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20 Light

Remote Annunciator
O w n e r s M a n u a l

Surface Mount Flush Mount


000984-0 000985-0 Standard Annunciator
000984-1, 000984-2 000985-1, 000985-2
004280-0 004281-0 Annunciator w/Remote Relay Panel
004280-1, 004280-2 004281-1, 004281-2
004391-0, 004391-1 004392-0, 004392-1 Time Multiplexed Annunciator
20 Light Remote Annunciator

Detailed Specifications ..................................................2 Communication OK ........................................................5


Environmental Specs ....................................................2 Spare..............................................................................5
Power Supply Requirements..........................................2 Audible Annunciator ......................................................5
Communication With D/E Panel ....................................2 Test Switch ....................................................................5
Interface With Other Equipment ....................................2 Re-Arm Horn Switch ......................................................5
Agency Compliance ......................................................2 Reset Switch ..................................................................5
Transportation and Storage ..........................................2 Relay Output ..................................................................5
Packaging and Mounting................................................2 Software Specification....................................................5
Annunciator Panel Mounting ..........................................3 Serial Interface ..............................................................5
System Specification ......................................................3 Request Frequency........................................................5
Passive Mode ................................................................3 Operator Functions ........................................................5
Setting to Passive Mode ................................................3 Error Handling................................................................5
Hardware Functional Description ..................................3 Hardware Watchdog ......................................................6
Generator Stop Signals..................................................4 Time Multiplexed 20 LT Annunciator..............................6
Warning Indicators ........................................................4 E Panel Interconnection Diagram ..................................7
Generator Power ............................................................4 Electrical Schematics ....................................................8
Line Power ....................................................................4 Exploded Views & Parts Lists ......................................10
Battery Charger AC Failure............................................4 Troubleshooting ............................................Back Cover
System Status Indicators ..............................................5
System Ready................................................................5

2. The RS485 cable should not be run in the same


DETAILED SPECIFICATIONS conduit, or in the same grouping as any high voltage
or other noisy electrical conductors.
ENVIRONMENTAL SPECS
3. Avoid running the RS485 cable through any high
Temperature -20C to +50C noise environments.
Humidity 0 to 95% Non Condensing
INTERFACE WITH OTHER EQUIPMENT
POWER SUPPLY REQUIREMENTS Alarm Relay Output 1 pair N/O Volt-free contacts-
Power Supply Source Generator Battery to comply 100mA, 24V DC
with NFPA
AGENCY COMPLIANCE
Nominal Supply +12 to +24VDC
Transient protection Spikes clamped to 40V NFPA-110 Yes
Power Usage 150mA maximum. NFPA-99 Yes
Battery Supply cable 2 wire - DC resistance less TRANSPORTATION AND STORAGE
than 7 Ohms per conductor.
Fuse on front panel 1 Amp Temperature -20C to +80C
Humidity 0-95% Non Condensing
COMMUNICATION WITH D/E PANEL PACKAGING AND MOUNTING
Communication link 2 wire RS485 fully isolated. Enclosure type Sheet metal box.
Communication cable 2 wiretwisted pair with Base panel Generac part #A6985/A7437
overall screen.
Cable size 24 AWG 0-250 feet. 18 AWG Front panel Generac part #A6988/A7443
0-1,200 feet. Panel overlay Generac part #A6733
Baud rate 2400/4800/9600 bd Field replacement Physically replaceable with
Auto detect. Generac Model #9556
electrically not compatible.
Note:
Mounting Flush or Wall.
1. Ensure the generator control panel is set to the
proper protocol. Weight requirements None
Manuals Yes - Operator guide
2 Generac Power Systems, Inc.
20 Light Remote Annunciator

