/O Systems
3BSE036351R4101 121
I/O Systems Section 3 Configuration
FF linking devices operate as gateways between the AC 800M and the field devices
on the H1segments both for the configuration data of the field devices and for the
process data which is exchanged cyclically between AC 800M and the field devices.
122 3BSE036351R4101
Section 3 Configuration I/O Systems
3BSE036351R4101 123
Drive System Section 3 Configuration
Drive System
ABB Standard (Std) and Engineered (Eng) Drives can be connected to AC 800M
via the optical ModuleBus, via CI851 and CI801or via CI858 DriveBus Interface.
ModuleBus
In single CPU configuration, ABB Drives can be connected to the processor unit via
the optical ModuleBus. See Figure 41 on page 126. The number of ABB Drives
which can be connected to the optical ModuleBus, can be described by the
following equation:
(No. of ABB Drives) < 84 - (12 x (No. of TB820s))
that is, each Drive uses one ModuleBus cluster.
124 3BSE036351R4101
Section 3 Configuration Drive System
3BSE036351R4101 125
Drive System Section 3 Configuration
CI854
CI858
1 Segment of
PROFIBUS DP
CI830
Optical
ABB Std Drive
TB820
ABB Std Branching ABB Std Drive
Drive Unit
Figure 41. Example of Connection of ABB Drives in Single CPU Configuration (for
DriveBus topology, see Figure 42)
126 3BSE036351R4101
Section 3 Configuration Drive System
DRIVEBUS CI858
MSTR
CH0 CH0
CH0 CH0
CH0 CH0
... ...
Drive Drive
Drive Drive
Drive Drive
Up to 24 Drives
3BSE036351R4101 127
Power Supply System Section 3 Configuration
Configurations
Figure 43 on page 132 and Figure 44 on page 133 gives a series of simple circuit
diagrams showing various possibilities for connecting the incoming mains power
via the mains breaker, the power supply units and the SS82x voting devices to the
24 V DC distribution terminals.
The AC 800M Controller and its I/O system are normally located in one or several
enclosures or cabinets. The cabinet housing the AC 800M Controller can also
contain I/O units connected to the controller via the electrical ModuleBus, the
optical ModuleBus or the communication interfaces for PROFIBUS DP-V0 and
PROFIBUS DP-V1.
128 3BSE036351R4101
Section 3 Configuration Powering Units in the Cabinet
Interference
Powering field equipment from a power supply located in the AC 800M Controller
cabinet often requires the use of long 24 V DC cables that can easily pick up local
interference and direct it straight back to the power supply units. When installing
the cables, follow the instructions for Field Cables, given under Cables on page 45.
3BSE036351R4101 129
Powering Field Equipment outside the Cabinet Section 3 Configuration
Cable Protection
24 V DC distribution system cables must be fuse-protected. In order to allow for
overload/short circuit situations, the power supply output current is limited. Allow
the power supply an extra capacity of at least 3-4 times the rated current value of the
largest connected fuse and remember to include long cable resistance in the
calculation.
Connection Alternatives
The field equipment power supply can be connected in the same manner as that used
for connecting and powering the AC 800M units (see Figure 43 on page 132 and
Figure 44 on page 133). However, it should be noted that the same Mains Breaker
Unit can be used to control and isolate both power supplies. Alternatively,
independent Mains Breakers can be used on each spur (see Figure 44 on page 133).
130 3BSE036351R4101
Section 3 Configuration Powering from an External Source
3BSE036351R4101 131
Powering from an External Source Section 3 Configuration
SD
Mains 82x
24 V DC
Mains Breaker Power Distribution
Supply Terminals
Mains SD
82x Supply to
Units
Mains Breaker
SS
82x
24 V DC
SD Distribution
Voting Terminals
82x Device
Power
Supplies
Mains 1 SD
82x Supply to
Units
Mains Breaker
SS
82x
24 V DC
SD Voting Distribution
Mains 2 Device Terminals
82x
Mains Breaker
Power
Supplies
132 3BSE036351R4101
Section 3 Configuration Powering from an External Source
Mains SD
82x
Mains Breaker 24 V DC
Distribution
Terminals
Independent
Power Supplies
Supply to
Field
Equipment
SD
82x
24 V DC
Distribution
Terminals
Supply to
Units
SD
Mains 82x
Mains Breaker 24 V DC
Distribution
Independent Terminals
Power Supplies
Supply to
Field
Equipment
SD
82x
Mains Breaker 24 V DC
Distribution
Independent Mains Terminals
Breaker Units
3BSE036351R4101 133
Powering from an External Source Section 3 Configuration
134 3BSE036351R4101
Section 4 Operation
LED Indicators
See Figure 2 on page 28, for description of placement.
3BSE036351R4101 135
AC 800M Controller (PM8xx) Section 4 Operation
136 3BSE036351R4101
Section 4 Operation AC 800M Controller (PM8xx)
Connectors
Marking Function
External Power Supply Connection
L+ +24 V DC supply
L 0V
SA Redundant Power Supply monitoring input
SB Redundant Power Supply monitoring input
External Battery Connection
SH Shield (Screw Connector)
B+ Battery Positive (Screw Connector)
B Battery Negative (Screw Connector)
ModuleBus Connection
Tx Data Transmission Port (Optical)
Rx Data Reception Port (Optical)
Note Duplex or Simplex optical cables may be used.
MODULEBUS Provides expansion of I/O unit capability.
3BSE036351R4101 137
Start-up Section 4 Operation
Marking Function
CEX-BUS Provides extension of on-board communication ports.
Valid for PM861/PM864/PM865
RCU Link Connector Provides information and data transfer between Primary
and Backup CPU in redundant configuration.
Start-up
Refer to relevant document for information on:
Firmware download,
Controller IP address,
Downloading application,
Updating firmware.
138 3BSE036351R4101
Section 4 Operation Start Modes
Start Modes
Warm Start
Application-controlling tasks are initiated. Variable values are initialized unless
marked Retain or Cold retain.
To initiate a warm restart, disconnect the power supply for a few seconds.
Following a power failure, the warm restart function will be automatically initiated
on power restoration.
Cold Restart
The application program restarts. Variable values are initialized unless marked Cold
retain.
To initiate a cold restart, the Controller must be restarted by briefly pressing
the INIT push button (less than 2.5 seconds).
Controller Reset
The system stops. The application program and variables are erased.
To initiate Controller Reset, press and hold the Controller INIT push button (more
than three seconds) until the Run LED begins to flash. A Controller Reset must be
performed if the system is in an undefined position and consequently unavailable to
the user.
3BSE036351R4101 139
Automatic Switch-Over to Backup CPU Section 4 Operation
Note that a Backup CPU with severe communication errors on the ModuleBus
will be rejected (if ModuleBus is part of the HW configuration) and
synchronized state will never be reached as long as error remains.
140 3BSE036351R4101
Section 4 Operation Verification of Satisfactory AC 800M Operation
AC 800M
LED Indicator Status Controller
Status
PM8xx Processor Unit
F(ault) Red LED must be OFF OK
R(un) Green LED must be ON (steady) OK
P(owok) Green LED must be ON (steady) OK
B(attery) Green LED must be ON (steady) OK
BC810 CEX-Bus Interconnection Unit
F(ault) Red LED must be OFF OK
R(un) Green LED must be ON (steady) OK
EPOK Yellow LED must be ON (if external power is connected) OK
SM810
F(ault) Red LED must be OFF OK
R(un) Green LED must be ON (steady) OK
CI851 PROFIBUS DP-V0 Unit
F(ault) Red LED must be OFF OK
R(un) Green LED must be ON (steady) OK
3BSE036351R4101 141
Verification of Single CPU Section 4 Operation
AC 800M
LED Indicator Status Controller
Status
CI852 FOUNDATION Fieldbus H1 Unit
F(ault) Red LED must be OFF OK
R(un) Green LED must be ON (steady) OK
CI853 RS-232C Interface Unit
F(ault) Red LED must be OFF OK
R(un) Green LED must be ON (steady) OK
CI854/CI854A PROFIBUS DP-V1 Unit
F(ault) Red LED must be OFF OK
R(un) Green LED must be ON (steady) OK
CI855 Ethernet Interface Unit for MasterBus 300
F(ault) Red LED must be OFF OK
R(un) Green LED must be ON (steady) OK
CI856 S100 I/O Interface Unit
F(ault) Red LED must be OFF OK
R(un) Green LED must be ON (steady) OK
C(omm. fail) Red LED must be OFF OK
CI857 INSUM Unit
F(ault) Red LED must be OFF OK
R(un) Green LED must be ON (steady) OK
CI858 DriveBus Unit
F(ault) Red LED must be OFF OK
R(un) Green LED must be ON (steady) OK
142 3BSE036351R4101
Section 4 Operation Verification of Single CPU
AC 800M
LED Indicator Status Controller
Status
CI860 FOUNDATION Fieldbus High Speed Ethernet Unit
F(ault) Red LED must be OFF OK
R(un) Green LED must be ON (steady) OK
CI862 TRIO I/O Interface Unit
F(ault) Red LED must be OFF OK
R(un) Green LED must be ON (steady) OK
3BSE036351R4101 143
Verification of Redundant CPU Section 4 Operation
The RCU Link Cable must NEVER be removed from the primary Processor
Unit during redundant operation. Removal of the cable may cause the unit to
stop.
Check that the yellow DUAL LED subsequently lights up on both CPUs, and that
the PRIM LED lights up on the former Backup CPU now acting as Primary CPU.
For other units see Table 19 on page 141.
144 3BSE036351R4101
Section 5 Maintenance
This section describes preventive and corrective maintenance measures for the
AC 800M Controller together with troubleshooting procedures for both the system
and individual units.
Before attempting maintenance or troubleshooting, read the Safety Summary on
page 19. Failure to do so could lead to personal injury or damage to equipment.
3BSE036351R4101 145
Changing the Battery Section 5 Maintenance
146 3BSE036351R4101
Section 5 Maintenance Internal Battery
Captive screw
Cover
Internal
battery
holder
3BSE036351R4101 147
Internal Battery Section 5 Maintenance
F
R
P
B
INIT
Internal
battery
PM860
Tx Tx Tx Tx
Rx Rx Rx Rx
148 3BSE036351R4101
Section 5 Maintenance SB821 External Battery Unit
3BSE036351R4101 149
SB821 External Battery Unit Section 5 Maintenance
150 3BSE036351R4101
Section 5 Maintenance SB821 External Battery Unit
X1
B B+ SH
3BSE036351R4101 151
Unit Change Online Section 5 Maintenance
CEX-Bus
Communication interfaces (CI8xx) Can be removed or replaced online.
Restrictions apply, refer to the
installation section for each interface.
Baseplates for CI8xx (TP8xx) Must not be changed online.
ModuleBus
S800 I/O units Can be removed or replaced online.
Module Terminal Units (MTU:s) Must not be changed online
Redundant CPUs
Processor unit Can be removed or replaced online
(see the next following pages)
152 3BSE036351R4101
Section 5 Maintenance Exchange of CPU in Redundant Configuration without BC810
3. Using a blade screwdriver, release the two spring-loaded captive screws on the
processor unit cover.
4. Carefully remove the processor unit.
5. Fit the new processor unit and tighten the screws.
6. Reconnect the Power Supply Socket to the new processor unit.
7. Reconnect the optical ModuleBus and RCU Link Cable.
8. Press the INIT push button on the replaced processor unit. Observe the startup
procedure and make sure that Dual mode is reached, that the Dual LED is lit on
both processor units.
The just replaced (broken) CPU might still have the IP address of the primary
CPU. If it, for example, is installed later on for testing on the same control
network it might disturb the communication to the active system running the
application. Therefore use the IP Config tool to modify the IP address of the
just replaced CPU immediately.
3BSE036351R4101 153
Exchange of CPU in Redundant Configuration with BC810 Section 5 Maintenance
7. Mount the new unit, see Mounting AC 800M Units onto DIN-Rail on page 49,
and fit it to BC810 CEX-Bus.
8. Reconnect the Power Supply Socket to the new processor unit.
9. Reconnect the optical ModuleBus and the RCU Link Cable.
10. Reconnect the Control Network cables.
154 3BSE036351R4101
Section 5 Maintenance Exchange of CPU in Redundant Configuration with BC810
11. Press the INIT push button on the replaced processor unit. Observe the startup
procedure and make sure that Dual mode is reached, that the Dual LED is lit on
both processor units.
