M 3094 (2013-06)
M 3094 (2013-06)
M 3094 (2013-06)
Dimensions in mm
This English version is a translation. In case of doubt or conflict the valid German-language original will govern.
Contents
1 Scope and purpose
2 Release conditions
3 Types / application / degrees of gloss
4 Item designation
5 Delivery condition
6 Test samples, coatings
7 Basic properties of the coatings
8 Recoatability and adhesion according to DIN 53221
9 Corrosion resistance
10 Resistance to other media
11 Compatibility with elastomers and plastics
12 Additional requirements when used for military vehicles
13 Identity test
14 General conditions
2 Release conditions
All parts of the standard series MAN 239 apply. They define the release conditions and procedures, as
well as the general terms of delivery for purchased parts.
Further details, advice, sample plates and coating materials can be obtained from the department EMTA,
Nuremburg works.
The release of a colour group for a tested colour applies for all hues in this colour group.
A colour shade from the overall colour palette is selected as a representative example for the entire test.
For testing resistance to weathering according to Section 10.3, one colour is specified as a
representative colour for each colour group.
Prepared by: Kluger, EAS Release EAS: Replaces: 2013-01 Material group no.:
Gary, EMTA 2013-07, englisch
MAN Truck & Bus Aktiengesellschaft, Munich works - Dept. Standardization (EAS) All rights reserved according to ISO 16016.
Distribution and use of the contents are not allowed without written permission from MAN Truck & Bus Aktiengesellschaft.
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4 Item designation
Top coat - 2K M 3094 - x - x - RAL xxxx
Standard number
Type according to Table 1a
Degree of gloss according to Table 1b
Colour according to RAL
(wherever possible, only colour shades that conform to colour chart RAL 840 HR or, for military vehicles, RAL F 9 shall be used)
In the item master data, in addition to the item designation, the SDV code of the respective supplier and the
supplier's material and/or recipe number must be stated (supplier-dependent item numbering).
5 Delivery condition
Table 2 Properties
Properties Test to Requirements
Flash point °C DIN EN ISO 1523 21
Hazard class VbF (Regulation To be specified
on flammable
liquids)
Runout time s DIN EN ISO 2431 To be specified
3
Density of coating material g/cm DIN EN ISO 2811 To be specified
2
Theoretical consumption kg/m DIN 53220 To be specified
Binder base --- To be specified
Binder content g/100 g --- To be specified
Pigment base (lead-free) --- To be specified
Pigment content (lead-free) g/100 g --- To be specified
Degree of curing OH value DIN 53240 Type 3 / 3A /
(not 3B Type 4 Type 5 Type 8
applicable Type 6K
for Type 8 Type 7
> 240 > 190 not
140 to 160 applica
ble
Pigment volume concentration (PVC) --- To be specified
Critical pigment volume concentration (CPVC) --- To be specified
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burring)
Test plate Nos. 2, 3 and 4 (200 x 100 x 1) in composite 250 x 200
1)
metal. The galvanised steel sheet is spot-welded to the steel 190 x 65
2)
sheet, and the aluminium sheet is riveted with aluminium 400 x 300
6
rivets according to A 21 M7.242.19 (rivet head on the
aluminium side), overlap 25 mm in each case, see diagrams
in Section 9
1)
Only for MAN weathering simulation test according to MAN 365-1
2)
Only for weathering in apparatus according to Section 10.3
3)
Only for natural weathering test according to ISO 2810 (Issue 1974)
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25 - 35
Electrophoretic
3 Filler
primer
Zinc phosphating M 3079 – Type 2 2 coats - Type 5:
M 3078 - Type 2 1st coat: semi-gloss (h)
M 3098 – Type 2
25 - 35 2nd coat: dull matt (s)
15 – 20
10 2K primer 1st coat: 30 – 40
M 3162 – Type C 2nd coat: 30 – 40
or as agreed
25 - 35
