Magelis SCU Eng
Magelis SCU Eng
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Magelis SCU
HMI Controller
Hardware Guide
10/2014
EIO0000001232.04
www.schneider-electric.com
The information provided in this documentation contains general descriptions and/or technical
characteristics of the performance of the products contained herein. This documentation is not
intended as a substitute for and is not to be used for determining suitability or reliability of these
products for specific user applications. It is the duty of any such user or integrator to perform the
appropriate and complete risk analysis, evaluation and testing of the products with respect to the
relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or
subsidiaries shall be responsible or liable for misuse of the information contained herein. If you
have any suggestions for improvements or amendments or have found errors in this publication,
please notify us.
No part of this document may be reproduced in any form or by any means, electronic or
mechanical, including photocopying, without express written permission of Schneider Electric.
All pertinent state, regional, and local safety regulations must be observed when installing and
using this product. For reasons of safety and to help ensure compliance with documented system
data, only the manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant
instructions must be followed.
Failure to use Schneider Electric software or approved software with our hardware products may
result in injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
2014 Schneider Electric. All rights reserved.
2 EIO0000001232 10/2014
Table of Contents
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
About the Book. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Part I HMISCU System . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Chapter 1 HMISCU General Overview . . . . . . . . . . . . . . . . . . . . . . 15
Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Parts Identification and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
System Architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Certifications and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Devices Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Chapter 2 HMISCU System General Implementation Rules. . . . . 29
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Environmental Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Wiring Rules and Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . 37
Wiring to the DIO Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Grounding the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Chapter 3 HMISCU Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
3.1 Rear Module Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Real Time Clock (RTC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
3.2 I/O Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Input Management. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Output Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Chapter 4 Device Connectivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
System Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Interface Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Chapter 5 HMISCU Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
5.1 Mechanical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Panel Cut-Out Dimensions and Installation . . . . . . . . . . . . . . . . . . . . . 76
Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Mounting Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Mounting Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
DIN Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Installing and Removing the Rear Module on a DIN Rail . . . . . . . . . . 90
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5.2 Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Power Supply Characteristics and Wiring . . . . . . . . . . . . . . . . . . . . . . 94
Connecting the Power Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Connecting the Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
5.3 USB Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
USB Data Transfer Cable - USB Driver Installation . . . . . . . . . . . . . . . 103
USB (Type A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
USB (mini-B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Part II HMISCU Controller and Display Modules . . . . . . 111
Chapter 6 HMISCUA5 (type DIO) . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Chapter 7 HMISCUB5 (type DIO and AIO) . . . . . . . . . . . . . . . . . . 123
Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Analog Inputs and Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Chapter 8 Display Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
HMI Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Part III HMISCU Controller Panels . . . . . . . . . . . . . . . . . . 141
Chapter 9 Communication Interface . . . . . . . . . . . . . . . . . . . . . . . 143
Ethernet Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
CANopen Master Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Serial Link Port (COM1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Chapter 10 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
10.1 General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
10.2 Functional Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Analog Inputs and Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Internal Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Memory and Touch Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Part IV Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Chapter 11 Connecting the HMISCU to a PC . . . . . . . . . . . . . . . . . 173
Connecting the Controller to a PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
4 EIO0000001232 10/2014
Chapter 12 Configuring the HMISCU . . . . . . . . . . . . . . . . . . . . . . . . 177
Types of Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
System Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
Offline Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Diagnostics Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
Chapter 13 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Troubleshooting Checklists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
Self Test List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
Chapter 14 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Regular Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Periodic Check Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
Glossary ......................................... 195
Index ......................................... 199
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6 EIO0000001232 10/2014
Safety Information
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device
before trying to install, operate, or maintain it. The following special messages may appear
throughout this documentation or on the equipment to warn of potential hazards or to call attention
to information that clarifies or simplifies a procedure.
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PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of
the use of this material.
A qualified person is one who has skills and knowledge related to the construction and operation
of electrical equipment and its installation, and has received safety training to recognize and avoid
the hazards involved.
8 EIO0000001232 10/2014
About the Book
At a Glance
Document Scope
The purpose of this document is to:
Show you how to install and operate your HMI controller.
Show you how to connect the HMI controller to a programming device equipped with SoMachine
software.
Help you understand how to interface the HMI controller and other devices.
Help you become familiar with the HMI controller features.
Validity Note
This document has been updated with the release of SoMachine V4.1 and Vijeo Designer V6.2
SP2.
The technical characteristics of the devices described in this document also appear online. To
access this information online:
Step Action
1 Go to the Schneider Electric home page www.schneider-electric.com.
2 In the Search box type the reference of a product or the name of a product range.
Do not include blank spaces in the model number/product range.
To get information on grouping similar modules, use asterisks (*).
3 If you entered a reference, go to the Product Datasheets search results and click on the
reference that interests you.
If you entered the name of a product range, go to the Product Ranges search results and click
on the product range that interests you.
4 If more than one reference appears in the Products search results, click on the reference that
interests you.
5 Depending on the size of your screen, you may need to scroll down to see the data sheet.
6 To save or print a data sheet as a .pdf file, click Download XXX product datasheet.
The characteristics that are presented in this manual should be the same as those characteristics
that appear online. In line with our policy of constant improvement, we may revise content over time
to improve clarity and accuracy. If you see a difference between the manual and online information,
use the online information as your reference.
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Related Documents
You can download these technical publications and other technical information from our website
at www.schneider-electric.com.
10 EIO0000001232 10/2014
Product Related Information
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
WARNING
LOSS OF CONTROL
Consider the potential failure modes of control paths in the machine control system design,
such as:
The possibility of backlight failure,
Unanticipated link transmission delays or failures,
The operator being unable to control the machine,
The operator making errors in the control of the machine.
Provide a means to achieve a safe state during and after a path failure for critical control
functions such as emergency stop and overtravel stop.
Provide separate or redundant control paths for critical control functions.
Observe all accident prevention regulations and local safety guidelines.1
Test individually and thoroughly each implementation of the equipment for correct operation
before service.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
1For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the
Application, Installation, and Maintenance of Solid State Control" and to NEMA ICS 7.1 (latest
edition), "Safety Standards for Construction and Guide for Selection, Installation and Operation of
Adjustable-Speed Drive Systems" or their equivalent governing your particular location.
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WARNING
UNINTENDED EQUIPMENT OPERATION
Only use software approved by Schneider Electric for use with this equipment.
Update your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
12 EIO0000001232 10/2014
Magelis SCU
HMISCU
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Part I
HMISCU System
HMISCU System
Overview
This part describes how to use HMISCU system.
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HMISCU
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Magelis SCU
HMISCU General Overview
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Chapter 1
HMISCU General Overview
Overview
This chapter provides general information about the HMISCU system architecture and its
components.
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HMISCU General Overview
Package Contents
1 Display module
2 Rear module
3 Display installation nut (attached to the display module)
4 Anti-rotation tee
5 Socket wrench
6 USB clamp type A
7 DC power supply connector
8 I/O connector 15-pin x 2
9 I/O connector 6-pin x 2
10 HMISCU Installation Guide
11 Warning / Caution information
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HMISCU General Overview
1 Display module
2 Display installation nut (attached to the display module)
3 Anti-rotation tee
4 HMISCU Installation Guide
5 Warning / Caution information
1 Rear module
2 DC power supply connector
3 I/O connector 15-pin x 2
4 I/O connector 6-pin x 2
5 USB clamp type A
6 HMISCU Installation Guide
7 Warning / Caution information
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HMISCU General Overview
18 EIO0000001232 10/2014
HMISCU General Overview
Part Description
A Display module (see page 137)
B Rear module (see page 111)
C USB (type A) port (USB1) (see page 102)
D USB (type mini B) port (USB2)
E1 I/O terminal block 1 (see page 114)
E2 I/O terminal block 2 (see page 114)
F DC power supply connector (see page 94)
G Ethernet connector (see page 144)
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HMISCU General Overview
Part Description
H Serial link (RS-232C/485) (see page 150)
I CANopen connector
J Yellow button lock
Part Description
B Rear module (see page 111)
C USB (type A) port (USB1) (see page 102)
D USB (type mini B) port (USB2)
E1 I/O terminal block 1 (see page 114)
E2 I/O terminal block 2 (see page 114)
F DC power supply connector (see page 94)
G Ethernet connector (see page 144)
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HMISCU General Overview
Part Description
H Serial link (RS-232C/485) (see page 150)
I CANopen connector
J Yellow button lock
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HMISCU General Overview
System Architecture
Introduction
The HMISCU system is a compact control system with the HMI and I/O embedded. The HMISCU
system offers an all-in-one solution for an optimized configuration and an expandable architecture.
Architecture Example
The following figure provides an example of the HMISCU hardware environment:
22 EIO0000001232 10/2014
HMISCU General Overview
1 Display module
2 Rear module
3 Display module/rear module separation cable
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HMISCU General Overview
Introduction
Schneider Electric submitted this product to certification by third-party agencies. These agencies
have certified this product as meeting the following standards.
For detailed information, contact your local distributor or see the catalog and marking on the
product.
CE Markings
This product conforms to the necessary requirements of the following Directives for applying the
CE label:
2006/95/EC Low Voltage Directive
2004/108/EC EMC Directive
Hazardous Substances
HMISCU unit is designed for compliance with:
WEEE, Directive 2012/19/EU
RoHS, Directives 2011/65/EC
RoHS China, Standard SJ/T 11363-2006
REACh Reguation 2006/121/EC
24 EIO0000001232 10/2014
HMISCU General Overview
CAUTION
ENVIRONMENTAL HAZARDS TO THE EQUIPMENT
Allow the device to reach the surrounding air temperature, not exceeding 50 C (122 F),
before turning the device on.
Do not turn on the device if condensation has occurred inside the device. After it is completely
dry again, the device may be turned on.
Do not expose the device to direct sunlight.
Do not obstruct the vents in the device casing.
Remove any dust from the device before turning it on.
Ensure that the cable installation fasteners are not damaged. Replace them, if necessary.
Mount the device into an enclosure that meets the IP65 level of protection.
Failure to follow these instructions can result in injury or equipment damage.
WARNING
POTENTIAL FOR EXPLOSION IN HAZARDOUS LOCATIONS
Verify that the power, input, and output (I/O) wiring are in accordance with Class I, Division 2
wiring methods.
Do not substitute components that may impair compliance to Class I, Division 2.
Do not connect or disconnect equipment unless power has been switched off or the area is
known to be non-hazardous.
Securely lock externally connected units and each interface before turning on the power
supply.
Do not, connect, or disconnect USB cable unless area is known to be non-hazardous.
Potential electrostatic charging hazard: wipe the front panel of the terminal with a damp cloth
before turning ON.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
WARNING
POTENTIAL FOR EXPLOSION IN HAZARDOUS LOCATIONS
Do not disconnect while circuit is live.
Potential electrostatic charging hazard: wipe the front panel of the terminal with a damp cloth
before turning ON.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
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HMISCU General Overview
Devices Overview
Overview
HMISCU has various powerful features. This HMI controller can service a wide range of
applications.
The software configuration and programming is accomplished with SoMachine and is described in
the SoMachine Programming Guide (see Magelis SCU, HMI Controller, Programming Guide).