The just replaced (broken) CPU might still have the IP address of the primary
CPU. If it, for example, is installed later on for testing on the same control
network it might disturb the communication to the active system running the
application. Therefore used the IP Config tool to modify the IP address of the
just replaced CPU immediately.
3BSE036351R4101 155
Corrective Maintenance Procedures Section 5 Maintenance
156 3BSE036351R4101
Section 5 Maintenance Fault-Finding Procedures
Fault-Finding Procedures
The following sections describe elementary fault-finding procedures. For complete
instructions contact ABB Support.
3BSE036351R4101 157
PM861/PM864/PM865 Processor Unit in Redundant Configuration Section 5 Maintenance
158 3BSE036351R4101
Section 5 Maintenance CEX-Bus Interconnection Unit - BC810
3BSE036351R4101 159
SM810 Section 5 Maintenance
SM810
160 3BSE036351R4101
Section 5 Maintenance Internal Battery / SB821 External Battery
3BSE036351R4101 161
PROFIBUS DP-V0 CI851 Section 5 Maintenance
162 3BSE036351R4101
Section 5 Maintenance FOUNDATION Fieldbus H1 CI852
3BSE036351R4101 163
FOUNDATION Fieldbus H1 CI852 Section 5 Maintenance
The network Give consideration to possible activities within the plant, such
problem is as maintenance or repair work, which may be causing the
proving very problem. Having totally ruled this out, then proceed as follows:
difficult to solve
Check the DC supply voltage in powered networks by means
of a digital voltmeter having an input capacitance of less than
1000 pF.
164 3BSE036351R4101
Section 5 Maintenance FOUNDATION Fieldbus H1 CI852
3BSE036351R4101 165
On-board RS-232C Channels CI853 Section 5 Maintenance
166 3BSE036351R4101
Section 5 Maintenance PROFIBUS DP-V1 CI854/CI854A
3BSE036351R4101 167
PROFIBUS DP-V1 CI854/CI854A Section 5 Maintenance
168 3BSE036351R4101
Section 5 Maintenance MasterBus 300 Interface CI855
3BSE036351R4101 169
S100 I/O Interface CI856 Section 5 Maintenance
170 3BSE036351R4101
Section 5 Maintenance INSUM Interface CI857
3BSE036351R4101 171
DriveBus Interface - CI858 Section 5 Maintenance
172 3BSE036351R4101
Section 5 Maintenance DriveBus Interface - CI858
3BSE036351R4101 173
FOUNDATION Fieldbus High Speed Ethernet - CI860 Section 5 Maintenance
174 3BSE036351R4101
Section 5 Maintenance FOUNDATION Fieldbus High Speed Ethernet - CI860
3BSE036351R4101 175
TRIO Interface - CI862 Section 5 Maintenance
176 3BSE036351R4101
Appendix A Hardware Units
Key Features
MPC860 Microprocessor running at 48 MHz.
8 MB RAM with internal or external battery
back-up facility.
12 x S800 I/O units can be connected to the
electrical ModuleBus.
Four on-board communication ports:
CN1 + CN2, Ethernet ports
(IEEE 802.3, 10BaseT)
COM3, serial port (RS-232C) with modem
support
COM4, serial port (RS-232C) for service
tool
Basic communication is extendable by using
additional communication interface units.
The data for PM851 is the same as for PM856 except, no support for CN2.
The data for PM856 is the same as for PM860 except for performance of
application program execution, see Performance Data on page 182.
3BSE036351R4101 177
Technical Data Appendix A Hardware Units
Technical Data
Technical data for PM851/PM856/PM860 and TP830 is described in Table 37 on
page 178.
Item Value
Memory 2 MB flash PROM (firmware storage).
8 MB of SDRAM.
Power Dissipation 5 W typical
10 W typical (incl. full supply to ModuleBus and CEX-
Bus, see Appendix B, Power Consumption).
Current Consumption 180 mA typical (300 mA max.)
(excl. supply of ModuleBus and CEX-Bus, see Appendix
B, Power Consumption).
Power Input Connector Four pin, screw connector L+, L, SA and SB.
Power Supply Inputs designated L+ and L 24 V nominal, variation
Requirements between 19.2V DC and 30V DC.
Redundant Power Inputs designated SA, SB
Supply Status Inputs Max input voltage 30 V
Min. input voltage for high level 15 V
Max input voltage for low level 8 V
These inputs are status inputs. The threshold levels are
logical 0 or 1 input limits, not power fail limits.
Power Reservoir The processor unit has an internal 5ms power reservoir,
sufficient for the CPU to make a controlled power down.
Protection Rating IP20 according to EN60529, IEC 529.
178 3BSE036351R4101
Appendix A Hardware Units Technical Data
Item Value
Weight 1100 g (2.4 lb) (package PM856K01 with PM856,
TP830 and bus terminations).
1100 g (2.4 lb) (package PM860K01 with PM860,
TP830 and bus terminations).
Dimensions W 119 x H 186 x D 135 mm (4.7 x 7.3 x 5.3 in.)
Width is measured along the DIN-rail, depth from the
wall, and height vertically, including lock mechanism.
Item Value
CN1 and CN2 Ethernet Communication(1)
Communication speed 10 Mbit/s (half duplex)
Signal levels IEEE802.3, 10Base-T
Connector RJ45
COM3 Serial Communication
Communication speed Selectable in steps from 75 to 19200 baud.
75, 110, 134.5, 150, 300, 600, 1200, 1800, 2000, 2400,
9600, 19200 baud.
Protocol specific restrictions apply.
Signal levels RS-232C
Connector RJ45
Modem support Yes
3BSE036351R4101 179
Technical Data Appendix A Hardware Units
Item Value
COM4 Serial Communication
Communication speed 9600 baud
Signal levels RS-232C
Connector RJ45
Modem support No
Electrical ModuleBus
I/O capacity 1 x S800 I/O base cluster with up to 12 x S800 I/O units.
Supply current Max 24 V 1.0 A (short circuit proof, fuse 2 A fast)
Max 5 V 1.5 A (short circuit proof)
Supply voltage variation 24 V follows the input power at L+
Optical ModuleBus(2)
I/O capacity up to 7 x S800 I/O clusters each with 12 units
Connector Duplex Fiber Optic Cable
Simplex Fiber Optic Cable
(3)
CEX-Bus
Capacity up to 12 communication interfaces
Supply current Max 24 V 2.4 A (fuse 3.15 A fast)
(1) Only (CN1) Ethernet Communication is supported for PM851.
(2) Maximum one S800 I/O cluster is possible on the optical ModuleBus with PM851.
(3) Maximum one communication interface on the CEX-bus is possible with PM851.
180 3BSE036351R4101
Appendix A Hardware Units Technical Data
Battery
The memory content is backed up with either an internal or external battery unit
(SB821). For back-up time see Table 39 on page 181.
The figures given in Table 39 on page 181 are valid if the batteries are installed after
a normal CPU power-up, allowing for the memory back-up function to be activated.
Table 40 on page 181 shows Internal battery data. For external battery data,
see SB821 External Battery AC 800M Memory Back-up on page 261.
Item Value
Internal battery
Battery Type Low rate lithium, 3.6 V, 950 mAh
Size ANSI size 1/2 AA, IEC size 1/2 R6
Lithium content 0.3 g
LED Indicators
See Table 16 on page 135.
3BSE036351R4101 181
Performance Data Appendix A Hardware Units
Performance Data
The PM851/PM856/PM860 differ in performance when executing an application
program.
Using the same application program in PM851/PM856 and PM860, the difference
in execution time can be expressed as:
Execution time in PM851/PM856 = 2 *Execution time in PM860
Example: If a certain application program has an execution time of 100 ms in
PM860, the same application program will have an execution time of 200 ms in
PM851/PM856.
182 3BSE036351R4101
Appendix A Hardware Units PM861/PM861A and TP830 Processor Unit
Key Features
MPC860 Microprocessor running at
48 MHz.
16 MB RAM with internal or external
battery back-up facility.
12 x S800 I/O units can be connected to
the electrical ModuleBus.
Four on-board communication ports:
CN1 + CN2, Ethernet ports (IEEE
802.3, 10BaseT)
COM3, serial port (RS-232C) with
modem support
COM4, serial port (RS-232C) for
service tool
Basic communication is extendable by
using additional communication interface
units.
Redundancy Control Link, for use in
redundancy configuration.
Compact Flash interface for non-volatile
storage of application and data.
3BSE036351R4101 183
Technical Data Appendix A Hardware Units
Technical Data
For technical data on PM861 and TP830, see Table 41 on page 184.
Item Value
Memory 2 MB flash PROM (firmware storage).
16 MB of SDRAM.
Power Dissipation 6 W typical
11 W typical (incl. full supply to ModuleBus and CEX-
Bus, see Appendix B, Power Consumption).
Current Consumption 250 mA typical (430 mA max.)
(excl. supply of ModuleBus and CEX-Bus, see Appendix
B, Power Consumption).
Power Input Connector Four pin, screw connector L+, L, SA and SB.
Power Supply Inputs designated L+ and L 24 V nominal, variation
Requirements between 19.2 V DC and 30 V DC.
Redundant Power Inputs designated SA, SB
Supply Status Inputs Max input voltage 30 V
Min. input voltage for high level 15 V
Max input voltage for low level 8 V
These inputs are status inputs. The threshold levels are
logical 0 or 1 input limits, not power fail limits.
Power Reservoir The processor unit has an internal 5ms power reservoir,
sufficient for the CPU to make a
controlled power down.
Protection Rating IP20 according to EN60529, IEC 529.
184 3BSE036351R4101
Appendix A Hardware Units Technical Data
Item Value
Weight 1200 g (2.6 lb) (package PM861K01).
2800 g (6.1 lb) (package PM861K02).
Dimensions W 119 x H 186 x D 135 mm (4.7 x 7.3 x 5.3 in)
Width is measured along the DIN-rail, depth from the
wall, and height vertically, including lock
mechanism.
Battery
The memory content is backed up with either an internal or external battery unit
(SB821). For back-up time see e Table 42 on page 185.
The figures in Table 42 on page 185 are valid if the batteries have been installed
after a normal CPU power-up, allowing for the memory back-up function to be
activated.
Back-up time
Source
PM861 PM861A
Internal battery Minimum 36 hours Minimum 118 hours
External battery Minimum 3 weeks Minimum 12 weeks
Table 40 on page 181 shows internal battery data. For external battery data,
see SB821 External Battery AC 800M Memory Back-up on page 261.
3BSE036351R4101 185
Performance Data Appendix A Hardware Units
LED Indicators
See Table 16 on page 135.
Performance Data
The PM861 processor unit, in single configuration, has the same performance data
as the PM860. In redundant configuration the execution performance is somewhat
lower than in single configuration.
Switch over time from Primary CPU to Backup CPU, in redundant CPU
configuration, is less than 10 ms.
186 3BSE036351R4101
Appendix A Hardware Units PM864/PM864A and TP830 Processor Unit
Key Features
MPC862 Microprocessor running at
96 MHz.
32 MB RAM with internal or external
battery back-up facility.
12 x S800 I/O units can be connected to
the electrical ModuleBus.
Four on-board communication ports:
CN1 + CN2, Ethernet ports (IEEE
802.3, 10BaseT)
COM3, serial port (RS-232C) with
modem support
COM4, serial port (RS-232C) for
service tool
Basic communication is extendable by
using additional communication interface
units.
Redundancy Control Link, for use in
redundancy configuration.
Compact Flash interface for non-volatile storage of application and data.
3BSE036351R4101 187
Technical Data Appendix A Hardware Units
Technical Data
For technical data on PM864 and TP830, see Table 43 on page 188.
Item Value
Memory 2 MB flash PROM (firmware storage).
32 MB of SDRAM.
Power Dissipation 6.9 W typical
11.9 W typical (incl. full supply to ModuleBus and CEX-
Bus, see Appendix B, Power Consumption).
Current Consumption 287 mA typical (487 mA max.)
(excl. supply of ModuleBus and CEX-Bus, see Appendix
B, Power Consumption).
