s220 Manual de Serv
s220 Manual de Serv
Procedure
Figure 10-10-1
P-43747
Figure 10-10-3
WARNING
Instructions are necessary before operating or
servicing machine. Read and understand the
Operation & Maintenance Manual, Handbook and
signs (decals) on machine. Follow warnings and
instructions in the manuals when making repairs,
adjustments or servicing. Check for correct function
after adjustments, repairs or service. Untrained
operators and failure to follow instructions can
cause injury or death.
W-2003-0199
P-43749
Always park the loader on a level surface. NOTE: Make sure the jackstands do not touch the
tires.
WARNING
Put jackstands under the front axles and rear corners
of the frame before running the engine for service.
Failure to use jackstands can allow the machine to
fall or move and cause injury or death.
W-2017-0286
WARNING
Never work on a machine with the lift arms up unless
1
the lift arms are secured by an approved lift arm
support device. Failure to use an approved lift arm
support device can allow the lift arms or attachment
to fall and cause injury or death.
W-2059-0598
P-43744
WARNING Lower the lift arm support device on top of the lift cylinder.
Hook the free end of the spring (Item 1) [Figure 10-20-2]
to the lift arm support device so there will be no
Service lift arm support device if damaged or if parts
interference with the suppport device engagement.
are missing. Using a damaged lift arm support or
with missing parts can cause lift arms to drop
With the operator in the seat, seat belt fastend and seat
causing injury or death.
bar lowered, start the engine.
W-2271-1197
Figure 10-20-1
1
2
P-43743
P-43746
P-43748
Raise the lift arms a small amount and the spring will llift
Raise the lift arms, until the lift arm support device drops the support device off the lift cylinder rod [Figure 10-20-
onto the lift cylinder rod. 5]. Lower the lift arms and stop the engine.
Lower the lift arms slowly until the lift arm support device Raise the seat bar and move the pedals until both pedals
is held between the lift arms and lift cylinder. Stop the lock.
engine. Raise the seat bar and move the pedals until
both pedals lock. Disconnect the spring from the bracket.
Install the pin (Item 1) [Figure 10-20-3] into the rear of Raise the support device into the storage position and
the lift arm supoort device below the cylinder rod. insert the pin through the lift arm support device and
bracket. (See Engaging The Lift Arm Support Device on
Disengaging The Lift Arm Support Device Page 10-20-1.)
Figure 10-20-4 Connect the spring to the pin. (See Engaging The Lift
Arm Support Device on Page 10-20-1.)
P-43745
Description
Figure 10-30-1
P-43750
P-43747
Lift on the grab handle and bottom of the operator cab
slowly until the cab is all the way up and the latching
Always stop the engine before raising or lowering the mechanism engages [Figure 10-30-3].
cab.
Figure 10-30-5
P-31288 P-31289
WARNING Install the plates and nuts [Figure 10-30-5] (both sides).
N-19386
N-20120 P-43751
REAR WINDOW (If Equipped)
Always stop the engine before raising or lowering the Pull on the tag on the top of the rear window to remove
cab. the rubber cord [Figure 10-30-6].
Figure 10-30-7
P-28359
Figure 10-30-8
N-20171
Pull the plastic loop at the top of the window in the front
door to remove the rubber cord [Figure 10-30-8].
Procedure
Figure 10-40-1
P-31228A P-31230A
P-43631
WARNING
Adequately designed ramps of sufficient strength are
needed to support the weight of the machine when
loading onto a transport vehicle. Wood ramps can
break and cause personal injury. 6595014 P-31826
W-2058-0494
Figure 10-50-1
1
P-28038
Figure 10-60-1
1
1
P-28365
Open the rear door of the loader. Connect the remote start tool to the engine harness
connector (Item 1) [Figure 10-60-3].
Figure 10-60-5
WARNING
AVOID INJURY OR DEATH
With the 7-pin connector plugged into the loader and
the Remote Start Key Switch in the OFF position, the
loader can still be started from the operator panel
inside the cab. Placing the key switch of the remote
start tool in the run position disconnects the
operator panel key switch from the start circuit. If the
service technician will be working in the engine area 1
it is important to remove the operator panel keys.
