Claver Brooks General Boiler Information
Claver Brooks General Boiler Information
A-1
BBA0_09-06
BBA0_03-06
General Boiler Information Firetube Boilers
A-2
BBA0_06-05
Firetube Boilers General Boiler Information
Customer Service Boiler start-up, final adjustment, and operator training provided with all firetube
and Support: boilers.
Emergency service response 24 hours a day, 7 days a week, from the industrys
most advanced worldwide computerized parts/service distribution network.
Largest network of factory trained technicians provide:
System trouble shooting.
Operator training.
Customized factory-backed planned maintenance programs.
Total after-sale support.
PRODUCT OFFERING
The firetube product offering is available in the following models.
The Promethean Boiler Model CB-LE 125-800 HP is also a fire-
tube product offering with the integral burner and low NOx emission.
Four-pass dryback design.
125-800 hp.
150-300 psig high pressure steam.
15 psig low pressure steam.
30 or 125 psig hot water.
Natural gas, light oil, or heavy oil firing.
Gas - NOx reductions options 60, 30 ppm (LE), 15-<9 ppm (NT)
and 70 ppm NOx with No. 2 oil and 0.015% fuel bound nitrogen.
A-3
BBA0_06-05
General Boiler Information Firetube Boilers
A-4
BBA0_06-05
Firetube Boilers General Boiler Information
The Model CBE Boiler (standard offering) provides high quality steam
or hot water, utilizing a baseline boiler/burner design.
Three-pass dryback design.
60-80 hp.
15 psig low pressure steam.
150-300 psig high pressure steam.
30 and 125 psig hot water.
Natural gas or light oil.
A-5
BBA0_06-05
General Boiler Information Firetube Boilers
A-6
BBA0_06-05
Table A-1. Quick Comparison of Standard Features for Cleaver-Brooks FIretube Boilers
MODEL (SECTION A2) (SECTION A1) (SECTION A3) (SECTION A4) (SECTION A5 A6) A7) A8) (SECTION A9) (SECTION A10)
Rated Capac- 125-800 hp 100-800 hp 100-800 hp 100-800 hp 900-1800 hp 15-100 hp 60-80 hp 100-225 hp 100-225 hp 125-800 Hp
ity
Design Steam Steam Steam Steam Steam Steam Steam Steam Only Steam Steam
Pressure 15-300 psig 15-300 psig 15-300 psig 15-300 psig 150-250 psig 15-300 psig 15-300 psig 15-250 psig 15-250 psig 15-300 psig
Hot Water Hot Water Hot Water Hot Water Hot Water Hot Water Hot Water
30 & 125 psig 30 & 125 psig 30 & 125 psig 30 & 125 psig 30 & 125 30 & 125 30 & 125 psig
psig psig
Boiler Type 4-Pass 4-Pass 4-Pass 4-Pass Inter- 3 or 4-Pass 4-Pass 3-Pass Passes Vary 3 Pass 2- Pass
Dry-Back Wet-Back Wet-Back cooled Wet-Back Dry-Back Dry-Back Wet-Back Dry-Back
3-Pass Option
Shell Size 60" 125-200 hp 60" 100-125 hp 60" 100-125 hp 55" 100-125 hp 114" or 126"E 36" 15-40 hp 48" 60-80 hp 48" 100 hp 60" 100-225 hp 60" 125-200 hp
78" 250-350 hp 67" 125-200 hp 67" 125-200 hp 60" 150-200 hp 48" 50-100 60" 125-225 78" 250-350 hp
96" 400-800 hp 78" 250-300 hp 78" 250-300 hp 72" 250-300 hp hp hp 96" 400-800 hp
85" 350-400 hp 85" 350-400 hp 78" 350-400 hp
96" 500-600 hp 96" 500-600 hp 92" 500-600 hp
106" 400-800 106" 400-800 hp 106" 700-800 hp
hp
Fuel No. 2 Oil, 100-800 hp No. 2 Oil, No. 2 Oil, 900-1800 hp 15-100 hp No. 2 Oil, 100-225 hp No. 2 Oil, No. 2 Oil,
