MR 96a
MR 96a
Service Manual
2007 Shenzhen Mindray Bio-medical Electronics Co., Ltd. All rights Reserved.
For this Manual, the issued Date is 2007-05 (Version: 1.0).
WARNING:
It is important for the hospital or organization that employs this
equipment to carry out a reasonable service/maintenance plan.
Neglect of this may result in machine breakdown or injury of human
health.
i
NOTE:
This equipment is to be operated only by clinical professionals, doctors
or laboratory experimenters trained by Mindray or Mindray-authorized
distributors.
Warranty
THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES,
EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY
OR FITNESS FOR ANY PARTICULAR PURPOSE.
Exemptions
Mindray's obligation or liability under this warranty does not include any
transportation or other charges or liability for direct, indirect or consequential
damages or delay resulting from the improper use or application of the product or the
use of parts or accessories not approved by Mindray or repairs by people other than
Mindray authorized personnel.
This warranty shall not extend to:
any Mindray product which has been subjected to misuse, negligence or
accident;
any Mindray product from which Mindray's original serial number tag or product
identification markings have been altered or removed;
any product of any other manufacturer.
Return Policy
Return Procedure
In the event that it becomes necessary to return this product or part of this product to
Mindray, the following procedure should be followed:
1 Obtain return authorization: Contact the Mindray Service Department and
obtain a Customer Service Authorization (Mindray) number. The Mindray
number must appear on the outside of the shipping container. Returned
shipments will not be accepted if the Mindray number is not clearly visible.
Please provide the model number, serial number, and a brief description of
the reason for return.
2 Freight policy: The customer is responsible for freight charges when this
product is shipped to Mindray for service (this includes customs charges).
3 Return address: Please send the part(s) or equipment to the address offered
by Customer Service department
Company Contact
Manufacturer: Shenzhen Mindray Bio-Medical Electronics Co., Ltd.
Address: Mindray Building, Keji 12th Road South, Hi-tech Industrial Park,
Nanshan, Shenzhen 518057, P.R.China
Tel: +86 755 26582479 26582888
Fax: +86 755 26582934 26582500
ii
Preface
Safety Symbols
This chart explains the symbols that may be used in this manual.
When you see Then
Read the statement following the symbol. The
WARNING: statement is alerting you to an operating
hazard that can cause personal injury.
Preface 1
Contents
Preface............................................................................................................... 1
Who Should Read This Manual.......................................................................................... 1
Conventions Used in This Manual...................................................................................... 1
Contents I
4.5 Touchscreen Conversion Board .........................................................................4-10
4.5.1 Analog Input Protection .........................................................................4-10
4.5.2 Touchscreen Driver................................................................................4-10
4.5.3 Input/Output Buffer ................................................................................4-10
4.5.4 Power Supply.........................................................................................4-10
4.6 Power Supply Board ........................................................................................... 4-11
4.7 Connecting Diagrams ......................................................................................... 4-11
II Contents
1 System Features
1.1 Specifications
Dimension: 437mm332mm174mm (LWH)
Weight: about 8.5Kg
Power supply: 100-240V~, 50/60Hz
Power: 120VA max
The microplate support holds the microplate and moves it to the measuring
position.
The filter wheel rotates the filter of corresponding wavelength to the optical path
according to the setting.
1 Ensure the installation field in the hospital is available. Refer to the Operation
Manual for installation space, power supply, environmental requirements, etc.
2 Go to the installation site. Check the delivery list and unpack the package.
3 Move the system in place.
4 Open the enclosure to check if cable and screws are loose or disconnected.
5 Connect the system to the power socket with the power cable.
6 Turn on the system.
7 The system begins self-check and prompt information appears on the screen.
Check if any warning message appears on the screen and hear if there is
abnormal sound from moving parts.
8 Train users.
Can the user complete routine tests? Yes No
Does the user know how to maintain the system? Yes No
Does the user know how to clean the system? Yes No
Does the user know how to replace the lamp? Yes No
Do not remove the spring pins, which are pressed into the lamp housing, and the
magnet, which is stuck in the lamp housing, from the housing unless they are
damaged.
Before removing the convex lens, unscrew the plug screw first. After placing the lens
back or replacing it with a new one, be sure to tighten the plug screw.
When removing the lamp from the housing or placing it into the housing, be sure to
pinch the lamp tightly to avoid the lamp damage caused by spring force. When
disassembling the lamp, take out the lamp along with the lamp base from the
housing and then remove the lamp from the base; When assembling the lamp, install
the lamp on the base and then place it into the housing.
The assembly is located on the bottom cover of the system by two spring pins. Its
position should not be adjusted.
Lenses
Optical Coupler
Filter Wheel
Shaft
Light Shield
Spring Pins
Optical Fiber
Dust accumulated on the lenses may degrade system performance. You can use a
gas bag or a soft brush to remove dust. Before cleaning, disassemble the microplate
holder assembly to expose the lens.