W-2357-0899
P-28362
Procedure For Loader With Attachments Control
Harness
Figure 10-60-6
Figure 10-60-4
P-28364
P13841
Figure 10-60-7
1
3 2
P13842
1
P-28363 The remote start tool (Item 1) [Figure 10-60-8] has three
rocker switches.
Connect the remote start tool (Item 1) [Figure 10-60-7] to Figure 10-60-9
the loader harness connector (Item 2) [Figure 10-60-6].
WARNING
N-19541
AVOID INJURY OR DEATH
With the 7-pin connector plugged into the loader and
the Remote Start Key Switch in the OFF position, the The traction lock switch (Item 1) [Figure 10-60-9] is used
loader can still be started from the operator panel to turn traction lock on or off. Push the switch to the
inside the cab. Placing the key switch of the remote override position. The switch will illuminate to indicate
start tool in the run position disconnects the traction lock OVERRIDE, in this position the wheels are
operator panel key switch from the start circuit. If the able to turn.
service technician will be working in the engine area The maximum flow/variable flow switch (Item 2) [Figure
it is important to remove the operator panel keys. 10-60-9] is used to activate the auxiliary hydraulics.
W-2357-0899 Pressing the switch once will activate variable flow.
Pressing the switch again will activate maximum flow.
The switch will illuminate to indicate which flow rate is
active. Pressing the switch a third time will turn the flow
OFF. The switch is used when checking pressures and
flow rate.
The auxiliary pressure release (Item 3) [Figure 10-60-9]
is used to release hydraulic pressure to the front and/or
rear auxiliary couplers. To release pressure; push and
hold the switch for three seconds.
Procedure (Contd)
Check wheel nut torque every 8 hours for the first 24 hours.
* Inspect the new belt after first 50 hours.
Also replace hydraulic/hydrostatic filter element at the first 50 hours and when the transmission warning light comes ON.
^ First oil and filter change must occur at 50 hours; 500 hours thereafter.
When operating under severe conditions, change oil and filter every 250 hours.
Or every 12 months.
Or every 5 years.
B-16300
P-34864
B-15552
B-15553
OUTER FILTER
It is important to change the air filter element only when Disengage the wing nut (Item 1) [Figure 10-80-3] and
the Air Cleaner Icon in the right panel is ON (Item 1) remove the dust cover.
[Figure 10-80-1] and you hear three beeps from the
alarm. Figure 10-80-4
Replace the inner filter every third time the outer filter is
replaced or as indicated on (See Replacing Filter
Element (Cont'd) on Page 10-80-2.)
Figure 10-80-2
1
P-34860
1
Remove the wing nut (Item 1) [Figure 10-80-4] and
remove the outer filter element.
B-15551 Install a new outer element, and install the wing nut.
Install the dust cover and install the outer wing nut.
Press and hold the LIGHT Button (Item 1) [Figure 10-80-
2] for two seconds. Check the air intake hose and the air cleaner housing for
damage. Make sure all connections are tight.
Figure 10-80-5
1
1
P-34864
Figure 10-90-1
P-43755
WARNING
Wear safety glasses to prevent eye injury when any
of the flollowing conditions exist:
When fluids are under pressure.
Flying debris or loose material is present.
Engine is running.
Tools are being used.
W-2019-1285
Figure 10-90-4
Access
Cover
P-43640
Stop and cool the engine before adding fuel. NO Figure 10-100-3
SMOKING! Failure to obey warnings can cause an
explosion or fire.
W-2063-0887
2
Figure 10-100-1
P-34865
1
See the SERVICE SCHEDULE, Contents Page 10-01 for
the recommended service interval when to remove the
water from the fuel filter.
P-43640
Clean the area around the filter housing. Put oil on the
seal of the new filter element. Install the fuel filter, and
hand tighten. Remove the air from the fuel system.
Figure 10-100-4
P-34865
Figure 10-100-5
P-34865
Figure 10-110-1
1
1
P-34866
P-34866
See the SERVICE SCHEDULE, Contents Page 10-01 for
the service interval for replacing the engine oil and filter.
Check the engine oil level every day.
