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RP3014 PDF TechManual Rev022013
RP3014 PDF TechManual Rev022013
Operation
Maintenance
Assemblies
(RP3514 shown)
mccoyglobal.com
2011 McCoy Corporation. All rights reserved.
Published by McCoy Corporation, Technical Publications Department
4225 Hwy 90 East Broussard, LA USA 70518
Copyright 2010-2012 McCoy Corporation, including its wholly owned subsidiaries, (McCoy), all rights reserved.
This document is the property of McCoy and is supplied as reference information for users of our products. This
document and the contents within are considered confidential information, not to be disclosed, copied, transmitted,
transcribed in any form, or stored on any type of data storage media without the express written consent of McCoy.
McCoy has made every effort to ensure the information contained in this document is accurate and current. This
manual is intended to provide equipment operation and safety instructions for your equipment. However, McCoy
does not warrant or guarantee that the information is either complete or accurate in every respect and the user of
the manual should consult with its McCoy sales representative for any clarifications and updates.
The user of the manual shall protect, indemnify, and hold harmless McCoy and its directors, officers, employees,
and agents from and against all liability for personal injury, death, or property damage resulting directly or indirectly
from the use of the information contained in this manual.
Observance of all descriptions, information and instructions set out in this manual is the full responsibility of the
user. This manual is intended for guidance and informational purposes and must be used in association with ad-
equate training and on-the-job supervision to provide safe and effective equipment use.
It is the responsibility of the user to conform to all regulations and requirements issued by an authority or agency
which may affect the operation, safety or equipment integrity, that may overrule the content of this documentation.
The user will acknowledge and obey any general legal or other mandatory regulation in force relating to accident
prevention, safety, and equipment integrity.
II
Table of Contents
Section I - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
General Description - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
Safety Guidelines - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
Section II - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
Start Up - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
Section III - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
Make-up - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
Break-out - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
Section IV - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3
Daily - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3
Monthly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3
Annually - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3
Section V - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Hydraulic Power Unit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3
Section VI - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3
Electric Motor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3
Hydraulic Oil - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3
Chucking Capacity - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3
Torque Capacity - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3
Lubrication Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4
Section VII - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Bucking Unit Hydraulic Schematic - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5
Control Console Hydraulic Schematic - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
Control Console Electric Schematic - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
Electric Proportional Schematic - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8
Power Unit Hydraulic Schematic - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9
Section VIII - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Assembly Drawings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11
Section IX - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Troubleshooting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 31
1
SECTION I patible power source will result in equipment damage and
will void warranty.
GENERAL DESCRIPTION: 10. Connect power supply.
11. Check motor rotation by jogging start/stop switch quickly.
Your CLINCHER Make/Break unit is a rugged, self-contained,
Reference the rotation plaque attached to the power unit.
ratchet type unit designed to accurately make-up or break-out the
If rotation is incorrect, switch any two-phase wires at motor
threaded connections on tubular components such as oil and gas
starter.
well drilling tools, casing, tubing, and similar equipment. The unit will
accurately make-up and break-out thread connections without dam-
age to the thread. START UP:
Recommended Safety Guidelines 1. Ensure both pressure relief valves are fully rotated counter-
clockwise to reduce pressure to minimum.
The safety guidelines that follow are recommended by McCoy Drill- 2. Start motor and check for oil leaks in console. Hold torque
ing & Completions, and are in no way intended to supersede the lever in make or break position and adjust Clamp Pressure
specific health and safety regulations and guidelines of our clients Control until system pressure reads 1,000 psi. Cycle all
workplace. Workplace rules and regulations are the responsibility of valves fully several times to completely purge all air from
the client. the system.
3. Check Make/Break Unit and Hydraulic Power Unit for leaks.
A. Work Apparel
To ensure employee safety, it is recommended that the following 4. Check reservoir for proper fluid levels. Add filtered hydraulic
PPE (Personal Protective Equipment) be worn when using and work- fluid if level is below sight glass when all cylinders are ex-
ing around hydraulic equipment: tended. Fill until fluid level reaches midpoint in sight glass.