ANNUNCIATOR PANEL MOUNTING SYSTEM SPECIFICATION


NOTE: The 20 Light Remote Annunciator Panel (RAP) directly
interacts with the the D/E panel generator and provides
For ALL models installation must always comply remote monitoring and annunciation of 17 generator
with applicable codes, standards, laws and regula- parameters, 2 system-level warningsSystem Ready
tions. Adhere strictly to local, state and national and Communications OK and 1 spare channel.
electrical and building codes. Comply with
regulations the Occupational Safety and Health It is similar to the existing Model 09556-0 Remote
Administration (OSHA) have established. Also, the Annunciator unit which interfaces with the C' Panel
generator and related components must be installed display, the main difference being that it interfaces to
completely in conformance with the manufacturers the D/E Panels via a 2 wire RS485 serial data link rather
instructions and recommendations. Following prop- than a direct multiway cable.
er installation, do nothing that might alter a safe Power to the RAP is supplied from the generator battery
installation and render the unit in non-compliance (+12V to +24V) via a 2 wire link.
with such codes, standards, laws and regulations.
The Remote Annunciator panels (Models 000985-0, PASSIVE MODE
000985-2, 004281-0, 004281-2, 004392-0, 004392-1, The 20 light remote annunciator is an active device
000985-1, 004281-1) are intended for flush mounting. which periodically makes a request to the generator
Panel mounting dimensions are shown in the illustra- control panel for information. However, the 20 light
tion below. The panel can be installed behind a cutout annunciator can be set to passive mode. This mode
in an existing sheet metal panel by using the four allows the user to connect a second 20 light remote
mounting holes in its front panel. For wall mounting, annunciator to the generator control panel.
use a square outlet box behind the annunciator panel.
Flush Mounting Dimensions SETTING TO PASSIVE MODE
This passive mode feature is available on Models
000984-1, 000984-2, 000985-1, 000985-2, 004280-1,
004280-2, 004281-1, 004281-2. To set the 20 light
annunciator to passive mode, simply connect an 18 to
22 gauge wire between header positions J3-1 and J3-2.
Note:
1. It is not recommended to connect more than a
total of two 20 light remote annunciator panels.
(one set to active mode, one set to passive mode)
2. Up to four remote relay panels can be used with
the two 20 light remote annunciators.
3. If only one 20 light remote annunciator is con-
The Remote Annunciator panels (Models 000984-0, nected to a generator control panel, it must be left
000984-2, 004280-0, 004280-2, 004391-0, 004391-1 in active mode. (without the wire link between
000984-1, 004280-1) are mounted using any combina- J3-1 and J3-2)
tion of the mounting holes in the back panel of the box
itself. HARDWARE FUNCTIONAL DESCRIPTION
Surface Mount Dimensions The RAP queries the D/E panel once every three seconds
and receives the generator status parameters. It will
update the light panel and audible annunciator as
detailed below.