HMISCU Range
The HMISAC and HMISBC are replacement rear modules. The HMIS65 and HMIS85 are screen
replacement modules. The table shows for equivalence:
26 EIO0000001232 10/2014
HMISCU General Overview
Key Features
Programming languages
The HMISCU is supported by and programmed with the SoMachine, which supports the following
IEC61131-3 programming languages:
IL: Instruction List
ST: Structured Text
FBD: Function Block Diagram
SFC: Sequential Function Chart
LD: Ladder Diagram
SoMachine can also be used to program the HMISCU controller using CFC (Continuous Function
Chart) language.
Power Supply (see page 93)
The power supply of the HMISCU is 24 Vdc.
Real Time Clock (see page 52)
The HMISCU includes a Real Time Clock (RTC) system.
Memory (see page 169)
Embedded Input/Output
The following embedded I/O types are available, depending on the controller reference:
Regular input
Fast input (HSC)
Regular output
Fast output (PTO/PWM)
Analog input
Temperature input
Analog output
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HMISCU General Overview
For more details, refer to the chapter Communication Interface (see page 143).
28 EIO0000001232 10/2014
Magelis SCU
HMISCU System General Implementation Rules
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Chapter 2
HMISCU System General Implementation Rules
Overview
This chapter describes the installation requirements, wiring rules and recommendations, and the
environmental specifications of the controller.
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HMISCU System General Implementation Rules
Introduction
WARNING
UNGUARDED MACHINERY CAN CAUSE SERIOUS INJURY
Do not use this controller and related software on equipment that does not have point-of-
operation protection.
Do not reach into machinery during operation.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
The HMISCU controller and related software is used to control various industrial processes. The
type or model of automation equipment suitable for each application will vary depending on factors
such as the control function required, degree of protection required, production methods, unusual
conditions, government regulations, and so on, in some applications, more than one processor
may be required, as when backup redundancy is needed.
Only the user can be aware of all the conditions and factors present during the setup, operation,
and maintenance of the machine; therefore, only the user can determine the automation
equipment and the related safeties and interlocks that can be properly used. When selecting
automation and control equipment and related software for a particular application, the user should
refer to the applicable local and national standards and regulations.
In some applications, additional operator protection such as point-of-operation guarding must be
provided. This is necessary if the operators hands and other parts of the body are free to enter
pinch points or other hazardous areas and serious injury can occur. The HMISCU controller and
related software products alone cannot protect an operator from injury. For this reason, this
equipment cannot be substituted for or take the place of point-of-operation protection. Ensure that
appropriate safeties and mechanical/electrical interlocks related to point of operation protection
have been installed and are operational before placing the equipment into service. All interlocks
and safeties related to point-of-operation protection must be coordinated with the related
automation equipment and software programming.
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HMISCU System General Implementation Rules
WARNING
UNINTENDED EQUIPMENT OPERATION
Use appropriate safety interlocks where personnel and/or equipment hazards exist.
Install and operate this equipment in an enclosure appropriately rated for its intended
environment.
Use the sensor and actuator power supplies only for supplying power to the sensors or
actuators connected to the module.
Power line and output circuits must be wired and fused in compliance with local and national
regulatory requirements for the rated current and voltage of the particular equipment.
Do not use this equipment in safety-critical machine functions.
Do not disassemble, repair, or modify this equipment.
Do not connect any wiring to unused connections, or to connections designated as No
Connection (N.C.).
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
CAUTION
EQUIPMENT OPERATION HAZARD
Verify that all installation and set up procedures have been completed.
Before operational tests are performed, remove all blocks or other temporary holding means
used for shipment from all component devices.
Remove tools, meters, and debris from equipment.
Failure to follow these instructions can result in injury or equipment damage.
Follow all start-up tests recommended in the equipment documentation. Store all equipment
documentation for future references.
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HMISCU System General Implementation Rules
Verify that the completed system is free from all short circuits and grounds, except those grounds
installed according to local and national regulations. If high-potential voltage testing is necessary,
follow recommendations in equipment documentation to help prevent accidental equipment
damage or injury.
Before energizing equipment:
Remove tools, meters, and debris from equipment.
Close the equipment enclosure door.
Remove ground from incoming power lines.
Perform all start-up tests recommended by the manufacturer.
32 EIO0000001232 10/2014
HMISCU System General Implementation Rules
Installation Requirements
Before Starting
Read and understand this chapter before beginning the installation of your HMISCU.
Disconnecting Power
All options and modules should be assembled and installed before installing the control system on
a mounting rail, onto a mounting plate or in a panel. Remove the control system from its mounting
rail, mounting plate or panel before disassembling the equipment.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
Programming Considerations
WARNING
UNINTENDED EQUIPMENT OPERATION
Only use software approved by Schneider Electric for use with this equipment.
Update your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
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HMISCU System General Implementation Rules
Operating Environment
This equipment has been designed to operate outside of any hazardous location. Only install this
equipment in zones known to be free of a hazardous atmosphere.
DANGER
POTENTIAL FOR EXPLOSION
Install and use this equipment in non-hazardous locations only.
Failure to follow these instructions will result in death or serious injury.
WARNING
UNINTENDED EQUIPMENT OPERATION
Use appropriate safety interlocks where personnel and/or equipment hazards exist.
Install and operate this equipment in an enclosure appropriately rated for its intended
environment.
Use the sensor and actuator power supplies only for supplying power to the sensors or
actuators connected to the module.
Power line and output circuits must be wired and fused in compliance with local and national
regulatory requirements for the rated current and voltage of the particular equipment.
Do not use this equipment in safety-critical machine functions.
Do not disassemble, repair, or modify this equipment.
Do not connect any wiring to unused connections, or to connections designated as No
Connection (N.C.).
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
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HMISCU System General Implementation Rules
Environmental Characteristics
Enclosure Requirements
HMISCU system components are designed as Zone B, Class A industrial equipment according to
IEC/CISPR Publication 11. If they are used in environments other than those described in the
standard, or in environments that do not meet the specifications in this manual, the ability to meet
electromagnetic compatibility requirements in the presence of conducted and/or radiated
interference may be reduced.
All HMISCU system components meet European Community (CE) requirements for open
equipment as defined by EN61131-2. You must install them in an enclosure designed for the
specific environmental conditions and to minimize the possibility of unintended contact with
hazardous voltages. Use a metal enclosure to improve the electromagnetic immunity of your
HMISCU system. Use enclosures with a keyed locking mechanism to minimize unauthorized
access.
Environmental Characteristics
HMISCU meets CE requirements as indicated in the table below, and is intended for use in a
Pollution Degree 2 industrial environment.
The table below gives the general environmental characteristics:
Characteristic Specification
Standard compliance IEC61131-2
Ambient operating Vertical installation 0...50 C (32...122 F)
temperature for the display Horizontal installation 0...40 C (32...104 F)
and the rear module
Storage temperature - 20...60 C (- 4...140 F)
Storage altitude 0...10,000 m (0...32,808 ft)
Operating altitude 0...2,000 m (0...6,560 ft)
Relative humidity 5...85% w/o condensation (non-condensing, wet bulb
temperature 39 C (102.2 F) or less)
Degree of pollution IEC60664 2
Degree of protection IEC61131-2 IP20 with protective covers in place
Corrosion immunity No
Corrosive gases Free of corrosive gases
Air purity (dust) 0.1 mg/m3 (10-7 oz/ft3) (non-conductive levels)
Atmospheric pressure 800...1,114 hPa (2000 m (6,561 ft) or lower)
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HMISCU System General Implementation Rules
Characteristic Specification
Vibration resistance Mounted on a DIN rail 3.5 mm (0.138 in.) fixed amplitude from 5...8.4 Hz
9.8 m/s2 (1 gn) fixed acceleration from 8.4...150 Hz
Mounted on a panel 10 mm (0.394 in.) fixed amplitude from 5...8.6 Hz
29.4 m/s2 (3 gn) fixed acceleration from 8.6...150 Hz
Mechanical shock Mounted on a DIN rail 147 m/s2 (15 gn) for a duration of 11 ms
resistance
Mounted on a panel 294 m/s2 (25 gn) for a duration of 6 ms
Connection type Removable terminal block
Connector insertion/removal cycles 50
Electromagnetic Susceptibility
The HMISCU system meets electromagnetic susceptibility specifications as indicated in the table:
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HMISCU System General Implementation Rules
Introduction
There are several rules that must be followed when wiring the HMISCU system.
Wiring Guidelines
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
WARNING
UNINTENDED EQUIPMENT OPERATION
Use shielded cables for all fast I/O, analog I/O, and communication signals.
Ground cable shields for all fast I/O, analog I/O, and communication signals at a single point1.
Route communications and I/O cables separately from power cables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
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HMISCU System General Implementation Rules
1Multipoint
grounding is permissible if connections are made to an equipotential ground plane
dimensioned to help avoid cable shield damage in the event of power system short-circuit currents.
For more details, refer to Grounding Shielded Cables (see page 44).
The wire sizes to use with the removable terminal blocks is 0.20 to 0.81 mm2 (AWG 24 to 18).
DANGER
FIRE HAZARD
Use only the recommended wire sizes for the current capacity of the power supplies.
Failure to follow these instructions will result in death or serious injury.
Terminal Block
Plugging a terminal block into the incorrect rear module can cause an electric shock or unintended
operation of the application and/or can damage the rear module.
DANGER
UNINTENDED EQUIPMENT OPERATION OR ELECTRIC SHOCK
Connect the terminal blocks to their designated location.
Failure to follow these instructions will result in death or serious injury.
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HMISCU System General Implementation Rules
NOTE: Terminal blocks A, B, C, and D can only use the respective connectors A, B, C, and D.
CAUTION
OUTPUT CIRCUIT DAMAGE DUE TO INDUCTIVE LOADS
Use an appropriate external protective circuit or device to reduce the risk of inductive direct
current load damage.
Failure to follow these instructions can result in injury or equipment damage.
If your controller or module contains relay outputs, these types of outputs can support up to
240 Vac. Inductive damage to these types of outputs can result in welded contacts and loss of
control. Each inductive load must include a protection device such as a peak limiter, RC circuit or
flyback diode. Capacitive loads are not supported by these relays.
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HMISCU System General Implementation Rules
WARNING
RELAY OUTPUTS WELDED CLOSED
Always protect relay outputs from inductive alternating current load damage using an
appropriate external protective circuit or device.
Do not connect relay outputs to capacitive loads.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Protective circuit A: this protection circuit can be used for DC load power circuits.
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HMISCU System General Implementation Rules
Protective circuit C: this protection circuit can be used for DC load power circuits.
In applications where the inductive load is switched on and off frequently and/or rapidly, ensure
that the continuous energy rating (J) of the varistor exceeds the peak load energy by 20% or
more.
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HMISCU System General Implementation Rules
Introduction
Wiring Rules and Recommendations. (see page 37)
CAUTION
EQUIPMENT DAMAGE
Be sure to remove the terminal blocks from the equipment prior to wiring.
Failure to follow these instructions can result in injury or equipment damage.
Procedure
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HMISCU System General Implementation Rules
Use the following procedure to connect the wires to the terminal blocks:
Step Action
1 Insert the screwdriver into the square-shaped hole.
This will open the wires round-shaped hole.
2 Hold the screwdriver and insert the wire into the wires round-shaped hole.
3 Take out the screwdriver from the square-shaped hole.
The round-shaped hole will then close, and the wire will be held securely in place.