Before disassembling the optical fiber assembly, dissemble the optical fiber box
assembly first. When fixing the fibers, place their ends close to the inside surface of
There is no need to maintain the filter wheel shaft unless it cannot be pushed or
pulled in the axial direction with its retaining screw removed.
The optical fiber box assembly is located on the bottom cover of the system by two
spring pins. Its position should not be adjusted.
Press Plate
Iron
Filter Wheel Blocks
Screws
Do not remove the iron, which is pressed into the filter wheel, from the wheel unless
it is damaged. To take out the iron from the wheel, use a column such as the handle
of a screwdriver to push it out from the bigger side of the wheel.
Replace filters when their performance degrade. Before replacing them, release the
screws and remove the press plate and then pressure springs. Be sure to place
filters into their corresponding holes in the wheel according to the wavelengths
labeled on them and make their wider sides face the wheel bottom. Exercise caution
to prevent filters from being stained or damaged. Then place blocks into the other
holes with their sides having apertures facing the wheel bottom. Finally, place
pressure springs and the press plate back, aim the three holes in the press plate at
any three ones in the wheel, and then tighten the screws.
The three diaphragms are different with the largest one for 450nm, the smallest one
for 630nm, and the last one for 492nm. You can place a diaphragm with its either
side facing a filter.
Dust accumulated on the filter wheel may degrade its performance. Use a gas bag
or a soft brush to clean it.
Be sure to install the lamp housing assembly and the optical fiber box assembly
before installing the filter wheel assembly. The location of filter wheel assembly is
fixed automatically by the filter wheel shaft on the optical fiber box assembly and the
magnet in the lamp housing assembly.
Spring Pin
Gear
Motor
Screws
Bracket
The gear is plastic. Replace the gear when it is damaged. Use diagonal cutting pliers
to cut the hub and replace the gear with a new one. The spring pin cannot be used
any more and be sure to replace it with a new one.
Install the filter wheel motor assembly after the lamp housing assembly, the optical
fiber box assembly and the filter wheel assembly are installed.
Adjust the location of the filter wheel motor assembly when installing it to make the
gear and the filter wheel mesh well.
Retainer Ring
Roller
Shaft
When maintaining the module, check if screws are tighten, if the microplate holder
assembly moves smoothly, and if the tension of the belt is appropriate. If not, find out
the problem and resolve it.
Wipe the two guide bars and the surface of roller shaft and lubricate them with
grease lubricant every half year.
You can use a gas bag or a soft brush to remove dust on the shelf and the analog
board. Be sure to disassemble the analog board before cleaning.
Nut
Grid Bar Microplate Holder
The grid bar and the nut are stuck to the assembly with epibond. When maintaining
the assembly, check the grid bar and the spring sheet. If the grid bar is loose or
disconnected, stick it. If the spring sheet cannot work, disassemble and adjust it, or
replace it with a new one.
Driver Board
CPU Board
Power Supply
Enclosure Pillar
Hinge Bases
Bottom Cover
Power Switch Power Jack Support Leg
Replace the power switch, the power jack, or the boards with new ones when they
are damaged. Be sure to connect them correctly after the replacement. Keep the
grounding terminal on the bottom cover clean and rustfree and connect the earth
wire to the grounding terminal.
Touchscreen
Backing
LCD
LCD Base
Inverter
Insulator
Inverter
Touchscreen
Conversion
Board
The LCD dust filter and the indicator are stuck to the top cover. The touchscreen and
the LCD are stuck together with the touchscreen backing between them. The
touchscreen backing is stuck to the touchscreen. The touchscreen and the LCD can
be separated from each other.
There is no need to maintain the top cover assembly unless the recorder, the
screens or the indicator cannot work. Be sure to connect cables correctly after
maintaining the assembly.
The CPU board communicates with the CPU extension board using the multiple bus
mode and through CPU external interfaces.
4.1.2 Clock
The CPU board has real-time clock circuit, which includes real-time clock, battery,
etc., to achieve the real-time clock function.
USB
LCD drive & control
Touchscreen control
Recorder serial port communication
Buzzer control
PC serial port communication
UART0 PC
LCD
4.2.1 USB
The USB controller on the CPU extension board communicates with CPU through
PCI bus and communicates with USB ports to perform the USB function.
CPU adjusts the digital potentiometers on the CPU extension board through SPI bus
to adjust the contrast and brightness of LCD.
The driver board receives instructions from main control unit to control and drive
moving parts, detect position signals, collect photoelectrical data, and transmit data
to the main control unit.
The CPU outputs two groups of signals, one (including the step pulse signal step1
and the direction signal dir1) for the movement step motor and the other (including
the step pulse signal step2 and the direction signal dir2) for the rotation step
motor.
The signals are converted by LVTTLTTL translators and then transmitted to the
step motor drivers to control the step motors.