Generac Power Systems, Inc. 3


20 Light Remote Annunciator

GENERATOR STOP SIGNALS GENERATOR POWER


These lights will flash when any alarm occurs and the Is defined as whether transfer switch is in Generator
horn will sound as follows: supply positionmeasured from transfer switch
Annunciator Light Light Audible through the generator control panel.
Color Alarm D-Panel Connection - connects to signal RA-5 which
comes from CPU board J7 pin 9. There is no D Panel
RPM Sensor Loss Red Yes programming required.
Overcrank Red Yes E-Panel Connection - connects to signal A2
Overspeed Red Yes (PRG INPT 2) which comes from E panel master control
box CON1 pin 2. Suggested settings for PRG INPT 2:
Low Oil Pressure Red Yes Generator Power, Low, Always, Status
High Water Temp Red Yes Note:
Emergency Stop Red Yes Wire 0 from the D/E Panel must be connected to the
The Re-Arm Horn' switch can be used to turn off and Common terminal on the transfer switch Aux
re-arm the horn, or the alarms can be fully acknowl- contacts, for these indicators to work properly. Do
edged using the Reset' switch. NOT connect DC voltage to these circuits. This is a
digital signal circuit ONLY.
The Reset' switch will turn off and re-arm the horn, and
any flashing lights will switch to the ON state until the LINE POWER
alarms are no longer present at the D/E panel.
Is defined as whether the transfer switch is in Utility
Note: supply positionmeasured from transfer switch
Alarm condition MUST be reset at the generator set through the generator control panel.
control panel. D-Panel Connection - connects to signal RA-4 which
comes from CPU board J7 pin 10. There is no D panel
WARNING INDICATORS programming required.
These lights will flash when any alarm occurs and the E-Panel Connection - connects to signal A3
horn will sound according to the following table : (PRG INPT3) which comes from E panel master control
box CON1 pin 3. Suggested settings for PRG INPT 3:
Annunciator Light Light Audible Latched Line Power, Low, Always, Status
Color Alarm
Note:
Pre-Low OIl Pressure Yellow Yes Yes
Wire 0 from the D/E Panel must be connected to the
Pre-High Water Temp Yellow Yes Yes Common terminal on the transfer switch Aux
Pre-Low Water Temp Yellow Yes Yes contacts, for these indicators to work properly. Do
Pre Low Fuel Yellow Yes Yes NOT connect DC voltage to these circuits. This is a
digital signal circuit ONLY.
Battery Charger AC Failure Yellow Yes No
Low Battery Voltage Yellow Yes No BATTERY CHARGER AC FAILURE
High Battery Voltage Yellow No No This light annunciates upon loss of 120 VAC power sup-
Generator Run Yellow No No ply to the battery charger. This requires an AC relay
with normally closed contacts connected in the circuit
Generator Power Yellow No No feeding power to the battery charger. The relay contacts
Not in Auto Red Yes No need to be wired to terminals on the D/E control panel.
These alarms will be latched/not latched by the RAP Note:
according to the above table. They can be acknowledged
at the RAP using the Reset' switchthe active lamps To prevent false alarms caused by brief power out-
will then stop flashing and remain in the ON state until ages or load switching, a time delay AC relay
the alarm signal disappears from the D/E Panel. The (approx. 30 second delay) is suggested.
Reset' switch will also turn off and re-arm the horn. D-Panel Connection - connects to signal RA-12 which
Note: comes from CPU board J7 pin 1. There is no D panel
programming required.
These lamps can only be fully reset when the alarm
state is no longer active and Reset has been E-Panel Connection - connects to signal A1
pressed at both the D/E panel and the RAP. (PRG INPT1) which comes from E panel master control
box CON1 pin 1. Suggested settings for PRG INPT1:
Alternatively, at any time the horn can be turned Battery Charge Fail, Low, Always, Non-Latch
OFF and re-armed with the Re-Arm Horn switch.
4 Generac Power Systems, Inc.
20 Light Remote Annunciator

Annunciator Light Light Audible COMMUNICATION OK


Color Alarm This light indicator is ON as long as there is proper
System Ready Green No communication between the RAP and the D/E panel.
Communication OK Green Yes The light is turned OFF if the RAP does not receive a
valid RS485 response from the D/E panel defined as
Line Power Green No either:
Spare Green No a. Three consecutive data requests from the RAP are
ignored.
SYSTEM STATUS INDICATORS
b. Three consecutive data responses contain data
These lamps are for Status indication onlythe normal errors string length or non valid characters.
condition is ON.
When communication failure occurs, the RAP will flash
the Communication OK LED, and sound the Horn. The
SYSTEM READY rate of flashing will be indicative of the cause of the
For Models: error.
000984-0 000985-0 a. No reply from D/E panel -
000984-1 000985-1
004280-0 004281-0 frequency one sec on/one sec off.
004280-1 004281-1 b. Consecutive data errors -
004391-0 004392-0
frequency .05 sec on/two sec off.
Status light is dependent upon the following conditions: This alarm condition can be acknowledged at the RAP
a. Generator must be set to Auto mode. using the Reset switch the horn will be turned off
b. Battery power (+12V or +24V) must be present (for and re-armed and the communication OK light will con-
example, low battery voltage lamp is off.) tinue to flash until proper communication returns.
c. None of the annunciators alarm or pre-alarm lamps
are lit. SPARE
For Models: The spare LED does not perform any function in a D
000984-2 000985-2 panel application, but it can be used in an E panel
004280-2 004281-2 application. To make the E panel connection, connect
004391-1 004392-1 to signal A4 (PRG INPT 4) which comes from the E
Status light is dependent upon conditions a, b, and c Panel Master Control Box CON1 pin 4.
(from above), plus the following: When signal A4 is active, the Spare LED will flash and
d. There are no generator engine sensor faults (for can be reset or cleared in the same manner as the warn-
example, oil pressure, coolant temperature, etc.) A ing indicators described earlier. NOTE that the horn
fault is considered either an open or shorted sensor. will not sound.

