BS 300
BS 300
Chemistry Analyzer
Service Manual
2011 Shenzhen Mindray Bio-medical Electronics Co., Ltd. All rights Reserved.
For this Service Manual, the issued Date is 2011-09 (Version: 1.0).
, , , , , are the
registered trademarks or trademarks owned by Mindray in China and other countries.
All other trademarks that appear in this manual are used only for editorial purposes
without the intention of improperly using them. They are the property of their
respective owners.
All information contained in this manual is believed to be correct. Mindray shall not
be liable for errors contained herein nor for incidental or consequential damages in
connection with the furnishing, performance, or use of this manual.
Mindray is responsible for safety, reliability and performance of this product only in
the condition that:
the electrical installation of the relevant room complies with the applicable
national and local requirements;
Upon request, Mindray may provide, with compensation, necessary circuit diagrams,
calibration illustration list and other information to help qualified technician to
maintain and repair some parts, which Mindray may define as user serviceable.
i
WARNING:
It is important for the hospital or organization that employs this
equipment to carry out a reasonable service/maintenance plan.
Neglect of this may result in machine breakdown or injury of human
health.
NOTE:
This equipment is to be operated only by medical professionals trained
and authorized by Mindray or Mindray-authorized distributors.
Warranty
THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES,
EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY
OR FITNESS FOR ANY PARTICULAR PURPOSE.
Exemptions
Mindray's obligation or liability under this warranty does not include any
transportation or other charges or liability for direct, indirect or consequential
damages or delay resulting from the improper use or application of the product or the
use of parts or accessories not approved by Mindray or repairs by people other than
Mindray authorized personnel.
any Mindray product from which Mindray's original serial number tag or product
identification markings have been altered or removed;
Return Policy
Return Procedure
In the event that it becomes necessary to return this product or part of this product to
Mindray, the following procedure should be followed:
Obtain return authorization: Contact the Mindray Service Department and obtain
a Customer Service Authorization (Mindray) number. The Mindray number must
appear on the outside of the shipping container. Returned shipments will not be
accepted if the Mindray number is not clearly visible. Please provide the model
number, serial number, and a brief description of the reason for return.
Freight policy: The customer is responsible for freight charges when this
product is shipped to Mindray for service (this includes customs charges).
Return address: Please send the part(s) or equipment to the address offered by
Customer Service department.
ii
Company Contact
Manufacturer: Shenzhen Mindray Bio-Medical Electronics Co., Ltd.
Address: Mindray Building, Keji 12th Road South, Hi-tech Industrial Park,
Nanshan, ShenZhen 518057, P.R.China,
Tel: +86 755 26582479 26582888
Fax: +86 755 26582934 26582500
iii
Preface
Safety Symbols
Graphics
All graphics, including screens and printout, are for illustration purpose only and
must not be used for any other purposes.
EC Representative
Name: Shanghai International Holding Corp. GmbH (Europe)
Address: Eiffestrae 80, Hamburg 20537, Germany
Tel: 0049-40-2513175
Fax: 0049-40-255726
i
Contents
1 Specifications ................................................................................................................1-1
1
4.2 Power Drive Board ....................................................................................................4-2
2
7.2 Fluid Level Detection Failure of Sample Probe ........................................................7-2
9.5 Photoelectric............................................................................................................9-20
3
i
1 Specifications
1-1 1
Mixing bar: for single-reagent tests, it functions after sample dispensing; for
double-reagent tests, it functions after the dispensing of the sample and the
second reagent.
1.4 Others
Operating system: Windows XP or Windows 7 Home 32 bits.
Display: optional
System interface: RS-232C
Printer: optional
Built-in bar code scanner: optional
ISE module: optional
1-2
1-
2 System Installation
NOTE:
The analyzer should be installed or moved to another place by
Mindray-authorized personnel only.
2-1 2
14 Select the [System/Status] menu, and then observe the system status and
record it in the table below:
Feeder status Unconnected Full Half full Empty
Reaction disk
temperature
Reagent disk
temperature
Ambient temperature
Waste tank status Abnormal (full) Normal (not full)
Detergent status Abnormal (empty) Normal (available)
Printer status No printer Normal
Main control unit Unconnected Idle Running
Reaction disk unit Unconnected
Reagent disk unit Unconnected
Sample disk unit Unconnected
Loading/unloading unit Unconnected
Temperature control Unconnected
unit
Lamp
Network connection Unconnected
2-2
18 Request for calibration and samples, run and then debug the results.
19 After debugging the results, fill them in the table below:
Test ALT CREA BUN
Target value
2sd range
Test value 1
Test value 2
Test value 3
Test value 4
Test value 5
Test value 6
Test value 7
Test value 8
Test value 9
Test value 10
20 Training
Can the user complete daily tests? Yes No
Is the user familiar with the analytical methods such as Yes No
kinetic, two-point, endpoint?
Is the user familiar with the daily, weekly and monthly Yes No
maintenance and relevant maintenance methods?
Is the user skilled in washing dust screens? Yes No
Is the user skilled in cleaning and replacing the probes Yes No
and the mixing bar?
Is the user skilled in replacing the plunger assemblies Yes No
of syringes?
Is the user familiar with replacing the filter? Yes No
Is the user skilled in replacing the lamp? Yes No
Is the user skilled in maintenance of built-in bar code Yes No
scanner?
Is the user skilled in maintenance of ISE unit? Yes No
Does the user know the positions, roles and Yes No
preparation methods of distilled water and acid and
alkaline detergents?
2-3
2-4
3 System Descriptions
The BS-300/BS320 analyzer consists of the analyzing unit, operation unit and output
unit.
The analyzing unit consists of the dispensing system, feeder, temperature control
system, photometric system and fluid system.
Figure 3-1 Overview of the analyzing unit and the operation unit
3-1
System Descriptions
Upper cover
Analyzing Unit
Power
Middle door Main Power
Mounting holes
Lower door
Reaction cuvette
compartment
3-2
System Descriptions
3-3
System Descriptions
The step motors control the disk assemblies, and the synchronizing belts serve as
the gearing.
There is a build-in bar code scanner to the left of the sample disk. The scanner is
optional.
3-4
System Descriptions
3.2 Feeder
The feeder consists of the feeder assemblies and the manipulator. It is designated to
send cuvette segments to the reaction disk, take out the used ones and abandon
them to the used-cuvette bucket.
The supporting plate of the feeder assemblies is a square piece of steel that is
connected to the analyzing unit by its four poles, which are secured by four nuts.
Unscrewing the nuts, you can disassemble the feeder assemblies from the analyzing
unit easily.
There are five transducers that are shown in the figure below.
Pressure Transducer
No-Cuvette
Transducer
3-5
System Descriptions
3.2.2 Manipulator
Two step motors (horizontal and vertical) supply power for horizontal and vertical
movements of the manipulator.
The upper finger and lower finger are same in their structures. They work together to
replace used cuvette segments with new ones.
The manipulator runs in a relatively complicated way. There are four transducers on
it: vertical transducer, horizontal transducer and two finger transducers.
3-6
System Descriptions
The function of heaters is to compensate the heat for incubating the reagent and for
maintaining the temperature of the temperature-controlled chamber.
Fans are used in series in the temperature-controlled chamber. It makes the air
circulating in the chamber, and enhances the convective heat exchange. There are
four fans in the chamber. All have the alarm function.
The temperature transducer feeds back the air temperature at the position several
millimeters from the bottom of the reaction cuvette.
The overheat protection switch is to switch off the power when the temperature
controller does work and the temperature-controlled chamber reaches 55, so as to
avoid overheat or fire. When the temperature-controlled chamber becomes 35,
this switch will automatically be reset.
3-7
System Descriptions
The temperature of the thermal source of the preheater is controlled at 45. The
initial temperature of the reagent is 2 ~ 10 when it is taken out of the refrigeration
chamber. When the reagent passes the heater, its temperature increases to 35.
Then the reagent is added into the reaction cuvette and the preheating process is
finished.
3-8
System Descriptions
cold-side of the refrigeration flake clings to the refrigeration compartment, and the
hot-side clings to the radiator (The side having letters should cling to the refrigeration
aluminum block).
3-9
System Descriptions
As shown in the figure above, the fluid system consists of interior washing and
exterior washing.
The syringe assembly controls the aspiration volume by controlling the travel of the
sample/reagent syringe. It is the core part of the fluid system.
3-10
System Descriptions
Calibrant B Calibrant A
ISE Pump W Pump A Pump B
Waste
3-11
4 Functions of Boards
The analyzer is integrated with the following boards:
PC
Power supply assembly
PFC board Level detection boards
12V&5V board
24V board Transducers
ISE power supply board Main control board
Reagent
Power drive board refrigeration board
4-1
receiving signals of fluid level detection and bump collision through the interface
with the level detection boards.
detecting signals from temperature transducers and controlling temperature of the
reaction disk and reagent preheating.
receiving signals from position transducers, deionized water transducer and waste
transducer and controlling the transducers.
controlling the built-in sample bar code scanner, reading the data and sending it to
the PC.
controlling the ISE module, reading the results and sending them to the PC.
to 2 heaters of to reagent
to lamp power
reaction disk preheating
The A/D conversion board filters and amplifies the 9 channels of electric signals
output from the photoelectric conversion boards, transmits them through the
multi-way gating switch to the A/D converter and then sends them to the main control
board for further processing.
4-2
Heat sink system for the whole device: 3 lamp-cooling fans, 4 temperature control
fans of the reaction disk.
Connections:
Connections:
4-3
Connector Connected with
J108 Electromagnet-closing transducer of the upper hand
J104 Drive wire of the electromagnet of the upper hand
J105 Drive wire of the electromagnet of the lower hand
J106 Drive wire of the electromagnet (connected with the power drive
board)
J107 Connection wire of the main control board
J109 Safeguard transducer (reserved)
J110 Safeguard transducer (reserved)
AC/DC conversion;
Supplying the +390V and VDD voltage to the 24V board and the 12V&5V board;
Supplying stable 12V voltage for the lamp;
Supplying control signals of the analyzing unit switch to control the C12V, 5V and
24V outputs.
The 24V board converts the 390VDC current transmitted from the PFC board to the
separated 24VDC outputs through the forward converter.
4-4
The 12V&5V board converts the 390VDC voltage from the PFC board to B12V,
C12V and 5V voltages through the forward converter.
The ISE power supply board converts the 12V of the reagent refrigeration board to
24V that provides power supply for the ISE unit (optional).
4-5
4-6
5 Maintenance and Service
WARNING:
Before disassembling or assembling the analyzing unit, ensure the
POWER is placed to OFF.
The probe tip is sharp and can cause puncture wounds. To prevent
injury, exercise caution when working around the probe.
BIOHAZARD:
Wear gloves and lab coat and, if necessary, goggles.
Dispose of the waste in accordance with your local or national
guidelines for biohazard waste disposal.
CAUTION:
Please use Mindray-recommended consumables. Other consumables
may decrease the system performance.
Refer to the BS-300/BS-320 Chemistry Analyzer Operation Manual for details about
The lamp of the photometric system ages after a certain period of service. An aged
lamp may introduce extra noise to the analyzing process. Replace the lamp with a
new one when the system reminds you to do so, or the service time of the lamp has
added up to 2,000 hours.