NOTE: To remove the wire, reinsert the screwdriver into the square-shaped hole and when the
wires spring clamp releases, pull out the wire.
(1)
Wire should be 0.20...0.81 mm2 (AWG 24...18), with the end twisted. Applicable wire style are
UL1015 and UL1007.
(2) Strip 7.0 mm (0.28 in) of jacket from the wire. Strip only the amount of jacket required. If too
much jacket is removed, the ends may short against each other or against the terminals, which can
create an electric short. If not enough jacket is removed, the wire may not make sufficient contact
with the terminal.
Insert each wire completely into its opening. Improper insertion can lead to a loss of unit power or
short circuit, either against the wire filaments or against the terminals, or to over heating of the wire
and terminal.
(3) Do not rotate the point of the screwdriver inside the square-shaped opening. It may damage the
equipment.
WARNING
IMPROPER WIRING PRACTICES CAN MAKE EQUIPMENT INOPERABLE
Use only the specified wire sizes for I/O channels and power supplies.
Prepare wires and make connections as specified in this documentation.
Do not connect more than one wire per terminal block connector.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
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HMISCU System General Implementation Rules
Overview
To minimize the effects of electromagnetic interference, cables carrying the fast Input/Output,
analog Input/Output, and Serial communication signals must be shielded.
WARNING
UNINTENDED EQUIPMENT OPERATION
Use shielded cables for all fast I/O, analog I/O, and communication signals.
Ground cable shields for all fast I/O, analog I/O, and communication signals at a single point1.
Route communications and I/O cables separately from power cables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
1Multipoint
grounding is permissible if connections are made to an equipotential ground plane
dimensioned to help avoid cable shield damage in the event of power system short-circuit currents.
The use of shielded cables requires compliance with the following wiring rules:
For protective ground (PE) connections, metal conduit or ducting can be used for part of the
shielding length, provided there is no break in the continuity of the ground connections. For
functional ground (FE), the shielding is intended to attenuate electromagnetic interference and
the shielding must be continuous for the length of the cable. If the purpose is both functional and
protective, as is often the case for communication cables, the cable must have continuous
shielding.
Wherever possible, keep cables carrying one type of signal separate from the cables carrying
other types of signals or power.
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HMISCU System General Implementation Rules
WARNING
UNINTENDED EQUIPMENT OPERATION
Connect the DIN rail to the functional ground (FE) of your installation.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
DANGER
HAZARD OF ELECTRIC SHOCK
The grounding terminal connection (PE) must be used to provide a protective ground at all
times.
Make sure that an appropriate, braided ground cable is attached to the PE/PG ground terminal
before connecting or disconnecting the network cable to the equipment.
Failure to follow these instructions will result in death or serious injury.
The shielding of the cables must be connected to the protective ground (PE).
DANGER
HAZARD OF ELECTRIC SHOCK
Make sure that cables are securely connected to the protective ground (PE).
Failure to follow these instructions will result in death or serious injury.
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HMISCU System General Implementation Rules
Step Description
1 Install the grounding bar directly on
the conductive backplane below the
HMISCU rear module as illustrated.
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HMISCU System General Implementation Rules
Step Description
3 Tightly clamp on the blade connector
(1) using nylon fastener (2) (width
2.5...3 mm (0.1...0.12 in.)) and
appropriate tool.
Step Description
1 Strip the shielding for a length of 15 mm (0.59 in.)
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HMISCU System General Implementation Rules
Step Description
2 Attach the cable to the conductive backplane plate
(1) by attaching the grounding clamp (2) to the
stripped part of the shielding as close as possible to
the HMISCU rear module.
NOTE: The shielding must be clamped securely to the conductive backplane to ensure a good
contact.
Exclusive Grounding
Connect the frame ground (FG) terminal on the power plug to an exclusive ground.
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HMISCU System General Implementation Rules
Grounding Procedure
Step Action
1 Check that the grounding resistance is less than 100 .
2 Create the connection point as close to the unit as possible, and make the wire as short as
possible. When using a long grounding wire, replace the thin wire with a thicker wire, and place
it in a duct.
Common Grounding
Precautions:
Electromagnetic interference (EMI) can be created if the devices are improperly grounded.
Electromagnetic interference (EMI) can cause loss of communication.
Do not use common grounding, except for the authorized configuration described below.
If exclusive grounding is not possible, use a common connection point.
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HMISCU System General Implementation Rules
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Magelis SCU
HMISCU Description
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Chapter 3
HMISCU Description
HMISCU Description
Overview
This chapter describes the HMISCU features.
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HMISCU Description
Section 3.1
Rear Module Features
Overview
The HMISCU controllers include an RTC to provide system date and time information, and to
support related functions requiring a real-time clock.
Variations in operating conditions can cause a clock shift:
RTC Battery
The controller has one RTC battery.
In the event of a power interruption, the backup battery retains the time and date for the controller.
The table describes the characteristics of the RTC battery:
Use In the event of a transient power outage, the battery powers the RTC.
Duration of backup At least 60 days at 25 C max (77 F). At higher temperatures, the duration
of backup is reduced.
Battery monitoring features Yes
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HMISCU Description
Section 3.2
I/O Management
I/O Management
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HMISCU Description
Input Management
Overview
The HMISCU includes 2 fast inputs.
The following functions are configurable on regular and/or fast inputs:
Filters (depends on the function associated with the input).
2 fast inputs can be either latched or used for events (rising edge, falling edge, or both) and thus
be linked to an external task (up to 2).
Any digital input can be used for the Run/Stop function.
Some of the inputs can be used by HSC, PTO, and PWM functions.
NOTE: The value selected for the filters time parameter specifies the cumulative time in ms that
must elapse before the input can be 1.
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HMISCU Description
Latching
Latching is a function that can be assigned to the HMISCU fast inputs. Use this function to
memorize (or latch) any pulse with a duration less than the HMISCU scan time. When a pulse is
shorter than one scan, the controller latches the pulse, which is then updated in the next scan. This
latching mechanism only recognizes rising edges. Falling edges cannot be latched. Assigning
inputs to latch with the I/O configuration screen in SoMachine.
The following timing diagram illustrates the latching effects:
Event
You can associate an input configured for Event with an External Task (see Magelis SCU, HMI
Controller, Programming Guide).
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HMISCU Description
RUN/STOP
Use the Run/Stop function to start or stop a program using an input:
When the configured Run/Stop input is at logic 0, the controller is put into a Stop state and any
outside command to enter the Run state is ignored.
A rising edge (passing from 0 to 1) of the Run/Stop input starts the application as the controller
enters the Run state.
Run/Stop commands to SoMachine may also be issued from the HMI via touch switches on a
panel. Refer to Commanding State Transitions (see Magelis SCU, HMI Controller,
Programming Guide).
Vijeo Designer has an Controller Lockout feature for added safety, which will help prevent Run
when active (this has priority over all methods of RUN). Refer to Controller Lockout feature
(see Magelis SCU, HMI Controller, Programming Guide).
When the configured Run/Stop input is at logic 1, then the controller program is running unless
otherwise commanded by SoMachine (Run/Stop commands from SoMachine are allowed).
WARNING
UNINTENDED MACHINE OR PROCESS START-UP
Verify the state of security of your machine or process environment before applying power to
the Run/Stop input.
Use the Run/Stop input to help prevent the unintentional start-up from a remote location.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
For more information, refer to Embedded I/O configuration (see Magelis SCU, HMI Controller,
Programming Guide).
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HMISCU Description
Output Management
Introduction
The HMISCU Controller includes regular outputs and fast outputs.
The following output functions are configurable on fast outputs:
pulse train output (PTO)
pulse width modulation (PWM)
WARNING
UNINTENDED EQUIPMENT OPERATION
Design and program your system so that controlled equipment assumes a safe state when the
controller enters fallback mode if you use fast outputs for embedded function.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
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HMISCU Description
NOTE:
Fallback configuration for outputs does not apply when fast outputs are used for embedded
function. In these cases fallback value is always 0.
In case of fallback for PTO embedded function, any ongoing move is aborted and ramp-down
to 0 (controlled stop feature).
There is a short circuit protection for Group 1 from outputs to V-. However there is no other short
circuit protection on the outputs.
For HMISCUA5 (type DIO), in the case of short-circuit or over-current on outputs, there are
different considerations for the 2 groups of outputs:
Group 3 (FQ0 to FQ1): 2 fast outputs
Group 1 and 2 (DQ0 to DQ7): 8 regular outputs
For HMISCUB5 (type DIO and AIO), in the case of short-circuit or over-current on outputs, there
are different considerations for the 2 groups of outputs:
Group 3 (FQ0 to FQ1): 2 fast outputs
Group 1 and 2 (DQ0 to DQ5): 6 regular outputs
NOTE: Groups are defined in terminal block description in the presentation of each controller
chapter.
The table describes the detection:
If... then...
you have a short-circuit at 0 V on group 3 group 3 automatically goes into thermal protection mode (all
fast, PWM outputs set to 0 and PTO outputs run an immediate
stop) and then periodically rearmed every 10 seconds to test the
connection state (see warning below).
you have a short-circuit at 24 V on group 3 group 3 automatically goes into protection mode and is then
periodically rearmed every 200 microseconds to test the
connection state.
NOTE: The information in the table does not apply to relay outputs.
For more information on protecting outputs, refer to your controller wiring diagram and to the
general wiring rules (see page 37).
NOTE: The short-circuit diagnostic for each category is provided by the function GetshortcutStatus
(see Magelis SCU, HMI Controller, PLCSystem Library Guide).
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HMISCU Description
The regular outputs of this equipment do not have built-in reverse polarity protection. Incorrectly
connecting polarity can permanently damage the output circuits or otherwise result in unintended
operation of the equipment.
NOTICE
DAMAGE TO FAST OUTPUTS
Ensure the use of adequate protection against short-circuits on the power supply to the fast
outputs.
Do not connect positive voltage to any of the DC fast output terminals.
Comply with the wiring diagrams immediately that follow this message.
Failure to follow these instructions can result in equipment damage.
1 2 A fast-blow fuse
2 Incorrect wiring
WARNING
UNINTENDED MACHINE START-UP
Inhibit the automatic rearming of outputs if this feature is an undesirable behavior for your
machine or process.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
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HMISCU Description
Wiring Considerations
NOTE: The power supply of PTO/PWM circuit runs before the system power runs, otherwise the
error of PTO/PWM occurs.
WARNING
UNINTENDED EQUIPMENT OPERATION
Wire the outputs correctly according to the wiring diagram.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
If your controller or module contains relay outputs, these types of outputs can support up to
240 Vac. Inductive damage to these types of outputs can result in welded contacts and loss of
control. Each inductive load must include a protection device such as a peak limiter, RC circuit or
flyback diode. Capacitive loads are not supported by these relays.
WARNING
RELAY OUTPUTS WELDED CLOSED
Always protect relay outputs from inductive alternating current load damage using an
appropriate external protective circuit or device.
Do not connect relay outputs to capacitive loads.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
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Chapter 4
Device Connectivity
Device Connectivity
Introduction
This chapter presents the equipment you can connect to the HMISCU panel.
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System Design
Introduction
The following diagrams represent the main selection of equipment you can connect to the panels.