Power Input Connector Four pin, screw connector L+, L, SA and SB.
Power Supply Inputs designated L+ and L 24 V nominal, variation
Requirements between 19.2 V DC and 30 V DC.
Redundant Power Inputs designated SA, SB
Supply Status Inputs Max input voltage 30 V
Min. input voltage for high level 15 V
Max input voltage for low level 8 V
These inputs are status inputs. The threshold levels are
logical "0" or "1" input limits, not power fail limits.
Power Reservoir The processor unit has an internal 5ms power reservoir,
sufficient for the CPU to make a
controlled power down.
Protection Rating IP20 according to EN60529, IEC 529.
188 3BSE036351R4101
Appendix A Hardware Units Technical Data
Item Value
Weight 1200 g (2.6 lb) (package PM864K01).
2800 g (6.1 lb) (package PM864K02).
Dimensions W 119 x H 186 x D 135 mm (4.7 x 7.3 x 5.3 in)
Width is measured along the DIN-rail, depth from the
wall, and height vertically, including lock
mechanism.
Battery
The memory content is backed up with either an internal or external battery unit
(SB821). For back-up time see e Table 44 on page 189.
The figures in Table 44 on page 189 are valid if the batteries have been installed
after a normal CPU power-up, allowing for the memory back-up function to be
activated.
Back-up time
Source
PM864 PM864A
Internal battery Minimum 36 hours Minimum 235 hours
External battery Minimum 3 weeks Minimum 24 weeks
Table 40 on page 181 shows internal battery data. For external battery data,
see SB821 External Battery AC 800M Memory Back-up on page 261.
3BSE036351R4101 189
Performance Data Appendix A Hardware Units
LED Indicators
See Table 16 on page 135.
Performance Data
The PM864 processor unit, in single configuration, has performance data which
theoretically peaks at twice the performance compared to the PM860. The useful
sustained performance improvement is, however, a bit lower and somewhat
dependent on the actual application program but can be expected to be 10 to 50%
compared to PM860. In redundant configuration the execution performance is
somewhat lower than in single configuration.
Switch over time from Primary CPU to Backup CPU, in redundant configuration, is
less than 10 ms.
190 3BSE036351R4101
Appendix A Hardware Units PM865 and TP830 Processor Unit
Key Features
MPC862P Microprocessor running at
96 MHz.
32 MB RAM with internal or external
battery back-up facility.
12 x S800 I/O units can be connected to
the electrical ModuleBus.
Four on-board communication ports:
CN1 + CN2, Ethernet ports (IEEE
802.3, 10BaseT)
COM3, serial port (RS-232C) with
modem support
COM4, serial port (RS-232C) for
service tool
Basic communication is extendable by
using additional communication interface
units.
Redundancy Control Link, for use in redundant configuration.
High Integrity Controller (with SM810 and certified software)
Overvoltage protection
Internal voltage supervision
Runs application code in non-SIL and SIL1-2 applications
Supports S800 I/O High Integrity.
3BSE036351R4101 191
Technical Data Appendix A Hardware Units
Technical Data
For technical data on PM865 and TP830, see Table 45 on page 192.
Item Value
Memory 4 MB flash PROM (firmware storage).
32 MB of SDRAM.
Power Dissipation 6.9 W typical
11.9 W typical (incl. full supply to ModuleBus and CEX-
Bus, see Appendix B, Power Consumption).
Current Consumption 287 mA typical (487 mA max.)
(excl. supply of ModuleBus and CEX-Bus, see Appendix
B, Power Consumption).
Power Input Connector Four pin, screw connector L+, L, SA and SB.
Power Supply Inputs designated L+ and L 24 V nominal, variation
Requirements between 19.2 V DC and 30 V DC.
Redundant Power Inputs designated SA, SB
Supply Status Inputs Max input voltage 30 V
Min. input voltage for high level 15 V
Max input voltage for low level 8 V
These inputs are status inputs. The threshold levels are
logical "0" or "1" input limits, not power fail limits.
Power Reservoir The processor unit has an internal 5ms power reservoir,
sufficient for the CPU to make a
controlled power down.
Protection Rating IP20 according to EN60529, IEC 529.
192 3BSE036351R4101
Appendix A Hardware Units Technical Data
Item Value
Weight 1200 g (2.6 lb) (package PM865K01).
2800 g (6.1 lb) (package PM865K02).
Dimensions W 119 x H 186 x D 135 mm (4.7 x 7.3 x 5.3 in)
Width is measured along the DIN-rail, depth from the
wall, and height vertically, including lock
mechanism.
Battery
The memory content is backed up with either an internal or external battery unit
(SB821). For back-up time see Table 46 on page 193.
The figures in Table 46 on page 193 are valid if the batteries have been installed
after a normal CPU power-up, allowing for the memory back-up function to be
activated.
Table 40 on page 181 shows internal battery data. For external battery data,
see SB821 External Battery AC 800M Memory Back-up on page 261.
3BSE036351R4101 193
Performance Data Appendix A Hardware Units
LED Indicators
See Table 16 on page 135.
Performance Data
The PM865 processor unit, in single configuration, has performance data which
theoretically peaks at twice the performance compared to the PM860. The useful
sustained performance improvement is, however, a bit lower and somewhat
dependent on the actual application program but can be expected to be 10 to 50%
compared to PM860. In redundant configuration the execution performance is
somewhat lower than in single configuration.
PM865 is designed for use in a High Integrity controller. If it is run as a non-SIL
controller without any SIL applications, its performance will be the same as stated
above, while performance will be lower when running SIL applications.
Switch over time from Primary CPU to Backup CPU, in redundant configuration, is
less than 10 ms.
194 3BSE036351R4101
Appendix A Hardware Units BC810 and TP857 - CEX-Bus Interconnection Unit
Key Features
Supports redundant communication interface units.
Supports on-line replacement of the CPU.
External power supply.
Supports hot swap.
Description
The BC810 unit consists of two basic parts: baseplate
(TP857) and power supply/logic board.
The baseplate is where the connectors to CEX-Bus and
the external power reside. It is grounded to the DIN-rail
through metal parts of the housing. The board also
carries the external power voting diode and fuse.
The power supply and logic board contains the +3.3 V
converter, logic, drivers for CEX-Bus interconnection
and the connector for interconnection cable.
In a fully redundant system with two interlinked BC810
and primary/backup CPU pair, the BC810 support
online replacement of the CPU baseplate without
disturbing the CEX traffic.
If the BC810 has to be replaced, all traffic to the
connected CEX segment are stopped.
3BSE036351R4101 195
BC810 and TP857 - CEX-Bus Interconnection Unit Appendix A Hardware Units
Communication Communication
Extension Bus Extension Bus
Bus Bus
interface interface
+24 V
+3.3 V
Interface
BC810 Unit
Baseplate
196 3BSE036351R4101
Appendix A Hardware Units BC810 and TP857 - CEX-Bus Interconnection Unit
Indicators
Designation/Color Function
F(ault) /Red Power supply error detected. Controlled by
hardware. Set and cleared by the Hardware
during power up.
R(un) /Green Operating. Controlled by the Hardware.
EPOK(external power OK) Indicates that the external power is connected
/Green and powered up.
C1 /Yellow Indicates traffic on the directly connected CEX-
segment.
C2 /Yellow Indicates traffic on the interconnected CEX-
segment.
Technical Data
Item Value
Power Input Connector Two pin, screw connector L+, L.
Power Supply Requirements Inputs designated L+ and L 24 V nominal,
variation between 19.2 V DC and 30 V DC.
Current consumption 50 mA typical (70 mA max)
Power dissipation 1.2 W typical
Protection Rating IP20 according to EN60529,
IEC 529
Weight 700 g (1.5 lb) (package BC810K01)
Dimensions W 59 x H 185 x D 127.5 mm
(W 2.9 x H 7.3 x D 5.0 in)
3BSE036351R4101 197
SM810 and TP855 Appendix A Hardware Units
Key Features
MPC862P Microprocessor running at 96 MHz.
32 MB RAM with internal or external battery
back-up facility.
Provides supervision of the PM865 controller
during SIL1-2 operations.
Over voltage protection.
Internal voltage monitoring.
Supports hot swap.
Description
Physically SM810 Unit consists of two parts:
Termination Plate (TP855) and SM810.
The SM810 contains two pc-boards. The main board
contains the MPC862, SDRAM, Flash PROM, and
CEX-Bus slave interface. A daughter board contains
digital I/O, +3.3V supply with over-voltage
protection and voltage monitoring. The termination
plate contains CEX-Bus connectors and connectors
for the digital I/O.
198 3BSE036351R4101
Appendix A Hardware Units SM810 and TP855
Communication Communication
Extension Bus Extension Bus
CEX-Bus Interface
DC/DC
Converter
FPGA
text
CPU
MPC862
Digital Digital
Inputs Outputs
Communication
Extension Module
Communication
Extension
Baseplate
3BSE036351R4101 199
SM810 and TP855 Appendix A Hardware Units
Indicators
Designation/Color Function
F(ault) /Red Unit error detected. Controlled by Control
Software. Set and cleared by the Hardware during
controller Reset.
R(un) /Green Operational. Controlled by the Control Software.
Cleared by the Hardware during controller Reset.
ACCESS EN(abled) /Yellow Access Enable switch active. Flashes during
synchronization.
DEGR(aded) MODE /Yellow Reserved for future use.
PRIM /Yellow Indicates that the unit is used as the primary
SM810.
SYNC(hronized) /Yellow Indicates that the SM810 is synchronized with the
PM865.
Technical Data
Item Value
Memory 4 MB flash PROM (firmware storage).
32 MB of SDRAM.
Galvanic isolation Yes
Connector One 7 pin screw connector
Current consumption 160 mA typical (250 mA max)
(from CEX-Bus 24 V DC)
Power dissipation 3.8 W typical
200 3BSE036351R4101
Appendix A Hardware Units SM810 and TP855
Item Value
Weight 700 g (1.5 lb) (package SM810K01 with
SM810 and TP855).
Dimensions W 59 x H 185 x D 127.5 mm
(W 2.9 x H 7.3 x D 5.0 in)
Item Value
Electric isolation Yes
Overvoltage category II
Rated insulation voltage 50 V
Insulation test voltage 500 V a.c. 1 min
Nominal voltage 24 V
Voltage limits - 30 V < UL < 5 V
(UL = logic 0, UH = logic 1) 15 V < UH < 30 V
Nominal current 12 mA
Current limits - 22 mA < IL < 2 mA
6 mA < IH < 18 mA
Input impedance 1.8 kOhm
3BSE036351R4101 201
SM810 and TP855 Appendix A Hardware Units
Item Value
Electric isolation Yes
Overvoltage category II
Rated insulation voltage 50 V
Insulation test voltage 500 V a.c. 1 min
Nominal voltage 24 V
Process voltage range (UP) 12... 32 V
On-state output voltage (UA) UP - 0.5 V < UA < UP
Maximum continuous load current 0.5 A
Off-state output leakage current < 10 mA
Maximum short circuit current < 2.4 mA
Output impedance < 0.4 ohm
202 3BSE036351R4101
Appendix A Hardware Units CI851 and TP851 PROFIBUS DP-V0 Interface
Key Features
Provides one PROFIBUS DP-V0 port, (a DB9 F
R
female connector located on the TP851 Baseplate). Rx/Tx
RTS
Simple DIN-rail mounting
The CI851 handles cyclic read and write messages
to the slaves on the PROFIBUS DP-V0. The
minimum cycle time can be 1 ms, however, but this
will depend on the baud rate used and the number of
attached slaves.
By using repeaters it is possible to connect a
maximum of 124 nodes to one PROFIBUS DP-V0
(32 nodes are permitted on one segment). CI851
Description
CI851 / TP851 is used for connecting to remote I/O. Via
an external gateway on PROFIBUS DP-V0, field
instruments (on PROFIBUS DP-V0) can be connected to
AC 800M. The TP851 Baseplate has one female DB9
connector for connecting PROFIBUS DP-V0. The baseplate has a code lock, see
Table 4 on page 54, that prevents the installation of an incorrect type of unit onto the
TP851 Baseplate.