1 Place the POWER to OFF. Wait at least 15 minutes for the lamp and its
housing to cool down.
WARNING:
After working for a while, the lamp and its housing are
usually hot enough to burn you. Do not proceed with this
procedure until they have cooled down.
5-1
2 Loosen the retaining screw on the lamp replacement door with hands or a
cross-head screwdriver, and then remove the door.
5-2
5 Grab the lamp by the seat and pull it out.
6 Install the new lamp in the reversed steps. Restore the lamp replacement
door.
NOTE:
Do not touch the light entrance of the lamp. In case the entrance is
dirty, clean it with ethanol-soaked defatted cotton.
Lens
Screw Shield Box
Lens Seat
Filter Gasket
Gasket Photoelectric
Flat Spring Conversion Board
Supporting Sleeve
WARNING:
5-3
Before operating, ensure to place the POWER (main switch) to OFF.
1 Unscrew (counter clockwise) the two cap screws on the screen gland
whose wavelength is to be replaced.
2 Open the cover of the A/D conversion board, and unplug the plug
corresponding to certain wavelength.
3 Take out the photoelectric conversion board and the supporting sleeve.
5-4
4 Keep the photoelectric conversion board upward, and loosen the two
retaining screws on it.
WARNING:
When replacing the light filter assembly, do not touch the optical
assembly in the supporting sleeve and the photoelectric receiving tube
of the photoelectric conversion board by hand.
The light filters and the photoelectric conversion boards are in
one-to-one relationship. Do not disarrange them.
5-5
5.3 Replacing Optical Fiber
WARNING:
Before operating, ensure to place the POWER (main switch) to OFF.
1 Unscrew the four screws on the supporting pillars of the cuvette feeder,
and remove the cuvette feeder.
5-6
3 Unscrew the four screws on the reaction disk cover, and open the reaction
disk cover.
Attention should be paid to the power cable of the upper heater when the
reaction disk cover is being opened.
4 Take out two cuvette segments in a diagonal with the needle-nose pliers to
make two spaces for disassemble the colorimetric disk.
5-7
5 Unscrew three M3 cap screws, and then disassemble the colorimetric disk.
7 Take out the optical fibers one by one, and fix the optical components in
the colorimetric clamp by fastening the screws slightly.
8 Draw out all the nine optical fibers from the reaction compartment.
5-8
9 Cut off the tape fastening the fiber bundle.
10 Loosen the M3 retaining screw (used for retaining optical fibers) on the
lamp housing, and then draw out the optical fibers.
M3 retaining screw
11 Put the new optical fiber into the reaction disk from its bottom one by one,
loosen the retaining screw, insert the optical fiber to the end, and then
fasten the retaining screw.
12 Push in the bigger end of the fiber and press closely, and then tighten the
screw. (Please note that the bigger end of the fiber and the lamp are not
retained by any measures. If necessary, remove the light source assembly
to check for proper installation of the lens. See the figure below. )
5-9
14 Put the colorimetric disk back and fix it.
15 Put the reaction disk cover back and fix it.
16 Install the cuvette feeder and fix it.
CAUTION:
When replacing the optical fiber, ensure that its bending radius is no
less than 20cm. Otherwise, the optical fiber will be damaged.
NOTE:
Debug the lower arm first (The relation between the lower arm position
and the reaction cuvette position is very important.), and then the
upper arm. When debugging the lower arm, move the cuvette
compartment aside.
1 Disassemble the cuvette feeder, and adjust the circular position of the
reaction disk (through the initial position transducer of the reaction disk) to
the standard position (The finger of the lower arm points to the center of
the slot between reaction cuvette segments).
5-10
3 Vertically adjust the manipulator the standard position (The finger of the
lower arm can work on reaction cuvette well, and the finger support of the
lower arm should be 0.15mm above the reaction cuvette.).
4 Run the manipulator to the position for taking new cuvettes, and
horizontally adjust the reaction cuvettes in the feeder. When catching a
cuvette, ensure a clearance of 0.4mm ~ 0.6mm between the finger of the
upper arm and the cuvette, and center them.
NOTE:
Adjust the positions of the three probes and reaction cuvettes, and
then others.
1 Adjust the working position of the reagent probe (To minimize the
cumulative error, ensure that the reagent probe return to the initial position
before each adjustment.) as follows:
A For the reagent discharging position, ensure the reagent probe is in
the center of the reaction cuvette and the probe tin is 2 ~ 3mm away
from the bottom of the reaction cuvette.
B Adjust the position of the initial-position transducer of the reagent
disk. Ensure the mouths of reagent cuvettes in the inner and outer
circles fit the reagent disk cover well.
C Adjust the washing position of the reagent probe. Ensure the
reagent probe is in the center of the wash well and the probe pin is
5mm away from the bottom of the wash well. If necessary, adjust the
position of the wash well.
D Adjust the reagent probes position on the outer circle of the reagent
disk. Ensure the reagent probe is in the center of the hole of the
outer circle.
5-11
E Adjust the reagent probes position on the inner circle of the reagent
disk. Ensure the reagent probe is in the center of the hole of the
inner circle.
2 Adjust the working position of the sample probe (To minimize the
cumulative error, ensure that the sample probe return to the initial position
before each adjustment.) as follows:
A For the sample discharging position, ensure the sample probe is in
the center of the reaction cuvette and the probe tin is 2 ~ 3mm away
from the bottom of the reaction cuvette.
B Adjust the position of the initial-position transducer of the sample
disk. Ensure the mouths of sample cuvettes in the inner and outer
circles fit the reagent disk cover well.
C Adjust the washing position of the sample probe. Ensure the sample
probe is in the center of the wash well and the probe pin is 5mm
away from the bottom of the wash well. If necessary, adjust the
position of the wash well.
D Adjust the sample probes position on the outer circle of the sample
disk. Ensure the sample probe is in the center of the hole of the
outer circle.
E Adjust the sample probes position on the inner circle of the sample
disk. Ensure the sample probe is in the center of the hole of the
inner circle.
3 Adjust the working position of the mixing bar.
A Switch off the analyzing unit first, and then rotate the mixing arm to
see if its rotation radius is proper. If the mixing bar cannot reach the
center of the reaction cuvette, adjust the position of the mixing bar
on the mixing arm properly.
B Disassemble the mixing arm, and then switch on the analyzing unit
to run the reaction disk and stop it at any cuvette. Hold the mixing
arm by hand, and fix it at the center of the reaction cuvette.
C Vertically adjust the mixing bars position in the reaction cuvette.
Ensure the mixing bar tip is 1 ~ 2mm away from the bottom of the
reaction cuvette.
D Adjust the washing position of the mixing bar. Ensure the mixing bar
is in the center of the wash well and about 5mm away from the
bottom of the wash well. If necessary, adjust the position of the wash
well.
4 In the engineering adjustment software, select the Debug instruction
menu, and rotate the reaction disk for one lap. Dive probes and mix the
reactant at every position or every several positions to see if the three
probes interfere with any reaction cuvette (Command 61). If the mixing bar
knocks the side or the bottom of any cuvette, repeat Step 3.
5-12
5.6 Replacing the filter assembly
1 Remove cap assembly from the DI water tank and place it on a clean
desktop. Carefully remove the filter assembly from the cap assembly.
2 Inject water into the new filter assembly through the big adapter by
using the syringe. When water wells up from the small adapter, the
injection is completed. Purpose: increase the weight of the filter
assembly to make it sink to the bottom of the water tank.
3 Connect the new filter assembly to the tubes of the cap assembly.
5-13
4 Expel air from the filter assemby
1) Put the assembly into the water tank and make sure that the filter
sink smoothly to the tank bottom and does not twist with the floater
connecting rod. Tighten the cap of the DI water until secure.
2) Place the Main Power and Power of the analyzer to ON. Turn on
the computer and start the operating software.
3) Reset 10 times (click Motion and then select Others, click Reset
Mechnical Parts) to expel the air in the filter assemby and the
tubes.
4) Check for large amount of buubles in the outlet tube. If yes, continue
the resetting process; if not, the air expelling is completed.
NOTE:
5-14
(1) Fluidic tubing can be divided into the following six types.
W1 with two adapters connects the ISE module and the pump W.
Pump module
ISE module
Reagent module to be
placed here
Pump tubing
Pump head
5-15
3 If you want to replace the W1, unscrew the screw of the ISE module and
take off the cover.
4 Put out the fluidic tubing W2 and insert it into a container such as a cup
that is used to contain the waste solution flowing from the W2.
5 Start the analyzing unit and the system software.
6 Enter the ISE Maintenance screen of the system software.
7 Click the Maintenance button several times until there is no solution
flowing out from the W2.
8 Place the POWER to OFF.
9 If you want to replace W1, pull out its two adapters directly from the waste
pump tubing adapter and the right angle adapter that is fixed to the
compression plate.
Note that when pulling out the fluidic tubing adapter, in order not to release
the right angle adapter, you can hold the right angle adapter with a finger.
After that, install a new W1. For W2 exchange, it just needs to replace the
W2 with a new one.
10 If you want to replace the W2, replace it with a new one. Otherwise, insert
the W2 back to the reagent module.
11 Place the POWER to ON.
12 Enter the System Maintenance screen of the system software.
13 Select the Others tab and click the Download Settings button.
14 Enter the ISE Maintenance screen.
15 Click the A purge button to observe if there is solution leaking out. If there
is solution leaking out, repeat from the step 4 to install the tubing again.
16 Install the cover of the ISE module if it has been taken off.
17 Close the ISE unit door.
5-16
4 Take out the reagent module.
5 Put the fluidic tubing W2 in a container such as a cup that is used to
contain the fluid flowing out from the W2.
6 Start the analyzing unit and the system software.
7 Enter the ISE Maintenance screen of the system software.
8 If you want to replace A1 or A2, click the A purge button. If you want to
replace B1 or B2, click the B purge button.
Repeat this step for several times until the received data indicates that the
Calibrant A or Calibrant B has air bubble in it.
9 Place the POWER to OFF.
10 Replace the tubing with a new one.
Note that before installing the A1 or B1 to the sample entry port, you can
dip the connecting end of the A1 or B1 into hot water for several minutes to
make the following procedures easily performed.
11 Start the analyzing unit.
12 If the system software is not running, start it. Otherwise, enter the System
Maintenance screen of the system software, select the Others tab and
click the Download Settings button.
13 Enter the ISE Maintenance screen of the system software.
14 If you have replaced A1 or A2, click the A purge button. If you have
replaced B1 or B2, click the B purge button.
Repeat this step for several times until the received data indicates that the
Calibrant A or Calibrant B has no air bubble in it.
Tubing shelf
4 Put one adapter of the new pump tubing onto the tubing shelf and make
the tubing around the pump ahead, then put the other adapter onto the
shelf with a little strength.
5 Start the analyzing unit and the system software.
6 Enter the ISE Maintenance screen.
5-17
7 Click the Pumps button to see if the calibration of pump is correct. If not,
repeat the upper steps.
