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DACE Inkijkexemplaar Inhoud Hoofdstuk 1
DACE Inkijkexemplaar Inhoud Hoofdstuk 1
DACE Cost and Value - The Dutch Network and Knowledge Center for
Cost Engineering and Value Management
Ambachtsstraat 15, 3861 RH Nijkerk
PO box 1058, 3860 BB Nijkerk
The Netherlands
Tel.: +31 ((0)33) 247 34 55
Telefax.: +31 ((0)33) 246 04 70
e-mail: [email protected]
internet: www.dace.nl
www.dacepricebooklet.com
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ACTIVATION CODE
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COLOPHON
DACE Price Booklet
32th edition, May 2017
A publication of Vakmedianet Bouwdata B.V., Alphen aan den Rijn, The Netherlands
Authors
DACE Cost and Value
The Dutch Network and Knowledge Center for Cost Engineering and Value Management
Address
P.O. Box 1058, 3860 BB Nijkerk
Publisher
Mieke Stikkelorum
General conditions
All offers, quotations and agreements of Vakmedianet are subject to the conditions filed with the
Chamber of Commerce in The Hague, The Netherlands.
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INTRODUCTION
We take pride in presenting the 32th edition of the DACE Price Booklet. It has been edited by DACE in
cooperation with Vakmedianet in Alphen aan den Rijn, The Netherlands. DACE cost information can
be accessed online on www.dacepricebooklet.com. This requires a one-time registration using the
unique activation code on page 2.
Vakmedianet takes the responsibility for production, marketing and distribution, while DACE is res-
ponsible for content. Cost information is collected by the Special Interest Group CEPI (Cost Enginee-
ring Process Industry). Just as in former editions, the authors have compiled this information with the
utmost care. Budget prices have been established from judgement of the actual costs of recently
completed projects. The useful value of this document might possibly increase if users wishes can
be taken into account. In case you have any remarks or suggestions for the lay-out, completeness,
ease of use or otherwise, we kindly invite you to inform Vakmedianet (kosteninformatie@vakmedia-
net.nl). For questions regarding the content of the DACE Price Booklet, please contact the DACE of-
fice ([email protected]).
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For which region and which year are the pricing levels the basis in the DACE Price Booklet?
These budget costs are for West European circumstances and based on the 2Q2017 pricing level.
Some tables do not include costs, e.g. B4002, E0001, F0001. Could you explain the objective of
these tables?
The content of these general sections is to clarify the subsequent cost tables.
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What is the background of the indexes outside The Netherlands listed in table H5002?
These indexes are derived from outside organizations such as ChemieTechnik (Germany) and
Chemical Engineering (USA).
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TABLE OF CONTENTS
A PROCESS EQUIPMENT 15
A1 Static process equipment 15
A1001 Atmospherical cylindrical storage tanks 15
A1002 Vertical storage tanks 16
A1003 Vertical silo's aluminium or AISI 304 17
A1004 Vertical silo's in plastic material 18
A1005 Cylindrical vessels with hemispherical head 19
A1006 Columns 20
A1007 Internals 21
A1008 Filling 21
A1009 Carbon steel heat exchangers 22
A1010 Stainless steel heat exchangers 22
A1011 Combination carbon steel and stainless steel heat exchanger 23
A1012 Plate heat exchangers 23
A1013 Graphite heat exchangers 24
A1014 Basket strainer 24
A1015 Filter presses 24
A1016 Plate filters 25
A1017 Candle filters 26
A3 Transportation equipment 34
A3001 Elevators 34
A3002 Belt conveyors 35
A3003 Screw conveyors 36
A3004 Extra for screw conveyors drive 36
A4 Utilities 37
A4001 Boiler plants 37
A4002 Water treatment plants 37
A4003 Cooling water-recirculation-unit 37
