Catalogo ENSAT ING 2 Definitivo
Catalogo ENSAT ING 2 Definitivo
Catalogo ENSAT ING 2 Definitivo
Ensat
Self-tapping inserts
The Ensat is a self-tapping metal insert, with internal
and external thread and slots or holes providing a
tapping effect.
The Ensat bush is installed into materials with low
resistance (such as alloys, plastics and castings)
DESCRIPTION Page The Ensat 302 bush (with tapping grooves) is ideal for
Presentation 3 use with most applications.
The Ensat bush may create a slight self-locking effect
Ensat
Materials and Applications 4
with some materials.
Features 5
If this is not required, we recommend the Ensat 307-308
Preparing the receiving hole 6 series (with tapping holes), whose shape is ideal for
materials that are particularly resistant to cutting.
Features,
Tools Codes 7
12
and benefits. The Ensat bush has a large cutting surface and
therefore offers greater resistance to traction. It can
MATERIAL
Ensat 302 Steel, stainless steel, brass.
THREADING
Metric ISO 6 H
TOLERANCES
Ensat 303 ISO 2768-m
SURFACE FINISH
Steel bushes: Galvanization.
Stainless steel bushes: natural state.
Brass bushes: natural state.
Ensat 305
Side coverage
With light alloys, Ensat
bushes provide maximum
resistance to traction with
LOAD
Ensat 307
just 30% of side coverage.
Ensat 308
Ensat 309
Ensat 347
Resistance to traction
Ensat 348 Ensat bushes support high
Item for machining G Al Si 12 (Cu)
Steel Ensat
(302)
loads.
(308) For example, for use with
Yield strength of a screw
Mubux light alloys, it is possible to
reach higher resistance to
M970
traction at the stretching
TEAR RESISTANCE
limit of the relative screw 8.8.
4 5
Preparing the receiving hole
The receiving hole can be simply drilled or already provided for in the The specifications are indicated on
Tools Codes
APPROXIMATE
casting. It is generally not necessary to countersink the hole. However, W VALUES the datasheets for each product.
we do recommend that you take care not to warp the workpiece sur- FOR PLASTICS: The Ensat bush must be fitted at
Adjust the position of the chuck with respect to bush onto the tool with the grooves or holes facing
the bush. The Ensat machine tool must be fitted
downwards. Bring the Ensat bush adjacent to the
on tapping machines or drills with reverse travel. receiving item. The advancement and insertion
Put the receiving item into the correct position, will take place by inertia, without the need for
respecting the common axis of the hole/chuck. automatic advancement. Change the direction
Adjust the end limit so that the Ensat bush is
of rotation to remove the tool. The advancement
0.1- 0.2 mm below the assembly surface after fit- must be gradual to avoid the hard impact of the
ting. If there are any studs, they must rest on the tool on the item as this could cause component
bottom of the hole. Select the operating speed. breakage or be detrimental to the fastening.
At the beginning of the insertion stage, the body
of the tool must have the insertion pin as shown
6 7
Ensat Series 302
Ensat Series
303
Applications: Applications:
ferrous and no-ferrous ferrous and no-ferrous
metals, light alloy, metals, light alloy, cast
cast iron, brass, plastic iron, brass, plastic
materials, resins. materials, resins.
Assembly: Assembly:
by special equipment. by special equipment.
TOTAL
METRIC SPECIAL APPOX. HOLE DIAMETER MIN. HOLE TOTAL
METRIC SPECIAL
APPOX. HOLE DIAMETER MIN. HOLE
CODE THREAD
LENGHT EXTERNAL THREAD d 3 DEPTH CODE THREAD
LENGHT E XTERNAL THREAD d 3 DEPTH
d 1 d 2 P L Light alloy Rm < 250 Light alloy Rm < 350 Light alloy Rm > 350 d 1 d 2 P L Soft Materials Brittle Materials Light Alloy
< 150 HB C. Iron < 200 HB C. Iron > 200 HB Plastic Hard Plastic No-ferrous Materials
Plastic Plastic Hard Brass, No-ferrous metal Light Alloy
302 0270.__ M 27 34 1,5 30 32,8 - 33,0 33,0 - 33,2 33,2 - 33,4 36 FINISHING
Steel bushings: zinc-plated
302 0300.__ M 30 36 1,5 40 34,8 - 35,0 35,0 - 35,2 35,2 - 35,4 46 Stainless steel bushings: natural
Brass bushings: natural
Non binding dimensions, expressed in mm. MATERIAL
Steel ___ _ ___ .16 TOLERANCES
Ferritic stainless steel 1.4105 (Up to M16) ___ _ ___ .40 ISO 2768 - m
* Use only with soft materials otherwise the mandrel resistance could be Austenitic stainless stell 1.4305 (Up to M20) ___ _ ___ .50
insufficient.