4 Zinc dust primer 2K primer
M 3037 M 3170 - Type C
Degreasin ---
g to 30 – 40 mm 30 – 40
M 3161
5 with Type 6
Electrophoretic
solvents to Filler 1st coat: Type 6B
primer
M 3106 – Zinc phosphating M 3079 – Type 1 2nd coat: Type 6K
M 3078 - Type 2
Type A M 3098 – Type 2
25 - 35 1st coat: 20 – 30
15 - 20
2nd coat: 30 – 40
6 Electrophoretic
Top coat Type 7
primer
Zinc phosphating M 3031 – Type 3
M 3078 – Type 2
M 3098 – Type 2
25 – 35 30 – 40
15 - 20
7 Type 8
--- --- ---
70 - 80
8 2K primer 2K primer Type 3, 3A, 3B or 7
M 3162 - Type C M 3162 - Type C
Start-grind aluminium
30 – 40 30 – 40 40 – 50
9 Electrophoretic
Filler Type 3 or 3A, 3B
primer
Zinc phosphating M 3079 – Type 2
M 3078 - Type 2
M 3098 – Type 2
25 - 35 40 – 50
15 – 20
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1)
In the colour groups yellow, orange and red, it may be necessary to have a coating thickness of up to
200 m to achieve an adequate coverage.
The top coats of the test coatings are dried in accordance with the manufacturer's specifications at the extreme
point (maximum temperature with longest dwell time) of the drying temperature range specified by the
manufacturer (datasheet).
Unless otherwise specified in individual cases, the test samples must be stored for 7 days at room temperature
(RT) after the respective coating before the start of testing and must be allowed to regenerate for 1 hour at RT
after the test loads before the requirements are determined (evaluations).
In the case of multiple-pass coating application, exclusively the same top coat is to be used for all painting
steps. Top coat variations are not permitted.
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1)
In special cases, proof of adhesion on naturally weathered substrates may by additionally required
2)
Reference paint will be provided by Dept. EMTA, Nuremberg works
3)
The test is not required if the corrosion resistance is tested in accordance with Section 9 for these coating systems
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9 Corrosion resistance
The requirements of edge- and intersection characteristics according to M 3549 have to be considered and
followed.
Test samples: Systems and corresponding test plates according to Table 9. Prepare test plates as follows:
Preparation: The coating is damaged in a defined manner down to the plate substrate using a 0,5 mm wide
diamond cutter (see diagrams).
Important: A separate milling cutter is to be used in each case for each plate variant (steel sheet,
galvanised sheet, aluminium sheet) as otherwise electrochemical corrosion will occur.
A A
B B
Aluminium Steel Galvanised
Sheet sheet steel sheet
1)
Test plate No. 1, coated only with 2K top coat, Type 3, 3A, 4, 5 or 6
3)
Assessed with magnifying glass with 10x magnification
For top coats for military vehicles, test according to TL 8010.0002
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1)
Removal with white spirit in washing process
2)
Slight swelling without any change in the mechanical properties is permitted and must be documented
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Table 13 Requirements
Properties Test to Requirements (all systems)
Degree of gloss DIN 67530 Change max. -50% 1)
E* ab 3
Colour (colour difference) DIN 6174 ( 2 is target)
H* ab: 0 to +0,5
No visually recognisable
Coating surface ---
changes (cracks, chalking)
1)
Measurement without subsequent treatment of the surface
2)
Colour selection, see Section 2
13 Identity test
3 to be specified
Density – coating (g/cm )
MAN 278
14 General conditions
The coating materials must be supplied in suitable containers (made from sheet metal or plastic).
The containers must be clearly marked as follows according to MAN 312:
- MAN trademark
- MAN item number
- MAN release number
- Manufacturer's name or trademark
- Manufacturer's quality designation (material identification or recipe No.)
