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Data Download HGM1770 V1.6 en
Data Download HGM1770 V1.6 en
GENSET CONTROLLER
USER MANUAL
CONTENT
1. OVERVIEW ........................................................................................................................ 4
3. SPECIFICATION ................................................................................................................ 6
4. OPERATION ...................................................................................................................... 7
5. PROTECTION .................................................................................................................. 10
8. CONNECTIONS............................................................................................................... 18
Chinese trademark
English trademark
SmartGen make your generator smart
Software Version
2016-10-12 1.6 Modify genset flywheel teeth parameter scope and optimize details.
HGM1770 is a genset automatic start module with 3 working modes that can be selected from the
front panel. It can be started and stopped manually or via a remote start/stop signals. In case of
faults (such as low oil pressure, high water/cylinder temperature, emergency stop alarm, over
speed), HGM1770 can automatically disconnect fuel relay and close ETS electromagnet to stop
the generator. Graphical LCD monitor on the front panel displays fault conditions and provides
effective alarm signals.
Based on microprocessor, fitted with LCD screen with graphic icons and touch-buttons;
Power supply range (8~35)VDCcompatibility with 12V or 24V starter batteries;
Generator input port; speed, temperature, pressure, liquid level sensor input ports;
digitalized electric quantity display.
Measured and displayed electric quantity:
Generator voltage V
Generator frequency Hz
Engine temperature C
Oil pressure kPa
Engine speed rpm
Total running time H
Battery voltage V
Fuel level %
Generator voltage, battery voltage, engine speed, temperature, pressure, liquid level
threshold value can be set.
Warnings and alarms are as following:
Low oil pressure
High water/cylinder temperature
Over/under speed
Emergency shutdown
Fail to start
Fail to stop
Generator over/under voltage
Generator over/under frequency
Item Content
Working Voltage DC8. 0V to 35. 0V, Continuous Power Supply
Standby mode: 12V: 0.3W, 24V: 0.4W
Power Consumption
Working mode: 12V: 1W, 24V: 1.1W
Alternator voltage Input 1P2W 15V AC ~ 360 V AC (ph-N)
Alternator Frequency 50/60Hz
Magnetic Pickup Voltage 1V to 24V (RMS)
Magnetic Pickup
Max. 10kHz
Frequency
Max. accumulative run 99999.9 hours (After decimal point there is 1/10 of an hour, and it
time changes every six minutes)
Start Relay Output 1Amp DC28V DC B+ power supply
Fuel Relay Output 1Amp DC28V DC B+ power supply
Stop Relay Output 1Amp DC28V DC B+ power supply
Idle Relay Output 1Amp DC28V DC B+ power supply
Programmable Relay
1Amp DC28V DC B+ power supply
Output
Digital Input Active when connected to B-
Case Dimensions 90mm x 78mm x 44mm
Panel Cutout 78mm x 66mm
Temperature: (-25~+70)C
Working conditions
Humidity: (20~90)%RH without condensation
Storage Condition Temperature: (-30~+80)C
IP55: When waterproof rubber gasket installed between the
controller and panel fascia.
Protection Level
IP42: When waterproof rubber gasket is not installed between the
controller and panel fascia.
Attach AC1.5kV voltage between AC high voltage terminal and low
Insulation Intensity
voltage terminal (leak current below 1mA in 1 minute).
Weight 0.15kg
Parameters setting
The module has three working modes: stop mode ( ), manual mode ( ) and auto mode
( ).
Manual Start ( )
After pressing Manual Start button ( ) and holding it for at least one second, the indicator
next to the button will be illuminated. Preheating output will be activated firstly and preheat
delay begins. One second before it is finished, fuel output will be activated for one second and
after that preheat output will be deactivated; starter is energized to output and engine cranks.
When generator frequency reaches the pre-set value, the starter motor will be deactivated
and generator will start. Then, safety delay will start, after it is finished, idle delay will start,
and when it is finished idle relay will be closed and the generator will start working at normal
speed.
Auto Mode ( )
After pressing and holding button for at least one second, the indicator next to the button
will be illuminated and the module will be placed into its automatic mode. If remote start signal
is active (remote start input port is connected to B-), after start delay the genset will start.
delay, preheat and ETS outputs will be activated; after the end of the delay, ETS output will be
deactivated and fuel relay output; preheat output will be deactivated before the beginning of crank.
When remote start signal is deactivated, after stop delay, the generator enters idle state and
the idle relay is deactivated. After idle delay, fuel relay deactivates, ETS relay output activates,
and the genset automatically stops. After complete stop, ETS relay deactivates.
Stop ( )
After pressing and holding for at least one second during normal operation of the genset
(in manual or auto modes), the light indicator near the button will be illuminated and idle
operation will begin. When idle relay deactivates and after idle delay, fuel relay is deactivated
and ETS output is energized. When complete stop of the generator, ETS is deactivated.