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Run Mode Peripherals - USB Type A/Mini B Interface
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Interface Accessories
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USB Interface Items
Software
Maintenance Options
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CANopen Cables and Connectors Parts
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Magelis SCU
HMISCU Installation
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Chapter 5
HMISCU Installation
HMISCU Installation
Overview
This chapter provides installation safety guidelines, device dimensions, mounting instructions, and
environmental specifications.
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Section 5.1
Mechanical Requirements
Mechanical Requirements
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Dimensions
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HMISCU Installation
Rear Module
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HMISCU Installation
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HMISCU Installation
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HMISCU Installation
NOTE:
Use this display module/rear module separation cable when the rear module is installed on the rail:
The outer diameter of the cable is 8 mm (0.31 in.).
The cable has 3 versions: 3 m (9.84 ft), 5 m (16.4 ft), and 10 m (32.8 ft).
To assemble this product, you need 20 mm (0.78 in.) more space to bend the cable in the end
of the rubber.
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HMISCU Installation
A B (1) B (2)
22.50 0/-0.30
mm 1.5...6 mm 3...6 mm
0/-0.01 (0.06...0.23 in.) (0.11...0.23 in.)
(0.88 in.)
(1) Steel sheet
(2) Glass fiber reinforced plastics (minimum GF30)
NOTE: Without the tee option, the display module supports a rotating torque of 2.5 Nm (22.12 lb-
in).
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HMISCU Installation
C D
300/-0.20 mm 40/-0.20 mm
0/-0.0007
(1.18 in.) (0.150/-0.007 in.)
NOTE: With the tee option, the display module supports a rotating torque of 6 Nm (53.10 lb-in).
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HMISCU Installation
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HMISCU Installation
Installation Procedures
WARNING
EXPLOSION HAZARD
Do not connect or disconnect while circuit is live.
Potential electrostatic charging hazard: wipe the front panel of the terminal with a damp cloth
before turning ON.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
If you power up the rear module without connecting the display module, the logic controller does
not start and all outputs remain in the initial state. The power must be off before connecting the
modules.
There are 2 ways to install the HMISCU.
Installing the HMISCU on the panel:
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HMISCU Installation
Installing the rear module on a DIN rail with a display module/rear module separation cable:
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HMISCU Installation
When installing the display module in a horizontal position, the display must be on the top side:
The panel face is not inclined more than 30 when installing the unit in a slanted panel:
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HMISCU Installation
The power plug is positioned vertically when the unit is vertically installed.
The unit is at least 100 mm (3.94 in.) away from adjacent structures and other equipment for
easier maintenance, operation, and improved ventilation:
Step Action
1 Place the unit on a clean and level surface with the display panel facing
downward.
2 The support thickness depends on the material:
Metallic: between 1.5 and 6 mm (0.059 in. and 0.236 in.)
Plastic: between 3 and 6 mm (0.118 in. and 0.236 in.)
If the thickness is between 1 and 1.5 mm (0.039 in. and 0.059 in.) for a metallic
support or between 1 and 3 mm (0.039 in. and 0.118 in.) for plastic, use the
panel adaptor supplied in accessory kit HMIZSUKIT (see page 65) (sold
separately).
3 Create the correct sized holes required to install the unit, using the Panel Cut-
Out Dimension and Installation (see page 76).
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HMISCU Installation
Step Action
4 Insert the display module (with the tee, if required) into the panel hole:
Use a torque between 1.2 and 2 Nm (10.62 lb-in and 17.70 lb-in) to screw the
nut with the tightening wrench.
5 Insert and push the rear module until it locks into place:
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HMISCU Installation
Step Action
6 To remove the rear module, push the yellow button to unlock it, and then pull out
the rear module:
NOTICE
EQUIPMENT DAMAGE
Be sure to remove the rear module from the display module without twisting.
Failure to follow these instructions can result in equipment damage.
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HMISCU Installation
Mounting Positions
NOTE: Keep adequate spacing for proper ventilation to maintain an ambient temperature between
0...50 C (32...122 F).
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HMISCU Installation
Mounting Clearances
Spacing
WARNING
UNINTENDED EQUIPMENT OPERATION
Place devices dissipating the most heat at the top of the cabinet and ensure adequate
ventilation.
Avoid placing this equipment next to or above devices that might cause overheating.
Install the equipment in a location providing the minimum clearances from all adjacent
structures and equipment as directed in this document.
Install all equipment in accordance with the specifications in the related documentation.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
NOTE: Keep adequate spacing for proper ventilation to maintain an ambient temperature between
0...50 C (32...122 F) for vertical installation and 0...40 C (32...104 F) for horizontal installation.
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HMISCU Installation
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HMISCU Installation
DIN Rail
Recommended Equipment
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HMISCU Installation
Overview
This section describes how to install and remove the rear module on a DIN rail.
NOTE: The HMISCU should always have the display module and controller module connected for
an application to function properly.
If the rear module is powered without it being directly connected (or connected with a separation
cable) to the display module, the PLC Logic goes into the STOP mode with I/Os in a fallback mode.
WARNING
EXPLOSION HAZARD
Do not connect or disconnect while circuit is live.
Potential electrostatic charging hazard: wipe the front panel of the terminal with a damp cloth
before turning ON.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Step Action
1 Using screws, to fasten the DIN rail to a panel surfaces.
2 Affix the display module/rear module separation cable to the rear module.
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Step Action
3 Position the top groove of the rear module on the top edge of the DIN rail and
press the assembly against the DIN rail until you hear the DIN rail clip click into
place.
NOTE: Type AB1 AB8P35 or equivalent terminal block end clamps help
minimize sideways movement and improve the shock and vibration
characteristics of the controller assembly.
4 Install the display on the cabinet and affix the display module/rear module
separation cable to the display.
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HMISCU Installation
Step Action
1 Push down the yellow lock button of the rear module and remove it from the
display module/rear module separation cable.
2 Push down the display module/rear module separation cable from the DIN rail.
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HMISCU Installation
Section 5.2
Electrical Requirements
Electrical Requirements
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Overview
This section provides the wiring diagrams and the characteristics of the DC power supply.
DANGER
FIRE HAZARD
Use only the recommended wire sizes for the current capacity of the power supplies.
Failure to follow these instructions will result in death or serious injury.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Reference Specification
Voltage rated 24 Vdc
range 20.4...28.8 Vdc
Power interruption time 10 ms at 20.4 Vdc
Maximum inrush current 30 A at 25 C (77 F) and at 28.8 Vdc
Continuous output with display HMISCU6A5 and HMISCU8A5: HMISCU6B5 and HMISCU8B5:
power 12.6 W 12.6 W
without display HMISAC: 11 W HMISBC: 11 W
Insulation resistance 500 Vdc, 10 M or more
Isolation between DC power supply and 500 Vdc for 1 minute
internal logic, I/O, and protective ground (PE)
Power supply reverse protection Yes
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DANGER
FIRE HAZARD
Use only the recommended wire sizes for the current capacity of the power supplies.
Failure to follow these instructions will result in death or serious injury.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
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HMISCU Installation
Power Interruption
The duration of power interruptions where the HMISCU continues normal operation is variable
depending upon the load to the power supply of the controller, but generally a minimum of 10 ms
is maintained as specified by IEC standards.
If there is a minimum load on the controller power supply, the interruption can be as long as
400 ms.
When planning the management of the power supplied to the controller, you must consider the
duration due to the fast cycle time.
There could potentially be many scans of the logic and consequential updates to the I/O image
table during the power interruption, while there is no external power supplied to the inputs, the
outputs or both depending on the power system architecture and power interruption
circumstances.
WARNING
UNINTENDED EQUIPMENT OPERATION
Individually monitor each source of power used in the HMISCU system including input power
supplies, output power supplies, and the power supply to the controller to allow appropriate
system shutdown during power system interruptions.
The inputs monitoring each of the power supply sources must be unfiltered inputs.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
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Introduction
Follow these instructions when supplying power to the unit:
When the frame ground (FG) terminal is connected, verify the wire is grounded. Not grounding
the unit can result in excessive Electromagnetic Interference (EMI). Grounding is required to
meet EMC level immunity.
The shield ground (SG) and FG terminals are connected internally in the unit.
Remove power before wiring to the power terminals of the unit.
The unit uses 24 Vdc power. Using any other level of power can damage both the power supply
and the unit.
Since the unit is not equipped with a power switch, connect a power switch to the units power
supply.
Field wiring terminal marking for wire type (75 C (167 F) copper conductors only).
Power Plug
Connection Wire
+ 24 Vdc
- 0 Vdc
FG Grounded terminal connected to the unit chassis
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Step Action
1 Remove the power cord from the power supply.
2 Remove the power plug from the unit.
3 Remove 7 mm (0.28 in.) of the vinyl cover of each of the power cord wires.
4 If using stranded wire, twist the ends. Tinning the ends with solder reduces the risk of fraying
and enhances electrical transfer.
5 Connect the wires to the power plug by using a flat-blade screwdriver (size 0.6 x 3.5 mm
(0.02 x 0.14 in)).
6 Torque the mounting screws: 0.5...0.6 Nm (4.4...5.2 lb-in).
7 Replace the power plug to the power connector.
NOTE:
Do not solder the wire directly to the power receptacle pin.
The power supply cord must meet the specification shown above. Twist the power cords
together, up to the power plug, for EMC compliance.
Use field wiring terminal marking for wire type (75 C (167 F) copper conductors only).
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Precautions
Use the power plug to connect the power cord to the power connector on the side of the rear
module.
Use a regulated power supply with a Class 2 power supply between the line and the ground.
Do not bundle the power supply cord with, or keep close to, main circuit lines (high voltage, high
current), or input/output signal lines.
Connect a lightning surge absorber to handle power surges.
Excessive stress on the power connection or attempting to install a rear module with the power
cables connected may disconnect, or cause damage, to the power connections. This can cause
short circuits, fire, or unintended equipment operation.
WARNING
SHORT CIRCUITS, FIRE, OR UNINTENDED EQUIPMENT OPERATION
Avoid excessive force on the power cable to prevent accidental disconnections:
Securely attach power cables to the panel or cabinet.
Use the designated torque to tighten the rear module terminal block screws.
Install and fasten the rear module on the installation panel or cabinet prior to connecting power
supply and communication lines.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
NOTE:
Ground the surge absorber separately from the rear module.
Select a surge absorber that has a maximum circuit voltage greater than the peak voltage of the
power supply.
The diagram illustrates a lightning surge absorber connection:
Section 5.3
USB Port
USB Port
Overview
This section presents the USB port.
Important Information
Follow these instructions to avoid damage to the cable connector or the unit:
Do not connect the USB data transfer cable until told to do so in the instructions.
Insert the connector at the correct angle when connecting the USB data transfer cable to the
PC or to the unit.
Hold the connector, not the cable itself when disconnecting the cable.
Use the port designated during installation. If the cable is unplugged from the port designated
during installation and connected to a different port, the Operating System (OS) will not
recognize the new port.
Restart the PC and quit all resident applications before reinstalling the software if the installation
does not complete successfully.
NOTE: Vijeo Designer must be installed before installing the USB driver.
Installation Procedure
Step Action
1 Insert the Vijeo Designer Installation CD-ROM into your CD-ROM drive. The setup window for
Vijeo Designer opens automatically. If not, at the Windows Start menu, click Run and type
x:\install.exe (where x is your CD-ROM drive name).