Cable
Pump motor
5-18
10 Disconnect the right angle adapter and the compression plate.
11 Disconnect the cable.
12 Unscrew the four screws that fix the ISE module to the shielding box. Then
take out the module from the shielding box.
13 Put a new ISE module to the shielding box. Then connect the cable and
install the electrodes sequentially. At last mount the right angle adapter to
the compression plate.
14 Install the electrodes sequentially.
15 Enter the System Maintenance screen of the system software.
16 Select the Others tab and click the Download Settings button.
17 Enter the ISE Maintenance screen.
18 Click the A purge button to see if there is solution leaking out. If there is,
take off the electrodes and install them again.
19 Check if the new ISE module can work normally.
5-19
5-20
6 Software Introduction
The software of BS-300/BS-320 analyzer is composed of the system software and
the control software.
According to different functions, the entire PC software system can be divided into
the following parts:
System Initialization
This part includes the initialization of the PC operating system, the initialization of the
communication between the PC and analyzing unit, and the controls of analyzing
unit reset.
Control system
This part includes the formation of the work schedule, instruction data sending and
receiving.
GUI
This part includes the requests for tests (routine tests, emergency tests, calibration
tests and QC tests), the observation of test status (status of the reaction disk,
sample disk and reagent disk), test management, calibration management, QC
management, result query, alarm management and the help system.
Shutdown Processing
This part includes the resets of sub-units.
Check the PC operating system. The system software must run under Windows
XP or Windows7 Home Basic 32 bits. Otherwise, the system will prompt that the
system software cannot run under other operating system, and then the system
software system exits automatically.
Check the current screen resolution for the operating system. The system
software must run under the resolution of 1024 768. Otherwise, the system
prompts to reset the resolution before restarting the system software and exit the
system software.
Disable the screen protection program. The system software must keep displayed
while running. To prevent the screen protection program from disturbing users in
the operating and observing processes, disable it.
6-1
Lock the keyboard. When running, the system software will lock some key
combinations to prevent users from starting any other program and conducting
any other operation. In this case, users cannot switch over to any other program
or print the current screen.
Check whether there is any username and password of the
maintenance/debugging personnel in the registry. The system software has the
debugging function. Only the authorized maintenance/debugging personnel can
enter the debugging window and maintain or debug the system and the host. For
the confidentiality, the username and password are saved in the registry. If they
are unavailable in the registry, the system will re-write the default username and
password into the registry.
Set serial ports and initialize them, including such parameters as the baud rate,
data bit, start bit, stop bit, parity bit, transmitting/receiving buffer, control protocol
and so on. In addition, start the serial port receiving thread.
Handshake for communication. Send a handshake instruction to the analyzing
unit. If the analyzing unit responds to this instruction (namely, send back a
handshake instruction to the PC), it indicates the PC handshakes with the host
successfully. If the host fails to respond to handshake instruction, it will re-send
the handshake instruction back in a specific period. If it fails for continuously three
times, the system will prompt to exit the system software. If you ignore that and
continue to enter the system software, all tests cannot be conducted under the
system.
Check whether the printer is connected. If not, the system will prompt to connect
it.
Send an instruction for querying the auto-check results of the units, check the
auto-check result of each unit. (The units are auto-checked when the analyzing
unit is started, and the auto-check results are stored in the main unit.) In case of
any fault data in the auto-check result of any unit, the system will prompt to switch
off the analyzing unit and check the faulty unit.
6-2
Unit Function
Main unit Receives macroinstructions from the PC, decomposes them
into a series of action instructions, and then delivers the
action instructions to destination sub-units (in specific order)
at a certain interval.
Monitors the status of other units, and transmits data
collected by the photoelectric unit to the PC.
Photoelectric Photoelectrically detects, amplifies and converts the solution
unit in reaction cuvettes, and stores A/D converted data at the
twin port FIFO for the main unit to read and transmit them to
the PC.
Reaction disk Contains 80 cuvette No.
unit
Runs the reaction cuvette with the specified No., following
the instruction of the main unit, to the reagent dispensing
position, sample dispensing position, mixing position, and
photoelectric detection position at all wavelengths.
Reagent disk Contains 50 bottle positions.
unit
Carries reagents, and runs the reagent bottles with specified
No., following the instruction of the main unit, to the reagent
aspirating position.
Sample disk Contains 60 tube positions in the inner and outer circles.
unit
Carries samples, and runs the sample tubes with specified
No., following the instruction of the main unit, to the sample
aspirating position.
Reagent probe Receives instructions from the PC, and controls the reagent
syringe unit probe in aspirating a specific volume of reagent from the
reagent bottle and dispensing it to the specified reaction
cuvette.
Sample probe Receives instructions from the PC, and controls the sample
syringe unit probe in aspirating a specific volume of sample from the
sample tube and dispensing it to the specified cuvette.
Mixing bar unit Receives instructions from the PC, and controls the mixing
bar in mixing the solution in the cuvette that has been run to
the mixing position.
Runs the mixing bar to the wash well, and wash it after each
mixing process to avoid carryover.
Loading and Controls the cuvette feeder and manipulator.
manipulator
unit The feeder assembly is responsible for detecting whether
there are enough reaction cuvettes in the cuvettes
compartment and pushing reaction cuvettes to the position
for the manipulator to take cuvettes.
The manipulator is responsible for taking reaction cuvettes
from the reaction disk, placing them into the used cuvette
bucket, taking new reaction cuvettes from the cuvette
compartment, and putting them on the reaction disk.
6-3
Unit Function
Temperature Controls the reaction disk temperature, reagent probe
control unit preheating temperature and fluid tubing.
Note: The reaction disk temperature should be kept at 37,
the heating cavity of the reagent probe should be preheated
to 45 .
Fluid tubing Controls the fluid tubing in washing the reagent probe,
unit sample probe and mixing bar.
Reagent Refrigerates the reagent chamber and controls its
refrigeration temperature between 2 ~ 10.
unit
6-4
7 Service Flow
WARNING:
Before disassembling or assembling the analyzing unit, ensure the
POWER is placed to OFF.
The probe tip is sharp and can cause puncture wounds. To prevent
injury, exercise caution when working around the probe.
When you disassemble or replace any board, ensure to wear
antistatic gloves.
BIOHAZARD:
Wear gloves and lab coat and, if necessary, goggles.
The
When this failure occurs, the sample probe cannot detect
reagent
the surface at the reaction disk, but there is no alarm at
probe mis-
the reagent unit. For details, see Surface Detection
detected
Failure: Sample Probe.
the surface
7-1
7.2 Fluid Level Detection Failure of Sample Probe
7-2
7.3 Liquid Dropping from Probes
7-3
7.4 Failing to Detect Level of Water for Washing Exteriors
Failing to
Detect the Pump damaged: In this case, there will
Surface of be no water in the three wash wells.
the Water Troubleshooting: Replace the pump.
for
No water in the
Washing wash well
Exteriors Tubing blocked: In this case, there will be
insufficient water for washing exteriors,
the three water flows are not the same, or
there will be no water in any of the three
wash wells.
Possible cause: The unidirectional valve
is blocked, or the detergent entrance is
blocked.
7-4
7.5 Abnormal Results
Some results
are higher,
and some are The volumes of dispensed sample are not the same.
lower, with In this case, it can be seen from the reaction curve
bad that the response is proportional to the volume of the
repeatability. sample.
Possible cause: Tubing leakage, valve not shut
tightly, or cuvette segments not cleaned well.
Good repeatability
Troubleshooting: Re-calibrate it.
Bad repeatability
Observe the reaction curve, and find the possible
causes.
7-5
7.5.3 Several Results Being Abnormal
7-6
7.6 Insufficient Light Intensity of Lamp
Insufficient Light
Intensity of the Lamp
Replace lamb
Estimate whether the
lamp has worked for
2000h (lifetime),
replace Lamb Replace the lamp.
Check whether the AD value of the
channel whose lamp vase value is
YES
smaller increases obviously.
YES
NO
Adjust the gain parameter to make the Replace the lamp with
lamp base AD values of all channel the original lamp
lamps increase to about 62000.
Replace the NO
photoelectric
transducer assembly.
Change the positions with the
smaller fiber end, and check
whether the lamp base value
YES
Remove the fault alarm Replace the optical increases obviously.
fiber
NO
Note:
Do not adjust the photoelectric gain parameter in case you have no idea about the
cause for the alarm indicating insufficient light intensity of the lamp.
7-7
7.7 Temperature Control Failure
Replace the
Check whether the temperature
temperature NO
transducer is normal.
transducer.
yes
7-8
C Minimize the Temperature Control Curve window for future
observation at any time.
D After that, print or snap the temperature curve and then return it to
the headquarters together with the service work report.
2 To measure the impedance of the temperature transducer
A Switch off the BS-300 analyzer.
B Open the left side plate of the BS-300 analyzing unit to expose the
main control board.
C Unplug J45 (reagent preheating temperature transducer), and
measure the resistance between PIN1 and PIN3 with a multimeter.
The relation between the resistance and the temperature is: 25
/1100, 38.5/1145, 45/1170, 50/1170.
D Unplug J44 (reaction disk temperature transducer), and measure the
resistance between PIN1 and PIN3 with a multimeter. The relation
between the resistance and the temperature is: 25/1100, 38.5
/1145, 45/1170, 50/1170.
3 To measure the resistance of the heater
A Measure the impedance of the reagent preheater in the following
procedures:
Unplug J24 (power driving board)
Measure the impedance between PIN1 and PIN2. Reagent
preheater (BA30-10-06626)/24.6 to 28.5.
B Measure the impedances of the upper and lower heaters of the
reaction disk in the following procedures:
Disconnect the connecting wire from P406 of the power patching
board.
Measure the impedances of the upper and lower heater:
For 220V heaters: Upper heater: 348.5 - 425.9,
Lower heater: 124.2 - 151.8;
For 110V heaters: Upper heater: 87.1 - 106.5,
Lower heater: 31.1 - 38.0;
WARNING:
Light sent by the bar code scanner may hurt your eyes. Do not stare
into the laser beam from the bar code scanner.
If the bar code scanner cannot emit laser, you can service it according to the
following steps.
7-9
1 Place sample tubes with bar code labels that meet the requirements
mentioned in the operation manual.
2 Restart the analyzer.
3 Enter the Scanner Setup & Maintenance screen of the system software.
4 Enter the Maintenance tab.
5 Enter the sample position range in the Sample Position field and click the
Step Scan button. Observe if the scanner can emit laser. If not, click the
Laser on button. If the scanner still cannot emit laser, go to the next step.
If the bar code scanner emits laser normally but is failed in reading, you can service
it according to the following steps.
7-10
Bracket 1
Bracket 2
14 If the scanner cannot read the bar codes successfully, replace the bar
code scanner. If the new scanner cannot read the bar code, you need to
check the bar code labels the user used.