The CI851 expansion unit contains the CEX-Bus logic, a communication unit and a
DC/DC converter that supplies appropriate voltages from the +24 V supply, via the
CEX-Bus. The PROFIBUS DP-V0 must always be terminated at the two outer
nodes. ABB recommends the use of connectors with built-in termination since the
fieldbus will always be terminated even if fully disconnected from the unit.
CI851 has been replaced by the CI854 communication interface. CI851 is only
described for legacy reasons.
3BSE036351R4101 203
CI851 and TP851 PROFIBUS DP-V0 Interface Appendix A Hardware Units
Communication Communication
Extension Bus Extension Bus
+24 V
DC/DC
converter
Bus interface
+5 V
Communication unit
AnyBus -M PROFIBUS-DP
Communication line
204 3BSE036351R4101
Appendix A Hardware Units CI851 and TP851 PROFIBUS DP-V0 Interface
Indicators
Designation/Color Function
F(ault) /Red Unit error detected. Controlled by Control
Software. Set and cleared by the Hardware during
controller Reset.
R(un) /Green Operating. Controlled by the Control Software.
Cleared by the Hardware during controller Reset.
Rx/Tx /Yellow Transmission to or from the unit.
RTS /Yellow Request to transmit from the unit.
Technical Data
Item Value
Type DP Master Class I
Protocol PROFIBUS DP-V0
Communication speed 9.6, 19.2, 93.75, 187.5, 500, 1500, 3000,
6000 or 12000 kbit/s
Galvanic isolation Yes
Status indicators Run normally green, Fault exceptionally
red, the two traffic indicators RTS and
Rx/Tx are yellow flashing controlled by the
traffic pace.
Connector DB9, female
Current consumption 150 mA typical (200 mA max.)
(from CEX-Bus 24 V DC)
Power dissipation 3.6 W typical
3BSE036351R4101 205
CI851 and TP851 PROFIBUS DP-V0 Interface Appendix A Hardware Units
Item Value
Capacity Max 32 loads
Protection Rating IP20 according to EN60529,
IEC 529
Weight 700 g (1.5 lb) (package CI851K01 with
CI851 and TP851).
Dimensions W 59 x H 185 x D 127.5 mm
(W 2.9 x H 7.3 x D 5.0 in)
206 3BSE036351R4101
Appendix A Hardware Units CI852 and TP852 FOUNDATION Fieldbus H1 Interface
Key Features
One FOUNDATION Fieldbus port provides a F
R
communication speed of 31.25 kbit/s (FF H1)
Rx/Tx
Transformer isolated
No power consumed from the FF H1 bus
No power is supplied to the FF H1 bus
Simple DIN-rail mounting
Pre-set, two letter Alpha code lock, see Table 4 on
page 54, installed in unit base to prevent incorrect
mounting of non-compatible components.
CI852
Description
The CI852, connects the FOUNDATION Fieldbus H1
(FF H1) to the AC 800M. The FF H1 has a
communication speed of 31.25 kbit/s and is intended for
remote connection of field instruments. The CI852 is
connected to the bus via a transformer, and as such
neither supplies nor consumes bus electrical power.
The number of field instruments that can be connected
via the CI852 depends on the physical limitations of the FF H1 network, together
with any software limitations (refer to the software documentation).
The FF H1 bus allows reuse of existing cabling for
4-20 mA analog signals. This means the cables often become the dominant
dimensioning factor. An FF configuration tool can be connected directly to the FF
H1 bus.
CI852 has been replaced by the CI860 communication interface (together with the
LD800HSE linking device). CI852 is only described for legacy reasons.
3BSE036351R4101 207
CI852 and TP852 FOUNDATION Fieldbus H1 Interface Appendix A Hardware Units
Communication Communication
Extension Bus Extension Bus
+24 V
DC/DC
converter Bus interface
+5 V
Communication unit
with FOUNDATION
fieldbus interface
Communication line
208 3BSE036351R4101
Appendix A Hardware Units CI852 and TP852 FOUNDATION Fieldbus H1 Interface
Indicators
The CI852 FOUNDATION Fieldbus H1 interface has the following LED indicators.
Indication/Color Function
F(ault) /Red Unit error detected. Controlled by Control
Software. Set and cleared by the Hardware during
controller Reset.
R(un) /Green Operating. Controlled by the Control Software.
Cleared by the Hardware during controller Reset.
Rx/Tx /Yellow Transmission to or from the unit.
Technical Data
Item Description
Type FOUNDATION Fieldbus H1 master and link
schedule.
Note the complete controller has a HW
capability necessary for a FOUNDATION Fieldbus
linking device.
Number of channels Single channel FOUNDATION Fieldbus H1
(31.25 kbit/s).
Protocols FOUNDATION Fieldbus H1 via port on CI852.
Communication speed 31.25 kbit/s (FF H1)
Allowed node address 20 247
Galvanic isolation By means of transformer.
3BSE036351R4101 209
CI852 and TP852 FOUNDATION Fieldbus H1 Interface Appendix A Hardware Units
Item Description
Status indicators Red LED for error
Green LED for run
Yellow LED for traffic
Connector Male 9-pin D-type connector.
Current consumption from 140 mA typical (200 mA max.).
CEX-Bus 24 V
Power dissipation 3.4 W typical
Protection Rating IP20 according to EN60529, IEC 529.
Weight 700 g (1.5 lb) (package CI852K01 with CI852 and
TP852)
Dimensions W 59 x H 185 x D 127.5 mm (W 2.9 x H 7.3 x D
5.0 in). See Mounting Dimensions for Proper
Ventilation on page 108.
210 3BSE036351R4101
Appendix A Hardware Units CI853 and TP853 RS-232C Interface
Key Features
Two RS-232C ports implemented with RJ45 F
R
connectors, located on the TP853 Baseplate, (act as
Tx1
an extension of the onboard RS-232C port on Rx1
PM8xx should more RS-232C ports be required). Tx2
Rx2
Modem support
Simple DIN-rail mounting
Transmission speed selectable between 75 baud and
19200 baud.
Ready-made Software options for several protocols
Pre-set, two-letter Alpha code locking device
CI853
see Table 4 on page 54, installed in unit base,
prevents mounting of incompatible components.
Description
Provides an RS-232C channel with full modem support COM1 COM2
3BSE036351R4101 211
CI853 and TP853 RS-232C Interface Appendix A Hardware Units
Communication Communication
Extension Bus Extension Bus
+24 V
DC/DC
converter Bus interface
+5 V
Microprocessor with
FPROM, SRAM,
Dual Port RWM and
two serial interfaces
Communication lines
212 3BSE036351R4101
Appendix A Hardware Units CI853 and TP853 RS-232C Interface
Indicators
Technical Data
Item Description
Type Double unisolated RS-232C ports with modem
signals.
Number of channels 2 channels
Protocol Determined by software, application and licenses.
Intended for Modbus, Siemens 3964R, COMLI
and custom designed protocols. Please refer to
CB for details.
Communication speed Selectable in steps from 75 to 19200 baud.
75, 110, 134.5, 150, 300, 600, 1200, 1800, 2000,
2400, 9600, 19200 baud.
Protocol specific restrictions apply.
3BSE036351R4101 213
CI853 and TP853 RS-232C Interface Appendix A Hardware Units
Item Description
Galvanic isolation Unisolated
Status indicators Running normally: Green. Exceptional fault: Red.
Four traffic indictors - Rx and Tx - controlled by
traffic pace: Flashing yellow.
Connector Two RJ45 connectors on TP853.
Current consumption 100 mA typical (150 mA max.)
(from CEX-Bus 24 V DC)
Power Dissipation 2.4 W typical
Protection Rating IP20 according to EN60529, IEC 529.
Weight 700 g (1.5 lb) (package CI853K01with CI853 and
TP853)
Dimensions W 59 x H 185 x D 127.5 mm
(W 2.9 x H 7.3 x D 5.0 in)
For further information see Mounting Dimensions
for Proper Ventilation on page 108.
214 3BSE036351R4101
Appendix A Hardware Units CI854/CI854A and TP854 PROFIBUS DP-V1 Interface
Key Features
PROFIBUS DP-V1 with redundant line interface F
R
(two DB9 female connector located on the TP854 RxA
Baseplate). RxB
PRIM(1)
Simple DIN-rail mounting. DUAL(1)
PROFIBUS B
Transmission speed selectable between 9.6 kbit/s
and 12 Mbit/s.
Support of PROFIBUS DP-V1 master redundancy
(CI854A).
Supports hot swap (CI854A).
(1) CI854A only
Description
The CI854/CI854A/TP854 connects PROFIBUS DP-V1 to AC 800M.
PRODFIBUS DP-V1 slave devices like the remote I/Os S800 and S900 can be
connected directly. PROFIBUS PA slave devices can be connected via the
PROFIBUS linking device LD 800P.
The Baseplate TP854 has two female DB9 connectors for connecting
PROFIBUS DP-V1 with support of line redundancy. The baseplate has a code lock,
see Table 4 on page 54, that prevents the installation of an incorrect type of unit
onto the TP854 Baseplate.
3BSE036351R4101 215
CI854/CI854A and TP854 PROFIBUS DP-V1 Interface Appendix A Hardware Units
The CI854/CI854A expansion unit contains the CEX-Bus logic, the CPU-kernel
with memory, the PROFIBUS interface with line redundancy unit and a DC/DC
converter that supplies the appropriate voltages from the +24V supply, via the CEX-
Bus.
The PROFIBUS DP-V1 must always be terminated at the two outer nodes. This is
usually done by using connectors with built-in termination. To guarantee a correct
working termination the connector has to be plugged and power supplied.
The PROFIBUS DP-V1 requirements for screening/earthing have to be fulfilled.
The PROFIBUS DP-V1 installation guideline requires that the cable shield should
be connected to ground at both ends of the cable. This has to be done although the
CI854/CI854A already connects the shield to ground via the connectors.
216 3BSE036351R4101
Appendix A Hardware Units CI854/CI854A and TP854 PROFIBUS DP-V1 Interface
Communication
Extension Bus +24 V
R
DC/DC CEX-Bus Interface
Converter F
PRIM
CPU-Kernel and Memory
DUAL
+5 V / +3.3 V
PROFIBUS Master ASIC
RxA
Line Redundancy Unit
RxB
Communication
Extension Unit
RS485
PROFIBUS A
PROFIBUS B
Communication
Extension Baseplate
Figure 53. Block Diagram CI854A. (CI854, same diagram without PRIM/DUAL LEDS)
3BSE036351R4101 217
CI854/CI854A and TP854 PROFIBUS DP-V1 Interface Appendix A Hardware Units
Indicators
Designation/Color Function
F(ault) /Red Unit error detected. Set by the Hardware during
controller Reset. Controlled by the Control
Software after Reset.
R(un) /Green Operating. Cleared by the Hardware during
controller Reset. Controlled by the Control
Software after Reset.
RxA /Yellow Receive Data on Line A. For each telegram
received the LED flashes. In normal operation is
seen as static on.
RxB /Yellow Receive Data on Line B. For each telegram
received the LED flashes. In normal operation is
seen as static on.
PRIM(ary) /Yellow (CI854A) This LED is on in single and redundant
configuration. Indicates Primary CI854A in
redundant configuration.
DUAL /Yellow (CI854A) This LED is on when CI854A is running in
redundant configuration.
Technical Data
Item Value
Type DP Master Class 1and 2 for DP-V0 Services
DP Master Class 2 for DP-V1 Services
Protocol PROFIBUS DP-V0 and DP-V1.
Communication speed 9.6, 19.2, 93.75, 187.5, 500, 1500, 3000,
6000 or 12000 kbit/s
218 3BSE036351R4101
Appendix A Hardware Units CI854/CI854A and TP854 PROFIBUS DP-V1 Interface
Item Value
Galvanic isolation Yes
Status indicators Running normally: Green.
Exceptional fault: Red.
Two traffic indictors - RxA and RxB -
controlled by traffic pace: Flashing yellow.
Running as primary: Yellow.
Running in a redundant configuration: Yellow.
Connectors Two DB9, female on TP854.
Current consumption 190 mA typical (max. 240 mA).
(from CEX-Bus 24 V DC)
Power dissipation 4.6 W typical.
Capacity Max 32 nodes on PROFIBUS without
repeater.
Protection Rating IP20 according to EN60529,
IEC 529.
Weight 700 g (1.5 lb) (package CI854K01 with
CI854 and TP854).