2 In the install menu, select USB Driver.
3 Select the driver you want to install from the window that appears. For the USB cable, select
Install USB driver for....
4 A popup window appears stating the installation of the driver was successful.
5 Connect the USB cable to the computer. Windows automatically detects the cable and states
that the device is ready to use.
Post-Installation Check
Perform the following check after installation:
Step Action
1 On the target machine, check that the USB cable is physically connected to the USB port.
2 On the PC, check that the USB cable is physically connected to the USB port.
3 On the desktop, right-click My Computer and click Properties.
4 In System Properties dialog box, select Hardware tab, and then click Device Manager.
5 In Device Manager, the USB link cable is displayed below the USB controller.
Troubleshooting
Step Action
1 Click the USB device icon, Stop USB link cable, in the Windows task tray and then click Stop
USB link cable (BMXXCAUSBH018) for Windows 2000, or Safely remove USB link cable
(BMXXCAUSBH018) for Windows XP.
2 When the Safe To Remove Hardware message box appears, remove the USB download cable.
3 Click OK to close the message box.
USB (Type A)
Introduction
WARNING
RISK OF EXPLOSION IN HAZARDOUS LOCATIONS
In hazardous locations as described in ANSI/ISA - 12.12.01:
Confirm that the USB cable has been attached with the USB cable clamp before using the USB
host interface.
Remove power before attaching or detaching any connector(s) to or from the unit.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
When using a USB device, you can attach a USB holder to the USB interface on the side of the
unit to help prevent the USB cable from being disconnected.
Step Action
1 Attach the USB holder to the USB host interface on the rear module. Hook the upper
pick of the USB holder to the attachment hole of the main unit, and insert the lower
pick as shown below to affix the USB holder.
1 USB holder
Step Action
2 Insert the USB cable into the USB host interface.
1 USB holder
2 USB cable
3 Attach the USB cover to fix the USB cable in place. Insert the USB cover into the tab
of the USB holder.
1 USB holder
2 USB cable
3 USB cover
USB (mini-B)
Introduction
WARNING
RISK OF EXPLOSION IN HAZARDOUS LOCATIONS
In hazardous locations as described in ANSI/ISA - 12.12.01:
Confirm that the USB cable has been attached with the USB cable clamp before using the USB
host interface.
Remove power before attaching or detaching any connector(s) to or from the unit.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
When using a USB device, you can attach a USB holder to the USB interface on the unit to help
prevent the USB cable from being disconnected.
NOTE: The USB holder is supplied in the accessory kit HMIZSUKIT (sold separately).
Step Action
1 Insert the USB cable into the USB host interface.
1 USB cable
Step Action
2 Attach the USB holder to fix the USB cable in place.
1 USB holder
2 USB cable
Part II
HMISCU Controller and Display Modules
Overview
This part describes the HMISCU Controller and the display modules.
Chapter 6
HMISCUA5 (type DIO)
Overview
This chapter describes the HMISCUA5 (type DIO) and HMISAC. The HMISAC rear module is
available individually as just the rear module and that the HMIS65 and HMIS65 display modules
can be also ordered separately.
Presentation
Terminal Blocks
The figure shows the terminal blocks:
NOTE: Confirm the connector label ABCD and the stamp ABCD on the unit before wiring.
The table shows the group and signal names of the terminal blocks:
The table shows the group and signal names of the terminal blocks:
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
Digital Inputs
Overview
The rear module is equipped with 16 digital inputs.
DANGER
FIRE HAZARD
Use only the recommended wire sizes for the current capacity of the power supplies.
Failure to follow these instructions will result in death or serious injury.
Fast FI0 X X X X A
Input1 FI1 X X X X B/EN
Regular DI0 X X SYNC
Input DI1 X X CAP
DI2 X X AUX - Drive Ready EN
DI3 X X SYNC
DI4 X X EN
DI5 X X SYNC
DI6 X X
DI7 X X
DI8 X X
DI9 X X
DI10 X X
DI11 X X
DI12 X X
DI13 X X
X Yes
No
1
Can also be used as a regular input
NOTE: You can use filters and functions to manage the HMI controller inputs (see Magelis SCU,
HMI Controller, Programming Guide).
Wiring Diagram
The figure describes the wiring diagram of the HMISCU6A5, HMISCU8A5 and HMISAC digital
inputs:
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as No Connection (N.C.).
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
WARNING
UNINTENDED EQUIPMENT OPERATION
Use the sensor and actuator power supply only for supplying power to sensors or actuators
connected to the module.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Digital Outputs
Overview
The rear module is equipped with 8 relay outputs and 2 transistor outputs that you can manage
(see page 57).
DANGER
FIRE HAZARD
Use only the recommended wire sizes for the current capacity of the power supplies.
Failure to follow these instructions will result in death or serious injury.
Output Function
Function
None/RUN/STOP Latch/Event PWM/PTO/HSC
Filter Type Integrator Bounce
Fast FQ0 X X X
Output1 FQ1 X X X
Digital DQ0 X
Output
DQ1 X
DQ2 X
DQ3 X
DQ4 X
DQ5 X
DQ6 X
DQ7 X
X Yes
No
1 Can also be used as a regular output
WARNING
UNINTENDED EQUIPMENT OPERATION
Wire the outputs correctly according to the wiring diagram.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Wiring Diagram
The figure describes the wiring diagram of the HMISCU6A5, HMISCU8A5 and HMISAC digital
outputs:
To improve the life time of the contacts, and to protect from potential damage by reverse EMF when
using inductive load, connect:
a free wheeling diode in parallel to each inductive DC load
an RC snubber in parallel of each inductive AC load
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as No Connection (N.C.).
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Chapter 7
HMISCUB5 (type DIO and AIO)
Overview
This chapter describes the HMISCUB5 (type DIO and AIO) and HMISBC. The HMISBC rear
module is available individually as just the rear module and that the HMIS65 and HMIS65 display
modules can be also ordered separately.
Presentation
Terminal Blocks
The figure shows the terminal blocks:
NOTE: Confirm the connector label ABCD and the stamp ABCD on the unit before wiring.
The table shows the group and the signal name of the terminal blocks:
The table shows the group and signal names of the terminal blocks:
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
Digital Inputs
Overview
The rear module is equipped with 8 digital inputs.
DANGER
FIRE HAZARD
Use only the recommended wire sizes for the current capacity of the power supplies.
Failure to follow these instructions will result in death or serious injury.
Fast FI0 X X X X A
Input1 FI1 X X X X B/EN
Regular DI0 X X SYNC
Input DI1 X X CAP
DI2 X X AUX - Drive Ready EN
DI3 X X SYNC
DI4 X X EN
DI5 X X SYNC
X Yes
No
1 Can also be used as a regular input
NOTE: You can use filters and functions to manage the HMI controller inputs (see Magelis SCU,
HMI Controller, Programming Guide).
Wiring Diagram
The figure describes the wiring diagram of the HMISCU6B5, HMISCU8B5 and HMISBC digital
inputs:
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as No Connection (N.C.).
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
WARNING
UNINTENDED EQUIPMENT OPERATION
Use the sensor and actuator power supply only for supplying power to sensors or actuators
connected to the module.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Digital Outputs
Overview
The rear module is equipped with 6 relay outputs and 2 transistor outputs that you can manage
(see page 57).
DANGER
FIRE HAZARD
Use only the recommended wire sizes for the current capacity of the power supplies.
Failure to follow these instructions will result in death or serious injury.
Output Function
Function
None/Run/Stop Latch/Event PWM/PTO/HSC
Filter Type Integrator Bounce
Fast FQ0 X X X
Output1 FQ1 X X X
Digital DQ0 X
Output
DQ1 X
DQ2 X
DQ3 X
DQ4 X
DQ5 X
X Yes
No
1
Can also be used as a regular output
WARNING
UNINTENDED EQUIPMENT OPERATION
Wire the outputs correctly according to the wiring diagram.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Wiring Diagram
The figure describes the wiring diagram of the HMISCU6B5, HMISCU8B5 and HMISBC digital
outputs:
To improve the life time of the contacts, and to protect from potential damage by reverse EMF when
using inductive load, connect:
a free wheeling diode in parallel to each inductive DC load
an RC snubber in parallel of each inductive AC load
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as No Connection (N.C.).
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Overview
The rear module is equipped with:
2 temperature analog inputs (16-bit) configurable
2 analog inputs (13-bit) configurable
2 analog outputs (12-bit) configurable
DANGER
FIRE HAZARD
Use only the recommended wire sizes for the current capacity of the power supplies.
Failure to follow these instructions will result in death or serious injury.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Analog Features
There are different terminal connection points for each type of analog signal.
Since current and voltage requires different adjustment values, you also need to configure the
desired type of input or output signal:
-10...10 Vdc voltage signal (default).
0...10 Vdc voltage signal
0...20 mA current signal.
4...20 mA current signal.
The temperature measurement values are converted into numeric values that can be processed
by the controller. For temperature measurements, the temperature rear module returns the
measured value in 0.1 C (0.18 F) steps.
Wiring Diagram
The figure describes the wiring diagram of the rear module analog inputs and analog outputs:
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as No Connection (N.C.).
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
WARNING
UNINTENDED EQUIPMENT OPERATION
Use shielded cables for all fast I/O, analog I/O, and communication signals.
Ground cable shields for all fast I/O, analog I/O, and communication signals at a single point1.
Route communications and I/O cables separately from power cables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
1Multipoint
grounding is permissible if connections are made to an equipotential ground plane
dimensioned to help avoid cable shield damage in the event of power system short-circuit currents.
WARNING
UNINTENDED EQUIPMENT OPERATION
Use shielded cables for all fast I/O, analog I/O and communication signals.
Ground cable shields for all analog I/O, fast I/O and communication signals at a single point1.
Route communication and I/O cables separately from power cables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
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Chapter 8
Display Modules
Display Modules
HMI Overview
Introduction
The HMISCU is a Human Machine Interface product that has an operating voltage of 24 Vdc.
The table describes the HMISCU characteristics:
Provide a means to achieve a safe state during and after a path failure for critical control
functions such as emergency stop and overtravel stop.
Provide separate or redundant control paths for critical control functions.
Observe all accident prevention regulations and local safety guidelines.1
Test individually and thoroughly each implementation of the equipment for correct operation
before service.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
1For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the
Application, Installation, and Maintenance of Solid State Control" and to NEMA ICS 7.1 (latest
edition), "Safety Standards for Construction and Guide for Selection, Installation and Operation of
Adjustable-Speed Drive Systems" or their equivalent governing your particular location.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not use this equipment as the only means of control for critical system functions such as
motor start/stop or power disconnect.
Do not use this equipment as the only notification device for critical alarms, such as device
overheating or overcurrent.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
CAUTION
SERIOUS EYE AND SKIN INJURY
The liquid present in the LCD contains an irritant:
Avoid direct skin contact with the liquid.
Wear gloves when you handle a broken or leaking unit.
Do not use sharp objects or tools in the vicinity of the LCD touch panel.
Handle the HMI carefully to prevent puncture, bursting, or cracking of the HMI material.
If the HMI is damaged and any liquid comes in contact with your skin, immediately rinse the area
with running water for at least 15 minutes.
If the liquid gets in your eyes, immediately rinse your eyes with running water for at least
15 minutes and consult a doctor.
WARNING
UNINTENDED EQUIPMENT OPERATION
Part III
HMISCU Controller Panels
Overview
This part describes how to use HMISCU controller panels.