- Batch number
- Quarter and year of manufacture
The 2K top coats must still fulfil all the properties of these technical terms of delivery after being stored for 12
months from the delivery date at approx. 15 °C.
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Standards quoted
ASTM D 471 Testing of rubber; determination of behaviour with respect to fluids
DIN 1623 Flat products from steel; cold-rolled strip and sheet; technical terms of delivery
DIN 1745 Strip and plate made from aluminium and aluminium wrought alloys
DIN 51604 FAM testing fluid for polymer materials; Composition and requirements
DIN 53219 Paints and varnishes - Determination of percentage volume of non-volatile matter
DIN 53220 Paints, varnishes and similar coating materials; paint consumption required for
coating an area, concepts and parameters
DIN 53221 Paints and varnishes - Testing of recoatability of a coating
DIN 53240 Determination of hydroxyl value
DIN 53504 Testing of rubber and elastomers; determination of tensile strength at break, tensile
stress at yield, elongation at break and stress values in a tensile test
DIN 53505 Testing of rubber - Shore A and Shore D hardness test
DIN 53538-5 Standard reference elastomers; ethylene propylene terpolymer (EPDM) peroxide
cured, for characterising service fluids with respect to their action on EPDM
DIN 6174 Colorimetric evaluation of colour differences of surface colours according to the
CIELAB formula
DIN 67530 Reflectometer as a means for gloss assessment of plane surfaces of paint coatings
and plastics
DIN EN 10130 Cold-rolled flat products from soft steels for cold forming, technical terms of
delivery
DIN EN 14214 Automotive fuels, fatty acid methyl ester (FAME) for diesel engines, requirements
and test methods
DIN EN ISO 11341 Paints and varnishes - Artificial weathering and exposure to artificial radiation -
Exposure to filtered xenon-arc radiation
DIN EN ISO 1514 Paints and varnishes - Standard panels for testing
DIN EN ISO 1519 Coating materials, mandrel bending test (cylindrical mandrel)
DIN EN ISO 1520 Paints and varnishes - Cupping test
DIN EN ISO 1523 Determination of flash point, closed cup equilibrium method
DIN EN ISO 20566 Coating materials - Determination of the scratch resistance of a coating system
using a laboratory car-wash
DIN EN ISO 2409 Paints and varnishes, cross-cut test
DIN EN ISO 2431 Paints and coating materials, determination of flow time by use of flow cups
DIN EN ISO 2811 Paints and varnishes - Determination of density
DIN EN ISO 3248 Paints and varnishes - Determination of the effect of heat
DIN EN ISO 4628-2 Paints and varnishes - Evaluation of degradation of coatings - Designation of
quantity and size of defects, and of intensity of uniform changes in appearance -
Part 2: Assessment of degree of blistering
DIN EN ISO 4628-3 Paints and varnishes - Evaluation of degradation of coatings - Designation of
quantity and size of defects, and of intensity of uniform changes in appearance -
Part 3: Assessment of degree of rusting
DIN EN ISO 4628-8 Paints and varnishes - Evaluation of degradation of coatings - Designation of
quantity and size of defects, and of intensity of uniform changes in appearance -
Part 8: Assessment of degree of delamination and corrosion around a scribe
DIN EN ISO 6270-2 Paints and varnishes – Determination of resistance to humidity – Part 2: Procedure
for exposing test specimens in condensation-water atmospheres
DIN EN ISO 6721 Plastics, determination of dynamic mechanical properties
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DIN EN ISO 9117-5 Paints and varnishes - Drying tests - Part 5: Modified Bandow-Wolff test
DIN EN ISO 9227 Corrosion tests in artificial atmospheres – Salt spray tests
ISO 2810 Paints and varnishes; notes for guidance on the conduct of natural weathering