e. D Panel application: The spare warning 2 light is AUDIBLE ANNUNCIATOR


not lit.
See System Status Indicators chart for alarm occur-
f. E Panel application: There are no user program- rences.
mable shutdowns active.
Note: TEST SWITCH
For models 000984-2, 000985-2, 004280-2, While the test switch is pressed, all lights will light and
004281-2, 004391-1, 004392-1: Conditions d, e, the horn will sound. When released the lights will return
and f will only be considered if the generators con- to their original status. During this test, communication
trol panel is running the following software: to D/E panel will be suspended.
D Panel software version V1.11 or later.
REARM HORN SWITCH
E Panel software version V1.15 or later.
The re-arm horn switch will silence the horn and re-
Otherwise the annunciator will still be fully func- arm it for new alarm occurrences.
tional, but will only follow conditions a, b, and c.

Generac Power Systems, Inc. 5


20 Light Remote Annunciator

RESET SWITCH TIME MULTIPLEXED 20 LIGHT REMOTE


The reset switch is used to acknowledge any active ANNUNCIATOR
alarms. It will re-set any flashing light to ON (steady)
condition. If the alarm no longer exists and it has also Model Numbers:
been latched OFF at the D/E panel (Pre-Alarm indica- 004391 Flush mount
tors only) the active light will go OFF. It will also silence
the horn and re-arm it for new alarm occurrences. 004392 Surface mount

Note: (For use with the E option control panel only)

Pre-Alarm Conditions MUST be reset at the genera- These versions of the 20 light remote annunciator will
tor set control panel. allow the E option control panel to communicate with
both the 20 light remote annunciator/remote relay panel
and Genlink.
RELAY OUTPUT
The RAP will also provide a pair of Normally Open con- System Requirements
tacts which will mimic the status of the Audible alarm E panel software version V1.07 or later
(Horn), The relay output is fail-safe i.e. DC supply fail- 20 light time multiplexed remote annunciator
ure will reset the relay to OFF, which will close the con- Genlink Version V4.xx or later
tacts. 200 Mhz Pentium PC or equivalent (minimum)

SOFTWARE SPECIFICATION System Setup


In general terms, the RAP polls the D/E Panel. The D/E The modem must be initialized with an appropriate
panel returns an ASCII text string which represents the set-up string prior to being used in this system. If a
status of the indicator lights on the panel display. US Robotics 56K V90 modem is used, this set-up
string can be sent by the E control module. To ini-
tialize the modem using the E control module, follow
SERIAL INTERFACE
the step-by-step instructions titled E PANEL MODEM
Default 4800,n,8,1 SETUP PROCEDURE found in the E panel owners
Auto-detect 2400, 9600bd. manual (p/n 0A7605). Note: When performing this
modem initialization, a standard 25 to 9 pin modem
REQUEST FREQUENCY cable is required. This cable is no longer needed once
the modem has been initialized. Once this procedure
Once per three seconds. has been completed, return to this section and
continue with the system set-up procedure outlined
OPERATOR FUNCTIONS below.
Switches will be scanned every 1/10 second. Set the E panel for RS485 communications
Set the modem dip switches as shown in the wiring
ERROR HANDLING diagram 0C5770-A
Power cycle the modem
An error will be reported by flashing the (after setting the dip switches)
Communication OK lightthe rate of flashing will be Notes:
indicative of the cause of the error.
1. The time multiplexed 20 light remote annunciator
a. No reply from D/E panelfrequency one sec on / does not support passive mode operation. This
one sec off. means that only one 20 light remote annunciator
b. Consecutive data errorsfrequency 0.5 sec on / two can be used.
sec off.
2. Up to four remote relay panels may be added to
HARDWARE WATCHDOG this system. The remote relay panels must have
software version A9041 rev C or later.
Will reset the CPU if :
a. Supply voltage at CPU drops below 4.65V.
b. CPU activity stops for 15 sec.