Brass (Up to M16) ___ _ ___ .80 THREADING d1
ISO 6 H Metric
Rm = ultimate tensile strenght N/mm 2
THREADING d1
ISO 6 H Metric
STANDARD STANDARD
EXAMPLE
Self-tapping Ensat series 302, M5 thread, zinc-plated steel:
ON DEMAND ON DEMAND
302 0050.16
8 9
Ensat Series
305 Ensat Series
307 - 308
Application: Applications:
soft thermoplastic ferrous and no-ferrous
materials. metals, light alloy, cast
iron, plastic
Assembly: materials, resins.
by special equipment.
Assembly:
by special equipment.
TOTAL
METRIC SPECIAL APPROX. MIN. HOLE TOTAL
METRIC SPECIAL APPOX. HOLE DIAMETER MIN. HOLE
CODE THREAD
LENGHT EXTERNAL THREAD HOLE DIAMETER DEPTH CODE THREAD
LENGHT E XTERNAL THREAD d 3 DEPTH
d 1 d 2 P L d3 d 1 d 2 P L Light alloy Rm < 250 Light alloy Rm < 350 Light alloy Rm > 350
< 150 HB C. Iron < 200 HB C. Iron > 200 HB
Plastic Hard Plastic Brass, No-ferrous metal
307 0040.__ 6 8
305 0060.80 M 6 10 1,5 14 9,0 - 9,2 15 M4 6,5 0,8 6,0 - 6,1 6,1 6,1 - 6,2
308 0040.__ 8 10
307 0050.__ 7 9
M 5 8 1 7,4 - 7,5 7,5 - 7,6 7,6 - 7,7
Non binding dimensions, expressed in mm. MATERIAL 308 0050.__ 10 13
Brass ___ _ ___ .80
Other METRIC, UNC, UNF, WHITWORTH, threads are available on demand. 307 0060.__ 8 10
FINISHING M 6 10 1,25 9,3 - 9,4 9,4 - 9,5 9,5 - 9,6
308 0060.__ 12 15
In order to use correctly the products, we suggest to carry out some Natural
preliminary assembly tests to determine the right hole. 307 0080.__ 9 11
TOLERANCES M 8 12 1,5 11,1 - 11,2 11,2 - 11,3 11,3 - 11,5
ISO 2768 -m 308 0080.__ 14 17
307 0160.__ 14 17
M 16 20 2 19,0 - 19,1 19,1 - 19,2 19,2 - 19,4
308 0160.__ 24 28
Other METRIC, UNC, UNF, WHITWORTH, threads are available on demand. FINISHING
Steel bushings: zinc-plated
In order to use correctly the products, we suggest to carry out some Stainless steel bushings: natural
preliminary assembly tests to determine the right hole.
TOLERANCES
ISO 2768 - m
THREADING d1
STANDARD ISO 6 H Metric
STANDARD
ON DEMAND EXAMPLE
Self-tapping Ensat series 308, M5 thread, zinc-plated steel:
ON DEMAND
308 0050.16
10 11
Ensat Series
309 Ensat Series 317 - 318
Application: Applications:
soft thermoplastic ferrous and no-ferrous
materials, wood metals, light alloy, cast
and its derived iron, plastic
products. materials, resins.
Assembly: Assembly:
by special equipment. by special equipment.
