Method Statement For Erection of Water Tank
Method Statement For Erection of Water Tank
METHOD STATEMENT
ACS02-C1448.1051-380-C-TPK-0001
Index:
1 Work Description
2 Task Description
3 Drawings
Executing
Enterpise ETI-APM Responsible Person ENDRI HOXHA
Night
From 15-Feb To 15-Mar Day time 7:00 - 17:00 N/A
Time
WORK DOCUMENTATION
ACS02-C1448.1051-380-C-TPK-0001
doc. n.
ACS02-C1448.1051-380-M-DMD-0001
doc. n.
ACS02-C1448.1051-380-M-DMD-0002
doc. n.
PTW
SUMMARY DE
Erection of the
GENERAL INFORMATION
Name: Ioannis Kalofonos
N/A
Telephone N/A
Emergency
Number responsible
Mobile: 697024220
Telephone Name:
ENDRI HOXHA Number 697050488 Supervisor
Mobile:
PERSONNEL
Description of crew: 1 Crane Operator, 1 Banksman, 1
N/A Estimated Number supervisor, 1 HSE officer, 3 Welders, 2 Fitters, 2 Helpper
of Personnel 11
involved
EUIPMENT
N/A
Crane 70 T
Trailer Wire brushe
Forklif Adjustable jig
Vehicles and Welding Machine No. 3 Special tools Jigs for fitting
Machinery and Equipment
Grinders Wire Rope 3 tons
Slings SWL 3 to
Horizontal Lifing Clam
2,0 Tons
SUMMARY DESCRIPTION
Erection of the Water Tank
Ioannis Kalofonos
697024220
Daniel Mehmeti
697077877
perator, 1 Banksman, 1
ers, 2 Fitters, 2 Helppers
N/A
Wire brushes
Adjustable jigs
Bridge Plates
Guide plates
EMICALS
MSDS N/A
MSDS
MSDS
MSDS
MSDS
TASK DESCRIP
(all tasks from beginni
First of all we have to check elevation of the foundation
surveyor
Slip-Trip-Fall
Hands injury
The levelness of the tank ring beam and tank base prior to sta
Grade elevations should be recorded at the start of constructi
2
beam levelness shall be as per EN 14015 requirements.
Failure of crane.
Failure of lifing gear.
Slip-Trip-Fall
Hands injury
Main Risks: Isolations
Slip-Trip-Fall
4 Hands injury
Failure of crane.
Failure of lifing gear.
Non Certified scaffolding
Untrained personnel for
Main Risks: working at height. Isolations
Slip-Trip-Fall
Hands injury
The roof structure will be installed over the third plate shell. An adeq
of the Fire water tank will erect this roof structure. All crane operato
will be utilizing the internal scaffolding of the tank. The lifing of the
structure quality. The lifing of the structure will be performed with
the right position the bolts will be placed between rafers and rafer
roundness of the tank on the top angle level. Afer the adjustment w
The double fillet weld joining the shell to the bottom is the most hig
be laid on the tank outer ring and adequate finger bars, lugs, nuts fo
«key plates» for vertical seams shall be used. The gap between the b
checked. The amount of gap under the shell plates at the radial weld
practice is to build the tank, course by course, welding first the vertic
between this course and the one below (only for the first two course
between the first course and the annular ring will be performed) . Th
metallic arc (MMA) welding. Visual examination of first pass inside, v
as MPI of finished inside and outside welds shall be performed. Whe
in place and the vertical seams shall be welded by MMA. The shell e
specifications. Necessary scaffolding shall be erected inside and outs
opening may be lef to the tank shell 1st course (1 plate) temporarily
the crane or opened manholes.
10
Nozzles shall be preassembled by the vendor; neck welded on flange
the contractor shall weld the assemble of nozzle set on the tank she
The double fillet weld joining the shell to the bottom is the most hig
be laid on the tank outer ring and adequate finger bars, lugs, nuts fo
«key plates» for vertical seams shall be used. The gap between the b
checked. The amount of gap under the shell plates at the radial weld
practice is to build the tank, course by course, welding first the vertic
between this course and the one below (only for the first two course
between the first course and the annular ring will be performed) . Th
metallic arc (MMA) welding. Visual examination of first pass inside, v
as MPI of finished inside and outside welds shall be performed. Whe
in place and the vertical seams shall be welded by MMA. The shell e
specifications. Necessary scaffolding shall be erected inside and outs
opening may be lef to the tank shell 1st course (1 plate) temporarily
the crane or opened manholes.