700 g (1.5 lb) (package CI854AK01 with
CI854A and TP854).
Dimensions W 59 x H 185 x D 127.5 mm
(W 2.9 x H 7.3 x D 5.0 in)
3BSE036351R4101 219
CI855 and TP853 Ethernet Interface for MasterBus 300 Appendix A Hardware Units
Key Features
Provides two Ethernet ports, (two RJ45 connectors F
located on the TP853 Baseplate). R
Tx1
Simple DIN-rail mounting Rx1
Tx2
Provides Redundant Ethernet networks for Rx2
MasterBus 300.
Pre-set, two-letter Alpha code locking device
installed in unit base prevents mounting of
incompatible components.
Supports Hot swap.
CI855
Description
The CI855/TP853 can be used to connect an AC 800M to
single or redundant MB 300 Networks. This allows
DataSet communication and transmission of time
between AC 400 Master and AC 800M. The TP853
COM1 COM2
Baseplate has two RJ45 Ethernet connectors for
connecting to MB300. The baseplate has a code lock, see
Table 4 on page 54, that prevents the installation of an
incorrect type of unit onto the TP853 Baseplate.
The CI855 expansion unit contains the CEX-Bus logic, a
communication unit and a DC/DC converter that supplies appropriate voltages from
the +24 V supply, via the CEX-Bus. The Ethernet cable must be connected to the
main network through an Ethernet HUB.
220 3BSE036351R4101
Appendix A Hardware Units CI855 and TP853 Ethernet Interface for MasterBus 300
Communication Communication
Extension Bus Extension Bus
+24V
DC/DC Converter
Bus Interface
+5V
68360 QUICC
+5V
Communication Processor
Glue for Ethernet
Communication
Ethernet Line
3BSE036351R4101 221
CI855 and TP853 Ethernet Interface for MasterBus 300 Appendix A Hardware Units
Indicators
Designation/Color Function
F(ault) /Red Unit error detected. Controlled by Control
Software. Set and cleared by the Hardware during
controller Reset.
R(un) /Green Operating. Controlled by the Control Software.
Cleared by the Hardware during controller Reset.
Tx1 /Yellow flashing A yellow LED indicating transmission from the
communication unit COM1 port.
Rx1 /Yellow flashing A yellow LED flashes when data is being received
from the COM1 port.
Tx2 /Yellow flashing A yellow LED indicating transmission from the
communication unit COM2 port.
Rx2 /Yellow flashing A yellow LED flashes when data is being received
from the COM2 port.
222 3BSE036351R4101
Appendix A Hardware Units CI855 and TP853 Ethernet Interface for MasterBus 300
Technical Data
Item Value
Type Ethernet unit
Protocol MasterBus 300 based on Ethernet
Communication speed 10 Mbit/s (half duplex)
Status indicators Run normally green, FAIL exceptionally
red, the four traffic indicators RX/TX1,
RX/TX 2, COLL1 and COLL2 are yellow
flashing controlled by the traffic pace.
Connector 2 RJ45
Current consumption 150 mA typical (200 mA max.)
(from CEX-Bus 24 V DC)
Power dissipation 3.6 W typical
Protection Rating IP20 according to EN60529, IEC 529
Weight 700 g (1.5 lb) (package CI855K01 with
CI855 and TP853)
Dimensions W 59 x H 185 x D 127.5 mm
(W 2.9 x H 7.3 x D 5.0 in)
3BSE036351R4101 223
CI856 and TP856 S100 I/O Interface Appendix A Hardware Units
Key Features
Provides one S100 I/O port, (a 36 pin centerline F
R
miniature ribbon connector located on the TP856 TO
Baseplate).
Simple DIN-rail mounting
The CI856 handles I/O scanning and updating of
S100 I/O units located in up to five I/O racks. The
minimum cyclic scan/update interval is 0.2ms,
though this will depend on I/O type and number of
I/O points.
Pre-set, two-letter Alpha code locking device
installed in unit base prevents mounting of CI856
incompatible components.
Supports Hot swap.
Description
I/O
The CI856/TP856 connects S100 I/O to AC 800M.The
TP856 Baseplate has one 36-pin centerline miniature
ribbon connector for connecting S100 I/O racks. The
baseplate has a code lock, see Table 4 on page 54, that
prevents installation of an incorrect type of unit onto the
TP856 Baseplate.
The CI856 expansion unit contains the CEX-Bus logic, S100 I/O-bus logics, CPU
and a DC/DC converter that supplies appropriate voltages from the +24 V supply,
via the CEX-Bus.
224 3BSE036351R4101
Appendix A Hardware Units CI856 and TP856 S100 I/O Interface
Communication Communication
Extension Bus Extension Bus
+24 V
DC/DC
converter
CEX-Bus interface
+2.5 V
SDRAM
8 MB
+3.3 V
ColdFire P
MCF5307
Flash
2 MB
3BSE036351R4101 225
CI856 and TP856 S100 I/O Interface Appendix A Hardware Units
Indicators
Designation/Color Function
F(ault) /Red Unit error detected. Controlled by CI856 Software.
Set by the Hardware during controller Reset.
Cleared by the CI856 Software after successful
startup.
R(un) /Green Operating. Controlled by the Control Software.
Cleared by the Hardware during controller Reset.
TO /Yellow Flashes at S100 I/O access time-outs.
Technical Data
Item Value
Type S100 I/O Communication Interface
Galvanic isolation No
Status indicators Run normally green, FAIL exceptionally
red, the indicator TO are yellow flashing at
S100 I/O access time-outs.
Connector 36 pin centerline miniature ribbon
connector, female
Current consumption 120 mA typical (200 mA max.)
(from CEX-Bus 24 V DC)
Power dissipation 2.9 W typical
Capacity Max 5 I/O racks with 20 I/O units each
Protection Rating IP20 according to EN60529, IEC 529
226 3BSE036351R4101
Appendix A Hardware Units CI856 and TP856 S100 I/O Interface
Item Value
Weight 700 g (1.5 lb) (package CI856K01 with
CI856 and TP856)
Dimensions W 59 x H 185 x D 127.5 mm
(W 2.9 x H 7.3 x D 5.0 in)
3BSE036351R4101 227
CI857 and TP853 INSUM Interface Appendix A Hardware Units
Key Features
Provides one Ethernet port, (RJ45 connector located F
R
on the TP853 Baseplate). Only COM1 is used for
Tx1
INSUM. Rx1
Tx2
Simple DIN-rail mounting Rx2
Description
The CI857/TP853 can be used to connect an AC 800M
controller to INSUM through TCP/IP over Ethernet and
an INSUM TCP/IP Gateway that has a LON interface COM1 COM2
communicating with the underlying INSUM system.
The TP853 Baseplate has two RJ45 Ethernet connectors,
though only the COM1connector is used for connecting
to INSUM.
The baseplate has a code lock, see Table 4 on page 54, that prevents the installation
of an incorrect type of unit onto the TP853 Baseplate.
The CI857 expansion unit contains the CEX-Bus logic, a communication unit and a
DC/DC converter that supplies appropriate voltages from the +24 V supply via the
CEX-Bus. The Ethernet cable must be connected to the main network through an
Ethernet hub.
228 3BSE036351R4101
Appendix A Hardware Units CI857 and TP853 INSUM Interface
Communication Communication
Extension Bus Extension Bus
+24V
DC/DC Converter
Bus Interface
+5V
68360 QUICC
+5V
Communication Processor
Glue for Ethernet
Communication
Ethernet Line
3BSE036351R4101 229
CI857 and TP853 INSUM Interface Appendix A Hardware Units
Indicators
Designation/Color Function
F(ault) /Red Unit error detected. Controlled by Control
Software. Set and cleared by the Hardware during
controller Reset.
R(un) /Green Operating. Controlled by the Control Software.
Cleared by the Hardware during controller Reset.
Tx1 /Yellow flashing A yellow LED indicating transmission from the
communication unit COM1 port.
Rx1 /Yellow flashing A yellow LED flashes when data is being received
from the COM1 port.
Tx2 OFF Not used.
Rx2 OFF Not used.
Technical Data
Item Value
Type Ethernet unit.
Protocol TCP/IP
Communication speed 10 Mbit/s (half duplex)
Status indicators Running normally: Green. Exceptional fault:
Red. Two traffic indictors - Tx1/Rx1 -
controlled by traffic pace: Flashing yellow.
Connector 2 RJ45 (only COM1 is used).
230 3BSE036351R4101
Appendix A Hardware Units CI857 and TP853 INSUM Interface
Item Value
Current consumption 150 mA typical (200 mA max.).
(from CEX-Bus 24 V DC)
Power dissipation 3.6 W typical.
Protection Rating IP20 according to EN60529, IEC 529.
Weight 700 g (1.5 lb) (package CI857K01with
CI857 and TP853).
Dimensions W 59 x H 185 x D 127.5 mm
(W 2.9 x H 7.3 x D 5.0 in)
3BSE036351R4101 231
CI858 and TP858 - DriveBus Interface Appendix A Hardware Units
Key Features
Provides three optical connectors for DriveBus, F
I/O bus and PC tools. R
Rx
Dbus
Simple DIN-rail mounting. Tx
Rx
Pre-set, two-letter Alpha code locking device I/O
Tx
installed in unit base prevents mounting of
incompatible components.
Description
The CI858 unit consists of a communication expansion
base plate, a communication expansion unit. All
electronic devices and all functions are located on the
communication expansion unit board. CI858
232 3BSE036351R4101
Appendix A Hardware Units CI858 and TP858 - DriveBus Interface
3BSE036351R4101 233
CI858 and TP858 - DriveBus Interface Appendix A Hardware Units
Indicators
Designation/Color Function
F(ault) /Red Unit error detected.
R(un) /Green Operating.
Dbus; Rx /Yellow RECIEVE LED indicating reception of data frames
on the DriveBus.
Dbus; Tx /Yellow TRANSMIT LED indicating transmission of data
frames on the DriveBus.
I/O; Rx /Yellow RECIEVE LED indicating reception of data frames
on the I/O bus.
I/O; Tx /Yellow TRANSMIT LED indicating transmission of data
frames on the I/O Bus.
Tools /Yellow RECIEVE LED indicating reception of data frames
on the PC Tool bus(1).
Tools /Yellow TRANSMIT LED indicating transmission of data
frames on the PC Tool Bus(1).
(1) This LED is not visible in the front of the unit. It can be seen through the ventilation holes in the
plastic housing.
Technical Data
Item Value
Communication speed 4 Mbit/s
Connectors Three optical connectors
234 3BSE036351R4101
Appendix A Hardware Units CI858 and TP858 - DriveBus Interface
Item Value
Current consumption 200 mA max.
(from CEX-Bus 24 V DC)
External supply voltage 17 V minimum
25 V typical
30 V max
Protection Rating IP20 according to EN60529, IEC 529.
Approval CE-marked and meets the requirements
specified in EMC Directive 89/336/EEC
according to the standards EN 50081-2 and
EN 61000-6-2.
3BSE036351R4101 235
CI860 and TP860 FOUNDATION Fieldbus High Speed Ethernet Appendix A Hardware Units
Key Features
Provides one Ethernet port, (RJ45 connector F
located on the TP860 Baseplate). R
RxTx
Simple DIN-rail mounting. 100MBit/s
PRIM
Provides communication with FOUNDATION DUAL
Fieldbus High Speed Ethernet devices via Ethernet.
Pre-set, two-letter Alpha code locking device
installed in unit base prevents mounting of
incompatible components.
Supports FF HSE redundancy.
Supports hot swap.
CI860
Description
The CI860/TP860 can be used to connect an AC 800M
controller to FOUNDATION Fieldbus High Speed
Ethernet through TCP/IP via Ethernet.
COM
The TP860 Baseplate has one RJ45 Ethernet connector
to connect the unit to the FOUNDATION Fieldbus High
Speed Ethernet.
The baseplate has a code lock, see Table 4 on page 54,
that prevents the installation of an incorrect type of unit onto the TP860 Baseplate.
The CI860 expansion unit contains the CEX-Bus logic, a communication unit and a
DC/DC converter that supplies appropriate voltages from the +24 V supply via the
CEX-Bus. The Ethernet cable must be connected to an Ethernet device.