If fluid level is below sight glass level, unit will not operate.
1. Eye Protection (safety glasses)
To avoid risk of eye damage due to:
fracture/failure of die inserts under load
fracture/failure of tool under load
failure of hydraulic hose or component under pressure
SECTION III
2. Ear Protection (ear plugs) OPERATION
To prevent hearing damage due to:
electric motor and hydraulic systems noise
sudden and loud noises that may occur during the work process The E-Stop is located on the control console, and must be pulled out
for the unit to operate. Locate the start button on the motor starter.
3. Head Protection (hard hat) Push to start main drive motor.
To reduce danger due to:
overhead cranes and hooks
fracture/failure of die inserts under load 1. Position control levers to neutral position.
fracture/failure of tool under load
2. Start the motor.
4. Hand Protection (leather gloves)
To avoid danger due to:
3. Move torque control lever in either direction until the Tail-
metal slivers on the tool or dies produced during the work process stock ratchets to limit. Continue to hold torque control lever
chemicals used during the work process in this position while setting required torque with the torque
failure of hydraulic hose or components under pressure
adjustment control.
5. Foot Protection (steel-toed boots) 4. To adjust the center hydraulic control levels, move either le-
To prevent injury due to:
ver up or down, then adjust the relief valve marked Clamp
falling or rolling work pieces
Pressure to adjust the pressure of the jaw movement in or
out.
5. Position work-piece near center of Headstock, shift the
SECTION II Headstock Clamp / Unclamp lever to the Clamp position.
Headstock Clamp / Unclamp control lever must be left in
INSTALLATION: the Clamp position while work-piece is in machine.
CAUTION: Before lifting the unit with a forklift, the tailstock must be 6. Position Tailstock as close as possible to tong, allowing
moved to its maximum extended position along the bed of the unit to required space for thread travel. CAUTION: If adequate
assure the equipment remains balanced during the lifting process. space is not left to accommodate thread travel, the backup
will contact the tong, potentially damaging the equipment
1. Inspect unit carefully for shipping damage or missing parts. or tubular connection. Such damage is not covered by the
warranty.
2. Position unit on a fairly flat and level floor leaving sufficient
clearance on both ends to allow the insertion and removal 7. Ratchet Tailstock in preparation for makeup or breakout.
of the longest tools expected to be serviced. Shift Tailstock Clamp / Unclamp lever into Clamp position.
3. Anchor the unit in place. 8. Using Make Up / Break Out control lever, apply make-up or
break-out torque. Repeat as required, leaving Headstock
4. Clean hydraulic hoses and quick disconnects. cylinders clamped onto work-piece while releasing and
5. Attach all hoses that connect the control console to the ratcheting Tailstock only.
Make/Break Unit.
6. Fill hydraulic reservoir with recommended hydraulic fluid MAKE-UP
filtered using 3 micron filter system. Filler cap/breather When making up connections, the Tailstock will stop ratcheting
is accessible on left side of unit. Level indicator may be when selected torque has been applied. To ensure that torque
viewed through a window in front. has been applied, make sure that the Tailstock stops before it
7. Verify suction valve is open if present. reaches its travel limit.
8. Fill pump case with filtered hydraulic oil before connecting BREAK-OUT
power. After breaking connection, continue ratcheting until gauges
9. CAUTION: Check that main power supply matches name indicate little resistance to rotation. This assures the operater
plate rating on motor in control console. Use of an incom- that the connection may be easily disassembled when removed
from the unit.
2
SECTION IV
MAINTENANCE
DAILY:
1. With all clamp cylinders fully extended, check hydraulic
reservoir oil level on sight glass on front of console. Fill with
filtered hydraulic fluid if needed until level reaches midpoint
on sight glass.
69 1/2
2. Inspect die inserts. Clear any debris from around clamp
cylinders.
WEEKLY:
1. Remove dies and inspect jaw retainer bolt torque. Torque
should be set to 180 ft-lbs.