In case of fault alarm, pressing and holding the button for one second will clear alarms.
Holding it for more than one second will illuminate all indicators on the panel (light test
function).
Pressing this button for more than one second in stop mode will lead to activation of ETS
output and illumination of all the indicators on the panel (light test function). Releasing the
button will immediately deactivate ETS output and light test function.
When in stop mode, the module will only react to emergency stop signal.
1) Low Oil Pressure: detection begins after safety delay; if low oil pressure lasts for 2s,
shutdown is initiated.
2) High Temperature: detection begins after safety delay; if high temperature lasts for 3s,
shutdown is initiated.
3) Low Fuel Level: if fuel level stays below the pre-set level for 10 seconds, low fuel level
warning signal is sent. Only warning and not shutdown.
4) Over Speed: detection begins after start; When speed over the preset for 2s, shutdown is
initiated.
5) Under Speed: detection begins after idle delay; if under speed lasts for 15s, shutdown is
initiated.
6) Fail to Start: if after a pre-set number of crank attempts, the gen-set has not started,
shutdown is initiated.
7) Fail to Stop: if the generator has not stopped after stop delay, fail to stop warning is initiated,
without latching.
8) High Battery Voltage: if battery voltage stays above the pre-set value for 20 seconds, high
battery voltage warning signal is sent. Only warning and not shutdown.
9) Low Battery Voltage: if battery voltage stays below the pre-set value for 20 seconds, low
battery voltage warning signal is sent. Only warning and not shutdown.
10) Emergency Shutdown: if emergency shutdown input is activated, ETS output is immediately
energized while fuel, preheat and crank signals are deactivated and emergency shutdown
alarm is initiated.
11) Generator Over Voltage: if it is detected that voltage is above the pre-set level and reach the
pre-set value of gens abnormal delay, generator over voltage signal is sent and shutdown
alarm is initiated.
12) Generator Under voltage: if it is detected that voltage is below the pre-set level and reach
the pre-set value of gens abnormal delay, generator under voltage signal is sent and
shutdown alarm is initiated.
13) Common Alarm: in case of over speed, under speed, high temperature, low oil pressure,
emergency shutdown, fail to start and fail to stop alarms, high battery voltage, low battery
voltage or common alarm indicator flashing and common alarm output is activated.
1 Generator Frequency
1. There are 3 conditions to make starter separate with engine; magnetic pickup, generator
frequency can be used separately while oil pressure must be used together with magnetic
pickup and generator frequency. The aim is to disconnect the starter motor as soon as possible.
2. Magnetic pickup is the magnetic equipment which be installed in starter for detecting flywheel
teeth.
3. When set as magnetic pickup, must ensure that the number of flywheel teeth is as same as
setting, otherwise, over speed shutdown or under speed shutdown may be caused.
4. If genset without magnetic pickup, please dont select corresponding items, otherwise, start fail
or loss speed signal maybe caused.
5. If genset without oil pressure sensor, please dont select corresponding items.
6. If not select generator frequency in crank disconnect setting, controller will not collect and display
the relative power quantity (can be used in water pump set); if not select magnetic pickup in
crank disconnect setting, the rotating speed displayed in controller is calculated by generator
signal.
1) Pressing and simultaneously in generator standby mode will lead to the password
interface (as shown below); when the first digit is blinking, enter the password 0318;
2) Press button to increase the value of the blinking digit and to decrease the value;
which including the serial number of the set items and their parameters; press to scroll
5) Press to set the current item, and when the first digit starts blinking, use the same way
that is used for password to enter the set value.
Attention:
1) Please change the controller parameters when generator is in standby mode only (e. g. Crank
disconnect conditions selection, configurable input, configurable output, various delay),
otherwise, shutdown and other abnormal conditions may happen.
2) The value of each parameter can be set only within a certain range.
3) Over voltage set value must be higher than under voltage set value, otherwise over voltage and
under voltage condition may occur simultaneously.
4) Over speed set value must be higher than under speed set value, otherwise over speed and
under speed condition may occur simultaneously.
5) Please set the generator frequency value as low as possible when cranking, in order to make
the starter be separated quickly as soon as crank disconnect.
6) Consult the table 1 for serial numbers of the parameters.
7) Before selecting fuel level sensor type, it is necessary to set a configurable input port type as 0.
Remark 1: Pressing button during parameter setting will immediately exit the set parameter.
Remark 2: If the generator is in manual mode and crank disconnect condition is set as 2 (magnetic pickup +
generator frequency) or 5 (generator frequency + magnetic pickup + oil pressure) and generator frequency and
speed are NOT equal to zero, pressing and holding and for 0.5 seconds will lead to the controller
automatically adjusting the flywheel teeth number according to generator frequency and generator poles
number.