6 Generac Power Systems, Inc.


20 Light Remote Annunciator
E Panel Interconneciton Diagram

TRANSFER SWITCH
(OPTIONAL)
AUXILIARY
CONTACTS
TO CONTACT COMMONS
GROUND CONNECT

CONTROL WIRES MUST BE


IN SEPARATE CONDUIT
FROM AC FEEDS.

J1 INSIDE
REMOTE ANNUNCIATOR

CONNECT THE
SCREEN ON
THIS END ONLY.

INSIDE
TYPICAL
E-PANEL

Generac Power Systems, Inc. 7


8
E/PANEL TERMINAL BLOCK
(5 POSITIONS) D & E REMOTE ANNUNCIATOR BOARD

C2688

Generac Power Systems, Inc.


485+

S C
RM
485-

L
LA
N

N
AR
R

LA
SP Y) REE

O
SCREEN

D O CT

4V
HO

LA

(C
/P

N-
P

NA ARE
A

EN NNE

2/2
M

RN
0V

R
+12/24V

J1 J
1 2
D/PANEL TERMINAL BLOCK
(20 POSITIONS)
20 Light Remote Annunciator

0 BATT -

0 BATT -
0
0 BATT - RS485+ 520
RESET
0 BATT -
CONNECT TO RS485- 328
0 BATT - TERMINAL BLOCK
SCREEN
13A BATT +
INSIDE THE 327
12/24 V
Electrical Schematic Drawing No. 0A7169-B

"D" OR "E"
RA-1 RS485 +
325
PANEL
OV 326
RA-2 RS485 -

RA-3 RS485
SHIELD
CONNECT THE SCREEN ON THIS END
RA-4 LINE PWR (INSIDE GENERATOR CONTROL PANEL)
FUSE I/P
1 RESET RE-ARM HORN TEST
RA-5 GEN PWR HORN
RA-6 C/A NO 1 1 1
RA-7 C/A NC 329 2 521 2 2 TEST
2 N/O
FUSE O/P N/O
RA-8 C/A COM 0 0
3 3 3 0V OP
RA-9 A/A NO
EXTERNAL ALARM
RA-10 A/A NC FUSE 1.0A
RA-11 A/A COM
EXT.
RA-12 A/C CHRG
ALARM
FAIL
POWER
RA-13 SPARE I/P
SUPPLY

C8474
2, 004280-0, 004280-1, 004280-2, 004281-0, 004281-1, 004281-2
For Models: 000984-0, 000984-1, 000984-2 000985-0, 000985-1, 000985-
20 Light Remote Annunciator
Electrical Schematic Drawing No. 0C5770-B
For Models: 004391-0, 004391-1, 004392-0, 004392-1

Generac Power Systems, Inc. 9


20 Light Remote Annunciator
Surface Mount Assembly
Models 000984-0, 000984-1, 000984-2 Drawing No. 0A6991-K

7 8
5

16 6
1 2

1 D E
A B 1 C 1 1 2
2 2
3

0 0

14 10 10 10 11 13 23
20 LIGHT ANNUNCIATOR WIRING

12
8

22

17
326

18

ITEM PART NO. QTY. DESCRIPTION

1 0A6985 1 PANEL ANNUNCIATOR REAR


2 0A6388 1 ASSY PCB 20LT ANN D/E PNL
4 040213 6 PCB SUPPORT SNAP-IN 1/4"
5 0A6990 1 SUPPORT, PC BOARD
6 036261 4 RIVET POP .125 X .275 AL
7 0A6988 1 PANEL ANNUNCIATOR FRONT
8 0A6733 1 DECAL 20LT ANNUN PANEL GENERAC
10 061284 3 SWITCH ROCKER SPST 10@125V SPD
11 032300 1 HOLDER FUSE
12 044299 1 FUSE 1A X AGC1
13 061286 1 SOUNALERT, BUZZER
14 065511 1 PLUG PANEL PLASTIC 1/2"
16 056892 4 SCREW CRIMPTITE 10-24 X 3/8
17 025034 2 PLUG STEEL 1.0625
18 0E5620 1 HARNESS, 10 WIRE REMOTE ANN
22 0D8477 1 DECAL, MODEL # SOFTWARE REQUIR
23 0D4462 1 DECAL, WIRING, REMOTE ANNUNCIATOR