A4004 Air compressor installation 37
A4005 Instrument air-compressor unit 38
A5 HVAC equipment 39
A5001 Central heating unit 39
A5002 Cooling unit 39
A5003 Low pressure ventilation system 39
A5004 Options for low pressure ventilation system 40
A5005 Ventilating air purification plant 40
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TABLE OF CONTENTS
B PIPING MATERIAL 41
B1 Pipe and fittings 41
B1001 Seamless steel pipes acc ASME/ANSI, (Std) (40) 41
B1002 Carbon steel flanges and fittings by ASME/ANSI, (Std) 42
B1003 Seamless steel pipes by ASME/ANSI, (XS) 43
B1004 Carbon steel flanges and fittings by ASME/ANSI, (XS) 44
B1005 Welded stainless steel pipes 45
B1006 Stainless steel fittings 46
B1007 Hard PE pipe (HPE-80) 47
B1008 Hard PVC pipe 48
B1009 Glass fibre reinforced epoxy pipe (GRE) 48
B1010 Fittings and flanges for glass fibre reinforced epoxy pipe (GRE) 49
B2 Ducting en chimneys 50
B2001 Spiral fabricated pipe 50
B2002 Fittings for spiral piping 51
B2003 Square shaped air ducts 52
B2004 Insulation for square shaped air ducting 52
B2005 Chimneys 52
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TABLE OF CONTENTS
C2 Insulation 66
C2001 Thermal insulation of equipment 66
C2002 Method of measurement for equipment insulation 67
C2003 Thermal insulation on piping 68
C2004 Surcharges for cold insulation and sound 69
C2005 Examples insulation thickness 69
D ELECTRICAL 71
D1 Energy supply 71
D1001 Electric power generation (rotating) 71
D1002 Emergency power supply (static) 3 x 400 V / 230 V 72
D1003 Emergency power supply (static) 3 x 400 V 73
D1004 Emergency power supply (static) 230 - 240 V 73
D1005 Emergency power supply (static) 3 x 400 - 415 V 74
D1006 High and low voltage underground electrical power cables 75
D1007 Cable connections and joints for high- and low voltage underground cables 76
D1008 Low voltage signal underground cables 76
D1009 Cable ends and joints for low voltage underground cables 76
D1010 Prefabricated transformerstation 77
D1011 High voltage switch installation 77
D1012 Standard transformers, 10 kV to 400 V, oil cooled 78
D1013 Standard transformers, 10 kV to 400 V, cast resin dry type 78
D1014 Standard transformers, 20 - 30 kV to 10 kV 79
D1015 Standard transformers, 20 kV to 400 V 79
D1016 Low voltage switch in enclosure 80
D2 Energy conversion 81
D2001 Electrical power installation 81
D2002 Motor control center (MCC) 81
D2003 Motor control switch (MCS) 81
D2004 Low voltage power cables YMvK in existing cable trays or conduits 82
D2005 Cables for control and signals, YMvK 83
D2006 Cable junction box for cables YMvK (signal and control) 83
D2007 Low voltage motor, EEx n 84
D2008 Price factor rpm/electrical power for low voltage motor EEx n 84
D2009 Low voltage motor, EEx e 85
D2010 Price factor rpm/electrical power for low voltage motor EEx e 85
D2011 Low voltage motor, EEx d 86
D2012 Price factor for low voltage motor EEx d 86
D2013 Connecting low voltage motors 87
D2014 Temperature class low voltage motors 87
D2015 Variable frequency converters 87
D2016 Sockets outlets 88
D2017 Lighting fixtures 89
D2018 Lighting poles 89
D2019 Electrical heat tracing 89
D2020 Installation of fiber optic cable 90
D2021 Fiber optic interconnecting cable joint 90
D2022 Fiber optic cable, cable end connection 90
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TABLE OF CONTENTS
E INSTRUMENTATION AND PROCESS CONTROL 91
E0 Explanation of instrumentation and process control 91
E0001 General remarks 91
E1 Systems, in general 92
E1001 Decentral digital control system 92
E1002 Free programmable Control system (PLC) 92
E1003 Installation of instruments 93
E1004 Panels for process control 93
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TABLE OF CONTENTS
E4009 Torsion level switch 107
E4010 Differential pressure transmitter 107
E4011 Float level transmitter 108
E4012 Capacitive level transmitter 108