MONTHLY:
1. Grease fittings.
57 1/2
SECTION V
HYDRAULIC POWER UNIT
SECTION VI
SPECIFICATIONS
CHUCKING CAPACITIES
Head Stock: 3 1/2 to 13 1/2 Diameter
Tail Stock: 3 1/2 to 13 1/2 Diameter
TORQUE CAPACITY
Make-up 160,000 foot pounds / Break-out 190,000 foot pounds
3
LUBRICATION SPECIFICATIONS
Use an EP synthetic grease that meets or exceeds the following specifications: Use an EP synthetic grease that meets or exceeds the following specifications:
(Used in tong case) (Used as bearing grease)
Lithium Complex Soap, wt% Non Soap Lithium Complex Soap, wt% 14
Applications High & Low Speed Bearings, Applications Industrial application where a high
Wheel Bearings, Pumps, Gears, temperature/multipurpose extreme
Lubrication pressure grease is needed, Trailers
Use a premium quality hydraulic fluid that meets or exceeds the following
specifications:
Humble Hydraulic H 68
4
5
NOTE: Schematic shown with an optional
hinged backup.
CLINCHER
Make / Break Unit
Hydraulic Schematic
Control Console
Hydraulic Schematic
6
7
Control Console
Electrical Schematic
Electric Proportional Schematic
8
9
Power Unit
Hydraulic Schematic
Page intentionally left blank
10
Assembly Drawings
RP3014
Make / Break Unit
(Shown with optional accessories)
F
B
D
A H
C
F
E
Notice: All drawings contained in this manual are the property of McCoy Drilling & Completions and are considered confidential. This information
may not be used, disclosed, copied, or reproduced in any form, without the express written consent of McCoy Drilling & Completions.
For third party component documentation used within this unit, please contact McCoy Drilling & Completions.
11
300-3500-2
Tail Stock Assembly
7
2
1
11
14
13 6
8
10
3 9
4 8
12 5
15
17
18
16
9
11
15
6
7
13 2
5
14
4
6
5
12 12 10
8
13
1130-3000
Tail Stock Support Rest
23
21 22
14
16
4
18 6 3
15
2
1
19
20
7
17
11
24 10 10
8 9 12
14
8 13
14
1130-3000
Tail Stock Support Rest
15
200-3500-1
Head Stock Assembly
4 5 11
10
17
17
17
22 16
1
23
18
19
21
20
12
15 13
8
3 6 14
16
200-3500-1
Head Stock Assembly
17
330-3500
Flow Divider Assembly
5
10
2
9
8
1 7
18
209-3000-1
Torque Cylinder Assembly
2
SECTION A-A
SCALE 1 : 6
10 5
11 13
15
12
4 6
16
3
7
14
19
400-3000-1
Clamp Cylinder Assembly
12A 12B
12E 12H 12J 12C
12F 12D 12G
SECTION A-A
SCALE 1 : 4
8
7
1
4
3
14 11
6 15
10
9
13
11
**NOTE**
TEST PRESSURE: 2000PSI
5 WORKING PRESSURE: 1500 PSI
2
20
400-3000-1
Clamp Cylinder Assembly
21
500-3000-1
12 Skid Assembly 21
15
14
16
22
24
23
20 13
25
12
17
18
11
10 5
19
9
27
26
7
8
Item # Qty. Part Number Part Name
2
1 1 500-3000 SKID WELDMENT
3
6 2 4 508-3000 1 1/2" BEARING
15 4
14 3 2 509-3000 TRAVEL SPROCKET
4 1 510A-3000 TRAVEL SPROCKET SHAFT
5 1 510B-3000 TRAVEL SPROCKET SHORT SHAFT