Run the engine until it is at operating temperature. Stop
Before starting the engine for the work shift, open the the engine.
rear door. Remove the dipstick (Item 1) [Figure 10-110-
1]. Open the rear door. Remove the drain hose (Item 1)
[Figure 10-110-2] from its storage position. Remove the
Keep the oil level between the marks on the dipstick. cap and drain the oil into container.
Oil Chart
RECOMMENDED SAE VISCOSITY NUMBER
(LUBRICATION OILS FOR DIESEL ENGINE CRANKCASE)
Figure 10-110-3
1
P-34866
Start the engine and let it run for several minutes. Stop
the engine. Check for leaks and check the oil level. Add
WARNING oil as needed if it is not at the top mark on the dipstick.
Clean the filter housing surface. Put clean oil on the new
oil filter gasket. Install the filter and hand tighten only.
Figure 10-120-1
Sight
Gauge
P-4613
P-30011
Figure 10-120-2
1
P-34904
Add the fluid as needed to bring the level to the center of Install and hand tighten the filter elements.
the sight gauge.
Figure 10-120-7
1
P-31286
Figure 10-120-6
P-43786
Figure 10-120-8
P-37663
Install a new filter, tighten the hose fittings and install the
cover.
Add the correct fluid to the reservoir until the fluid level is
at the center of the sight gauge. (See Checking And
Adding Fluid on Page 10-120-1.)
Lower the operator cab. Start the engine and operate the
loader hydraulic controls. Stop the engine. Check for
leaks. Check the fluid level in the reservoir and add as
needed.
Figure 10-130-1
P-1616
P-31287
To drain the oil from the chaincase, remove the cover
(Item 1) [Figure 10-130-2] which is installed over the
The chaincase contains the final drive sprockets and drain plug at the rear of the chaincase.
chains and uses the same type of oil as the hydraulic/
hydrostatic system. (See SPECIFICATIONS, Contents Figure 10-130-3
Page SPEC-01.)
If the level is low, add oil through the check plug hole until
the oil flows from the hole. Install and tighten the plug. P-1619
Figure 10-140-1
Gear Lube 1
Level
P7616
WARNING
Bob-Tach wedges must extend through the holes in
attachment. Levers must be fully down and locked.
Failure to secure wedges can allow attachment to
come off and cause injury or death.
W-2102-0588
Wedge Must Contact
Lower Edge Of Hole
Figure 10-150-1 In the Attachment
B-15177
P-21234 If the wedge does not contact the lower edge of the hole
[Figure 10-150-2] and [Figure 10-150-3], the
1 attachment will be loose and can come off the Bob-Tach.
Figure 10-150-4
P-31693
Figure 10-150-2
TS-1062
Figure 10-151-1
B-15177
If the wedge does not contact the lower edge of the hole
B-15891A (Item 1) [Figure 10-151-3], the attachment will be loose
and can come off the Bob-Tach.
Push and hold the BOB-TACH "WEDGES UP" switch Figure 10-151-4
[Figure 10-151-1] until wedges are fully raised. Push and
hold the BOB-TACH "WEDGES DOWN" switch [Figure
10-151-1] until the wedges are fully down. The wedges
must move freely.
Figure 10-151-2
TS-1062
Procedure
Figure 10-160-1
1
P-43784
Figure 10-160-2
4. Base End Tilt Cylinder (Both Sides) [Figure 10-160-
4].
P-43783
Procedure (Cont'd)
Figure 10-160-5
P-31308
Figure 10-160-6
11
P10105
7
The rim flange must be cleaned and free of rust. The tire
bead and rim flange must be lubricated with a rubber
lubricant before mounting the tire, avoid excessive
pressure which can rupture the tire and cause serious
injury or death. During inflation of the tire, check the tire
pressure frequently to avoid over inflation.
P-31673
Figure 10-170-2
IMPORTANT
Inflate tires to the MAXIMUM pressure shown on the
sidewall of the tire. DO NOT mix brands of tires used
on the same loader.
I-2057-0794
B-9976
Rear tires usually wear faster than front tires. To keep tire
wear even, move the front tires to the rear and rear tires
to the front [Figure 10-170-2].