Pressure Transducer
No-Cuvette
Transducer
7-11
7.9.2 Feeder Failure
7-12
7.9.3 Manipulator Failure
The upper hand of the 1. The snap ring of the manipulator is not 1. Adjust the
manipulator cannot flexible (infrequently). positions of the
close/open. 2. The coupler of the upper finger cannot upper hand and
Direct cause: work any more (scarcely). the feeder/
The finger signal has 3. The upper hand of the manipulator is reaction disk.
not been detected after not arranged well with the position of the 2. Replace the
the electromagnet of feeder/reaction disk (frequently). manipulator (Its
the manipulator is 4. The coupler connector is not position must be
switched on. connected well (infrequently). adjusted).
Manipulator
Failure 1. The operator has added too many
cuvette segments into the feeder (behind
the trolley). When the trolley moves 1. Press the
backward, the jaw is pressed back by the cuvette-taking
The lower hand of the cuvette segments; when it moves forward key after adding
manipulator cannot again, the hand fails to open in time, so cuvette
close/open. the jaw may press one side of the trolley segments into
Direct cause: only. As a result, the cuvette segment at the feeder.
The finger signal has the front fails to corporate with the upper 2. Adjust the
not been detected after hand of the manipulator well (frequently). positions of the
the electromagnet of 2. The lower hand of the manipulator fails lower hand and
the manipulator is to corporate with the reaction disk reaction disk.
switched on. position well (frequently). 3. Replace the
3. The snap ring of the manipulator is not manipulator (Its
flexible (infrequently). position must be
4. The lower hand coupler of the adjusted)
The upper/lower hand manipulator cannot work any more
of the manipulator (scarcely).
accidentally closes/
opens.
Direct cause:
After the manipulator is
switched on, the finger
coupler signal is Troubleshooting:
1. The snap ring of the manipulator is not 1. Replace the
received, but the signal flexible (frequently).
changes suddenly manipulator (Its
2. The finger coupler of the manipulator position must be
while the manipulator cannot work any more (scarcely).
is moving. adjusted).
7-13
Digit 1: Air in sample, Calibrant A, Calibrant B, Bubble Detector, mV range.
Digit 2: Sample/Calibrant B mV range.
Digit 3: mV out of range for Calibrant A in Sample Cycle, or Calibrant B in Urine
Cycle.
Digit 4: Noise in mV of Calibrant B in Calibration Cycle, or Sample mV during a
Sample Cycle.
Digit 5: mV Noise in Calibrant A of the Calibration Cycle, or Sample Cycle, mV
Noise in Calibrant B of the Urine Cycle.
Digit 6: mV Drift of calibrant A.
Digit 7: Slope of Sample value is out of range.
You can find all the seven numbers in the table below digit by digit and then know
what is wrong with the ISE unit. 0 means no error.
For example, when you see <0001000>, you only need to find where the 1 locates
in the Digit 4 column and you will see it locates in the Na+ row. So you will know the
+
cause of this error is the noise in mV of Calibrant B or sample related to the Na
electrode.
7-14
Error Digit 1 Digit 2 Digit 3 Digit 4 Digit 5 Digit 6 Digit 7
Air/ mV Out mV Out mV mV Cal A Out of
Hardwa Calib/S Cal A in Noise Noise Drift Slope/
re ample Calib/S Cal Cal A in in Machin
ample B/Samp Calib/S Sample e
Mode, le ample Mode, Ranges
Cal B in Mode, Cal B in
Urine Cal B in Urine
Mode Urine Mode
Mode
No Error 0 0 0 0 0 0 0
Na+ 0 1 1 1 1 1 1
K+ 0 2 2 2 2 2 2
Na+, K+ 0 3 3 3 3 3 3
Li+ 0 4 4 4 4 4 4
Li+, Na+ 0 5 5 5 5 5 5
Li+, K+ 0 6 6 6 6 6 6
Li+, K+, Na+ 0 7 7 7 7 7 7
Cl- 0 8 8 8 8 8 8
Cl-, Na+ 0 9 9 9 9 9 9
Cl-, K+ 0 A A A A A A
Cl-, Li+ 0 B B B B B B
Cl-, K+, Na+ 0 C C C C C C
Cl-, Li+, Na+ 0 D D D D D D
Cl-, Li+, K+ 0 E E E E E E
Cl-, Li+, K+, Na+ 0 F F F F F F
The following table displays the causes and the correction measures of some errors.
Note that if the correction measure is the replacement of board, bubble detector or
other components in the ISE unit, you have to replace the whole ISE unit. You can
refer to the chapter 5 for detailed information about some replacement procedures.
7-15
Symptom Problem Correction
7-16
Symptom Problem Correction
7-17
Symptom Problem Correction
7-18
8 Mechanical Structure
Synchronous belts
Reagent disk motor Reaction disk motor
Coder sensors
8-1
Mixing bar assembly Sample probe assembly
Reagent probe assembly
8-2
Lamp assembly Big head of fiber
8-3
Reaction disk TEMP.
control assembly
Optical assembly
Washing assemblies
8-4
Valves Pumps
Reagent syringe Sample syringe
8-5
A/D conversion board
8-6
Power drive board
8-7
Loading system
Manipulator
assembly
8-8
Bar code scanner (optional)
8-9
8-10
9 Maintenance and Test Software
9.1 General
The maintenance and test software of the BS-300/BS-320 Chemistry Analyzer is
the software that helps maintenance personnel debug and maintain the
BS-300/BS-320 Chemistry Analyzer. Maintenance personnel can, through this
software, check whether the probes, mixing bar, disks, fluidic system and
photometric system of the BS-300/BS-320 Chemistry Analyzer work normally,
modify parameters, and execute individual commands or combined commands.
Run the NewDebug.exe file to enter the Maintenance and Test window. See
Figure 9-1.
Display Area
As shown in Figure 9-1, there are 4 tabs in the Maintenance and Test window:
Command
PARA and Speed
Temperature
Photoelectric
9-1
Note:
The buttons displayed in gray in software interface are not
functional.
Display area
At the bottom of the window is the display area for displaying the frame
information and fault/error information. The upper box is for frame information, and
the lower one is for fault/error information.
There are five types of frame information, including Result, Echo, Data,
Command and Warning.
Select the check box in front of frame information to display relevant frame
information. Click the check box again to de-select, and the frame information will
not be displayed.
Click the Clear button to clear the information displayed in relevant box. The two
Clear buttons are respectively for two boxes.
Setup button
Click the Setup button at up right corner to show a dialog as shown in Figure 9-2,
which is used to change communication port and set baud rate and check sum
type of the port. Check sum type includes odd, even and none.
Communication Port
About button
Clicking the About button at up right corner of the interface, you can view the
version information of this software.
In the following sections, the 4 tabs mentioned above will be detailed respectively.
9-2
Note:
The units of parameters involved in this software are respectively:
Time: 50ms;
Sample (reagent) aspirating/dispensing volume: steps of motors;
Temperature: .
Temperature control coefficient: 0.01.
9.2 Command
In the Command tab, you can send commands to the analyzing unit and check
whether probes, mixing bar, disks, fluidic system, photometric system, ISE unit
and built-in bar code scanner work normally.
As shown in Figure 9-3, the Command tab mainly consists of two parts: Single
Command Area and Macroinstruction Area.
Main Unit
Reagent Unit
Sample Unit
9-3
Load Unit
Temp Unit
Photoelectric Unit
ISE Module
Sample Bar Code Module
There are several buttons in each tab. Click a button and you can send a
command to the counterpart on the analyzing unit.
Note:
After starting this software, you must click the Download
parameters to Analyzing Unit button in the Main Unit sub-tab.
Otherwise, the software will not operate the analyzing unit
successfully.
After clicking the Enable modifying parameters button in the Main
Unit sub-tab, you can modify the parameters in the PARA and
Speed tab.
Main Unit
Command What it does
Download parameters to Configures running parameters for the
Analyzing Unit analyzing unit.
Reset all mechanical parts Moves all units of the analyzing unit to their
initial position, and cleans reagent probe,
sample probe and mixing bar.
Enable modifying Switches on the switch for modifying parameter
parameters through this operation before modifying
parameter at PARA and Speed tab.
Disable modifying Switches off the switch for modifying parameter
parameters through this operation after modifying
parameter at PARA and Speed tab.
Handshake with Analyzing Checks that the communication cable works
Unit normally.
Send a direct instruction Edits and sends user-defined commands.
Prime probe exterior Primes the external wall of the probes.
Photoelectric gain Auto adjusts the photoelectric gain.
adjustment
Reagent Unit
Command What it does
Reagent probe wash Cleans the reagent probe.
9-4
Command What it does
Pump, valve (interior) on Turns on the pump and the valves that control
flow of washing the interior of reagent probe.
Pump, valve (interior) off Turns off the pump and the valves that control
flow of washing the interior of reagent probe.
Pump, valve (exterior) on Turns on the pump and the valve that control
flow of washing the exterior of reagent probe.
Pump, valve (exterior) off Turns off the pump and the valve that control
flow of washing the exterior of reagent probe.
Probe above reaction disk Moves the reagent probe above the reaction
disk.
Probe above outer circle Moves the reagent probe above the outer circle
of reagent disk.
Probe above inner circle Moves the reagent probe above the inner circle
of reagent disk.
Probe tip above bottle top Moves the reagent probe until the probe tip a
(outer circle) few millimeters above the top of the reagent
bottle in the outer circle of reagent disk.
Probe tip above bottle top Moves the reagent probe until the probe tip a
(inner circle) few millimeters above the top of the reagent
bottle in the inner circle of reagent disk.
Probe down to outer circle Moves the reagent probe down to the reagent
bottle in the outer circle of reagent disk.
Probe down to inner circle Moves the reagent probe down to the reagent
bottle in the inner circle reagent disk.
Probe down to reaction disk Moves the reagent probe down to the cuvette
in the reaction disk.
Probe tip above cuvette top Moves the reagent probe until the probe tip a
few millimeters above the top of cuvette in the
reaction disk.
Probe down to wash well Moves the reagent probe to its washing
position.
Probe above wash well Moves the reagent probe to the top of wash
well.
Reagent disk rotate Rotates the reagent disk for specified circles
and stop it at specified bottle position. Input
rotating circles in the first box and position No.
in the second box.
Reagent disk rotate to Rotates the reagent disk to specified bottle
position position. Input position No. in the box.
Reagent syringe init Moves the reagent syringe to its initial position.
Reagent syringe full Moves the reagent syringe to its largest travel.
Reagent syringe empty Empties the reagent syringe.
Reagent unit reset Cleans the reagent probe and rotates the
reagent disk to position No. 1.
9-5
Command What it does
Reagent probe moving to Moves the reagent probe with its tip in the
reaction disk vertical vertical extreme position of the reaction disk.
extreme position
Sample Unit
Command What it does
Sample probe wash Cleans the sample probe.
Pump, valve (interior) on Turns on the pump and the valves that control
flow of washing the interior of sample probe.
Pump, valve (interior) off Turns off the pump and the valves that control
flow of washing the interior of sample probe.
Pump, valve (exterior) on Turns on the pump and the valve that control
flow of washing the exterior of sample probe.
Pump, valve (exterior) off Turns off the pump and the valve that control
flow of washing the exterior of sample probe.
Probe above wash well Moves the sample probe to the top of wash
well.
Probe above reaction disk Moves the sample probe to the top of reaction
disk.
Probe above outer circle Moves the sample probe above the outer circle
of sample disk.