Gas, No. 2 Oil, Gas, Gas, Natural Gas No. 2 Oil, Gas, No. 2 Oil, Gas, No. 2 Oil, Gas, Gas,
Combination Combination Combination Combination Oil/ Combination Gas, Combination Gas, Combination Combination
Oil/Gas Oil/Gas Oil/Gas Gas Oil/Gas Combination Oil/Gas Combination Oil/Gas Oil/Gas
BBA0_06-05
Oil/Gas Oil/Gas
BBA0_03-06
100-800 hp 800-1500 hp 50-100 hp 100 hp
No. 6 OilB, Gas No. 6 OilB, No. 6 Oil,
Gas, Gas, Gas,
800-1000 hp
Combination Combination Combination
No. 6 Oil, Gas,
Oil/Gas Oil/Gas Oil/Gas
Combination
Oil/Gas
Firing Method Full Modulation 100-800 hp Full Modulation Full Modulation Full Modula- 15-20 hp Full Modula- Full Modula- Full Modulation Full Modulation
Full Modulation tion On-off tion tion
30-40 hp
Low-High-
Low-Off
50-100 hp
Full Modula-
tion
Air Damper Rotary Rotary Rotary p Rotary Rotary & Lou- Single Blade Multi-Blade Rotary Multi-Blade Rotary
Type vers 15-40 hp
Rotary 50-
100 hp
Paint Color Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue
Approvals UL & ULC UL & ULC UL & cUL Boiler/ UL & cUL 800-1000 hp UL & ULC UL & cUL N/A N/A UL & ULC
Boiler/Burner Boiler/Burner Burner Boiler/Burner UL & CSA Boiler/Burner Boiler/ Boiler/Burner
(Burner Only) Burner
General Boiler Information
* Standard NOx reduction to 60 ppm. ** Standard NOX reduction to 75 ppm. ***Contact factory for NOx reduction.
A-7
A-8
Table A-1. Quick Comparison of Standard Features for Cleaver-Brooks FIretube Boilers (Continued)
Low Water
Control
Water Trim- McD&M McD&M McD&M McD&M N/A McD&M McD&M N/A N/A McD&M
Low PS 750-MT-120 PS 750-MT- PS 750-MT-120 PS 750-MT-120 PS 750-MT- PS 750-MT- PS 750-MT-120
Water Control 120 120 120
Controls Hi Limit (MR), Hi Limit (MR), Hi Limit (MR), Hi Limit (MR), Hi Limit (MR), Hi Limit Hi Limit Hi Limit Hi Limit (MR), Hi Limit (MR),
Steam & Hot Oper. Limit, Oper. Limit, Oper. Limit, Oper. Limit, Oper. Limit, (MR), (MR), (MR), Oper.Limit, Oper. Limit,
Water Con- Firing Rate Firing Rate Firing Rate Firing Rate Firing Rate Oper. Limit, Oper.Limit, Oper.Limit, Firing Rate Firing Rate
trols 30-800 hp Firing Rate Firing Rate Firing Rate
30-80 hp
Surface Blow- HPS-Std HPS-Std HPS-Std HPS-Std HPS-Std HPS-Std HPS-Std HPS-Std HPS-Std HPS-Std
off LPS-Conn. Only LPS-Conn. LPS-Conn. Only LPS-Conn. Only LPS-Conn. LPS-Conn. LPS-Conn. LPS-Conn. LPS-Conn. Only
Conn. & Dip Only Only Only Only Only
Tube on top C/
L
Air Vent HW-Std. HW-Std. HW-Std. HW-Std N/A HW-Std. HW-Std. N/A N/A HW-Std.
BBA0_06-05
Connection
BBA0_03-06
Stack Yes Yes No No Yes Yes No Yes No Yes
Thermometer
Drain Valve- No No No No N/A No No No No No
HW &
15 psig-Steam
Front Door Hinge 125-200 Hinge 100-125 Davit Davit Davit Hinge 15- Davit Hinge Davit Hinge 125-200 hp
hp hp 100 HP Davit /Hinge
Davit /Hinge Davit/Hinge 250-800 hp
250-800 hp 150-800 hp
Rear Door Davit Davit 100-800 Davit Davit Davit Hinge 15- Davit Hinge 100 Davit Davit
hp 100 hp hp
Davit 125-
225 hp
Insulation 2 inch 2 inch 2 Inch 2 inch 2 Inch 2 inch 2 inch 2 inch 2 Inch 2 inch
Standard 3 Phase 3 Phase 3 Phase 3 Phase 3 Phase 3 Phase 60-80 hp- 3 Phase 3 Phase 3 Phase
Voltage 1 Phase
Requirements
* Standard NOx reduction to 60 ppm. ** Standard NOX reduction to 75 ppm. ***Contact factory for NOx reduction.