Chapter 9
Communication Interface
Communication Interface
Ethernet Port
Introduction
The HMISCU is equipped with an IEEE802.3 compliant Ethernet communication port that
transmits and receives data at 10 Mbps or 100 Mbps.
Do not confuse the RJ45 Ethernet connector with the RJ45 serial port.
NOTE: Ethernet networks must be installed by a trained and qualified person.
NOTE: One to one (1:1) connections must be made with a hub or a switch. It is possible to use the
1:1 connection with a cross cable depending on the connected PCs and network cards.
Characteristics
The table describes the different Ethernet characteristics:
Characteristic Description
Connector type RJ45
Driver 10 M half duplex (auto negotiation)
100 M full duplex (auto negotiation)
Pin Assignment
The figure shows the RJ45 Ethernet connector pin assignment:
Pin Signal
1 TD+
2 TD-
3 RD+
4
5
6 RD-
7
8
NOTE: The HMISCU supports the MDI/MDIX auto-crossover cable function. You do not have to
use special Ethernet crossover cables to connect devices directly to this port (connections without
an Ethernet hub or switch).
Status LEDs
The table describes the Ethernet status LEDs operation:
CANopen Capabilities
The table describes the HMISCU CANopen master features:
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect more than 16 CANopen slave devices to the controller.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
NOTICE
DEGRADATION OF PERFORMANCE
Do not exceed 32 TPDOs and 32 RPDOs for the HMISCU Controller.
Failure to follow these instructions can result in equipment damage.
Characteristics
The table describes the CAN characteristics:
Characteristic Description
Standard CAN-CiA (ISO 11898-2:2002 Part 2)1
Connector type Sub-D9, 9 pins male
Protocol supported CANopen
Characteristic Description
CAN power distribution No
Maximal cable length See table below4
Isolation See note2
Bit rate See table below4
Line termination No. See note3
Baud rate 800 Kbit/s 250 Kbit/s 125 Kbit/s 50 Kbit/s 20 Kbit/s 10 Kbit/s
Maximum m 25 250 500 1000 2500 5000
cable length ft. 82.02 820.20 1640.41 3280.83 8202.07 16404.15
Pin Assignment
The graphic describes the pins of the CANopen interface:
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as No Connection (N.C.).
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Status LED
The table describes the CAN status LED:
Introduction
The serial link port is used to communicate with devices via RS-232 or RS-485.
NOTE: Vijeo Designer has many serial protocols supported as well that can be used independently
of SoMachine if the COM1 port is not required for use within SoMachine.
This isolated serial port allows HMISCU controller component to communicate with 2 protocols:
SoMachine for link with SoMachine compliant device (routing or variable access)
Modbus in order to meet the needs of master/slave architectures with Schneider Electric or third-
party devices
NOTE: Under most circumstances, you should avoid connecting multiple instances of SoMachine
to the same controller via the serial line, Ethernet and/or the USB port simultaneously. It is possible
that conflicts could arise in actions taken by the various instances of SoMachine such as program,
configuration or data edits, or control commands to the controller or its application. For more
information, see the programming guide for your particular controller.
NOTE: If the user chooses to use Vijeo Designer serial protocols, they must delete any nodes
(Modbus/SoMachineNetwork) under the COM1 node in their SoMachine Editor project.
Do not confuse the RJ45 serial port with the RJ45 Ethernet connector.
RS-232C Characteristics
Characteristic Description
Connector type RJ45
Isolation Non-isolated
Baud rates 9600, 19200, 38400, 57600, 115,200 bps
Protocol supported Modbus (RTU)
SoMachine
NOTE: The maximum baud rate for the serial link port depends on the protocol used.
RS-485 Characteristics
Characteristic Description
Connector type RJ45
Isolation Non-isolated
Baud rates 9600, 19200, 38400, 57600, 115,200 bps
Protocol supported Modbus (RTU)
SoMachine
Pin Assignment
The figure shows the pins of the RJ45 connector:
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as No Connection (N.C.).
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
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Chapter 10
Specifications
Specifications
Overview
This chapter presents the HMISCU specifications.
General Specifications
General Specifications
Electrical Specifications
The table shows the electrical specifications of HMISCU:
Part Number Rated Input Voltage Acceptable Power In-Rush Voltage Insulation
Input Limits Voltage Consumption Current Endurance Resistance
Voltage Drop between power between
terminal and power
frame ground terminal
(FG) and FG
HMISCU6A5 9W
HMISCU6B5 10 W
24 Vdc 20...28.8 Vdc 10 ms at 30 A at 500 Vdc for 10 M or
HMISCU8A5 20.4 Vdc 12 W 28.8 Vdc 1 minute higher at
HMISCU8B5 13 W 500 Vdc
Environmental Specifications
The table shows the environmental specifications of HMISCU:
Characteristic Specification
Protection (front panel) IP65f - (IEC 60529)
Protection structure Type 4X indoor, installed on a panel
Protection (rear panel) IP 20 - (IEC 60529)
Cooling method Natural air circulation
Weight HMISCU6A5: 496 g (17.49 oz) HMISCU6B5: 531 g (18.73 oz)
HMISCU8A5: 749 g (29.42 oz) HMISCU8B5: 784 g (27.65 oz)
Color Front module: PT404Rear module: RAL 7032
Material HMISCU6A5 HMISCU6B5
front module: PC/PBT front module: PC/PBT
rear module: PC/PBT rear module: PC/PBT
HMISCU8A5 HMISCU8B5
front module: PAA+GF front module: PAA+GF
rear module: PC/PBT rear module: PC/PBT
Functional Specifications
Overview
This section presents the HMISCU functional specifications of the display, memory, and I/O.
Display Specifications
The table shows the display specifications of the HMISCU:
(Test condition: contrast ratio > 2) (Test condition: contrast ratio > 2)
System embedded ASCII: (Code page 850) alphanumeric (including european characters)
language Chinese: (GB2312-80 codes) simplified Chinese fonts
character sets Taiwanese: (Big 5 codes) Traditional Chinese fonts
Character sizes (2) Vijeo fonts:
8x8, 6x10, 8x13, 13x23, 28x50, 16x16, 32x32 pixel fonts
Vijeo-S fonts:
Scalable 1 to 255 pixels
For more information on supported font styles, see Vijeo Designer Online Help.
Font sizes Width can be expanded 1...8 times. Height can be expanded 1/2 and 1...8 times.
8 x 8 pixels 40 characters per row x 30 rows
8 x 16 pixels 40 characters per row x 15 rows
16 x 16 pixels 20 characters per row x 15 rows
32 x 32 pixels 10 characters per row x 7 rows
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Characteristic Value
Standard
Rated current 5 mA
Inrush values Voltage 30 Vdc
Current 6.29 mA max.
Input impedance 4.9 k
Input type Sink/Source
Rated voltage 24 Vdc
Input range 0...28.8 Vdc
Input limit values Voltage at state 1 > 15 Vdc (15...28.8 Vdc)
Voltage at state 0 < 5 Vdc (0...5 Vdc)
Current at state 1 > 2.5 mA
Current at state 0 < 1.0 mA
Isolation (photo coupler) Between channels Photo coupler isolation
Between channels 500 Vdc
and internal logic
Filtering Bounce filter, (4 s, 40 s) and cumulative filter Nx0.5 ms
(64 N 0)
IEC61131-2 edition 3 type Type 1
Compatibility Supports 2 wire and 3 wire sensors
Cable type and length Shielded: Maximum 100 m (328 ft)
Non-shielded: 50 m (164 ft)
Shielded cables are used for HSC input.
Protection against over voltage Possible up to 30 Vdc, limited 1 hour per day
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Characteristic Value
Rated current Voltage 24 Vdc
Current 7.83 mA
Inrush values Voltage 30 Vdc
Current 9.99 mA
Input impedance 3.2 k
Input type Sink/Source
Rated voltage 24 Vdc
Input range 0...28.8 Vdc
Input limit values Voltage at state 1 > 15 Vdc
Voltage at state 0 < 5 Vdc
Current at state 1 > 5 mA
Current at state 0 < 1.5 mA
Isolation (Photo coupler) Between channels Photo coupler isolation
Between channels 500 Vdc
and internal logic
Filtering Bounce filter, (none, 4 s, 40 s) and cumulative filter
Nx0.5 ms (63 N 0)
IEC61131-2 edition 3 type Type 1
Compatibility Supports 2 wire and 3 wire sensors
Characteristic Value
Rated voltage 24 Vdc, 220 Vac
Output range 5...30 Vdc, 100...250 Vac
Rated current Maximum 2 A for each point
Current/group (4 points) 4A
Inrush values Maximum switching voltage 250 Vac, 30 Vdc
Current/point 5A
Isolation Relay coil
Maximum output frequency with maximum load 0.1 Hz
without load 5 Hz
Timing data Operate (at nominal voltage) Maximum 10 ms
Release (at nominal voltage) Maximum 5 ms
Resistive load 2 A/point for 24 Vdc/220 Vac
Mechanical life 20 million operation minimum at 25 C (77 F)
for maximum current and voltage ratings
Cable length Non-shielded: 150 m (492 ft)
Protection against short circuit No
Terminal blocks Type: 3.5 mm (0.137 in.) pitch
Terminal blocks are removable
NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 38) for additional information on
this topic.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Characteristic Value
Output type Push/Pull
Rated voltage 24 Vdc
PTO power supply input range 19.2...28.8 Vdc
PTO power supply reverse protection Yes
PTO/PWM output current Standard output 0.3 A
Fast output 50 mA
Response time for original input 2 ms
Isolation resistance Between fast outputs > 10 M
and internal logic
Between power supply > 10 M
port and protective
ground (PE) = 500 Vdc
Residual voltage for I = 0, 1 A < 1.5 Vdc
Minimum load impedance 80
Maximum PTO output frequency 50 KHz
Maximum PWM output frequency 65 kHz
Accuracy / PWM mode Frequency Duty Duty when error >1%
10...100 Hz 0...100% <0.1% & >99.9%
101...1000 Hz 1...99% <1% & >99%
1.001...20 kHz 5...95% <5% & >95%
20.001...45 kHz 10...90% <10% & >90%
45.001...65 kHz 15...85% <15% & >85%
PWM mode duty rate step 1% full range
Duty cycle range 0...100%
Cable Type Shielded, including 24 Vdc power supply
Length Maximum 5 m (16 ft)
Terminal blocks Type: 3.5 mm (0.137 in.) pitch
Terminal blocks are removable
NOTE: When using the acceleration/deceleration pulse output, there is a 1% maximum error for the
frequency.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Input Characteristics
Input sensor type PT100/PT1000/NI100/NI1000
Input temperature range PT100/PT1000: -200...600 C (-328...1112 F)
NI100/NI1000: -50...200 C (-58...392 F)
Measuring current PT100/NI100 1.12 mA 3.5%
PT1000/NI1000 0.242 A 3.5%
Input impedance Typically 10 M
Sample duration time 10 ms +1 cycle time
Wiring type 2/4-wire or 3-wire connection configured by software for each input
Conversion mode Sigma delta type
Input filter Low pass (1st order)
Resolution of temperature value 0.1 C (0.18 F)
Detection type Open circuit (detection on each channel)
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Input Characteristics
Input sensor type Thermocouple
Memory
The table shows the memory specifications of HMISCU:
Clock
Variations in operating conditions (i.e. varying ambient temperature) can cause a clock shift. (Refer
to the topic Real Time Clock (see page 52) for details.)