Probe above inner circle Moves the sample probe above the inner circle
of sample disk.
Probe tip above tube top Moves the sample probe until the probe tip a
(outer circle) few millimeters above the top of the tube in the
outer circle of sample disk.
Probe tip above tube top Moves the sample probe until the probe tip a
(inner circle) few millimeters above the top of the tube in the
inner circle of sample disk.
Probe tip above cuvette top Moves the sample probe until the probe tip a
few millimeters above the top of cuvette in the
reaction disk.
Probe down to reaction disk Moves the sample probe down to the reaction
cuvette in reaction disk.
Probe down to wash well Moves the sample probe to its washing
position.
Probe down to outer circle Moves the sample probe down to the tube in
the outer circle of sample disk.
Probe down to inner circle Moves the sample probe down to the tube in
the inner circle of sample disk.
Sample disk rotate Rotates the sample disk for specified circles
and stop it at specified tube position. Input
rotating circles in the first box and position No.
in the second box.
9-6
Command What it does
Sample disk rotate to Rotates the sample disk to specified tube
position position. Input position No. in the box.
Sample syringe init Moves the sample syringe to its initial position.
Sample syringe empty Empties the sample syringe.
Sample syringe full Moves the sample syringe to its largest travel.
Sample unit reset Cleans the sample probe and rotate the sample
disk to position No. 1.
Sample probe moving to Moves the sample probe with its tip in the
reaction disk vertical vertical extreme position of the reaction disk.
extreme position
Load Unit
Command What it does
Mixer to the top of wash well Moves the mixing bar to the top of wash well.
Mixer move into wash well Moves the mixing bar to its washing position.
Mixer move to the top of Moves the mixing bar to the top of reaction
reaction disk disk.
Mixer move into reaction Moves the mixing bar to mixing position in
disk reaction disk.
Mixer stir for a while Mixing bar stirs for a specified period.
Mixing bar rotates for a while Moves the mixing bar above its wash well and
above wash well then rotates it for a specified period.
Take new cuvettes Moves the compartment trolley backwards to
get new cuvettes.
Load New cup Rotates the reaction disk to specified position,
then get new cuvettes with the manipulator and
put them in reaction disk.
Unload cup Rotates the reaction disk to specified position,
then get the cuvettes in reaction disk with the
manipulator and put them in used-cuvette
bucket.
Motion of manipulator fingers Tightens or loosen manipulators fingers
(grabbing mechanism).
After entering a value of 0-3 to the box, click
the button and the fingers will motions. 0
means both fingers tighten; 1 means the upper
loosen and the lower tightens; 2 means the
upper tightens and the lower loosens; and 3
means both loosen.
Manipulator to vertical init. Moves the manipulator to vertical initial
pos. position.
Manipulator to horiz. init. Moves the manipulator to horizontal initial
pos. position.
9-7
Command What it does
To H-pos. for taking cuvettes Moves the manipulator to horizontal position for
getting cuvettes.
To V-pos. for taking cuvettes Moves the manipulator to vertical position for
getting cuvettes.
To H-position for placing Moves the manipulator to horizontal position for
cuvettes placing cuvettes.
To V-position for placing Moves the manipulator to vertical position for
cuvettes placing cuvettes.
Move steps vertically Moves the manipulator for specified steps in
vertical way.
Move steps horizontally Moves the manipulator for specified steps in
horizontal way.
Loader unit reset Moves the mixing bar to its initial position,
loosen manipulator grabbing mechanism and
move the manipulator to its initial position.
Temp Unit
Command What it does
Temperature control on Turns on the specified temperature
controller(s).
Therere two temperature controllers as
Reaction Disk and Reagent PreHeat.
Selects the check box(es) in front of a
controller(s), click the button, you can turn on
the selected controller(s).
Temperature control off Turns off the specified temperature
controller(s).
Therere two temperature controllers as
Reaction Disk and Reagent PreHeat.
Selects the check box(es) in front of a
controller(s), click the button, you can turn off
the selected controller(s).
Photoelectric Unit
Command What it does
Reaction disk rotate Rotates the reaction disk for specified circles
and stop it at specified cuvette position. Input
rotating circles in the first box and position No.
in the second box.
Reaction disk rotate some Rotates the reaction disk for specified cuvette
positions positions, and input number of cuvette
positions in the box.
9-8
Command What it does
Rotate and measure Rotates the reaction disk, collects reaction data
during rotating, and then stops it at specified
cuvette position.
Turn on light Turns on the light.
Turn off light Turns off the light.
Test dark current Turns off the light and measures the dark
current at this time. The dark current data will
be displayed in the box below.
Test base current Unloads the first segment of cuvettes in
reaction disk with manipulator, then rotates the
reaction disk and during rotating measures the
light where places the first segment of cuvettes
before. The data regarding base current will be
displayed in the box below.
ISE Module
Command What it does
Handshake The ISE unit shakes hands with the main unit.
Maintain Executes the maintaining cycle to run the waste pump until
the electrode flow path is cleared of fluid.
Detect Bubble Checks to see if the bubble detector is functioning
properly.
Cleaning Period Removes protein build-up from the ISE Module electrodes.
Calibrate Calibrates the electrodes of the ISE Module.
Correct Pumps Calibrates the peristaltic pumps of the ISE Module.
Measure Serum Measures serum or plasma samples on the ISE Module.
A Purge Purges Calibrant A solution through the tubing from the
pouch of Calibrant A to the ISE Module.
B Purge Purges Calibrant B solution through the tubing from the
pouch of Calibrant B to the ISE Module.
<DSPA> Pumps 200l of Calibrant A to make it convenient for you
to aspirate it from the sample entry port.
<SWBC> Displays the result of bubble detector checking for the last
time.
<SWPC> Displays the result of pump correction for the last time.
<CKSM> Displays the software version of the ISE unit.
<DVON> After clicking this button, the results in mv will also be
displayed when calibration, measurement or a sip cycle is
finished.
<MVON> After clicking this button, the results in mv will also be
displayed when calibration or measurement is finished.
<DVFF> Disables the effect of clicking <DVON> or <MVON>.
9-9
Sample Bar Code Module
Command What it does
Set Select a symbology from the pull down list and click this
button. If Valid is selected, the symbology will be set as the
one that the scanner can recognize. Otherwise, it will be
the one that can not be recognized.
Send Enter an instruction into the edit box and click this button to
send it to the analyzing unit.
Laser On Turns on the laser of the bar code scanner.
Laser Off Turns off the laser of the bar code scanner.
Handshake The bar code scanner shakes hands with the main unit.
Scan After entering the start position No. and the end one into
Start and End edit boxes respectively, click this button to
scan bar codes on the selected positions.
Commands
Button
Parameters of the
current command
9-10
macroinstruction. In addition, parameters of the command currently selected will
also be displayed on the interface.
Note:
After all commands in each macroinstruction are executed, the
system counts it as one time.
When the check box on the right of the macroinstruction pulldown
list is selected, the selected macroinstruction will be executed for
once; otherwise, the macroinstruction will be executed cyclically.
For each macroinstruction, the commands of it are executed one by one in the
sequence in which they are listed. When the set delay expires after a command is
executed, the next command is executed immediately. In case of an error in the
execution process, the macroinstruction will be stopped.
9-11
Macroinstruction Command What it does
Pump off, Valve off Turns off the pump and valve
that control the flow of
washing the exterior of
sample probe.
Check interior fluid Reagent probe above Moves the reagent probe
path of reagent wash well above its wash well.
probe
Valve on, Pump on Turns on the pump and
valves that control the flow of
washing the interior of
reagent probe.
Pump off, Valve off Turns off the pump and
valves that control the flow of
washing the interior of
reagent probe.
Check interior fluid Sample probe above Moves the sample probe
path of sample wash well above its wash well.
probe
Valve on, Pump on Turns on the pump and
valves that control the flow of
washing the interior of
sample probe.
Pump off, Valve off Turns off the pump and
valves that control the flow of
washing the interior of
sample probe.
Test Loader Reload cup looply The manipulator gets new
cuvettes from the
compartment looply, and then
put them in the reaction disk.
Test mixing bar in Reaction disk to next The reaction disk rotates and
reaction disk cup stops. No. of position for
reaction disk to stop at will
increase.
Mix instruction The mixing bar moves into
reaction cuvette and mixes
for a specified period.
Mixer to vertical init The mixing bar moves to
vertical initial position.
Test reagent probe Reaction disk to next The reaction disk rotates and
in reaction disk cup stops. No. of position for
reaction disk to stop at will
increase.
Reagent probe to The reagent probe moves
reaction disk vertically into bottom of
reaction cuvette.
Reagent probe to The reagent probe moves to
vertical init vertical initial position.
9-12
Macroinstruction Command What it does
Test sample probe in Reaction disk to next The reaction disk rotates and
reaction disk cup stops. No. of position for
reaction disk to stop at will
increase.
Sample probe to The sample probe moves
reaction disk vertically into bottom of
reaction cuvette.
Sample probe to The sample probe moves to
vertical init vertical initial position.
Urine test (auto Reagent disk in Reagent disk rotates to
diluted) position 50 in next position 50 and in the next
period period the reagent probe will
aspirate urine diluent from the
position.
Dispensing 270l of Reagent probe aspirates
urine diluent 207l of urine diluent and
dispenses it to a cuvette.
Dispensing 30l of Sample probe aspirates 30l
urine sample of urine sample and
dispenses it to a cuvette. The
mixing bar stirs it.
Washing mixing bar Washes the mixing bar.
First period Sample probe aspirates 70l
of diluted urine to the ISE
unit.
Second period Sample probe aspirates 70l
of diluted urine to the ISE
unit.
Third period Washes the sample probe.
Idle period Measuring.
Idle period Measuring.
Idle period Measuring.
Urine test (manually First period Sample probe aspirates 70l
diluted) of diluted urine to the ISE
unit.
Second period Sample probe aspirates 70l
of diluted urine to the ISE
unit.
Third period Washes the sample probe.
Idle period Measuring.
Idle period Measuring.
Idle period Measuring.
9-13
9.3 PARA and Speed
In the PARA and Speed tab, you can query, configure or load parameters as well
as debug the units.
Parameters Buttons
As shown in Figure 9-5, the PARA and Speed tab mainly consists of two parts as
unit parameter and several operating buttons.
Unit Name includes Main unit, Sample unit, Reagent unit, Photoelectric unit,
Temp unit and Load unit.
At this screen, you can not only inquire and configure each unit parameters, but
also save and read relevant data. Now lets introduce them respectively.
9-14
2 Click Query button.
For example.
5 Click the Config button to configure the parameter for relevant unit of the
analyzing unit.
9-15
Save data
1 Select a unit in Unit Name.
2 Click the Save button, then pop up a dialog.
3 Input a filename and click the Save button, you can save parameters of the
currently selected unit to a .txt file.
Read Data
1 Click Load button, then pop up a dialog.
2 Select the relevant .txt file and click Open button, you can configure
parameters in the file for relevant unit of the analyzing unit.
Reagent unit
Parameter Unit Default What the parameter means
H-pos. for washing Whole 42 Position correction of the
reagent probe step reagent probe in the horizontal
direction when it is above its
wash well.