E4013 Ultrasonic level transmitter 108
E4014 Radar level transmitter 109
E4015 Hydrostatic pressure level transmitter 109
E4016 Magnetostrictive level transmitter 109
E4017 Radiation based level transmitter 110
E4018 Servo controlled tank measuring system transmitter 110
E4019 Displacement level transmitter 110
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TABLE OF CONTENTS
F CIVIL AND BUILDINGS 127
F0 Explanation 127
F0001 Explanation of civil and architectural cost data 127
F3 Indirects 133
F3001 Shed and cabins 133
F3002 Scaffolding for building 133
F3003 Industrial scaffolding 133
F3004 Man hoist and elevators 134
F3005 Mobile cranes 134
F3006 Heavy equipment 135
F3007 Small equipment 135
F3008 Mechanical demolition of complete buildings 136
F3009 Mechanical demolition of building elements 136
F3010 Demolish by hand and wrecking hammer 137
F3011 Dumping costs 137
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TABLE OF CONTENTS
F4022 Floor finishes 147
F4023 Ceiling finishings 147
F4024 Roof finishes 148
F4025 Sustainable measures, architectural work 148
F6 Terrain 153
F6001 Soil investigation and retaining walls 153
F6002 Environmental soil examination 153
F6003 Shelter and bicycle shed 153
F6004 Fencing, gates and barriers 154
F6005 Garden work 154
F6006 Surface finishing, hardening 154
F6007 Drainage 155
F6008 Drainage by well points 155
F6009 Earth work 155
F6010 Outside sewer and tanks 156
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TABLE OF CONTENTS
F7021 Office buildings, additional 168
F7022 Office buildings, additional allowances 169
F7023 Laboratory buildings, constructed area 169
F7024 Laboratory buildings, Gross Floor Area (GFA) 170
F7025 Laboratory buildings, floor levels 171
F7026 Laboratory buildings, Facade Area (FA) 172
F7027 Laboratory buildings, building circumference 172
F7028 Laboratory buildings, Roof surface area (RA) 172
F7029 Laboratory buildings, additional 173
F7030 Laboratory buildings, additional allowances 173
H3 Energy 183
H3001 Tariffs for various energy types 183
H4 SI units 184
H4001 SI-system of units (NEN 999) 184
H4002 SI-prefixes (NEN 999) 184
H4003 Conversions to SI-units (NEN 999 and NEN 3049) 185
H4004 Conversions to SI-units (NEN 999 and NEN 3049), continued 186
H4005 Conversions to SI-units (NEN 999 and NEN 3049), continued 187
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A PROCESS EQUIPMENT
A1 Static process equipment
A kutsdfo h ,ejkeobnez j i rp-slegnE_CAA1001
D Atmospherical cylindrical storage tanks
Horizontal or vertical tanks.
PVC-polyester A
PVC polyester with glass fibre reinforced, approximately 70% glass.
Design with spherical head.
Polyester
Full polyester.
Including:
Manhole with cover;
Several nozzles.
Variation: Different L/D relations do have an impact on price while having the same volume.
Content in m3 Cost each (x 1,000)
PVC-polyester Polyester
1 13.- 13.-
5 18.- 16.-
10 20.- 19.-
20 26.- 24.-
40 33.- 28.-
60 39.- 34.-
80 50.- 39.-
100 62.- 47.-
200 91.- 85.-
300 118.- 99.-
400 145.- 129.-
500 172.- 152.-
600 200.- 182.-
800 257.- 239.-
1,000 298.- 269.-
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A PROCESS EQUIPMENT
A1 Static process equipment
A1002 Vertical storage tanks
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A PROCESS EQUIPMENT
A1 Static process equipment
A1003 Vertical silo's aluminium or AISI 304
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A PROCESS EQUIPMENT
A1 Static process equipment
A1004 Vertical silo's in plastic material
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A PROCESS EQUIPMENT
A1 Static process equipment
A1005 Cylindrical vessels with hemispherical head
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A PROCESS EQUIPMENT
A1 Static process equipment
A1006 Columns
Including:
A Blasting in- and outside, X-ray, Inspection, Painting outside one coat, skirt, nozzles, manholes.