Touch Panel
The table shows the touch-panel specifications of HMISCU:
Items Specification
Type Analog resistive film type (Metal Tab, Gold-plated)
Lifetime 1 million touches or more
EIO0000001232 10/2014
Part IV
Settings
Settings
Overview
This part describes the settings available on the target machine as well as how to debug the unit.
Chapter 11
Connecting the HMISCU to a PC
Overview
To transfer, run, and monitor applications, using either a USB cable or an Ethernet connection,
connect the controller to a computer that has minimum version on SoMachine and Vijeo-Designer
6.1 SP3 add-on installed.
NOTICE
INOPERABLE EQUIPMENT
Always connect the communication cable to the PC before connecting it to the controller.
Failure to follow these instructions can result in equipment damage.
WARNING
INOPERABLE EQUIPMENT OR UNINTENDED EQUIPMENT OPERATION
You must use a shielded USB cable secured to the functional ground (FE) of the system for
any long term connections.
Do not connect more than one controller at a time using USB connections.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Step Action
1 a If making a long term connection using a USB cable with a ground shield connection, securely
connect the shield connector to the functional ground (FE) or protective ground (PE) of your
system before connecting the cable to your controller and your PC.
b If making a short term connection using a non-grounded USB cable, proceed to step 2.
2 Connect the USB cable connector to the PC.
3 Connect the mini connector of the USB cable to the controller USB connector.
Step Action
1 Connect your Ethernet cable to the PC.
2 Connect your Ethernet cable to the Ethernet port on the controller.
Chapter 12
Configuring the HMISCU
Overview
This chapter presents the settings on the HMISCU.
Types of Settings
Introduction
You can use the Settings menu to configure the unit.
Depending on how you use your HMISCU, you can display the Settings menu using three different
methods:
Use a Switch,
Use a Touch Animation
Touch the top-left corner of the panel when powering up,
Touch two corners of the panel successively while the application is running.
You can select which methods your application uses in the Vijeo Designer editors Target
properties.
Step Action
1 Set up any combination of the following methods for displaying the Settings menu.
Action: Create a switch and add the Configuration System Operation. See the Vijeo Designer
online help for more information on creating a switch.
There are actually 3 methods available to bring up the configuration:
Top Left Corner In Target properties, set To Configuration to Top Left Corner.
Top Left/2 Corner In Target properties, set To Configuration to Top Left/2 Corner.
2 Corner In Target properties, set To Configuration to 2 Corner (touch two corners
successively.
If you set To Configuration to None and do not create a switch to display the Settings menu,
then there is no way to configure the unit at run time.
2 Connect the power supply.
3 Depending on what you set up in Step 1, you can display the Configuration menu using one of
the following methods:
Action: Touch the switch set up with the Configuration system operation.
Top-Left Corner: Touch the top-left corner of the screen within ten seconds after the unit
begins starting up.
Touch two corners successively: Touch successively the top left corner then the bottom right
corner within half a second. The touch area is 50 dots by 50 dots.
Vijeo Designer Runtime restarts and displays the Settings menu.
4 The Settings menu contains 3 tabs: Offline, System, Diagnostics and To Run Mode. Click a
tab to display its settings.
System Settings
Introduction
You can change system settings while the user application is still running.
Stylus
Use the Stylus to calibrate the screen:
Step Action
1 In the Setting menu, touch the System tab.
2 Touch the Stylus button.
3 Touch the center of the cross-hairs several times to complete calibration of the screen.
Step Action
1 In the Setting menu, touch the System tab.
2 Touch the Date/Time button.
3 Touch any of the Year, Month or Day fields and a data entry keypad is displayed. Use this
keypad to define the selected date setting.
4 Touch any of the Hour, Minutes or Seconds fields and a data entry keypad is displayed. Use
this keypad to define the selected time setting.
5 In the Time Zone tab touch the up/down arrows to select the desired time zone.
6 Select the Auto. adjust clock for daylight saving time check box to choose adjusting clock for
daylight saving time changes automatically.
7 In the DST tab touch the up/down arrows to select the desired daylight saving time type:
Date: the DST is added, or subtracted, on the exact date chosen.
Rule: the DST is added, or subtracted, on a specific weekday in the month.
8 Touch the Amount field and a data entry keypad is displayed. Use this keypad to define the
desired daylight saving time amount (minutes).
9 Touch the OK button to validate your configuration or configure the parameters of daylight saving
time by Date (see page 180) or by Rule (see page 180).
Step Action
1 Follow the procedure of Changing the Date/Time (see page 179) until step 9.
2 In Add Time touch the up/down arrows to select the desired month and touch the right field to
display the keypad to define the desired day to add time.
In @ touch any of the fields to display the keypad and define the hour to add time.
3 In Subtract Time touch the up/down arrows to select the desired month and touch the right field
to display the keypad to define the desired day to subtract time.
In @ touch any of the fields to display the keypad and define the hour to subtract time.
Step Action
1 Follow the procedure of Changing the Date/Time (see page 179) until step 9.
2 In Add Time touch the up/down arrows to select the desired day and the desired month to add time.
In @ touch any of the fields to display the keypad and define the hour to add time.
3 In Subtract Time touch the up/down arrows to select the desired day and the desired month to
subtract time.
In @ touch any of the fields to display the keypad and define the hour to subtract time.
Forcing a Restart
Step Action
1 In the Setting menu, touch the System tab.
2 Touch the Restart button, the following message appears: Are you sure you want to restart
the operating system?.
3 Touch the Restart button to restart the unit or the Cancel button to return to the System menu.
Selecting a Language
The following table describes how to select the language used for the Settings menu, the run-time
messages and user application.
Step Action
1 In the Setting menu, touch the System tab.
2 Touch the Language button.
Step Action
3 Touch the up/down arrows to select the desired languages for:
System,
User Application,
Keyboard Language.
The languages available in the language settings are defined in theVijeo Designer editor.
4 Touch OK to validate.
Step Action
1 In the Setting menu, touch the System tab.
2 Touch the Ver. Info button, version information displays:
Vijeo Designer Run-time Version,
Vijeo Designer Version,
Build number.
Step Action
1 In the Setting menu, touch the System tab.
2 Touch the Memory button.
DRAM describes the amount of memory currently being used by the application.
Main Flash indicates the amount of internal memory (flash memory) required to store the run-
time system files and the user application.
Brightness Control
Step Action
1 In the Setting menu, touch the System tab.
2 Touch the Brightness button.
3 Touch the up/down arrows to adjust the brightness.
NOTE: Reducing the brightness could increase the life span of the backlight.
Offline Settings
Introduction
You cannot change the offline settings while a user application is running.
Step Action
1 In the Setting menu touch the Offline tab.
2 Touch the Network button and the following message appears: Working with Offline Settings
will stop the user application and run-time. Continue?
3 Touch the OK to restart the system or the Cancel button to return to the System menu.
4 In the Static IP tab, touch any of IP Address, Subnet Mask or Default Gateway fields, and in
the numerical keypad, enter the desired parameters and validate by touching Enter button.
5 In the DHCP tab, touch the Enable DHCP check box to obtain configuration information from the
network. This reduces system administration workload, allowing devices to be added to the
network with little or no manual intervention.
6 In the MAC/DNS tab:
Touch Obtain DNS Setting check box to translate names into IP addresses.
Touch any of IP Address fields, and in the numerical keypad, enter the desired IP address
and validate by touching Enter button.
7 In Static IP tab touch Ok to validate.
Step Action
1 In the Setting menu touch the Offline tab.
2 Touch the Buzzer button and the following message appears: Working with Offline Settings
will stop the user application and run-time. Continue?
3 Touch the OK to restart the system or the Cancel button to return to the System menu.
4 Touch the desired buzzer mode. The factory setting is When Press Touch Object.
None: Selecting this turns the buzzer off.
When Press Touch Object: The buzzer only sounds when a Touch Object is pressed.
Step Action
1 In the Setting menu touch the Offline tab.
2 Touch the Backlight button and the following message appears: Working with Offline
Settings will stop the user application and run-time. Continue?
3 Touch the OK to restart the system or the Cancel button to return to the System menu.
4 In the Backlight control, define the backlight operations.
Wait: To extend the life of the backlight, you can set up the unit so that it turns off the
backlight when the panel is inactive (idle) for the defined period of time, (Idle means the unit
panel has not been pressed). The factory setting for this item is off.
Enable Touch if Backlight Burned Out: This setting defines whether the touch panel is
enabled or disabled when a backlight burnout is detected. When this feature is cleared and
the backlight burns out, touch inputs are ignored to help prevent operation detected errors.
The factory setting for this item is off.
5 To turn the Backlight off automatically after a specified period of time, select the Wait check
box and then set the idle time.
Self Test
Step Action
1 In the Setting menu, touch the Offline tab.
2 Touch the Self Test button and the following message appears: Working with Offline Settings
will stop the user application and run-time. Continue?
3 Touch the OK to restart the system or the Cancel button to return to the System menu.
4 In the Self Test control, touch:
Char. Pattern: to check the characters in each font set available on the unit. Use this test
when characters (usually 2-byte characters) do not display properly.
Ok appears if there is no detected error.
NG appears if there is a detected error.
Disp. Pattern: to test your LCD screen with some graphical test patterns.
Touch Panel: to test the touch panel cells. Each cell highlights when it is pressed during the
test.
COM 1: to test the COM 1 port connector.
Ok appears if there is no detected error.
NG appears if an error is detected.
Video memory: to test hardware memory.
Driver Configuration
Step Action
1 In the Setting menu, touch the Offline tab.
2 Touch the IO Manager button and the following message appears: Working with Offline
Settings will stop the user application and run-time. Continue?
3 Touch the OK to restart the system or the Cancel button to return to the System menu.
4 In the IO Manager control, touch the Driver Config button.
5 In the Driver Config control:
Select Driver: touch the up/down arrow to select the desired driver.
6 Set the parameters of the selected driver.
Equipment Configuration
Step Action
1 In the Setting menu, touch the Offline tab.
2 Touch the IO Manager button and the following message appears: Working with Offline
Settings will stop the user application and run-time. Continue?
3 Touch the OK to restart the system, or the Cancel button to return to the Setting menu.
4 In the IO Manager control, touch the Equipment Config button.
5 In the Equipment Config control:
Select Equipment: touch the up/down arrow to select the desired equipment.
6 Set the parameters of the selected equipment.
Diagnostics Settings
Introduction
The HMISCU units are equipped with a number of diagnostic features that can be used to check
the systems and the interfaces for any problems.
Diagnostics
See the Vijeo Designer online help for information on accessing the Diagnostics Settings menu.
Variables
Use the Variable menu to check that the application is running correctly. The following table
describes how to get to the Variable menu:
Step Action
1 In the Settings menu, touch the Diagnostics tab.
2 Touch the Variable button.
3 Select Equipment: touch the up/down arrow to select the equipment whose variables you want
to test.
4 In the Variable menu, touch the Go Offscan button, the following message appears:
Warning: Entering the Variable Test screen pauses communication with all equipment.
Continue?