METRIC SPECIAL TOTAL APPROX. HOLE DIAMETER MIN. HOLE METRIC SPECIAL TOTAL APPROX. HOLE DIAMETER MIN. HOLE
CODE THREAD E XTERNAL THREAD LENGHT d 3 DEPTH CODE THREAD E XTERNAL THREAD LENGHT d 3 DEPTH
d 1 d 2 P L Soft Material Hard Material d 1 d 2 P L L2 Light alloy Rm < 250 Light alloy Rm < 350 Light alloy Rm > 350
< 150 HB C. Iron < 200 HB C. Iron > 200 HB
Plastic Hard Plastic Brass, No-ferrous metal
309 0025.80__ M 2,5 5 1,6 6 3,5 3,6 - 3,8 8
309 0030.80__ M 3 5,5 1,6 6 4,1 4,2 - 4,3 9 317 0040.__ 6 4 8
309 0035.80__ M 4 6,5 0,8 6,0 - 6,1 6,1 - 6,1 6,1 - 6,2
M 3,5 6,5 1,6 8 4,6 4,7 - 4,8 10 318 0040.__ 8 6 10
309 0040.80__ M 4 7 2,5 10 5,1 5,2 - 5,3 13
317 0050.__ 7 4 9
309 0050.80__ M 5 9 3 12 6,6 6,7 - 6,9 15 M 5 8 1 7,4 - 7,5 7,5 - 7,6 7,6 - 7,7
318 0050.__ 10 6 13
309 0060.80__ M 6 10 4 14 7,6 7,7 - 7,9 17
317 0060.__ 8 6 10
309 0080.80__ M 8 13 4 20 9,9 10,1 - 10,3 23 M 6 10 1,25 9,3 - 9,4 9,4 - 9,5 9,5 - 9,6
318 0060.__ 12 10 15
309 0100.80__ M 10 16 5 23 12,4 12,6 - 12,8 26
317 0080.__ 9 6 11
309 0120.80__ M 12 19 5 26 15,4 15,6 - 15,8 30 M 8 12 1,5 11,1 - 11,2 11,2 - 11,3 11,3 11,5
318 0080.__ 14 10 17
309 0140.80__ M 14 22 5 26 18,4 18,6 - 18,8 30
317 0100.__ 10 6 13
309 0160.80__ M 16 24 5 26 20,4 20,6 - 20,8 30 M 10 14 1,5 13,1 - 13,2 13,2 - 13,3 13,3 - 13,5
318 0100.__ 18 16 22
Non binding dimensions, expressed in mm. MATERIAL 317 0120.__ 12 10 15
Brass ___ _ ___ .80 M 12 16 1,75 15,0 - 15,1 15,1 - 15,2 15,2 - 15,4
In order to use correctly the products, we suggest to carry out some 318 0120.__ 22 16 26
preliminary assembly tests to determine the right hole. FINISHING
Natural 317 0140.__ 14 10 17
M 14 18 2 17,0 - 17,1 17,1 - 17,2 17,2 - 17,4
318 0140.__ 24 16 28
TOLERANCES
ISO 2768 - m
317 0160.__ 14 10 17
M 16 20 2 19,0 - 19,1 19,1 - 19,2 19,2 - 19,4
THREADING d1 318 0160.__ 24 16 28
ISO 6 H Metric
EXAMPLE
Self-tapping Ensat series 309, M5 thread, brass bushing: Non binding dimensions, expressed in mm. MATERIAL
309 0050.80 Steel ___ _ ___ .16
Rm = ultimate tensile strenght N/mm2 Ferritic stainless steel 1.4105 ___ _ ___ .40
HB = Brinell hardness Austenitic stainless stell 1.4305 ___ _ ___ .50
THREADING d1
ISO 6 H Metric
EXAMPLE
Self-tapping Ensat series 318, M5 thread, zinc-plated steel:
STANDARD STANDARD 318 0050.16
ON DEMAND ON DEMAND
12 13
Ensat Series
337 - 338 Ensat Serie
347 - 348
Applications: Applications:
ferrous and no-ferrous ferrous and
metals, light alloy, no-ferrous metals,
cast iron, plastic light alloy, cast iron,
materials, resins. plastic materials,
resins.
Assembly:
by special equipment. Assembly:
by special
equipment.