6 3 510C-3000 TRAVERSE SPROCKET KEY
7 1 511-3000 TRAVEL MOTOR
8 1 515-3000 1 1/2" X 1" FLEIXABLE SHAFT COUPLING
9 1 522-3000 BULKHEAD PLATE
10 1 550-3000 HOSE TRAX
11 1 524-3000-1 TUBE LINE WELDMENT
12 1 521-3000-1 HOSE RACK WELDMENT
13 2 530-3500 SPROCKET COVER
14 10 1046 HHCS 3/8-16 X 3/4
15 10 1025 3/8 FLAT WASHER
16 4 246 1/2-13 x 1 SHCS
17 20 1110 1/2"-13 x 1" HHCS
18 20 1103 1/2" LOCKWASHER
19 3 556-7000 10' TRAVEL CHAIN
20 1 80CL MASTERLINK 80C/L
21 1 531-3500 COUPLING COVER
22 1 529-3000 MOTOR MOUNT PLATE
23 4 1151 5/8 LW
24 4 1156 5/8"-11 X 1 1/4" HHCS
25 4 540-3000-01 BUMPER ASSEMBLY
26 6 501-3000-1 CAM FOLLOWER ROLLER PLATE
27 18 1041 3/8-16x1 1/4 SHCS
22
900-3000-2 19
Support Stand
14
Assembly 11
1
12
3 13
19
8
7
21
9 7
5
DETAIL A
SCALE 1 : 4
15 6 10
16
A 1 2
17
20
18
22
4
23
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24
900-3000-9
11
Stand Assembly
V-Roller Support
20
19
19 7
21 22 6
8 18
Item # Qty. Part Number Part Name
12 6 1 8 1103 1/2" LOCKWASHER
4 2 8 1110 1/2"-13 x 1" HHCS
3 6 1323 1-14 NYLOCK JAM NUT (1323)
5
9 4 1 1457 3/8" HEX NIPPLE
10 DETAIL A 5 1 1488 3/8" X 4-1/2" PIPE NIPPLE
13 SCALE 1 : 4 6 2 1491 REDUCER BUSHING 1/2" X 3/8"
7 1 1570 3/8" MNPT X 3/8" MJIC STRAIGHT
2
14 8 1 1576-A 1/4" MNPT x 3/8" MJIC ELBOW
A 1 9 1 1580 90 3/8" F X F NPT
10 1 2404-LL-06-06 3/8" MJIC X 3/8" MNPT ST. EXTRA LONG
11 1 6 R6X-S 3/8" FJIC X 3/8" MJIC RUN TEE
12 1 901-3000-01 TOP SUPPORT WELDMENT
13 1 901D-3000-2 2" BORE CYLINDER WITH 8" STROKE
14 1 902-3000 BOTTOM SUPPORT WELDMENT
15 1 902B-3000-1 1" X 7 3/4" HITCH PIN
16 6 902D-3000-1 1 3/4" CAM FOLLOWER W/ 1" STUD
17 17 1 905-3000 SUPORT STAND VALVE COVER
16 3 15
18 1 BUC5524 PILOT OPERATOR CHECK VALVE
23 19 2 1922 1" PILLOW BLOCK BEARING
20 1 CB7006-04 IDLER PINCH ROLLER
21 4 156 7/16"-14 X 1 1/2" HHCS
22 4 1081 7/16" LOCKWASHER
23 1 9112-7000-01 LOCKING PIN WELDMENT
25
9000-4000
Push Pull Assembly
17
21 20
18
2
4 11
28
14
5
16 23
9
8
3 7
19
27
10
13
3
7
6
22
1
12
3
24
25 15
26
26
9000-4000
Push Pull Assembly
27
1150-3000-1
20 Extension Beam Assembly
4
2
3
DETAIL A
SCALE 1 : 8
28
1750-3000-1
10 Extension Beam Assembly
4 1 2
DETAIL A
SCALE 1 : 10
29
RP5047
Control Console / Power Unit Assembly
4
4
3
4
7
30
TROUBLE SHOOTING
HYDRAULIC SYSTEM
Problem Solution
D) Air in fluid Check for leaks and be certain fluid suction in tank is well below
hydraulic fluid in reservoir.
E) Damaged or worn parts Repair or replace damaged parts, check fluid for contamination.
F) Excessive RPM (I/C engines only) Check PTO, gears and recommended speed to assure proper
pump is in-stalled for operation.
G) Increased friction Make sure pump has been assembled using correct torque valves.