10
Nozzles shall be preassembled by the vendor; neck welded on flange
the contractor shall weld the assemble of nozzle set on the tank she
The structure r(roof + Third Shell) will be installed in the second shel
with proper capacity, located outside of the tank will erect this struc
tank. The lifing of the structure shall be performed in such a way as
be performed with 10 equally positioned wired ropes, belts or chain
the jig it can tack weld as to ensure the structure quality. Afer the a
rafer clips.
11
Roof plates will be transported from the lay dawn area to erection a
Mark the diameter of the roof tank on the top angle.
Stoppers will be installed on the top angle to ensure the right diame
Temporary hand rails will be placed on the top angle for the safe acc
Roof plates will be transported from the lay dawn area to erection a
Mark the diameter of the roof tank on the top angle.
Stoppers will be installed on the top angle to ensure the right diame
Temporary hand rails will be placed on the top angle for the safe acc
Life line will be installed on the 90o to 270o axis on the hand rails.
The installation of plating shall be performed with the direction of ce
An adequate certified crane with the proper capacity, located outsid
be licensed and properly trained.
The assembly of the erected plates shall be performed with tack wel
The installation will start with the central roof plates sections on 90o
Then the roof plates from 0o – 180o axis will be installed.
At the areas where three (3) plates are connected a relevant welding
12 AFC drawings.
All welds shall be performed according to the approved WPS and by
welded on the top angle with a full fillet weld
14
13
13
PPE:
r capacity, located outside of the tank will lif all the parts of the bottom
atch with lifing clams as per drawing. First we will start with placement of
will install the plate B1 we shall put one by one the other plates as per
for the daytime and nighttime period (if needed), highlighting the risks present in
d plate shell. An adequate certified crane with the proper capacity, located outside
re. All crane operators will be licensed and properly trained. The site personnel
nk. The lifing of the structure shall be performed in such a way to ensure the
be performed with 10 equal positioned slings. When the roof structure will be in
en rafers and rafers clips. Adjustment will be carried out to achieve the correct
fer the adjustment works we will proceed with the full welding of the rafer clips.
PPE:
PPE:
pacity, located outside of the tank will erect this structure (roof+third Shell). Crane
The lifing of the structure shall be performed in such a way to ensure the structure
med with 10 equal positioned slings, chains. The roof will storage in a ground area
PPE:
ttom is the most highly stressed weld in the tanks. The first course of the tank shal
er bars, lugs, nuts for holding key plates shall be welded to the plates. Three (3)
e gap between the bottom edge and the butt welds in the outer ring should be
tes at the radial welds should not be greater than 3 - 4 mm. The normal and safer
elding first the verticals in a course then making the circumferential welds
r the first two courses, right afer the circumferential weld completed , the weld
ill be performed) . The fillet weld shell - to - bottom joint shall be of manual
of first pass inside, visual examination of finished inside and outside welds as well
l be performed. When the inspection is satisfactory the second course shall be put
by MMA. The shell erection shall be fully performed in accordance to design
ected inside and outside the tank for erection and inspection purposes. One
(1 plate) temporarily for erection of parts which shall be, also, performed through
eck welded on flange and reinforcing pad will be delivered loose. During erection
e set on the tank shell and roof.
PPE:
ed in the second shell structure with help of the jig. An adequate certified crane
k will erect this structure. The site staff will be using the internal scaffolding of the
med in such a way as to ensure the structure quality. The lifing of the structure will
ropes, belts or chains. When the structure will be in the right position with help of
e quality. Afer the adjustment works we will proceed with the full welding of the
PPE:
the installation of the stair and ladders shall be executed by bolting the relevant
PPE:
PPE:
PPE:
by competent
tant.
nd signed. The ring
ts of the bottom
with placement of
er plates as per
rlapping of
embly shall be
metry. At the
requirements. The
. When all welding
e cutting length,
fety Shoes, Safety
h visibility vest, Hand
Safety Grinding Face
fic PPE for welding
stance to each
Approved
-0003-01.
t same height
other edge of
supporting
l be marked and
inary identification
d to multiple risks of
bly and disassembly
pare alternative
ations corresponding
city, located outside
he site personnel
y to ensure the
structure will be in
chieve the correct
g of the rafer clips.
f+third Shell). Crane
ensure the structure
age in a ground area
tes.
olting the relevant
DRAW
DRAWING
drawing 1
DRAWING
DRAWING 3
DRAWING 4
DRAWINGS
AWING 1
AWING2