10 Generac Power Systems, Inc.


20 Light Remote Annunciator

Flush Mount Assembly


Models 000985-0, 000985-1, 000985-2 Drawing No. 0A7440-J

6
1 2

23
7
8
EXT. ALARM N.O.
SCREEN

EXT. ALARM COM


SCREEN

22 8 [OTHER SIDE OF PANEL]

VIEW A-A 17

16

10
11 12

1 E
1 1

B D
B 3 3

0 0

A A 13
14

18
VIEW B-B
521

ITEM PART NO. QTY. DESCRIPTION

1 0A7437 1 PANEL ANNUNCIATOR REAR


2 0A6388 1 ASSY PCB 20LT ANN D/E PNL
4 040213 6 PCB SUPPORT SNAP-IN 1/4"
5 0A6990 1 SUPPORT, PC BOARD
6 036261 4 RIVET POP .125 X .275 AL
7 0A7438 1 PANEL ANNUNCIATOR FRONT
8 0A6733 1 DECAL 20LT ANNUN PANEL GENERAC
10 061284 3 SWITCH ROCKER SPST 10@125V SPD
11 032300 1 HOLDER FUSE
12 044299 1 FUSE 1A X AGC1
13 061286 1 SOUNALERT, BUZZER
14 077704 1 PLUG PANEL PLASTIC 1/2"
16 036918 4 SCREW PPHM #8-32 X 1/2
17 025034 2 PLUG STEEL 1.0625
18 0E5620 1 HARNESS, 10 WIRE REMOTE ANN
22 0D8477 1 DECAL, MODEL # SOFTWARE REQUIR
23 0D4462 1 DECAL, WIRING, REMOTE ANNUNCIATOR

Generac Power Systems, Inc. 11


20 Light Remote Annunciator
Surface Mount Assembly
Models 004280-0, 004280-1, 004280-2 Drawing No. 0C4937-F
20 Light Remote Annunciator with Remote Relay Panel

Note:
Model 004280-0 DOES NOT work in a D panel application.
Model 004280-1 & 004280-2 DOES work in a D panel application.

7 8
5

23 24
4

J9

8
16 6
SCREEN
BATT 0V

SCREEN
BATT +12/24V
RS485-
RS485+

SCREEN

1 2
4V

1 D E
A 1 B 1 C 1 1 2
2 2 2 2

3 3 3

0 0

14 10 10 10 11 13
12

17 22
521

18
0

ITEM PART NO. QTY. DESCRIPTION

1 0A6985 1 PANEL ANNUNCIATOR REAR


2 0A6388 1 ASSY PCB 20LT ANN D/E PNL
3 0A9036 1 ASSY PCB 8-CH REM RLY RRP STD
4 040213 12 PCB SUPPORT SNAP-IN 1/4"
5 0A6990 2 SUPPORT, PC BOARD
6 036261 8 RIVET POP .125 X .275 AL
7 0A6988 1 PANEL ANNUNCIATOR FRONT
8 0A6733 1 DECAL 20LT ANNUN PANEL GENERAC
10 061284 3 SWITCH ROCKER SPST 10@125V SPD
11 032300 1 HOLDER FUSE
12 044299 1 FUSE 1A X AGC1
13 061286 1 SOUNALERT, BUZZER
14 065511 1 PLUG PANEL PLASTIC 1/2"
16 056892 4 SCREW CRIMPTITE 10-24 X 3/8
17 025034 2 PLUG STEEL 1.0625
18 0E5620 1 HARNESS, 10 WIRE REMOTE ANN
22 0D8479 1 DECAL, MODEL # SOFTWARE REQUIR
23 0D4461 1 DECAL, MODEL # SOFTWARE REQUIR
24 0D4462 1 DECAL, WIRING, REMOTE ANNUNCIATOR

12 Generac Power Systems, Inc.


20 Light Remote Annunciator

Flush Mount Assembly


Models 004281-0, 004281-1, 004281-2 Drawing No. 0C4938-F
20 Light Remote Annunciator with Remote Relay Panel

Note:
Model 004281-0 DOES NOT work in a D panel application.
Model 004281-1 & 004281-2 DOES work in a D panel application.