To operate FOUNDATION Fieldbus H1 devices with the CI860 these H1 devices
must be connected via a FOUNDATION Fieldbus Linking Device (for example LD
800HSE) to adapt them to FOUNDATION Fieldbus High Speed Ethernet.
236 3BSE036351R4101
Appendix A Hardware Units CI860 and TP860 FOUNDATION Fieldbus High Speed Ethernet
Communication
Extension Bus +24 V
R
DC/DC CEX-Bus Interface
Converter F
PRIM
CPU-Kernel and Memory
DUAL
Communication
Extension Unit
Communication
Extension Baseplate
COM
3BSE036351R4101 237
CI860 and TP860 FOUNDATION Fieldbus High Speed Ethernet Appendix A Hardware Units
Indicators
Table 69. CI860 FOUNDATION Fieldbus High Speed Ethernet Interface LED
Indicators
Designation/Color Function
F(ault) /Red Unit error detected. Controlled by Control
Software. Set and cleared by the hardware during
controller Reset.
R(un) /Green Operating. Controlled by the Control Software.
Cleared by the hardware during controller Reset.
100MBit/s is ON A valid connection with100 MBit/s is established
when Rx Tx/Yellow is flashing.
100MBit/s is OFF A valid connection with10 MBit/s is established
when Rx Tx/Yellow is flashing.
RxTx LED is ON A link to the corresponding Ethernet device is
established. No Ethernet packages are
sent/received
RxTx/Yellow flashing A link to the corresponding Ethernet device is
established. Ethernet packages are sent/received.
RxTx LED is OFF A link with the corresponding Ethernet unit is not
established
PRIM A yellow LED for indicating the primary unit in
redundant configuration.
DUAL The yellow LED indicates the redundant
configuration.
238 3BSE036351R4101
Appendix A Hardware Units CI860 and TP860 FOUNDATION Fieldbus High Speed Ethernet
Technical Data
Item Value
Type Ethernet unit.
Protocol FOUNDATION Fieldbus High Speed
Ethernet, TCP/IP.
Communication speed 10 Mbit/s / 100 Mbit/s defined in IEEE
802.3 100baseTX.
Status indicators Running normally: Green.
Exceptional fault: Red.
One traffic indictor - RxTx - controlled by
traffic pace.
Connector RJ45
Current consumption 100 mA typical (150 mA max.).
(from CEX-Bus 24 V DC)
Power dissipation 2.4 W typical.
Protection Rating IP20 according to EN60529, IEC 529.
Weight 700 g (1.5 lb) (package CI860K01with
CI860 and TP860).
Dimensions W 59 x H 185 x D 127.5 mm
(W 2.9 x H 7.3 x D 5.0 in)
3BSE036351R4101 239
CI862 - TRIO/Genius Interface Appendix A Hardware Units
Key Features
CEX-Bus interface for communication to AC 800M
LED indicators for R(un), F(ault), Communication Error, Primary (Bus
Master), and Dual (redundancy)
Motorola MCF5307 Microcontroller running at 32 MHz
2 MByte Flash memory for code
8 MByte SDRAM for configuration and dynamic data, also used as Dual Port
Memory between CI862 and AC 800M
Power supply from the CEX bus +24V supply with DC/DC converters to +5V,
+3.3V, and +2.5V
Hand Held Monitor Port used for reading Local I/O Block
Field bus termination switch
Description
CI862, Figure 59, connects a TRIO Field Bus to the controller AC 800M. The
connection between CI862 and AC 800M is done via the CEX-Bus.
A single CI862 can connect 30 blocks to a single TRIO LAN. AC 800M can have
up to four single TRIO LANs. The maximum I/O with TRIO is 1000 I/O points.
240 3BSE036351R4101
Appendix A Hardware Units CI862 - TRIO/Genius Interface
F
R
COM ERROR
PRIM
DUAL
Bus Termination
Dip Switch Location
CI862
X1
X2
SI
SO
3BSE036351R4101 241
CI862 - TRIO/Genius Interface Appendix A Hardware Units
Can be
Unit Name Type Description
BSM
4IN2OUT 4 In 2 Out Analog 4 Input, 2 Output No
CSANALOG Current Source I/O Analog 4 Input, 2 Output Yes
TC Thermocouple Analog 6 Input Yes
RTD RTD Analog 6 Input No
CSANAINP Current Source Input Analog 6 Input Yes
CSANAOUT Current Source Output Analog 6 Output Yes
IO_16CKT 16 Circuit I/O Digital 16 Input or Output (configurable) Yes
IO_32CKT 32 Circuit I/O Digital 32 Input or Output (configurable) Yes
GRP_8CKT 8 Circuit Grouped Digital 8 Input or Output (configurable) Yes
242 3BSE036351R4101
Appendix A Hardware Units CI862 - TRIO/Genius Interface
Can be
Unit Name Type Description
BSM
ISO_8CKT 8 Circuit Isolated Digital 8 Input or Output (configurable) Yes
IN_16CKT 16 Circuit Input Digital 16 Input No
OP_16CKT 16 Circuit Output Digital 16 Output Yes
HSC_A High Speed Counter A Counter 4 16 bit Up/Down Counters No
HSC_B High Speed Counter B Counter 2 Bi-directional 24 bit Up/Down No
Counters
3BSE036351R4101 243
CI862 - TRIO/Genius Interface Appendix A Hardware Units
Reset
Circuit s
ColdFire p CEX-Bus
MCF5307/ 5407 CPU Bus
5V
BDM 5V Power 24V
..
3.3V
..
..
..
.. BDM I/O 2.5V
R F Base
Debug Connector
..
.. ..
.. Serial I/O
.. ..
..
..
.. ..
FPGA .. ..
SDRAM CEX Bus .. ..
8 MByte Interf ace .. ..
.. ..
..
.. ..
Flash Memory ..
2 MByte .. TRIO
... ...
.. LAN
.. .. ..
..
..
.. Genie LAN ..
SWT FPGA .. ..
Watchdog .. Communication .. ..
PC-ISA .. ..
..
.. Processor ..
Interface & .. .. ..
LVD Level .. Module
.. .. GENIUS
Shifter ..
.. ..
.. .. .. HHM
..
.. ..
.. ..
..
.. .. ..
..
..
..
..
RS422
TRL
244 3BSE036351R4101
Appendix A Hardware Units CI862 - TRIO/Genius Interface
CI862 contains the Coldfire MCF5307 Microcontroller with Flash memory, RAM,
LED indicators, power supply, and CEX-Bus interface with dual port memory,
bridged to a GE/Fanuc Genie Communication Module. The Genie handles all
data transfer between the CI862 Carrier module and the TRIO FIELD BUS,
allowing the Carrier CPU to control the remote I/O.
Indicators
LED indicators for R(un), F(ault), Communication Error, Primary (Bus Master), and
Dual (redundancy)
Technical Data
Item Value
Bus Type Daisy-chained bus cable; single twisted pair plus shield
or Twinax.
Protocol similar to the RS422 standard
Communication speed 153.6 ext, 38.4, 76.8, 153.6 std kbit/s
Bus Capacity (one segment) Max 32 devices. 16 devices at 38.4
Kbaud. Includes CI862 and Hand-held Monitor.
Bus Termination 75, 100, 120, or 150 ohm resistor at both ends of
electrical bus cable.
Maximum Bus Length 7500 feet at 38.4 Kbaud, 4500 feet at 76.8 Kbaud, 3500
feet at 153.6 Kbaud extended, 2000 feet at 153.6 Kbaud,
standard. Maximum length at each baud rate also
depends on cable type.
Galvanic Isolation Yes
Status Indicators Red LED for error
Green LED for run
Yellow LED for traffic
Yellow LED for primary
Yellow LED for dual mode
3BSE036351R4101 245
CI862 - TRIO/Genius Interface Appendix A Hardware Units
Item Value
Connector one 4 pin Phoenix style (connects TRIO FIELD BUS)
one DB9S (male) (connects Hand-held Monitor)
one DB9, female (connects CEX expansion bus)
Current Consumption Typical 190 mA (max. 200 mA)
from CEX-Bus 24 V d.c.
Dimensions W 58 x H 165 x D 122 mm
(W 2.3 x H 6.4x D 4.81 inches)
Hot swap Supported
246 3BSE036351R4101
Appendix A Hardware Units Power Supply Units Types SD821, SD822 and SD823
Key Features
Simple DIN-rail mounting
Parallel connection permitted for load sharing
Class I Equipment (when connected to Protective Ground, (PE))
Overvoltage Category III for connection to primary main TN network of
Installation Category III
Protective separation of secondary circuit from primary circuit
Secondary outputs;
SD823 = 24 Volts DC regulated @ 10 A
SD822 = 24 Volts DC regulated @ 5 A
SD821 = 24 Volts DC regulated @ 2.5 A
Accepted for SELV and PELV applications
Switch for selection of 115 or 230 V AC
Safety Classification
The Power Supply Units (PSU) are designed to meet all applicable electrical safety
data in accordance with EN 50178 harmonized European Standard Publication, and
the additional safety and function data required by EN 61131-2 and UL 508.
The secondary output circuitry is accepted for SELV or PELV applications.
SELV according to EN 50178, EN 60950 and VDE 0100 Part 410.
For PELV applications; in accordance with EN 50178.
Protection Rating
IP20 according to EN 60529, IEC 529
Protective Class I according to EN 50718; 3.56
3BSE036351R4101 247
Power Supply Units Types SD821, SD822 and SD823 Appendix A Hardware Units
L+ L+ L L
OK
(4.9 in)
125 mm
(1.7 in)
44 mm
SD821
N L PE
230
Mains Voltage
Selection Switch
(115 / 230)
248 3BSE036351R4101
Appendix A Hardware Units Power Supply Units Types SD821, SD822 and SD823
L+ L+ L L
OK
(4.9 in)
125 mm
(1.7 in)
44 mm
SD822
N L PE
3BSE036351R4101 249
Power Supply Units Types SD821, SD822 and SD823 Appendix A Hardware Units
115V
230V
(1.7 in)
SD823
44 mm
N L PE L+ L+ L L
OK
250 3BSE036351R4101
Appendix A Hardware Units Power Supply Units Types SD821, SD822 and SD823
The output voltage of all three PSUs is a regulated, low noise, 24 V DC. A green
LED on the PSU front panel indicates that the output circuit is providing the correct
output voltage level. The double connectors provided on the 24 V DC output
terminals allow for connecting more than one piece of equipment.
A surge current limiter within the PSU circuit provides a soft-start feature.
Consequently the controlled power-on of a PSU will not trip fuses or ground-fault
circuit breakers. In addition, the normal disturbances that occur within an industrial
main network will not result in transient fault conditions or tripping.
This results in the surge current limiter effectively reducing the peak inrush current
caused by a power disruption, to a level the PSU can tolerate.
This soft-start, surge current limiter facility simplifies designing the system power
distribution circuits.
X1 X2
L Fuse
L+
L+
N
L
PE Chopper
3BSE036351R4101 251
Power Supply Units Types SD821, SD822 and SD823 Appendix A Hardware Units
252 3BSE036351R4101
Appendix A Hardware Units Power Supply Units Types SD821, SD822 and SD823
Technical Data
3BSE036351R4101 253
Power Supply Units Types SD821, SD822 and SD823 Appendix A Hardware Units
254 3BSE036351R4101
Appendix A Hardware Units SS822/SS823 Voting Unit (for Redundant Power Supply)
3BSE036351R4101 255
SS822/SS823 Voting Unit (for Redundant Power Supply) Appendix A Hardware Units
OK+ F OK+ F
A B
(4.9 in)
125 mm
(1.7 in)
44 mm
SS822
A+B+L+L+L
256 3BSE036351R4101
Appendix A Hardware Units SS822/SS823 Voting Unit (for Redundant Power Supply)
3BSE036351R4101 257
SS822/SS823 Voting Unit (for Redundant Power Supply) Appendix A Hardware Units
258 3BSE036351R4101
Appendix A Hardware Units TC562 Modem Unit (Westermo MD-12DC)
TC
Description
The TC562 Short Distance Modem unit can be used both for point-to-point
communication and for communication over a distance between pieces of
equipment or units, for example a computer and printer or a robotic device. ABB
recommends their use when the distance between units/equipment exceeds 15 m.