Firetube Boilers
Table A-1. Quick Comparison of Standard Features for Cleaver-Brooks FIretube Boilers (Continued)
MODEL (SECTION A2) (SECTION A1) (SECTION A3) (SECTION A4) (SECTION A5 A6) A7) A8) (SECTION A9) (SECTION A10)
Fuse Protec- Control Circuit & Control Circuit Control Circuit & Control Circuit & Control Circuit Control Cir- Control Cir- Control Cir- Control Circuit Control Circuit &
tion All 3 Phase & All 3 Phase All 3 Phase & cuit & cuit & cuit & & All 3 Phase Loads
Loads All 3 Phase Loads Loads All 3 Phase All 3 Phase All 3 Phase All 3 Phase All 3 Phase Except Remote
Except Remote Loads Except Remote Except Remote Loads Loads Loads Loads Loads Oil Pump
Oil Pump Except Remote Oil Pump Oil Pump Except Except Except Except Except Remote
Oil Pump Remote Remote Remote Remote Oil Pump
Oil Pump Oil Pump Oil Pump Oil Pump
Control Circuit Yes Yes Yes Yes Yes Yes Yes-3 Phase Yes Yes Yes
Transformer Only
Flame Safe- Cleaver-Brooks Cleaver- Cleaver-Brooks Cleaver-Brooks Cleaver- Cleaver- Cleaver- Cleaver- Cleaver- Cleaver-Brooks
guard CB780 Brooks CB110 CB110 Brooks Brooks Brooks Brooks Brooks CB780
Control CB780 CB110 CB780 CB110 CB780 CB110
Scanner Type Infrared Infrared Ultraviolet Ultraviolet Ultraviolet Infrared Ultraviolet Infrared Ultraviolet Infrared
(Gas & No. 2
Oil)
Infrared (No. 6
Oil)
Control Panel Front Head with Front Head Burner without On Burner Burner without Front Head Burner with- Front Head Burner without Front Head with
Location Key Lock with Key Lock without Key Key Lock with out with Key Key Lock Key Lock
Key Lock Lock Key Lock Key Lock Lock
Indicating LD, FV, LW, FF 50-800 hp LD, FV, LW, FF LD, FV, LW, FF LD, FV, LW, 50-80 hp LD, FV, LW, LD, FV, LW, LD, FV, LW, FF LD, FV, LW, FF
BBA0_06-05
Lights LD, FV, LW, FF FF LD, FV, LW, FF FF
BBA0_03-06
FF
Type of Pilot Interrupted Gas Interrupted Interrupted Gas Interrupted Gas Interrupted Interrupted Interrupted Interrupted Interrupted Interrupted Gas
Pilot-Gas & All Gas Pilot-Gas, Pilot-Gas, No. 2 Pilot-Gas, No. 2 Gas Pilot-Gas, Gas Pilot- Gas Pilot- Gas Pilot- Gas Pilot-Gas, Pilot-Gas & All
Combination No. 6 Oil & All Oil & All Combi- Oil All Combina- No. 2 Oil, Gas, Gas, No. 2 Gas, No. 6 No. 2 Oil & All Combination
Combination nation tion No. 6 Oil No. 6 Oil & Oil & All Oil & All Combination
100-800 hp & All Combination Combination
All Combina- Combination
tion 15-80 hp
Spark Ignited Oil Direct Spark No. 2 Oil Spark Spark Ignited Oil
Pilot No. 2 Oil Ignition-No. Direct Spark Ignited Oil Pilot No. 2 Oil
2 Oil 15-40 Ignition Pilot No.2
hp 60-100 hp Oil
Spark Ignited
Oil Pilot-No.
2 Oil
50-80 hp
Gas Burner High Radiant High Radiant High Radiant High Radiant High Radiant High Radiant High Radi- High Radi- High Radiant High Radiant
Type Multi-Port- Multi-Port- Multi-Port Multi-Port Multi-Port Multi-Port- ant ant Multi-Port Multi-Port-
All Except Multi-Port Multi-Port All Except
125-200 hp- 100 hp 100 hp 125-200 hp-
Annular Entry Annular Annular Annular Entry
125-225 hp 125-225 hp
* Standard NOx reduction to 60 ppm. ** Standard NOX reduction to 75 ppm. ***Contact factory for NOx reduction.