6
1 2

8 [OTHER SIDE OF PANEL]

23 24
22

J9
J1
1

BATT 0V

SCREEN
BATT +12/24V
RS485-
RS485+

SCREEN
10
VIEW A-A 17 3 11 12

1 E
16 A B C 1 2

3 D

0 0

13
B B
14

A A

4 18
VIEW B-B
326

521

5 J

ITEM PART NO. QTY. DESCRIPTION

1 0A7437 1 PANEL ANNUNCIATOR REAR


2 0A6388 1 ASSY PCB 20LT ANN D/E PNL
3 0A9036 1 ASSY 8-CHAN REM RLY STAND RRP
4 040213 12 PCB SUPPORT SNAP-IN 1/4"
5 0A6990 2 SUPPORT, PC BOARD
6 036261 8 RIVET POP .125 X .275 AL
7 0A7438 1 PANEL ANNUNCIATOR FRONT
8 0A6733 1 DECAL 20LT ANNUN PANEL GENERAC
10 061284 3 SWITCH ROCKER SPST 10@125V SPD
11 032300 1 HOLDER FUSE
12 044299 1 FUSE 1A X AGC1
13 061286 1 SOUNALERT, BUZZER
14 065511 1 PLUG PANEL PLASTIC 1/2"
16 036918 4 SCREW PPHM #8-32 X 1/2
17 025034 1 PLUG STEEL 1.0625
18 0E5620 1 HARNESS, 10 WIRE REMOTE ANN
22 0D8480 1 DECAL, MODEL # SOFTWARE REQUIR
23 0D4461 1 DECAL, WIRING, REMOTE RELAY PNL
24 0D4462 1 DECAL, WIRING, REMOTE ANNUNCIATOR

Generac Power Systems, Inc. 13


20 Light Remote Annunciator

Surface Mount Assembly


Model 004391-0 & 004391-1 Drawing No. 0D1627-D

Note:
This is the Time Multiplexed version to be used with the E Panel only.
22

AMP

AMP
23

BLACK BOX
2 WIRE RS485

Async RS232 TO

724-746-5500

7 8

16 6
1 2

1 D E
A 1 B 1 C 1 1 2
2 2
3

0 0

14 10 10 10 11 13
24
12

25

17
326

18

ITEM PART NO. QTY. DESCRIPTION

1 0A6985 1 PANEL ANNUNCIATOR REAR


2 0A6388A 1 ASSY PCB RS485 DUAL COMM E-PNL
4 040213 6 PCB SUPPORT SNAP-IN 1/4"
5 0A6990 1 SUPPORT, PC BOARD
6 036261 4 RIVET POP .125 X .275 AL
7 0A6988 1 PANEL ANUNCIATR FRONT
8 0A6733 1 DECAL 20LT ANNUN PANEL GENERAC
10 061284 3 SWITCH ROCKER SPST 10@125V SPD
11 032300 1 HOLDER FUSE
12 044299 1 FUSE 1A X AGC1
13 061286 1 SOUNALERT, BUZZER
14 077704 1 PLUG PLASTIC 0.5 FLUSH
16 056892 4 SCREW CRIMPTITE 10-24 X 3/8
17 025034 2 PLUG STEEL 1.0625
18 0E5620 1 HARNESS,10 WIRE REMOTE ANN
22 0D1461 1 CABLE, ASSY 20 LIGHT
23 0D1460 1 CONVRTR RS232 TO 485
24 0D4462 1 DECAL,WIRING,REMOTE ANNUNCIATOR
25 0D8481 1 DECAL, MODEL # SOFTWARE REQUIR

14 Generac Power Systems, Inc.


20 Light Remote Annunciator

Flush Mount Assembly


Model 004392-0 & 004392-1 Drawing No. 0D1628-D

Note:
This is the Time Multiplexed version to be used with the E Panel only.