For further details refer to the manufacturer's documentation (Westermo).
Using a modem allows distances between pieces of equipment to be as much as
18000 m, and, depending on the distance, can provide a data transmission speed of
up to 38400 bit/s. The modems are manufactured for simple mounting onto a
standard 35 mm DIN-rail.
Transfer between modems takes place along two twisted pair cables, one at full or
half duplex and the other at simplex. The transfer distance is fully dependent on
cable resistance and capacitance. ABB recommends a minimum cable gauge of
0.2 mm2 with a capacitance of 40-80 pF/m within an industrial environment.
For an office environment, ABB recommends a minimum cable of 0.14 mm, and a
capacitance of 40-100 pF/m. Use a shielded cable in a heavy industrial environment
and an unshielded cable in an office environment. A shielded cable is often given a
higher capacitance and will therefore provide a higher data transmission speed.
3BSE036351R4101 259
TC562 Modem Unit (Westermo MD-12DC) Appendix A Hardware Units
Technical Data
260 3BSE036351R4101
Appendix A Hardware Units SB821 External Battery AC 800M Memory Back-up
Description
The SB821 battery unit is used as an external
power supply to provide extended memory
back-up for the AC 800M Controller. The unit is
DIN-rail mounted and provided with a separate
connecting cable (TK821V020), 2 m (2.2 yd.) in
length.
Technical Data
Item Value
Battery Type Low rate lithium,
3.6 V, 16 Ah
Size ANSI size D
IEC size R20
Lithium content 5.6 g (0.18 oz.)
Back-up-time See data for the PM8xx
unit
Dimensions W 85.6 x D 51 x H 136 mm
(3.4 x 2 x 5.4 in)
Weight 600 g (1.3 lb) (package
with SB821,battery and
TK821V020) SB821 3.6V Lithium Battery Unit
Protection Rating IP20 according to Note the warning
EN60529, IEC 529 ! text on the battery.
X1
B B+ SH
3BSE036351R4101 261
DIN-Rail TS 35/7.5 Appendix A Hardware Units
DIN-Rail TS 35/7.5
The figure below shows the profile and dimensions in mm (in.) of the DIN-rail TS
35/7.5.
Normal supplied length is 2 m (6.6 ft.) (to standard DIN 46 277, EN 50 022).
7.5
(0.3)
7.5
(0.3)
27 6 35
(1.1) (0.2) (1.4)
15 10
(0.6) (0.4)
262 3BSE036351R4101
Appendix A Hardware Units Miscellaneous Equipment
Miscellaneous Equipment
TB850 Terminator for CEX-Bus (Male)
Terminator
TB850
3BSE036351R4101 263
TB850 Terminator for CEX-Bus (Male) Appendix A Hardware Units
BC810 PM861A/PM864A/PM865
Terminator
TB850
RCU Link
Cables
Terminator
TB850
BC810 PM861A/PM864A/PM865
264 3BSE036351R4101
Appendix A Hardware Units TB851 Terminator for CEX-Bus (Female)
TK850 Cable
Terminator
TB851
3BSE036351R4101 265
TB807 ModuleBus Terminator Plug Appendix A Hardware Units
266 3BSE036351R4101
Appendix A Hardware Units TK853
TK853
Technical Data
Item Value
Connectors One 9-pole male D-sub (DE9P)
One 8-pole RJ45 plug
Weight 100 g (0.2 lb) (TK853V02)
Length 2.0 m (6.56) (TK853V02)
RTS 1 7 RTS
DTR 2 4 DTR
AC 800M TD 3 3 TD Modem
0V 4 50V
RJ45 plug 0V 5 Male 9-pole,
RD 6 2 RD D-sub connector (DE9P)
DCD 7 1 DCD
CTS 8 8 CTS
Shield Shield
3BSE036351R4101 267
TK212 Tool Cable Appendix A Hardware Units
Technical Data
Item Value
Connectors One 9-pole female D-type
One 8-pole RJ45 plug
Weight 125 g (0.3 lb)
Length 3.0 m (9.84)
RTS 1 8 CTS
DTR 2 6 DSR
AC 800M TD 3 2 RD PC
0V 4 1 DCD
RJ45 plug 0V 5 50V Female 9-pin,
RD 6 3 TD D-type connector
DCD 7 4 DTR
CTS 8 7 RTS
Shield Shield
268 3BSE036351R4101
Appendix A Hardware Units Al-Profile Support For DIN-Rail
Pre-formed Al-profile
channels
DIN-rail
Cable Duct
3BSE036351R4101 269
Al-Profile Support For DIN-Rail Appendix A Hardware Units
See detail A
215 mm
20 mm
4 mm
15 mm
30 mm
2 mm 2 mm F
F F 9 mm F F
2 mm
248.3 mm
2x1.9
2x1.5
15 mm
2
Detail A
270 3BSE036351R4101
Appendix B Power Consumption
General
At an ambient temperature of 40C (104F) it is considered unnecessary to calculate
the heat dissipation requirements for a standard AC 800M Controller with S800 I/O
configuration, mounted within ABB floor-mounted or wall-mounted cabinets.
For a standard AC 800M Controller configuration housed within a floor-mounted or
wall-mounted cabinet, the recommended fuse rating for the external mains supply
is:
Should the configuration be other than that stated, detailed instructions for
calculating current consumptions can be found in the following text.
The following tables present current consumption and power dissipation for all
relevant hardware units included in AC 800M Controller.
Use this information for:
Dimensioning the supply requirements of an AC 800M and S800 I/O
configuration.
Calculating cabinet-generated power loss.
The values given in the tables are typical and adapted to these applications. It is
assumed that 70% of unit channels are active simultaneously.
3BSE036351R4101 271
Current Consumption and Power Dissipation Appendix B Power Consumption
Table 85. Current Consumption and Power Dissipation Data for AC 800M Units
(1) These figures apply only to the PM8xx. For current-consumption data relating to the CEX-Bus and
the ModuleBus units, see Table 86 on page 273. Due to transfer or conversion losses in the CPU
when current supply to ModuleBus and CEX-Bus is utilized, the CPU power dissipation increases by
maximum 5 W (3 W for PM851) in addition to the values given in Table 85 on page 272.
272 3BSE036351R4101
Appendix B Power Consumption Current Consumption and Power Dissipation
The CPU supplies current, via TP830, to units on the CEX-Bus and ModuleBus,
see Table 86 on page 273.
Bus +5 V +24 V
(1)
ModuleBus max. 1.5 A max. 1.0 A
CEX-Bus Not Applicable max. 2.4 A
(1) Corresponds to additional 0.5 A on +24 V.
Maximum current of the +24 V supplied to the CPU (incl. ModuleBus and CEX-
Bus) is shown in Table 87 on page 273:
Table 87. Maximum Current Supply to CPU incl. ModuleBus and CEX-Bus (24 V)
3BSE036351R4101 273
Current Consumption and Power Dissipation Appendix B Power Consumption
Calculations
1. Calculate the current requirements for each bus (ModuleBus and CEX-Bus).
Be sure not to exceed the limits given in Table 86 on page 273. Data relating to
TB820, TB840 and CI830 is accessible from the S800 I/O documentation.
2. Calculate the current consumption at 24 V, for each electrical ModuleBus, by
adding:
Im = I (24 V) + I (5 V) x 0.3
3. To calculate the requirement for a specific power supply unit, total the results
of the 24V current consumption calculations, as follows:
Itot = Im1 + Im2 + .... + Iunits Table 85 + ICI830s + ITB820s + ITB840s
If redundant CPUs are used, current for both CPUs must be included.
274 3BSE036351R4101
Appendix C Recommended Components
Recommended Components
All recommended components listed below were successfully utilized during
exhaustive tests made by ABB, prior to launching the AC 800M Controller.
Component Description
PROFIBUS DP Due to the large selection of commercially available
equipment manufactured to PROFIBUS DP Standard, there
is no recommendation for specific PROFIBUS DP
components.
For further details refer to PROFIBUS DP Web Site.
PROFIBUS DP-V1 No specific PROFIBUS DP-V1 components are
recommended, see PROFIBUS DP above.
3BSE036351R4101 275
Recommended Components Appendix C Recommended Components
Component Description
PROFIBUS DP/PA LD 800P performs the following tasks:
Linking Device Potential separation between the PROFIBUS DP and
(LD 800P) the PROFIBUS PA
Conversion of the RS 485 physical arrangement of the
PROFIBUS DP to the physical arrangement based on
IEC 61158-2 of the PROFIBUS PA.
Adapting the PROFIBUS DP transfer rate to the
PROFIBUS PA transfer rate of 31.25 kBd.
Power supply of PROFIBUS PA stations over the bus
line.
Diagnostics via LEDs.
Ensuring intrinsic safety if the PL 890 power link
module with an intrinsically safe interface is used.
A PROFIBUS DP master (class 1 master), which organizes
the exchange of process data, is contained in the controller
(PLC/PCS). Moreover, a configuration tool, usually a PC,
can be connected as class 2 master to the PROFIBUS DP.
Parameterization and configuration of the bus elements
usually takes place by means of this configuration tool -
even during operation. This is performed using the acyclic
channel of the PROFIBUS DP or PROFIBUS PA. LD 800P
supports both cyclic as well as acyclic PROFIBUS
communication.
276 3BSE036351R4101
Appendix C Recommended Components Recommended Components
Component Description
PROFIBUS DP/PA The way in which LD 800P works is essentially transparent.
Linking Device This means that PROFIBUS DP masters have direct access
(LD 800P) to PROFIBUS PA slaves. This offers the following
(cont.) advantages:
No configuration of the Linking Device is required
PROFIBUS PA slaves can be treated like PROFIBUS
DP slaves
There is no PROFIBUS DP address setting on the
Linking Device
Because of this, there is no restriction on the amount of
data to 244 bytes of I/O data per PROFIBUS PA
segment for the PROFIBUS PA.
See Figure 77 on page 278 for LD 800P Interface. For more
information see fieldbus documentation.
3BSE036351R4101 277
Recommended Components Appendix C Recommended Components
Connection Connection
PROFIBUS PA PROFIBUS PA
Connection Connection Segment Segment
PROFIBUS DP PROFIBUS DP non-intrinsically intrinsically safe
redundant (optional) safe
278 3BSE036351R4101
Appendix C Recommended Components Recommended Components
Component Description
FOUNDATION Due to the large selection of commercially available equipment
Fieldbus manufactured to FOUNDATION Fieldbus Standard (IEC 1158-
2), there is no recommendation for specific FOUNDATION
Fieldbus components.
This statement covers all FOUNDATION Fieldbus equipment,
including:
FOUNDATION Fieldbus filters.
FOUNDATION Fieldbus bus spur distribution terminals.
FOUNDATION Fieldbus termination.
For further details refer to FOUNDATION Fieldbus
documentation and the FOUNDATION Fieldbus Web Site.
3BSE036351R4101 279
Recommended Components Appendix C Recommended Components
Component Description
FOUNDATION All used components must be compatible with the
Fieldbus High FOUNDATION Fieldbus High Speed Ethernet specification.
Speed Ethernet
FOUNDATION Fieldbus High Speed Ethernet use a high
speed bus (for example 100 Mbit/s) and in addition providing
redundancy. The HSE architecture is effectively an enhanced
standard Ethernet model (IEEE 802.3). The HSE Application
Layer contains the Dynamic Host Configuration Protocol
(DHCP), Simple Network Time Protocol (SNTP) and Simple
Network Management Protocol (SNMP).
280 3BSE036351R4101
Appendix C Recommended Components Recommended Components
Component Description
FOUNDATION The LD 800HSE is a gateway between an FF High Speed
Fieldbus Linking Ethernet (FF-HSE) subnet and FF-H1 links. It supports device
Device redundancy.
(LD 800HSE) The Linking Device is designed according to class 42c of the
HSE profile, therefore providing the following functions:
It supports up to four separate FF-H1 links. In each of
these links, the Linking Device can be operated as the
Link Master as well as the Time Manager.
Identification of the devices connected to the H1 links.
Configuration of the connected H1 devices by System
Management and Network Management via HSE.
Access to the function blocks of the connected H1 devices
via HSE.
Republishing of process data from one H1 link into
another.
Republishing of process data from H1 to HSE and vice
versa.