General Boiler Information
A-9
Table A-1. Quick Comparison of Standard Features for Cleaver-Brooks FIretube Boilers (Continued)
Promethean CB Ohio CBR
Model CB-LE* Promethean Criterion Criterion Model CB Model CBE Special CEW Ohio 125-800 HP
A-10
(Dry-Back) Model 4WI* Model 4WG** Model ICB*** Model CBL** 15-100 HP 60-80 HP 100-225 HP Special International
125-800 HP 100-800 HP 100-800 HP 100-800 HP 900-1800 HP (SECTION (SECTION (SECTION 100-225 HP Only
MODEL (SECTION A2) (SECTION A1) (SECTION A3) (SECTION A4) (SECTION A5 A6) A7) A8) (SECTION A9) (SECTION A10)
Main Gas Motorized Motorized Solenoid, Motor- Solenoid, Motor- Motorized Motorized Solenoid, Motorized Solenoid, Motorized
Valve ized ized Motorized Motorized
Main Gas Butterfly Valve Butterfly Valve Butterfly Valve Butterfly Valve Butterfly Valve Butterfly Butterfly Butterfly Butterfly Valve Butterfly Valve
Control Sys- Valve Valve Valve
tem
Gas Pressure Required, Not Required, Not Included Included Included Required, Included Required, Include Required, Not
Regulator Included Included Not Included Not Included Included
Gas Pilot Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Regulator
General Boiler Information
High & Low Yes Yes Yes Yes Yes No-15-50 hp Yes Yes Yes Yes
Gas Yes-60-80 hp
Pressure
Switches
Oil Burner Air Atomizing Air Atomizing Pressure Atom- Pressure Air Atomizing Air Atomizing Pressure Include Include Air Atomizing
Type izing Atomizing Atomizing
100-150 hp 100-150 hp 60-80 hp
Air Atomizing Air Atomizing Air Atomiz-
200-800 hp 200-800 hp ing
Air Compressor
-
Shipped loose
Main Oil Solenoid Solenoid Solenoid Solenoid Motorized Solenoid Solenoid Solenoid Solenoid Solenoid
Valves
Oil Control Metering Valve Metering Valve Metering Sys- Metering Sys- Metering Sys- Metering Metering Metering Metering Sys- Metering Valve
System tem tem tem Valve System Valve tem
BBA0_06-05
Oil Pump Included Included Included Included Included Included Included Included Included Included
BBA0_03-06
Location of Oil No. 2 Oil No. 2 Oil No. 2 Oil No. 2 Oil No. 2 Oil No. 2 Oil 15- No. 2 Oil 60- No. 2 Oil No. 2 Oil No. 2 Oil
Pump 125-800 hp 100-800 hp 100-150 hp 100-150 hp Remote 40 hp on 200 hp 100-225 hp 100-225 hp 125-800 hp
Remote Remote Burner Mounted Burner Mounted Front Head; Burner Remote Remote Remote
No. 2 Oil No. 2 Oil 50-80 hp Mounted
200-800 hp 200-800 hp Remote
Remote Remote
No. 6 Oil No. 6 Oil No. 6 Oil N/A No. 6 Oil
50-800 hp, Mounted on 50-800 hp, 100-225 hp
Remote Oil Pump/Oil Remote Remote
Heater Skid
NOx Control Induced FGR 100-800 hp Uncontrolled 75 Uncontrolled 75 Optional- Uncontrolled Uncon- Uncon- Uncontrolled Induced FGR
(LE Option) 60-20 ppm LE ppm NOx ppm NOx Induced FGR 120-140 ppm trolled 120- trolled 120- 20-140 ppm (LE Option)
125-800 hp 15-<9 ppm NT 75-30 ppm LE 75-30 ppm LE 30 ppm NOx 140 ppm 140 ppm NOx 125-800 hp
20-60 ppm 15-<9 ppm NT NOx NOx 20-60 ppm
(Natural Gas) (Natural Gas)
15-<9 ppm NT 15-<9 ppm NT
Maximum + or-0.25" W.C. 100-800 hp + or-0.25" W.C. + or-0.25" W.C. + or-0.50" 15-40 hp + or-0.25" + or-0.25" + or-0.25" W.C. + or-0.25" W.C.
Stack + or-0.25" W.C. W.C. + or-0.25" W.C. W.C.
Pressure . W.C.
Variation
+ or-0.25" 50-800 hp
W.C. + or-0.50"
With FGR W.C.
Start-Up Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Included
Firetube Boilers
* Standard NOx reduction to 60 ppm. ** Standard NOX reduction to 75 ppm. ***Contact factory for NOx reduction.