22

AMP
6 19 20 21
1 2

23

BLACK BOX
2 WIRE RS485

Async RS232 TO

724-746-5500
24 25
7

8
8 [OTHER SIDE OF PANEL]

VIEW A-A 17

16
10
11 12

1 E
C 1 2

D
B B
0 0

A 13
A
14

18
VIEW B-B
521

ITEM PART NO. QTY. DESCRIPTION

1 0A7437 1 PANEL ANNUNCIATOR REAR


2 0A6388A 1 ASSY PCB RS485 DUAL COMM E-PNL
4 040213 6 PCB SUPPORT SNAP-IN 1/4"
5 0A6990 1 SUPPORT, PC BOARD
6 036261 4 RIVET POP .125 X .275 AL
7 0A7438 1 PANEL ANUNCIATR FRONT
8 0A6733 1 DECAL 20LT ANNUN PANEL GENERAC
9 074094 2 LUG DIS TAB
10 061284 3 SWITCH ROCKER SPST 10@125V SPD
11 032300 1 HOLDER FUSE
12 044299 1 FUSE 1A X AGC1
13 061286 1 SOUNALERT, BUZZER
14 077704 1 PLUG PLASTIC 0.5 FLUSH
16 036918 4 SCREW PPHM #8-32 X 1/2
17 025034 2 PLUG STEEL 1.0625
18 0E5620 1 HARNESS,10 WIRE REMOTE ANN
22 0D1461 1 CABLE, ASSY 20 LIGHT
23 0D1460 1 CONVRTR, RS232 TO 485
24 0D4462 1 DECAL,WIRING,REMOTE ANNUNCIATOR
25 0D8482 1 DECAL, MODEL # SOFTWARE REQUIR
Generac Power Systems, Inc. 15
20 Light Remote Annunciator

TROUBLESHOOTING GUIDE
No LEDs are lit. 1. Check for proper battery supply at J1 pins 3 and 4.
J1 pin 3 should be + Battery (12 or 24 volts).
J1 pin 4 should be Battery.
Refer to the power supply requirements section at the
beginning of the manual for cable specifications.
2. Check the 1 Amp panel fuse, replace if necessary.

The Communication OK 1. Does the RS485 communications cable meet specifications.


LED is flashing at the rate: Refer to the Communication with D/E panel section at the
one sec on/one sec off beginning of the manual.
2. Check that the RS485 connections are connected properly.
RS485+ connected to J1 pin 1.
RS485 connected to J1 pin 2.
Shield is connected correctly. Refer to the wiring schematic-
for your particular model located in this manual. Note the
screen should be connected on one end only.
3. Check that the generator control panel protocol is set correctly.
Refer to the generators control panel manual for instructions.
4. E Panel application: Check the communications switch on the
back of the E panel master control box. This switch needs to
be set for RS485 communications. The E Panel must be
power cycled after the switch is set. This can be done by
removing/replacing the front panel fuse.
5. Check for proper installation of the RS485 cable between the
annunciator and the generators control panel. Is this cable
sharing a conduit or running next to any high voltage or other
noisy electrical lines?

The Communication OK 1. Does the RS485 communications cable meet specifications?


LED is flashing at the rate: Refer to the Communication with D/E Panel section at the
0.5 sec on/two sec off beginning of the manual.
2. Is the cable shield connected correctly? Refer to the wiring
schematic for your particular model located in this manual.
Note that the screen should be connected on one end only.
3. Check for proper installation of the RS485 cable between the
annunciator and the generators control panel. Is this cable
sharing a conduit or running next to any high voltage or other
noisy electrical lines?

Generac Power Systems, Inc.


P.O. Box 8
Waukesha, WI 53187

Part No. 0A7450 Revision C (05/03/04) Printed in U.S.A.

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