Excluding:
Platforms, cage ladders, transport, fillings, internals.
Average wall Average length between Diameter (d) Weight Cost each (x 1,000)
thickness in mm the tangentlines (l) in m in m (x 1,000 kg)
Carbon steel AISI 304 AISI 316 L
8 5 0.5 1.1 17.- 87.- 115.-
1.0 2.5 30.- 145.- 180.-
1.5 4.2 45.- 195.- 237.-
2.0 5.7 56.- 224.- 282.-
2.5 7.6 69.- 266.- 331.-
3.0 10.2 86.- 369.- 406.-
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A PROCESS EQUIPMENT
A1 Static process equipment
A1007 Internals
A1008 Filling
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A PROCESS EQUIPMENT
A1 Static process equipment
A1009 Carbon steel heat exchangers
Pipe bundle and shell of carbon steel, fixed tube sheet, without expansion bellows, 20 mm.
A Design: 'U' tube bundle 10 - 15% cost increase and 5 - 12% weight increase.
Heated surface in m2 Weight in kg Cost each
(x 1,000)
2 200 13.-
4 300 17.-
6 400 19.-
8 450 21.-
10 500 22.-
15 800 26.-
20 900 28.-
30 1,300 33.-
40 1,600 36.-
50 1,900 40.-
70 2,600 44.-
100 3,600 52.-
200 6,500 71.-
300 10,000 88.-
500 15,000 118.-
700 21,000 147.-
1,000 29,000 176.-
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A PROCESS EQUIPMENT
A1 Static process equipment
A1011 Combination carbon steel and stainless steel heat exchanger
Type: Shell of carbon steel, rest stainless steel, fixed tube sheet, without expansion bellows,
20 mm. A
Design: 'U' tube bundle 10 - 15% cost increase and 5 - 12% weight increase.
Heated surface in m2 Cost each (x 1,000)
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A PROCESS EQUIPMENT
A1 Static process equipment
A1013 Graphite heat exchangers
Material shell or frame: Steel H ll.
A Material blocks, pipes or plates: Graphite.
Blocks: Design pressure: 6 bar; design temperature: 160 C.
Pipe bundle: Design pressure: 6 bar; design temperature: 180 C.
Plate: Design pressure: 6 bar; design temperature: 180 C.
Ring nut: Design pressure: 6 bar; design temperature: 180 C.
Heated surface in m2 Cost each
Cast carbon Cast AISI 316 Plate carbon Plate AISI 316
steel steel
1 343.- 1,205.- 2,710.- 3,555.-
2 540.- 1,910.- 2,810.- 3,730.-
3 782.- 2,705.- 3,120.- 3,930.-
4 1,120.- 3,960.- 3,365.- 4,205.-
6 2,920.- 6,975.- 3,445.- 4,695.-
8 4,830.- 3,910.- 5,190.-
10 4,385.- 6,320.-
12 5,550.- 7,210.-
14 6,205.- 8,865.-
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A PROCESS EQUIPMENT
A1 Static process equipment
A1016 Plate filters
Working pressure: 6 bar.
Working temperature: Up to 120 C. A
Material plates: AISI 316.
Nett filtering surface Cost Each
in m2
Material filter housing
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A PROCESS EQUIPMENT
A1 Static process equipment
A1017 Candle filters
A Material housing Material candles Type candles Nett filtering surface Cost each
in m2
Carbon steel AISI 316 Wire netting, wrinkled 0.1 345.-
0.3 1,410.-
1 2,840.-
1.5 4,140.-
2 6,200.-
2.5 7,245.-
5 13,975.-
10 23,500.-
15 33,085.-
20 40,570.-
30 65,510.-
40 84,465.-
60 125,435.-
Disposable candle Wrinkled 0.1 100.-
0.3 390.-
1 1,160.-
1.5 3,020.-
2 3,100.-
2.5 3,195.-
5 3,610.-
10 4,495.-
15 4,790.-
20 5,115.-
30 6,475.-
40 7,690.-
60 9,920.-
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