TOTAL
METRIC SPECIAL APPROX. HOLE DIAMETER MIN. HOLE
THREAD
LENGHT E XTERNAL THREAD d 3 DEPTH
METRIC SPECIAL TOTAL APPROX. HOLE DIAMETER MIN. HOLE
CODE CODE THREAD E XTERNAL THREAD LENGHT d 3 DEPTH
Light alloy Rm > 350
Metal - Light alloy
d 1 d 2 P L Light alloy Rm < 250 Light alloy Rm < 350
< 150 HB C. Iron < 200 HB C. Iron > 200 HB d 1 d 2 P Plastic L
Plastic Hard Plastic Brass, No-ferrous metal
337 0030.__ 347 0040.__ 6 8
4 6 M 4 6 0,7 5,4 - 5,6 5,6 - 5,7
M 3 5 0,6 4,6 - 4,7 4,7 - 4,7 4,7 - 4,8 348 0040.__ 8 10
338 0030.__ 6 8
14 15
Ensat Series
304 Ensat Series
304 assembly tools
Application: TOOLS 619 FOR MANUAL INSTALLATION
for the repair of torn
and damaged spark TOOL FOR
SQUARE LENGHT
CODE
plug retaining threads FLAT B
ca
in engines.
Assembly:
619 0140.00
304 0140.16
22 100
304 0141.16
by special equipment.
619 0180.00 304 0180.16 22 100
16 17
Mubux Series M 970 Conversion table for metric/imperial threads
METRIC WHITWORTH UNC UNF
Application:
materials with suitable PRECOTE 80 COATED
CORRESPONDING TO THREAD CODE THREAD CODE THREAD CODE THREAD
threaded holes.
___ _ 030.__ M 3 604 4-40 704 4-48
971 ___.__ ___ 0030.__ M 3 M 5 4,5 6 ___ _ 160.__ M 16 562 5/8 662 5/8-11 762 5/8-18
1d
___ 0040.__ M 4 M 6 6 8 10
972 ___.__ 1,5 d
___ 0050.__ M 5 M 7 7,5 10 12,5
973 ___.__ 2d ___ 0060.__ M 6 M 8 9 12 15
___ 0100.__ M 10 M 14 15 20 25
Non binding dimensions, expressed in mm.
___ 0120.__ M 12 M 16 12 18 24 30
MATERIAL
Steel WORKPIECE: TENSILE: RECCOMENDED LENGTH
SHEAR STRENGTH STRENGHT OF
FINISHING N/mm 2 SCREW (DIN) M 3 M 4 M 5 M 6 - M 10 M 12
Zinc-plated, ____ _____.10
Precote 80 Coating ____ _____.16 >_ 70 4,8 2 d 1,5 d 2 d 2d
STANDARD
ON DEMAND
18 19
ISO 9001 - Cert. n 0742
TEARING RIVETS
ANCHOR
RIVET NUTS
CLIFA
PRESS-IN NUTS AND PINS
CAGE - NUTS
BICROWN
- FIX 1/4 TURN QUICK FASTENINGS
- NUT INSERTS FOR INSIDE Tubes
FOR SOLID BODIES
FILTEC
HELICAL threaded inserts
FILTEC - NUT SELF-LOCKING NUTS
ENSAT
SELF-TAPPING BUSHES
MUBUX - M REDUCING BUSHES
FOR WOOD
GRIFF - NUT 4-POINT NUTS
ELIC - WOOD SELF TAPPING BUSHES
ESPAND - NUT EXPANSION INSERTS
FOR PLASTICS AND COMPOSITE MATERIALS
BMUBUX
- LOK INSERT - PLAST EXPANSION INSERTS
ENSAT SELF-TAPPING
PRESS-IN INSERTS AND PINS
OTHER S LOK INSERTS
BUSHES
DEFORM NUT SC STRUCTURAL
AND PINS
FASTOOL TAPERED CENTRING-LOCKING THREADED TUBULAR RIVETS
PINS AND BUSHES WITH PLATE FOR RESIN PIN FOR CARBON MOULDS
SPECIAL FIXTURES AND FITTINGS AVAILABLE ON REQUEST
Non-stop
innovation
since 1974 Headquarter and Export department:
Strada della Pronda, 66/6 - 10142 - TURIN - IT
Tel. +39 011 700 301 - Fax +39 011 702 947
Milan branch:
ES - 1 - BB
www.specialinsert.it
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