5 Touch the OK button to restart the system, or the Cancel button to return to the Variable menu.
6 If Go Onscan is pressed, the test reads the value for each variable associated with the selected
equipment. If any of the variables detects a problem, because of a detected error in the
equipment or a time-out, the event log displays a message with the name of the variable.
7 After you complete testing variables from one equipment, you can continue testing variables for
other equipment connected to the target machine.
8 Alternatively, you can test all equipment at once by selecting Test All in the Select Equipment
drop-down list.
9 Touch the Return button to return to the Diagnostics menu.
Statistics
Use the Statistics menu to check the connection between equipment. The following table
describes how to get to Statistics menu:
Step Action
1 In the Settings menu, touch the Diagnostics tab.
2 Touch the Statistics button.
NOTE:
When you write any value to this system control word, touch the Rollover button to:
Copy the values in the current statistic variables to the previous statistic variables.
Reset current statistic variables to zero.
3 In Show Stats for: touch the up/down arrow to select the equipment whose variable statistics
you want to show.
4 Touch the right arrow button to view the next display.
5 Touch the Go Offscan button to start the test.
6 Touch the right arrow button to view the next display.
7 Total Good: the total number of received variables without detected error.
Total Bad: the total number of detected errors of all types.
Total Count: Total Good + Total Bad.
No Reply: no reply was received in response to the request.
Chksum Fail: received a request or response (1) with an incorrect checksum.
Wrong Addr.: received a request or response (1) with an incorrect address.
Error Resp.: received a detected error response from the equipment.
(1): Master-type drivers send out requests and receive responses. Slave-type drivers receive
requests and send responses.
8 Touch the next arrow button to view the next display.
9 Inv. Resp.: received a response that contained a protocol detected error.
Init. Fail: initializing communications with the equipment was unsuccessful.
Write Fail: writing a new value to the equipment was unsuccessful.
Intrn Error: internal driver detected error indicates improper driver configuration or driver
problem.
Xmit Fail: transmitting a request or response was unsuccessful.
Unsupp. Req.: received a request for an unsupported service.
Inv. Request: received a request that contained a protocol detected error.
10 Touch the Return button to return to the Diagnostics menu or the previous arrow button to view
the previous display.
EIO0000001232 10/2014
Chapter 13
Troubleshooting
Troubleshooting
Overview
This chapter describes how to find and resolve detected problems with the HMISCU units.
Introduction
When there is a detected problem, go through the checklist and follow the instructions given.
Here are the main detected problems that may occur when using HMISCU unit.
Panel display is blank,
Connected equipment cannot be used,
Panel does not respond or responds very slowly,
Panel beeps when powered on,
Cannot change the date or time.
NOTE: Contact your local Schneider Electric vendor or your local distributor.
Introduction
The HMISCU units are equipped with a number of diagnostic features that can be used to check
the systems and the interfaces for any detected errors.
Self Test
From the Settings menu, touch the Offline button and then the Self Test icon. Self Test menu
appears. See the Vijeo Designer online help for information on accessing the Offline tab.
Self Tests
The following tests can be accessed from the Self Test menu.
Test Description
Char. Pattern Checks the characters in each font set available on the unit. Use this test when
characters (usually double-byte characters) do not display properly.
OK appears if there is no detected error; NG appears if there is a detected error.
Disp. Pattern Use this test when your drawings are not displayed properly.
Touch Panel Tests the touch panel cells. Each cell highlights when it is pressed during the test.
COM 1 Checks if the serial port (RS-232C and RS-485) is working properly.
To run the check, you may need to connect a loopback cable (see below).
OK appears if there is no detected error; a detected error message appears if there is an
error.
Video Memory Use this test to check the video memory (memory used for screen display). Run this test
when the screen does not display properly.
OK appears if there is no detected error; NG appears if there is a detected error.
RS-232C RS-485
HMISCU in COM1 Loopback not required for HMISCU COM1.
EIO0000001232 10/2014
Chapter 14
Maintenance
Maintenance
Overview
This chapter explains how to maintain your HMISCU units.
NOTICE
EQUIPMENT DAMAGE
Power off the unit before cleaning it.
Do not use hard or pointed objects to operate the touch panel since it can damage the panel
surface.
Do not use paint thinner, organic solvents, or a strong acid compound to clean the unit.
Failure to follow these instructions can result in equipment damage.
When the surface or the frame of the display gets dirty, soak a soft cloth in water with a neutral
detergent, wring the cloth tightly, and wipe the display.
Operation Environment
Refer to the Environmental Specifications (see page 35).
Electrical Specifications
The input voltage must be within 20.4 to 28.8 Vdc.
Related Items
Are all power cords and cables connected properly? Are there any loose cables?
Are all display installation nuts holding the unit securely?
Glossary
A
analog input
Converts received voltage or current levels into numerical values. You can store and process these
values within the logic controller.
analog output
Converts numerical values within the logic controller and sends out proportional voltage or current
levels.
C
CANopen
An open industry-standard communication protocol and device profile specification (EN 50325-4).
continuous function chart language
A graphical programming language (an extension of the IEC61131-3 standard) based on the
function block diagram language that works like a flowchart. However, no networks are used and
free positioning of graphic elements is possible, which allows feedback loops. For each block, the
inputs are on the left and the outputs on the right. You can link the block outputs to inputs of other
blocks to create complex expressions.
controller
Automates industrial processes (also known as programmable logic controller or programmable
controller).
D
DIN
(Deutsches Institut fr Normung) A German institution that sets engineering and dimensional
standards.
E
EIA rack
(electronic industries alliance rack) A standardized (EIA 310-D, IEC 60297, and DIN 41494
SC48D) system for mounting various electronic modules in a stack or rack that is 19 inches
(482.6 mm) wide.
EN
EN identifies 1 of many European standards maintained by CEN (European Committee for
Standardization), CENELEC (European Committee for Electrotechnical Standardization), or ETSI
(European Telecommunications Standards Institute).
F
FE
(functional Earth) A common grounding connection to enhance or otherwise allow normal
operation of electrically sensitive equipment (also referred to as functional ground in North
America).
In contrast to a protective Earth (protective ground), a functional earth connection serves a purpose
other than shock protection, and may normally carry current. Examples of devices that use
functional earth connections include surge suppressors and electromagnetic interference filters,
certain antennas, and measurement instruments.
function block diagram
One of the 5 languages for logic or control supported by the standard IEC 61131-3 for control
systems. Function block diagram is a graphically oriented programming language. It works with a
list of networks where each network contains a graphical structure of boxes and connection lines
representing either a logical or arithmetic expression, the call of a function block, a jump, or a return
instruction.
I
IEC
(international electrotechnical commission) A non-profit and non-governmental international
standards organization that prepares and publishes international standards for electrical,
electronic, and related technologies.
IEC 61131-3
Part 3 of a 3-part IEC standard for industrial automation equipment. IEC 61131-3 is concerned with
controller programming languages and defines 2 graphical and 2 textual programming language
standards. The graphical programming languages are ladder diagram and function block diagram.
The textual programming languages include structured text and instruction list.
instruction list language
A program written in the instruction list language that is composed of a series of text-based
instructions executed sequentially by the controller. Each instruction includes a line number, an
instruction code, and an operand (see IEC 61131-3).
IP 20
(ingress protection) The protection classification according to IEC 60529 offered by an enclosure,
shown by the letter IP and 2 digits. The first digit indicates 2 factors: helping protect persons and
for equipment. The second digit indicates helping protect against water. IP 20 devices help protect
against electric contact of objects larger than 12.5 mm, but not against water.
L
ladder diagram language
A graphical representation of the instructions of a controller program with symbols for contacts,
coils, and blocks in a series of rungs executed sequentially by a controller (see IEC 61131-3).
M
master/slave
The single direction of control in a network that implements the master/slave mode.
N
NEMA
(national electrical manufacturers association) The standard for the performance of various
classes of electrical enclosures. The NEMA standards cover corrosion resistance, ability to help
protect from rain, submersion, and so on. For IEC member countries, the IEC 60529 standard
classifies the ingress protection rating for enclosures.
P
PE
(protective Earth) A common grounding connection to help avoid the hazard of electric shock by
keeping any exposed conductive surface of a device at earth potential. To avoid possible voltage
drop, no current is allowed to flow in this conductor (also referred to as protective ground in North
America or as an equipment grounding conductor in the US national electrical code).
PWM
(pulse width modulation) A fast output that oscillates between off and on in an adjustable duty
cycle, producing a rectangular wave form (though you can adjust it to produce a square wave). The
PTO is well adapted to simulate or approximate an analog output in that it regulates the voltage of
the output over its period making it useful in light dimming or speed control applications, among
others.
R
RJ-45
A standard type of 8-pin connector for network cables defined for Ethernet.
RPDO
(receive process data object An unconfirmed broadcast message or sent from a producer device
to a consumer device in a CAN-based network. The transmit PDO from the producer device has a
specific identifier that corresponds to the receive PDO of the consumer devices.
RS-232
A standard type of serial communication bus, based on 3 wires (also known as EIA RS-232C or
V.24).
RS-485
A standard type of serial communication bus, based on 2 wires (also known as EIA RS-485).
S
SFC
(sequential function chart) A language that is composed of steps with associated actions,
transitions with associated logic condition, and directed links between steps and transitions. (The
SFC standard is defined in IEC 848. It is IEC 61131-3 compliant.)
ST
(structured text) A language that includes complex statements and nested instructions (such as
iteration loops, conditional executions, or functions). ST is compliant with IEC 61131-3.
T
terminal block
(terminal block) The component that mounts in an electronic module and provides electrical
connections between the controller and the field devices.
TPDO
(transmit process data object) An unconfirmed broadcast message or sent from a producer device
to a consumer device in a CAN-based network. The transmit PDO from the producer device has a
specific identifier that corresponds to the receive PDO of the consumer devices.
Index
Symbols G
peripherals grounding the system, 44
edit mode, 62
run mode, 63
H
HMISCUA5 (type DIO), 113
A HMISCUB5 (type DIO and AIO), 123
accessories, 64
I
C I/O management, 53
certifications and standards, 24 inductive load, output protection
communication interface, 143 output protection, inductive load, 39
communication ports input management, 54
serial port, 150 installation, 67
connecting the power cord, 97 electrical requirements, 93
connecting the power supply, 100 mechanical requirements, 68
procedures, 80
D
devices overview, 26 L
diagnostics settings, 185 latching, 55
E M
edit mode peripherals, 62 main features, 26
electrical requirements maintenance
installation, 93 check points, 194
electromagnetic susceptibility, 36 cleaning, 192
ethernet mechanical requirements
cable port connector, 144 installation, 68
mounting clearances, 87
mounting positions, 86
F
fallback modes, 57
features O
key features, 27 output management, 57
filter
bounce filter, 55
integrator filter, 54
P
parts identification and functions, 19
power plug, 97
power supply characteristics and wiring, 94
programming languages, 27
R
read before starting
environmental characteristics, 35
installation requirements, 33
real time clock, 52
RTC, 52
run mode peripherals, 63
S
self test, 190
serial port
communication port, 150
settings
menu, 178
short-circuit or over-current on outputs, 58
specifications
display, 156
general, 154
system settings, 179
T
troubleshooting, 188
U
USB
data transfer cable, 103
driver installation, 103
type A, 105
type mini-B, 108
W
wiring rules and recommendations, 37