H-pos. of reaction disk Whole -42 Position correction of the
step reagent probe in the horizontal
direction when it is above the
reaction disk.
H-pos. of reagent disk Whole 215 Position correction of the
inner circle step reagent probe in the horizontal
direction when it is above the
inner circle of reagent disk.
H-pos. of reagent disk Whole 165 Position correction of the
outer circle step reagent probe in the horizontal
direction when it is above the
outer circle of reagent disk.
Position correction of Micro 10 The position correction of the
reagent disk inner circle step reagent disk when it stops at
the specified position according
to the position No. of its inner
circle.
Position correction of Micro 10 The position correction of the
reagent disk outer circle step reagent disk when it stops at
the specified position according
to the position No. of its outer
circle.
9-16
Sample unit
Parameter Unit Default What the parameter means
Bar code position Micro 18 Position correction of the inner
correction of sample step circle of sample disk relative to
disk inner circle the outer circle when the bar
code scanner scans specified
positions.
H-pos. for washing Whole 102 Position correction of the
sample probe step sample probe in the horizontal
direction when it is above its
wash well.
H-pos. of sample disk Whole 202 Position correction of the
inner circle step sample probe in the horizontal
direction when it is above the
inner circle of sample disk.
H-pos. of sample disk Whole 165 Position correction of the
outer circle step sample probe in the horizontal
direction when it is above the
outer circle of sample disk.
H-pos. of sample probe Whole -106 Position correction of the
in reaction disk step sample probe in the horizontal
direction when it is above the
reaction disk.
H-pos. of sample probe Whole 490 Position correction of the
in ISE step sample probe in the horizontal
direction when it is above the
sample entry port of ISE unit.
Position correction of Micro 10 The position correction of the
sample disk inner circle step sample disk when it stops at
the specified position according
to the position No. of its inner
circle.
Position correction of Micro 10 The position correction of the
sample disk outer circle step sample disk when it stops at
the specified position according
to the position No. of its outer
circle.
V-pos. of sample probe Whole 163 Position correction of the
in ISE step sample probe in the vertical
direction when it is above the
sample entry port of ISE unit.
Load unit
Parameter Unit Default What the parameter means
Manipulator h-position Whole 70 Position correction of the
for placing cuvettes step manipulator in horizontal
direction when it places a
cuvette segment into the
reaction disk.
9-17
Parameter Unit Default What the parameter means
Manipulator h-position Whole 259 Position correction of the
for taking cuvettes step manipulator in horizontal
direction when it takes a
cuvette segment from the
cuvette compartment.
Manipulator v-position Whole 70 Position correction of the
for placing cuvettes step manipulator in vertical direction
when it places a cuvette
segment into the reaction disk.
Manipulator v-position Whole 768 Position correction of the
for taking cuvettes step manipulator in vertical direction
when it takes a cuvette
segment from the cuvette
compartment.
Mixing bar h-position Whole 68 Position correction of the
for washing step mixing bar in the horizontal
direction when it is above its
wash well.
Mixing bar h-position Whole 70 Position correction of the
for mixing step mixing bar in horizontal
direction when it is above the
reaction disk.
Photoelectric unit
Parameter Unit Default What the parameter means
Photoelectric gain / 127 Signal gain coefficient of A/D
parameter 405 conversion for wavelength of
405nm.
Photoelectric gain / 127 Signal gain coefficient of A/D
parameter 450 conversion for wavelength of
450nm.
Photoelectric gain / 127 Signal gain coefficient of A/D
parameter 510 conversion for wavelength of
510nm.
Photoelectric gain / 127 Signal gain coefficient of A/D
parameter 546 conversion for wavelength of
546nm.
Photoelectric gain / 127 Signal gain coefficient of A/D
parameter 578 conversion for wavelength of
578nm.
Photoelectric gain / 127 Signal gain coefficient of A/D
parameter 630 conversion for wavelength of
630nm.
Photoelectric gain / 127 Signal gain coefficient of A/D
parameter 670 conversion for wavelength of
670nm.
9-18
Parameter Unit Default What the parameter means
Photoelectric gain / 127 Signal gain coefficient of A/D
parameter 700 conversion for wavelength of
700nm.
Photoelectric gain / 127 Signal gain coefficient of A/D
parameter reference conversion for wavelength of
light reference light.
Photoelectric gain / 127 Signal gain coefficient of A/D
parameter 340 conversion for wavelength of
340nm.
Start position of Micro 25 Correction of the start position
photoelectric collection step when photoelectric collection
starts.
9.4 Temperature
Reagent
Temperature Curve
Control Panel
Reaction Tray
Temperature Curve
Control Panel
The two temperature curves are controlled respectively through two control panels
on the right.
9-19
Parameter What it does
YRange Temperature range on Y-coordinate of the temperature
curve. Input upper limit and lower limit of temperature
range in the two boxes.
XRange X-coordinate point of the temperature curve.
Temp Intended temperature expected to achieve.
Period Interval for sampling.
After setting Xrange, Yrange and Temp on the control panel, click Confirm button
to implement them on relevant temperature curve.
Start: After setting Period, clicking it, you can start collecting the temperature
data;
Stop: Clicking it, you can stop collecting the temperature data;
Freeze: Clicking it, you can freeze the displayed curve;
Resume: Clicking it, you can resume the frozen curve.
9.5 Photoelectric
In the Photoelectric tab, the values of photoelectric data and photoelectric data
curve of the selected wavelength are displayed.
Display difference
between the above two
Panel
Display curve
Through the panel, you can set relevant parameters of photoelectric test data and
photoelectric curve.
9-20
Nine wavelengths (340, 405, 450, 510, 546, 578, 630, 670 and 700) and a base
wavelength are listed on the control panel. You can select one of them to display
its photoelectric data curve.
Through the control panel, you can select parameters like Wavelength, MinMax,
YRange, CupIndex and Period. Moreover, you can select Mixer stir as required.
After setting them, click the Confirm button to confirm the settings.
Start: Clicking it, you can start collecting the temperature data;
Stop: Clicking it, you can stop collecting the temperature data;
Freeze: Clicking it, you can freeze the displayed curve;
Resume: Clicking it, you can resume the frozen curve;
Save: Clicking it, you can save the photoelectric data of all current wavelengths
as a .txt file;
Load: Clicking it, you can read the data in a .txt file saved with photoelectric
data.
9-21
9-22
Appendix A Boards Connection Diagrams
Manipulator
Power supply
connection
assembly
board
Reagent
Main control Power drive
refrigeration
board board
board
Probes Feeder
A/D conversion
connection connection
board
board board
A-1
BNC BNC
1 VCC red 1 Power drive board Probes connection board
J20
temperature transducer
Reagent refrigeration 12&5V board
2100-10-07946
2 RXD
BA30-10-06630
board
BA30-21-15164
BA30-21-15163
Reset button
3 TXD blue 2
BA33-30-35080
transducer
5 GND black 4 J205 J204 J203 BA30-30-06312
12 11
18 17
28 27
32 31
38 37
42 41
22 21
48 47
14 13
16 15
20 19
24 23
26 25
30 29
34 33
36 35
40 39
44 43
46 45
50 49
1
3
5
7
9
BA34-20-63598
2
4
6
8
4
7 CTS yellow 10
Cable
8 TRIG orange 9 P352
J87
1 black
2red
