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Ijfeat: Design and Fabrication of Pneumatic Tricycle
Ijfeat: Design and Fabrication of Pneumatic Tricycle
IJFEAT
INTERNATIONAL JOURNAL FOR ENGINEERING APPLICATIONS
AND TECHNOLOGY
DESIGN AND FABRICATION OF PNEUMATIC
TRICYCLE
Rakesh P. Shende1, Surbhi A. Tode2, Dr. R. U. Sambhe3
1
F.Y.B.E. Student, Mechanical Engineering Department, J.D.I.E.T. Yavatmal, Maharashtra, India,
[email protected]
2
F.Y.B.E. Student, Mechanical Engineering Department, J.D.I.E.T. Yavatmal, Maharashtra, India,
[email protected]
3
Associated Professor, Mechanical Engineering Department, J.D.I.E.T. Yavatmal, Maharashtra, India,
[email protected]
Abstract
This project is design, fabrication and development of a DESIGN AND FABRICATION OF
PNEUMATIC TRICYCLE It is rear wheel drive. The conceptual design of this model taken from manually
operated tricycle. The complete body looks like a Tricycle in which manual operation is replaced by automatic
operation.
This product is a pneumatic vehicle, useful for handicapped people, equipped with pneumatic ratchet,
pressure regulator, DC air compressor, air tank, chain sprocket transmission drive. The power transmission
takes place from ratchet to rear wheel through chain drive. Only one person allowed on the Tricycle at any
time. Modification by attach support is to make structure more strong at critical point. The materials, mild steel
is choose as a main structure fastening by joint. Components of model attach by bolt and nut. Part by part
create then be fabricate together. At the end of the project, the model tested by several people and their
comment then being recorded and performed some tests.
http://www.ijfeat.org (C) International Journal For Engineering Applications and Technology [202-209]
MARCH ISSN: 2321-8134
http://www.ijfeat.org (C) International Journal For Engineering Applications and Technology [202-209]
MARCH ISSN: 2321-8134
TECHNICAL SPECIFICATION
2.5.3. CHASSIS
Strength: The tricycle frame should be strong
enough to support the rider.
http://www.ijfeat.org (C) International Journal For Engineering Applications and Technology [202-209]
MARCH ISSN: 2321-8134
Easily Built and Repaired: It should be easy to It is a reservoir used to store the
make and repair, and the shops should be able to compressed air which is compressed by
produce it with the tools they already have. the compressor.
Maximum pressure 10 bar(150 psi)
Manufacturable: The tricycle frame should be Material Galvanised sheet metal
made from parts that are cheap and readily Thickness of plate 5 mm
available.
http://www.ijfeat.org (C) International Journal For Engineering Applications and Technology [202-209]
MARCH ISSN: 2321-8134
http://www.ijfeat.org (C) International Journal For Engineering Applications and Technology [202-209]
MARCH ISSN: 2321-8134
Torque transmitted by shaft Another sprocket is mounted on shaft with the help
T = /16 d 3 of hub and tightened with help of nut and bolts,
61 10^3 = /16 45 d 3 The sprocket is aligned properly with help of
d 3= 6110^3 16 / 45 alignment device and chain is mounted over two
d3 = 6903.79 mm sprockets.
d = 19.04
Standard diameter d = 25 mm 2.7.5 FABRICATION OR DEVELOPMENT OF
Speed of Tricycle PNEUMATIC CIRCUIT
Speed of ratchet (N) = 300 rpm A tank is mounted at the rear end of tricycle
Radius of wheel (r) = 0.3556 m and fixed with heavy duty nylon belt. The tank has
Gear ratio (G) = 1 two valve inlet valve and outlet valve. At outlet
valve of the tank a needle valve is fitted through
V = 2Nr60 / 1000 G which compressed air is supplied. On the needle
= 23000.355660 / 10001 valve pneumatic connector attached and pneumatic
= 40.21 kmph tube is fitted on connector. At the end of pneumatic
tube pressure regulator is attached this regulates
pressure and supply the pressure. The regulator
having two end on the inlet of regulator outlet of
2.7 ASSESMBLY & FABRICATION tank is connected and outlet of regulator attached to
2.7.1 FOUNDATION OF PNUEMATIC the pneumatic ratchet inlet. In this way pneumatic
RATCHET (MOTOR) circuit is completed. The pneumatic tube was fitted
A pneumatic ratchet is mounted at the on tricycle body with help of clamps.
bottom side of chassis.
The (M.S.) mild steel angle of size (40mm*5 mm) 2.7.6 PROCESSES ADOPTED FOR
is used to give support of ratchet. FABRICATION
The angle is welded to the chassis and created hole
to fixed clamp. A mild steel is welded to chassis for Arc welding
fixed to rear end of the ratchet with the help of Gas welding
clamp. A Ratchet is clamped tightly on the angle Turning
and mild steel plate with the help of G.I and M.S Facing
clamp and nut and bolts. Drilling
The Ratchet socket which is welded on 3. CONSTRUCTION AND WORKING
the freewheel and small sprocket attached to
pneumatic ratchet. Another freewheel or small Construction
sprocket mounted on shaft and power is transmitted It consists of chassis, pneumatic
with help of chain drive. ratchet which is fixed on the bottom of chassis with
help of c clamp. 12V DC air compressor used to
2.7.2 FOUNDATION OF SHAFT compressor to the atmospheric air which is
A shaft of accurate size of pedestal bearing operated on 12 V batteries. The air storage tank is
,wheel hub size is mounted on rear wheel position. mounted at the frame of chassis. The shaft or axle
The mild steel plate of size 40mm*6mm is welded are fixed on the chassis with the help of pedestal,
at bottom chassis. On mild steel plate hole was which consist of bearing enclosed in the casing.
produce for fixing the pedestal bearing on the plate. The chain drive are used to transmit the power
Two pedestal bearing insert on the shaft of fixed from ratchet to rear axle.
position and mounted on plate and fixed with help
of nut and bolts . Working
In this pneumatic cycle initially the
2.7.3 FOUNDATION OF AIR TANK person will start the cycle with the slight push and
A air tank is mounted at the rear end of the compression lever in pressed position and the
tricycle .The supportive structure ratchet will start. As the ratchet starts the
or frame developed for mounting of air tank. A compression lever is pressed. It works on the
angle of size (25mm*15mm) is used to develop the energy conversion principle the air is compressed
structure. A rectangle frame on which air tank is and stroke in the tank. It contains potential energy
placed welded on the bottom chassis. and this potential energy of air is converted into
kinetic energy and power is developed.
2.7.4 ALIGNMENT OF BOTH SPROCKET Once the power is to be developed the sprocket will
Two sprocket or freewheel are used for start rotating by using chain drive which transmits
transmitting the power from pneumatic ratchet to the power from sprocket to rear axle. Axle rotates
the shaft. One sprocket or freewheel are welded to the rear wheel and tricycle start running. By using
ratchet socket and fixed to pneumatic ratchet.
http://www.ijfeat.org (C) International Journal For Engineering Applications and Technology [202-209]
MARCH ISSN: 2321-8134
accelerator we increase and decrease the speed of Check whole body to make sure that all
tricycle. the parts are fixed tightly .
4. PROBLEM FACED WHILE DESIGN AND . Fill up the tank with air at pressure up to
FABRICATION 6.5 bar.
http://www.ijfeat.org (C) International Journal For Engineering Applications and Technology [202-209]
MARCH ISSN: 2321-8134
http://www.ijfeat.org (C) International Journal For Engineering Applications and Technology [202-209]