J) Restricted discharge Check to make sure relief valve is set to proper pressure.
K) Valve system restricted Inspect and repair or replace defective parts, check system for
contamination.
L) High operating temp Check for low hydraulic oil level, inspect and replace dirty oil
filters, check for restrictions to return circuit
Problem Solution
D) Exhausted fluid (depletion of additives) Flush fluid system, replace with new fluid.
E) Air in fluid Check for leaks, and be certain fluid suction in tank is well
below hydraulic fluid in reservoir.
31
TROUBLE SHOOTING
HYDRAULIC TONG SECTION
Problem Solution
Problem Solution
A) Restricted supply line Verify proper hi/low speed setting. Clear supply line and check
intake on reservoir.
E) Damaged or worn equipment Isolate pump and check pressure to determine whether motor or
pump is defective. Repair or replace defective part.
F) Pump not primed Check fluid viscosity and restrictions of intake line. Replace
fluid if inadequate for operating temperature.
G) Low or no flow from supply line Check to assure couplings are securely fastened.
Insufficient Torque:
Problem Solution
A) Relief valve malfunctioning Relief set too low, broken valve spring, contamination or
defective seals.
D) Improper system fluid Check fluid viscosity and replace fluid if inadequate for
operating temperature.
E) Directional control valve set improperly Check relief and directional control valve. Neutral should return
slightly to reservoir.
G) Restriction of supply line, excessive back pressure Check to assure couplings are securely fastened.
H) Defective gauge or load cell Inspect, repair or replace. Assure unit has been calibrated to
proper arm length. NOTE: When using CLINCHER integral
backup system, it is the length of backup arm, NOT the tong arm
length.
32
TROUBLE SHOOTING
Failure to Grip Tubulars:
Problem Solution
A) Jaws move out from neutral, but fail to penetrate Inspect size of both the die holder and dies. Verify range at
console and replace with dies compatible with tubular range.
B) Jaws fail to move out of neutral Inspect and replace defective cylinders for debris or damage.
Remove rust and debris from jaws, and jaw pockets. Repair,
replace and lubricate as needed.
C) Tong will not release from tubular Confirm system pressure is adequate to unlock valve. Inspect
Directional Control Valves.
D) Motor runs but Tong does not rotate Inspect and replace defective chain, sprocket or gear reducer.
E) Tong binds under light load Inspect and replace defective parts. Damaged hub or bearings.
G) Hydraulic fluid leaking from motor Repair or replace motor. Verify case drain is open to reservoir.
H) Clamping cylinders are not synchronized Resync by fully retracting and extending through several cycles.
Inspect damaged lines & fittings, check for other restrictions.
Individually check each cylinder for fluid leakage. Replace flow
divider.
Problem Solution
A) Incorrect die for size tubular Check pipe O.D. and match die size to pipe O.D.
B) Dies have material compacted in tooth area Clean dies with wire brush and inspect for worn teeth. Replace
with new dies if necessary.
C) Power unit pressure set incorrectly Inspect relief valve on power unit to make sure enough system
pressure is being delivered to backup.
D) Counter balance valve not holding pressure Remove side plates on backup. Bench test and replace the
counter balance valve defective.
E) Internal leakage in backup cylinder Disconnect lines and bench test cylinder. Repair or replace as
necessary.
F) Jaws will not retract Counter balance valve is stuck. Replace counter balance valve.
H) Control valve set to neutral, but jaws extend Inspect control valve for damage and/or incorrect spool. Repair
or replace as necessary.
33
TROUBLESHOOTING
Problem Solution
I) Excessive hydraulic leaks The presence of some hydraulic oil on hydraulic cylinder rods
and swivels is expected and required to lubricate rod seals.
Continuous dripping or stream indicates a failure. If failure is
suspected, replace all cylinder seals.
J) Die insert slippage and breakage Ensure clamping pressure is adequate. Ensure holder and dies are
appropriate for pipe size. Ensure dies are aligned with pipe
centerline. Ensure dies are not gripping on tooljoint hardbanding.
34
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35
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