3
2
4
1
1
9 NC NC 5
1
2
3
BA30-20-06481
4 NC NC 7
black
3
red
BA30-20-06462
NC 8
BA30-20-15292
BA30-20-15291
2 yellow WASH_EMPTY
Cable
BA30-21-15182
BA30-20-15290
BA30-20-06484
BA30-20-06480
NC 11
3yellow
1blue
2black
Cable
4 red
BA30-20-15305
Cable
4 red WASTE_FULL
NC 12
Cable
Cable
Cable
Cable
Cable
12 P_PUMP_WASTE
NC 13
Cable
11 P_PUMP_OUT
6 MAG_DOWNN+
7 MAG_DOWNN-
9 RP_VALVE_IN
2 PRTD_REF
8 SP_VALVE_IN
NC 14
15 LAMP_CTRL
17 STIR-VALVE
22 LOADX-CLK
25 LOADY-CLK
16 STIR_PUMP
10 P_PUMP_IN
23 LOADX-DIR
24 LOADY-DIR
1 white GND
1 black GND
2 white FAN
3 PRTD_T1
32 STIRU-CLK
30 STIRR-CLK
20 REAC-CLK
33 STIRU-DIR
31 STIRR-DIR
21 REAC-DIR
3 blue GND
13 PELTIER
14 STIR_DC
2 LOAD_DC+
3 LOAD_DC-
NC 15
4 MAG_UP+
18 T-RELAY
5 MAG_UP-
6 12GND
28 RT-CLK
26 ST-CLK
43 RU-CLK
37 SU-CLK
41 RR-CLK
35 SR-CLK
39 SS-CLK
45 RS-CLK
42 RR-DIR
44 RU-DIR
29 RT-DIR
27 ST-DIR
38 SU-DIR
3 red 5V
36 SR-DIR
40 SS-DIR
4 GND
46 RS-DIR
1 green
1 VCC
3 white
1 black
3 white
1 green
19 GND
3 12V
34 GND
47 GND
48 VCC
2 blue
50 VCC
2 black
2 blue
49 VCC
1 GND
4 red
4 red
2red
3red
J45
J33
J47
J44
J42
4
J34
J35
6
5
1 2 3 4 5 6 7 8
12 11
18 17
28 27
32 31
38 37
42 41
9 1
22 21
48 47
2
J40
14 13
16 15
20 19
24 23
26 25
30 29
34 33
36 35
40 39
44 43
46 45
50 49
J9 1 2 3 4 1 2 3 4 4 3 2 1 1 2
3
1
3
5
7
9
1
2
3
2
3
J8 1 2 3 4 5 6 7 8 9
2
4
6
8
4
1
3
2
J38
Main control board
BA34-30-63557
13 12 11 10 9 8 7 6 5 4 3 2 1
6 7 8 9
J7 2 4 6 8 10 12 14 16 18 20 22 24 26 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 2 4 6 8 10 2 4 6 8 10 2 4 6 8 10 J39
1
24 23 22 18 16 14
2
3
1 2 3 4 5 J41 25 21 20 19 17 15 J46
1 3 5 7 9 11 13 15 17 19 21 23 25 J37 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 J32 1 3 5 7 9 J43 1 3 5 7 9 J31 1 3 5 7 9
Cable Cable
Cable Cable
BA34-20-63652
BA30-20-06485 BA34-20-63651
BA30-20-06476 VCC 1 BA30-20-06477
1red 1red VCC 1 1 PRESSURE_PHO 1 1 URAM_PHO 1
+ +
Cable
C18: reagent probe vertical 4white RU_PHO 2 C27: mixing bar rotation 4white STIRR_PHO 2 2 FRONT_PHO 2 2 LOADX_PHO 2
position transducer
C
2black GND 3 position transducer C 2black GND 3
-
GND 4 - 3 BUTTON_S 3 3 DRAM_PHO 3 Cable
BA30-21-15155 E 3green BA30-21-15160 E 3green GND 4
1red VCC 5 1red VCC 5 4 BACK_PHO 4 4 LAODY_PHO 4 BA30-20-06552
Cable C17: reagent probe rotation + 4white RR_PHO 6 C28: mixing bar vertical + 4white STIRU_PHO 6 5 VCC 5 5 VCC 5
position transducer C
2black GND 7 position transducer C
BA34-20-63597 - - 2black GND 7 6 MIDDLE_PHO 6 6 MAGU_PHO 6
10 DCP_CLK
18 AD_BUSY
BA30-21-15156 3green GND
11 DCP_DIN
E 8 BA30-21-15159
E 3green GND 8
19 AD_CLK
9 7 GND 7 7 GND 7
9 DCP_EN
VCC 9
6 AD_DIN
1red 1red VCC PC COM
20 AD_RC
22 CH_A2
23 CH_A1
24 CH_A0
+ +
21 CH_A3
4 15GND
17 15GND
1 NC 1 NC 10 8 LOADE_PHO 8 8 MAGD_PHO 8
C19: reagent syringe position 4white RS_PHO C15: reagent disk coder 4white RTC_PHO 10 1
12 GND
25 GND
13 GND
C C
1 +15V
14 +15V
5 GND
7 GND
8 GND
16 VCC
3 VCC
15 -15V
transducer 2black GND 11 11 GND
2 -15V
3 blue RXD 2 - transducer - 2black GND 9 9 9 GND 9 NC
BA30-21-15161 3green GND 12 BA30-21-15149 3green 12
2 green TXD 3
E
1red VCC 13 E GND 10 GND 10 10 GND 10 2
+ 1red VCC 13 RXD232
4 NC NC 4 C24: sample syringe position + 4white SS_PHO 14 C16: reagent disk initial 4white RT_PHO 14
transducer C
2black GND 15 C 3
- position transducer - 2black GND 15 TXD232
ISE module 5 black GND 5 BA30-21-15162 E 3green GND 16 BA30-21-15150 E 3green GND 16
1red VCC 17 1red VCC 17 4
6 NC NC 6 C13: reaction disk initial
+
4white REAC_PHO 18 C22: sample probe vertical + 4white SU_PHO 18 ISP_PSEN
C C 5 14 15 16 17 18 19 20 21 22 23 24 25
8 white RTS 7 position transducer - 2black GND 19 position transducer - 2black GND 19 J61
BA30-21-15154 E 3green GND 20 BA30-21-15157 3green GND 20 GND
7 yellow CTS 8 1red VCC 21 E 6
+ + 1red VCC 21 1 2 3 4 5 6 7 8 9 13
9 NC NC 9 C14: reaction disk coder 4white REACC_PHO 22 C23: sample probe rotation 4white SR_PHO 22 NC 10 11 12
transducer C
2black GND 23 position transducer C 2black GND 23 7
- - 2 4 6 8 10 2 4 6 8 10 ISP_RESET
BA30-21-15153 E 3green GND 24 BA30-21-15158 E 3green GND 24 J99 J107
C20: sample disk initial + 4white ST_PHO
VCC 25
26
1 3 5 7 9 1 3 5 7 9
NC
8 A/D conversion board BA30-30-06306
position transducer
C 2black 27 9
- GND
BA30-21-15152 E 3green GND 28 NC
+
1red VCC 29 Feeder connection Manipulator connection 10
C21: sample disk coder
C
4white STC_PHO 30 NC
transducer
- 2black GND 31 board board
BA30-21-15151 3green GND 32 SHIELD
E
33 BA30-30-06314 BA30-30-06316
34
A-2
Cable
J51
BA30-20-06536 1 340nm
1
2
2
+15V Photoelectric conversion
3 AGND board (340nm)
3
4
4 AGND BA30-30-06673
5 AGND_SHILED
5
6
6 -15V
J62 Cable
J52 BA30-20-06537 1
405nm
1
2
1 +15V 2
+15V Photoelectric conversion
3 AGND board (405nm)
3
4
2 AGND 4 AGND BA30-30-06675
5 AGND_SHILED
VCC
5
6
3 6 -15V
4 GND Cable
J53 BA30-20-06538 1
450nm
1
2
2
+15V Photoelectric conversion
3 AGND board (450nm)
3
4
4 AGND BA30-30-06677
5 AGND_SHILED
5
6
6 -15V
Cable
J54 BA30-20-06539 1
510nm
1
2
2
+15V Photoelectric conversion
3 board (510nm)
BA30-30-06306
AGND
3
4
4 BA30-30-06679
A/D conversion board
AGND
5 AGND_SHILED
5
6
6 -15V
Cable
J55
J39
BA30-20-06540 1 546nm
1
2
2
1 +15V +15V Photoelectric conversion
J61
1
14 +15V
3 AGND board (546nm)
3
4
2 -15V
1
2
15 -15V
AGND BA30-30-06681
3 VCC
5
2
AGND_SHILED
3
5
6
16 VCC 6 -15V
4 15GND
4
3
17 15GND Cable
A-3
5 GND J56
4
5
BA30-20-06541 1
18 AD_BUSY 578nm
1
2
6 AD_DIN 2
5
6
+15V Photoelectric conversion
19 AD_CLK 3
7 GND AGND board (578nm)
6
7
3
4
5
8
BA34-30-63557
Main control board 21 CH_A3 AGND_SHILED
5
6
Cable
9 DCP_EN
6
8
-15V
22 CH_A2
Cable
BA30-20-06552
10 DCP_CLK
23 CH_A1 J57 BA30-20-06542 1
11 DCP_DIN 630nm
1
2
24 CH_A0
2
+15V Photoelectric conversion
12 GND 3 board (630nm)
25 GND
AGND
3
4
14 15 16 17 18 19 20 21 22 23 24 25
13 GND
4 AGND BA30-30-06685
9 10 11 12 13
5
14 15 16 17 18 19 20 21 22 23 24 25
AGND_SHILED
5
6
9 10 11 12 13
6 -15V
Cable
J58 BA30-20-06543 1 670nm
1
2
2
+15V Photoelectric conversion
3 AGND board (670nm)
3
4
4 AGND BA30-30-06687
5 AGND_SHILED
5
6
6 -15V
Cable
J59 BA30-20-06544 1 700nm
1
2
2
+15V Photoelectric conversion
3 AGND board (700nm)
3
4
4 AGND BA30-30-06689
5 AGND_SHILED
5
6
6 -15V
Cable
J60 BA30-20-06545 1
REF
1
2
2
+15V Photoelectric conversion
3 AGND board (REF)
3
4
4 AGND BA30-30-06691
5 AGND_SHILED
5
6
6 -15V
PROBES LIFT
2 M15INNER PUMP
BA33-30-35078
M17SAMPLE VALVE
M16OUT PUMP
2000-10-06120
1 2000-10-06120
BA30-21-06470
BA30-21-06469
CONNECTING BD COONCTING BD
M18REAGENT
BA34-30-63648
CONNCETING BD
PFC BD
BA30
BA30-
30-30-
30-15284
VALVE
BA34-30-63650
J207 J206
LOADING
MAGD-
MAGD+
MAGU+
MAGU-
1 2 1 2
J97
P6
DC+
DC-
1 2 1 2 3 4 J106
2
1
1
2
2
1
1
2
2
1
BA30-20-06465
BA30-20-15289
BA30-20-06464
B
BA30-20-15293
R
W
B
R
BA30-20-06468
CONTROL CABLE
BA33-20-35186
BA30-20-06463
LAMB 12V
BA34-20-63755
W
R
24V
24V BD
Y
B
R
B
W
B
Y
B
R
W
B
R
6
M10:
10:MOTOR OF Y BA33
BA 33-
33-30-
30-35082
4
REAGENT SYRINGE J J J18 BA3
BA33-20-
20-35185 P405
B J21 1 2 1 2 3 4 1 2 3 4 J19 1 2 J3 1 2 3 4 1 BLC
J22
J24
1 2 1 2
3
BA31-21-56814 2 1 1 1
R
2 R
DC-
DC+
1
2 2
1
BA30-20-15351
1 GND BA30
BA30-
30-20-
20-06481
W 1 2 2 LOAD_DC+ 1 2
2
M13:
13:LIFT MOTOR OF Y 3 LOAD_DC-
J8
3 4 4 MAG_UP+ 3 4
4
SAMPLE PROBE
3
5 MAG_UP-
1
BA31-21-56816 3 B J23 1 2 3 4 5 6 5 6 6 MAG_DOWNN+ 5 6
4
7 MAG_DOWNN-
R 7 8 7 8
2
8 SP_VALVE_IN
1
BA34-30-63557
9 RP_VALVE_IN
J4
BA30-20-15349 9 4 10 P_PUMP_IN 9 4
CPU BD
1 1 11 P_PUMP_OUT 1 1
W
1
11 2 12 P_PUMP_WASTE 11 2
6
4
M14: 13 PELTIER 1
14:MOTOR OF SAMPLE Y J17 14 STIR_DC
3 4 3 4
2
1 1
4
SYRINGE 15 LAMP_CTRL 1 1
J10
8 24V 16 STIR_PUMP
BA31-21-56814 B 15 16 17 STIR-VALVE 15 16
3
3
18 T-RELAY
R 71 82 71 82
1
19 GND
4
1
2
22 LOADX-CLK
12 22 12 22
J5
W POWER DRIVE BD 23 LOADX-DIR
6 GND J20
6
3
Y BA34-30-63559 3
2 24 3 4
OF REAGENT PROBE
25 LOADY-CLK 2 2
4
26 ST-CLK