See Figure 78 on page 282 for LD 800HSE Interface. For more
information see fieldbus documentation.
3BSE036351R4101 281
Recommended Components Appendix C Recommended Components
282 3BSE036351R4101
Appendix C Recommended Components Recommended Components
Component Description
HUBS 3Com Hub, 8/TPO (8 ports, RJ45)
(For Non- BayStack, 350/24 (24 port, Star topology, RJ45)
Industrial
Environments)
HUBS Hirschmann Rail Hub RH1-TP (4 ports, RJ45)
(Industrial
Environments)
SWITCHES Hirschmann Rail Switch RS2 (8 ports, Ring, Bus or Star
(Industrial topology RJ45)
Environments On-Time Switch
(FSU100 series, FSU200 series, FSU208, FSR208, FST208)
CABLES Electrical Class 5, or higher, STP
Optical As recommended by Manufacturer of HUBS and
SWITCHES
3BSE036351R4101 283
Recommended Components Appendix C Recommended Components
Component Description
DIN-rail Phoenix:
TS 35/7.5
Steel, yellow chromated with holes
DIN 46 277, EN 50 022
DIN-rail DIN-rail end support device
Accessories Phoenix: UK 4-TG+ST-BE
(Standard commercially available components)
Cabinets ABB Automation Technology Products, LV systems
Wall cabinet RE820
For 3 DIN-rails
W 800 x H 1200 x D 330 mm (31.5 x 40.1 x 13.0 in)
IP54
284 3BSE036351R4101
Appendix C Recommended Components Recommended Components
Component Description
Mains Various Manufacturers, to Standard;
RKFK 3x1.5 mm2
RS-232C Unitronic
CY 3 x 0.25 mm2
CY 7x 0.25 mm2
Belden
Belden 8723 2 pair (0.34 mm2)
Belden 9729 2 pair (0.22 mm2)
Belden 9730 3 pair (0.34 mm2)
FOUNDATION Fieldbus Unitronic
Suitable Commercially Available Cable.
Belden
Suitable Commercially Available Cable.
FOUNDATION Fieldbus High All cables must correspond to ISO / IEC
Speed Ethernet 11801 2nd edition.
Use in minimum cable of category 5 / link
class D (UTP cables).
Max. length 100 m from CI860 to next
Ethernet device (Twisted pair).
PROFIBUS DP Unitronic
Twisted pair, 0.34 mm2
Unitronic-Bus L2/F.I.P
Belden
Twisted pair, 0.34 mm2
Belden 3079A
TRIO Fieldbus CI862 See Table 94
3BSE036351R4101 285
Recommended Components Appendix C Recommended Components
Terminat- Ambient
Outer Conduc- DiElec-
ing Indoor Temp. NEC
Cable Diameter tors / tric Volt-
Resistor Installation Rating Rating
in (mm) AWG age
() ( C)
Taylor 6201C .35 (8.89) 150 in conduit 2 / #22 30 60 CL2(1)
B3078F(2) .385 (9.78) 150 cable tray(3) 2 / #22 300 75 PLTC/CM
A9823C(4) .35 (8.89) 150 in conduit 2 / #22 30 60 CL2
C4596(5) .35 (8.89) 150 in conduit 2 / #22 30 60
B89182 .308 (7.82) 150 in plenum 2 / #22 150 200 CL2P
(6)
B9207 .33 (8.38) 100 in conduit 2 / #20 300 75 CM
B89207 .267 (6.78) 100(6) in plenum 2 / #20 150 200 CMP
A4794 .282 (7.16) 100(6) in plenum 2 / #20 150 200
B9815 .33 (8.38) 100(6) direct burial 2 / #20 80 NONE
B9855 .270 (6.86) 100(6) in conduit 4 / #22 150 60 CM/MP
B89696 .264 (6.71) 100(6) in plenum 4 / #22 150 200 CMP/MPP
B89855 .240 (6.10) 100(6) in plenum 4 / #22 150 200 CMP/MPP
B9463 .243 (6.17) 75 in conduit 2 / #20 300 80 CM
A9814 .243 (6.17) 75 in conduit 2 / #22 150 60 CM
B9302 .244 (6.2) in conduit 4 / #22 300 80 CM
(1) Cables rated CL2 can go into a wire tray.
(2) B stands for Belden.
(3) Can also be used in cable tray outdoors.
(4) A stands for Alpha.
(5) C stands for Consolidated.
(6) Use the 110 ohm option on the CI862 if termination is required (see Bus Termination on page 92).
286 3BSE036351R4101
Appendix D Directive Considerations
3BSE036351R4101 287
Low-Voltage Directive (LVD) Appendix D Directive Considerations
The AC 800M modules are IP20 semi-protected equipment and must be mounted
in non-public localities.
288 3BSE036351R4101
Appendix E Standards
Explosion hazard - Do not replace batteries unless the power has been switched
off or the area is known to be non-hazardous.
Explosion hazard - Do not disconnect equipment unless the power has been
switched off or the area is known to be non-hazardous.
3BSE036351R4101 289
Hazardous Location Approval Appendix E Standards
290 3BSE036351R4101
Appendix F Environmental Data
3BSE036351R4101 291
Climatic and Mechanical Environmental Conditions Appendix F Environmental Data
Industrial Environment
Environmental Specification
Compliance
Environment Transportation Operative with Standard
Factor and Storage Range
Temperature 25 to +70C Cabinets(1): EN 61131-2
+5 to +40C
25 to +60C (3) Units(2):
+5 to +55C
+10 to +40C (3)
Temp. change Min. 3 min within 3C/min. EN 61131-2
Climatic Conditions
temp. range
Humidity RH=595% RH=595% EN 61131-2
RH=2080% (3) RH=2080% (3)
non- max 29 g/m3
condensation non-
condensation
Altitude 3000 m 2000 m EN 61131-2
Pollution degree Degree 2 IEC 60664
Corrosion Copper corrosion Copper corrosion ISA 71.04 class
of 300 Angstrom of 300 Angstrom G1
(4) (4)
over 28 days over 28 days ITF SSG 4251G1
292 3BSE036351R4101
Appendix F Environmental Data Climatic and Mechanical Environmental Conditions
Environmental Specification
Compliance
Environment Transportation Operative with Standard
Factor and Storage Range
Vibration 10< f <50 Hz, Continuous: EN 61131-2
0.0375 mm amplitude
(Occasional: 0.075 mm amplitude)
50< f <150 Hz, Continuous: 0.5 g
acceleration
Mechanical Conditions
3BSE036351R4101 293
CE Compliance Appendix F Environmental Data
CE Compliance
All products comply with EMC Directive 89/336/EEC and Low Voltage Directive
73/23/EEC (relevant products also comply with the Teleterminal Directive).
Products are CE-marked. Some products require enclosures, as specified in User
Guides, to meet the EMC Directives.
Compliance is verified through conformity with the following minimum standards:
EMC Directive 89/336/EEC.
EN 61131-2 Product standard, Programmable controllers.
EN 50081-2 Generic emission standard.
EN 61000-6-2 Generic immunity standard.
Low Voltage Directive 73/23/EEC.
EN 50178 for all new products; for example the S100 and S800 family, or good
electrical safety practices based on EN 60950, EN 61010, EN 50178, EN60439
and IEC60255, depending on the product.
Teleterminal Directive 91/263/EE.
294 3BSE036351R4101
Appendix F Environmental Data Electromagnetic Compatibility and Main Voltage Conditions
Environmental Specification
Compliance with
Industrial Standard
Environment Factor
Environment
Emission Class A EN 55011
Radiated
Conducted
Immunity 10 V/m EN 61000-4-3
Electromagnetic Compatibility Conditions
3BSE036351R4101 295
Electromagnetic Compatibility and Main Voltage Conditions Appendix F Environmental Data
Environmental Specification
Compliance with
Industrial Standard
Environment Factor
Environment
Main voltage a.c Unom: 15% to +0%
Electromagnetic Compatibility Conditions
296 3BSE036351R4101
Appendix F Environmental Data Installation Requirements
Installation Requirements
Installation regulations for all products are included in relevant product
documentation. Some general installation rules and applications are given below.
3BSE036351R4101 297
Lightning Protection Appendix F Environmental Data
Lightning Protection
Industrial installations and power plants are normally provided with well-integrated
grounding networks, installed as part of the power distribution system. Such
installations do not require additional lightning protection.
Additional lightning protection is always necessary when:
Cables extend beyond the area covered by the ground line network
Cables are located above ground
Overhead cables are used.
298 3BSE036351R4101
Index
A RCU Link 66
ABB Drives 124 CEX-Bus
AC 800M BC810 195
I/O systems 115 BC810 interconnection unit 25
safety 19 installation 70
adapters CEX-Bus extension cable
CI840 115 TK850 70
addressing CEX-Bus interconnection
Ethernet 40 installation 70
Alpha code lock 54, 92 change
Al-profile 269 CPU 153 to 154
applicable specifications 17 external battery 150
fuses 156
B internal battery 146
baseplates CI851 203
TP830 29 fault-finding 162
battery indicators 205
external installation 78
change 150 technical data 205
internal 146 CI852
change 146 communication interface 207
battery back-up units fault-finding 163
SB821 25 indicators 209
BC810 25 installation 80
CEX-Bus interconnection unit 195 technical data 209
fault-finding 159 CI853 211
indicators 197 fault-finding 166
installation 70 indicators 213
technical data 197 installation 82
technical data 213
CI854
C
communication interface 215
cabinet 49
fault-finding 167
cabinets
indicators 218
installation in 104
installation 84
cables
3BSE036351R4101 299
Index
300 3BSE036351R4101
Index
INSUM 89 installation 90
MasterBus 300 87
PROFIBUS DP 78 E
PROFIBUS DP-V1 85 earthing 47
RS-232C 82 electro-magnetic compatibility 45, 181, 287
S100 I/O 88 Ethernet address 40
Control Builder 26 EU directives 17
connect to 109 low-voltage 287
Control Network extension cable
connect to 111 to 112 CEX-Bus 70
Control Software 39 external battery
controller change 150
reset in single configuration 139 SB821 149
set IP address 114 external battery unit
controller reset installation 103
redundant configuration 140 external mains supply cable
CPU fusing 47
change 153 to 154 external power source 131
CPU units
high integrity 25 F
PM851 25, 29 fault-finding
PM856 25, 29, 177 BC810 159
PM860 25, 29, 177 CI851 162
PM861 25, 29, 183 CI852 163
PM861A 26 CI853 166
PM864 25, 29, 187 CI854 167
PM864A 26 CI854A 167
PM865 25, 29, 191 CI855 169
current consumption 272 CI856 170
CI857 171
D CI858 172
DIN-rail CI860 174
mounting 49 CI862 176
mounting dimensions 108 DriveBus 172
technical data 262 external battery 161
directives FOUNDATION Fieldbus 163
EU 17 FOUNDATION Fieldbus HSE 174
document conventions 14 INSUM 171
DriveBus internal battery 161
connect to 90, 125 MasterBus 300 169
3BSE036351R4101 301
Index
302 3BSE036351R4101
Index
3BSE036351R4101 303
Index
304 3BSE036351R4101
Index
3BSE036351R4101 305
Index
DIN-rail 262 U
PM851/PM856/860 178 UL 17
PM861 184 UL standards 289
PM864 188 unit to baseplate
PM865 192 Alpha code lock 54, 92
SB821 261
SD821 253 V
SD822 253 voting unit SS822
SD823 253 installation 98
SM810 200 voting unit SS823
SS822 258 installation 98
SS823 258 voting units
TC562 260 SS822 25
TK212 268 SS823 25
terminology list 14
TK212
W
technical data 268
warm start 139
tool cable 67
TK850
CEX-Bus extension cable 70, 266
CEX-bus extension cable 266
TK851
RCU Link cable 66, 266
TK853 82
technical data 267
TP851 78, 203
TP852 80, 207
TP853 82, 211, 228
TP854 215
TRIO Fieldbus
installation 92
TRIO/Genius Remote I/O 123
TV 17
Type Designation
SS823 98
type designations
SB821 149
SS822 98
306 3BSE036351R4101
3BSE036351R4101. Printed in Sweden May 2005
Copyright 1999 - 2004 by ABB. All Rights Reserved
Registered Trademark of ABB.
Trademark of ABB.
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