The movement position signal and the rotation position signal are transmitted
through the U17 shaping circuit and the CPLD to the CPU.
The lamp needs +6V when working and +2V on standby. The voltage is provided by
the DC/DC unit, which is controlled by the VSW signal from the CPU and sends
VLAMP signal to the lamp. The VLAMP signal also feeds to the
overvoltage/overcurrent protection unit, which controls the DC/DC unit to stop power
supply to the lamp when overvoltage or overcurrent occurs.
The MOS 1 and MOS 2, which are controlled by LAMPON and RSHT signals
respectively, protect the lamp from being damaged by spike pulse during the switch.
There are three groups of signals to control the analog board: digital potentiometer
control signal DCPx, channel gating signal CHx, and AD collection control signals
AD_Ox and AD_Ix. All signals are generated from CPLD and processed by level
translators.
The current and voltage conversion circuit converts the signals from the
photoelectric cells to voltage output.
The reversion and amplification circuit reverses and amplifies the output from
the conversion circuit, which is negative voltage, before outputting it to the
conditioning circuit.
4.4.2 Conditioning
The 8 paths of signals from the photoelectricity conversion and amplification circuit
travel through the multiple channel gating circuit, gain adjustment circuit and voltage
following circuit to reach the AD collection circuit.
The multiple channel gating circuit selects specific channels to condition signals.
The gating is realized by the multiplexer.
The gain adjustment circuit makes the output signals approach to the maximum
input amplitude voltage of the AD collection circuit. The gain is adjusted through
the resistance of digital potentiometer (U12).
Signals from the gain adjustment circuit are input into the voltage following
circuit.
4.4.3 AD Collection
The AD collection circuit converts analog signals from the conditioning circuit to
digital signals.
The touchscreen driver receives coordinate signals from the touchscreen and
communicates with the input/output buffer through the input control signal
CONTROLn and the output status signal STATEn.
J8 1 2 3 4 5 6 7 8
Cable
0104-20-62484
J2
J2 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
J1 1 2 3 4
Touchscreen
0000-10-11105
5.1 Maintenance
5.2 Service
If you want to open the enclosure, power off the system first and release the screws
shown in the figure below.
Screws
1 Power off the system. Wait at least 30 minutes for the lamp and its housing to
cool down.
CAUTION:
The hot lamp and its housing may burn you. Be sure not to go to
the next step until they have cooled down.
2 Remove the screws on the front of enclosure and open the enclosure.
3 Pinch the rear of the lamp and gently press it down. Pull the lamp out as you
see its opening out of the lamp housing. Be sure to pinch the lamp tightly to
avoid the lamp damage caused by spring force.
4 Remove the lamp from the lamp base.
5 Insert a new lamp into the lamp base.
6 Pinch the rear of the lamp. Keep the center of the lamp rear a little lower than
the center of the lamp opening and move the lamp gently to press the
extension spring in the lamp housing. When the lamp opening reaches the
locating hole in the lamp housing, raise the lamp rear gently and the lamp will
be located automatically by the spring force. Be sure to pinch the lamp tightly to
avoid the lamp damage caused by spring force.
CAUTION:
Never touch either the light entrance of the lamp or the convex
lens in the lamp housing. In case the entrance is dirty, clean it
with ethanol-soaked defatted cotton.
CAUTION:
The hot filter wheel may burn you. Be sure not to go to the next
step until it has cooled down.
2 Remove the screws on the front of enclosure and open the enclosure.
3 Use a hex wrench to release the retaining screw on the filter wheel shaft.
Push the shaft into the hole and remove the filer wheel.
4 Use a phillips screwdriver to remove the screws on the press plate of the filter
wheel. After removing the press plate and pressure springs, replace the filters
with new ones. Then assemble the filter wheel in the reverse sequence.
CAUTION:
Never touch optical parts, such as filters and diaphragms.
Place each filter into its own hole in the filter wheel.
CAUTION:
The curve radius of the fiber must be larger than or equal to
20cm. Otherwise, the fiber may be damaged.
5.3 Adjustment
The steps of software upgrade for the driver board are as follows:
After the software works, the following dialog box pops up.
3 Set up parameters in the dialog box: Select the model and serial port
according to the actual condition; Set Baud Rate to 19200, Check Bit to none,
Unit to main control unit, and File to meibiao.hex.
1 Insert the USB flash drive to the PC. Clear the USB flash drive and ensure it
has no virus.
2 Create a directory in the USB flash drive. The directory is \hd\soft\.
3 Copy the files and folders listed in the table above to \hd\soft\.
4 Remove the USB flash disk from PC.
5 Insert the USB flash disk having the copied files and folders to the USB port
on the microplate reader.
6 Power on the microplate reader. The initialization takes about 15 seconds and
after that the following dialog box pops up.
7 Click Yes and then the following dialog box pops up.
Click OK.