1
25 26 25 26
4
BA31-21-56814 5 GND 27 ST-DIR
B 28 RT-CLK
3
2 72 83 29 RT-DIR 72 83
R
J13 0 30 STIRR-CLK
39 39
0
1
3 3
3
4 12V 31 STIRR-DIR
132 32 STIRU-CLK 2
3 13 3
BA30-20-15347 33 STIRU-DIR
4
W 3 4 34 GND
3 12GND 3 3 3
3 34
6
35 SR-CLK
M9:LIFT MOTOR OF Y 5 6 36 SR-DIR 5 6
3 3 3 3
4
40 SS-DIR
R 49 40 41 RR-CLK 49 4
0
1
1
GND 14 24 42 RR-DIR
14 24
43 RU-CLK
3
4 44 44 RU-DIR 3 4
45 RS-CLK 4 4
46 RS-DIR
4 3 2 1 J15 4 46
5 47 GND
5
4 46
74 85 48 VCC 74 85
49 VCC
8
24V 7
VCC 2
12GND 3
GND 6
GND 5
GND 1
12V 4
BA34-20-63775
BA30-20-15353
BA34-20-63756
BA30-20-15357
BA30-20-15358
BA30-20-15352
BA30-20-15354
BA34-20-63630
3 O
4 O
2 W
1 W
4 R
2 B
B
Y
1
W
Y
R
B
W
Y
B
R
P403
W
Y
B
R
W
Y
B
R
W
Y
B
R
W
Y
R
B
W
Y
B
R
W
Y
B
R
1
2
1
4
3
2
P350
6 4 3 1 6 4 3 1 6 4 3 1 6 4 3 1 6 4 3 1 6 4 3 1 6 4 3 1
4
6 4 3 1
3
24V BD P350
BA33-30-35082 12&5V BD
BA33-30-35080
M7:REAGENT M11
11SAMPLE M4LIFT MOTOR OF
M20:
20:MIXING MODULE M3:HORIZENTAL MOTOR M6:REACTION M21:
21:LIFT MOTOR OF M12:
12:ROTAORY MOTOR
COMPARTMENT MOTOR COMPARTMENT MOTOR LIFT
ROTATORY MOTOR OF LIFT COMPARTMENT MOTOR MIXING OF SAMPLE PROBE
BA31-21-56816 BA31-21-56816 BA31-21-568164
BA31-21-56814 BA33-21-55743 BA31-21-56816 BA31-21-56816 BA31-21-56814
A-4
M42-M43: Refrigeration fan
C35: Reagent refrigeration 2100-20-06534
temperature transducer
BA30-21-15175
GND
GND
GND
12V
12V
12V
2 blue
2 blue
2 blue
1 red
1 red
1 red
BA30-20-06529
BA30-20-06523
Cable
Cable
GND
GND
12V
12V
1 blue
1 blue
1 blue
2 red
2 red
2 red
J88 1 2 J81 1 2 J79 1 2 J80 1 2 J78 1 2 J82 1 2 J83 1 2 J84 1 2 J85 1 2
12&5V board
BA33-30-35080
J89 J86 Cable
Cable
12V BA30-20-15308 P353
BA30-20-06535 6 4 yellow
1 red
12V 1 12V
M30-M31: PELTIER
12V 5 5 yellow 4 1
2100-20-06633
2 black
GND 2 COOLER 4 1 blue
GND
Reagent refrigeration board 5 2
3 red 3 2 blue
12V 3 12V BA30-30-06312 GND
2 3 white
GND 4 black 4 6 3
COOLER GNDFAN 1 6 orange
12FAN
1 blue
1 blue
2 red
2 red
1black
2 white
1 yellow
1 yellow
1 yellow
1 yellow
3 red
1 blue
2 blue
2 blue
2 blue
2 blue
3 red
3 red
3 red
2 red
3 red
BA30-20-06525
BA30-20-06480
BA30-20-06524
GND
GND
GND
12V
12V
12V
FAN
FAN
FAN
Cable
GND
12V
FAN
GND
GND
GND
12V
12V
FAN
Cable
Cable
5V
3 yellow
3 yellow
3 yellow
3 yellow
2 white
2 blue
2 blue
2 blue
2 blue
1black
2 blue
1 red
2 blue
1 red
1 red
2 blue
1 red
1 red
1 red
1 red
3 red
3 2 1 3 2 1 3 2 1 3 2 1 2 1 2 1 2 1
1 2 3
J42
M24-M27: Reaction temperature fan M37-M38: Fans on sides of lamp
Fan on rear side Main control board
BA30-21-06530 housing
of lamp housing BA34-30-63557
2100-20-08114
A-5
ISE power supply board
BA34-30-63624
BA34-30-63559
1 1 blue 1 blue
P6 Cable 1
Power drive
J21
1 red BA33-20-35186 2 red
Main control board 2 2
board
BA34-30-63557 1 2 blue 1 blue
1 P403
Cable Cable
P352 J38 BA34-20-63600 J17
1 blue BA30-20-15305 12GND 6 4 4 orange 24V 1
3 1 2 black GND 4 3 6 2 6
P5 Cable M32: lamp 3 3 orange 24V 2
3 yellow 12V 3 2 5 2 black BA33-20-35091
2 12VGND 2 2 white GND 6
4 2 VCC 1 1 5
4 red 1 4 1 white GND 5
1 1 red 1
LAMP12V
A-6
Cable
J22
BA34-20-63603
J202
Cable
1 blue blue1
1
1
1 black BA30-20-15296
1
-
J207
2 red red 2 M19: DC mixing motor
2
2
2 red 2000-10-15052
+
J24 Cable
BA34-20-63604
1 blue blue 1
1
1
J201
Cable
J206
BA34-30-63559
Power drive board
1 yellow BA30-20-15294
1
2
2
BA30-10-15115
2 orange
Cable
2
J45 BA30-20-15290
2 black black 1
1
1
J205
3 brown
3
C30: Preheating
2
3 red red 2 temperature transducer
2
4 purple
3
4
BA30-10-06631
J34 Cable
BA30-20-15291 5 green AGND 1
5
1
green1
J65
1 green
1
Cable
1
J66
J204
A-7
6 blue RP_RAM_PHO 2 BA30-20-06546
6
2
BA30-30-15284
GND
2
2
Probes connection board
3
3
BA30-30-06304
C31: Reagent probe
8 red 12V 4
8
4
4 red red 4
4
4
Reagent level detection board
Cable
J200
BA34-30-63557
1 green green 1 1 green AGND BA30-20-15295 1
Main control board
1
J65
1
1
1
J203
Cable
J66
2
2
1black 1black
1
GND
3 white white 3 3 black SP_LEVEL 3 2red 2red
3
3
2
3
3
PROBE
4 red 12V 4
BA30-30-06304
C32: Sample probe
4 red red 4
4
4
4
4
Sampel level detection board
2 red red
Cable M2: Upper finger magnet
1 blue BA33-21-35151 BA30-21-06497
blue
2 red red
Cable M1: Lower finger magnet
1 blue BA33-21-35152 blue BA30-21-06498
J101
J104 2 1 J105 2 1
VCC 4 red
Power drive board 4 red
MAGU+
MAGU-
MAGD+
Cable
MAGD-
BA34-30-63559 3 white
LOADX_PHO 3 BA33-21-35153 white C1: Manipulator horizontal
J3 Cable J106 position transducer
BA30-20-06463 2 black
4 red 4 red GND 2 black BA30-21-06495
MAGU+ 4 4 MAGU+
GND 1 1 green
3 blue 3 blue green
MAGU- 3 3 MAGU-
J102
MAGD+ 2 yellow 2 yellow
2 2 MAGD+ VCC 4 red
4 red
1 white Cable
MAGD- 1 1 white 1 3 white
MAGD- BA33-21-35154 white C2: Manipulator vertical
LOADY_PHO 3
position transducer
Main control board 2 black
GND 2 black BA30-21-06496
BA34-30-63557 Manipulator connection board
BA30-30-06316 1 1 green
GND green
J108
J43 Cable J107
1 BA30-20-06486 1 VCC 4 red
URAM_PHO 1 2 URAM_PHO 4 red
2 2 1 2 Cable
LOADX_PHO LOADX_PHO
3 3 MAGU_PHO 3 3 white BA33-20-35150
DRAM_PHO 3 4 DRAM_PHO white C3: Upper electromagnet
4 4 3 4
LOADY_PHO LOADY_PHO transducer
5 5 GND 2 2 blue
VCC 5 6 6 5 6 VCC blue BA30-30-15060
6
MAGU_PHO MAGU_PHO
7 7 GND 1 1 black
GND 7 8 8 7 8 GND black
8
MAGD_PHO 9 9 MAGD_PHO J103
GND 9 9 10 GND
10 10 4 red
GND GND VCC 4 red
Cable
3 white BA33-20-35149
MAGD_PHO 3 white C4: Lower electromagnet
URAM_PHO
DRAM_PHO
transducer
2 blue
GND 2 blue BA30-30-15062
GND
GND
GND
GND
GND 1 1 black
black
J110 4 3 2 1 J109 4 3 2 1
A-8
Cable
4 red BA30-20-06490 red
3 white white C7: Cuvette-pushing
2 black limit transducer
black BA30-21-06490
1 green
green
J92 Cable
J91 4 3 2 1 BA30-20-06491
VCC 4 red red
4
3 white C8: Cuvette-taking
BACK_PHO 3 white
limit transducer
Main control board Feeder connection board 2 black
GND 2 black BA30-21-06491
BA34-30-63557 BA30-30-06314
GND 1 1 green green
1 black
DC- M5: Feeder motor
J19 2 red BA30-21-06494
Power drive board 2 red Cable DC+
BA34-30-63559 DC+ 2 BA30-20-06494
DC- 1 1 blue
Cable
BA30-20-06464
A-9
9-10
Appendix B Test Points of Boards
B-1
B.4 Test Points on Main Control Board
TP TOP/BOTTOM Descriptions
TP1 BOTTOM&TOP TxD of Sample Unit
TP2 BOTTOM&TOP RxD of Sample Unit
TP3 BOTTOM&TOP ALE of Sample Unit
TP4 BOTTOM&TOP TxD of photoelectric unit
TP5 BOTTOM&TOP RxD of photoelectric unit
TP6 BOTTOM&TOP ALE of photoelectric unit
TP7 BOTTOM&TOP INT of SPI port
TP8 BOTTOM&TOP RxD of Main unit
TP9 BOTTOM&TOP TxD of Main unit
TP10 BOTTOM&TOP ALE of Main unit
TP11 BOTTOM&TOP Clock Output of Crystal 16MHZ
TP12 BOTTOM&TOP TxD of loading/mixing unit
TP13 BOTTOM&TOP RxD of loading/mixing unit
TP14 BOTTOM&TOP ALE of loading/mixing unit
TP15 BOTTOM&TOP GND
TP16 BOTTOM&TOP VDD 3.3V power
TP17 BOTTOM&TOP VEE 1.5V power
TP18 BOTTOM&TOP VTTP +15V power
TP19 BOTTOM&TOP VTTN -15V power
TP20 BOTTOM&TOP GNDTT GND of 15V
TP21 BOTTOM&TOP VCC 5V Power
TP22 BOTTOM&TOP VPP 12V power
TP23 BOTTOM&TOP VCCA analog power of 5V
TP24 BOTTOM&TOP AGND analog GND of 5V
TP25 BOTTOM&TOP GND
TP26 BOTTOM&TOP RxD of Sample Unit Extended COM for Bar Code Scanner
TP27 BOTTOM&TOP TxD of Sample Unit Extended COM for Bar Code Scanner
TP28 BOTTOM&TOP TxD of Reagent Unit Extended COM for Bar Code Scanner
TP29 BOTTOM&TOP RxD of Main Unit Extended COM for ISE module
TP30 BOTTOM&TOP RxD of Reagent Unit Extended COM for Bar Code Scanner
TP31 BOTTOM&TOP TxD of Main Unit Extended COM for ISE module
TP32 BOTTOM&TOP Clock Output of Crystal 10MHZ
TP33 BOTTOM&TOP ALE of temperature unit
TP34 BOTTOM&TOP TxD of temperature unit
TP35 BOTTOM&TOP RxD of temperature unit
TP36 BOTTOM&TOP RxD of Reagent unit
TP37 BOTTOM&TOP TxD of Reagent unit
B-2
TP TOP/BOTTOM Descriptions
TP38 BOTTOM&TOP ALE of Reagent unit
B-3
TP TOP/BOTTOM Descriptions
TP16 BOTTOM Short circuit with the output side reference ground and
measure the OVP point of the two 5V
B-4
P/N: 046-002589-00(1.0)