(Issue 1974) tests
FMVSS 116 Motor vehicle brake fluids (DOT 4)
M 01.010-2 Flat products made of steel; hot galvanised strip and sheet made from general
structural steels; quality standard
M 3007 Testing stain removability on matt coatings
M 3018 Corrosion protection and coating systems for purchased parts;
technical terms of delivery
M 3031 One-component top coating materials, 1K top coat;
technical terms of delivery
M 3037 Zinc dust base coating materials, Zn primer; technical terms of delivery
M 3078 Electrophoretic base coating materials, electrophoretic primer; technical terms of
delivery
M 3079 One-component filler, 1K filler; technical terms of delivery
M 3082 Corrosion protection waxes; technical terms of delivery
M 3085 Hot-dip galvanised strip and sheet made of special deep drawn qualities; technical
terms of delivery
M 3086 1K base coating materials; technical terms of delivery
M 3098 Zinc phosphating for bonding coatings
M 3106 Cleaning and thinning agents, technical terms of delivery
M 3150 Surface quality
M 3161 Cleaning metallic surfaces
M 3162 2K base coating materials, pretreatment primer; technical terms of delivery
M 3170 2K base coatings for bus construction; technical terms of delivery
M 3171 Coatings; testing stone impact resistance (Venturi principle); test loads, test
conditions
M 3289 Central hydraulic fluid (CHF)
M 3549 Edge- and intersection quality for parts of metallic materials, requirements of edge-
and intersection characteristics relating to corrosion protection
M 3592 Identity testing of non-metallic materials, infrared spectroscopic analysis (IR) - ATR
technique
M 3593 Identity testing of non-metallic materials, wavelength-dispersive X-ray fluorescence
spectrometry
M7.242.19 Blind rivets (POP cup rivets)
MAN 239-1 ff. General terms of delivery for purchased parts, all parts
MAN 262 Adhesives
MAN 277 Adhesion test (scratch test)
MAN 278 Coatings; determining density of dry coating
MAN 304 Elastomer base CR; material delivery conditions
MAN 312 Item labelling; requirements and execution
MAN 352 Coatings, testing resistance to media
MAN 365 MAN natural weathering simulation test, test loads, test conditions
N 669 Pyrolysis of non-metallic materials for IR spectral analysis
N 680 Coating materials for coating diesel engines; technical terms of delivery
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TL 8010.0002 Technical terms of delivery; top coating materials for military equipment;
industrial requirements
VbF (Regulation on Regulation on plants used for the storage, filling and transportation of flammable
flammable liquids) liquids in Germany (regulation on flammable liquids - VbF)
VDA 621 408 Technical coating tests;
testing of coatings for colour change by simulated oil grime exposure
Previous issues: M 3094 / 1980-04, 1981-03, 1981-06, 1981-10, 1982-02, 1982-07, 1982-10,
1982-11, 1983-01, 1983-12, 1984-01, 1984-05, 1988-09, 1992-01, 1993-03,
1994-01, 1994-10, 1994-12, 1996-11, 1997-04, 1997-12, 2001-09, 2003-12,
2004-02, 2004-08, 2004-10, 2005-08, 2005-12, 2006-11, 2010-12, 2012-07,
2012-10, 2013-01
Changes: Compared to issue 2006-01 the following changes have been made:
- Table 3: Material DC01A added for test plate No. 2
- DIN 55668 replaced by DIN EN ISO 20566
- DIN 50017 replaced by DIN EN ISO 6270-2
- DIN 50021 replaced by DIN EN ISO 9227
- DIN EN ISO 7253 replaced by DIN EN ISO 4628-8
- Section 13: Reference to M 3592 and gel permeation chromatogram as
agreed
- ASTM oil 2 in accordance with ASTM D471 replaced by IRM 902
- Table 9: Extended by Index 2
- Editorial changes
Compared to issue 2010-12 the following changes have been made:
- MAN Nutzfahrzeuge AG is now MAN Truck & Bus AG
- Department ESS is now EAS
- Section 7.1 revised
- Tables 8 and 10: Regeneration time generally increased to 24 h
Compared to issue 2012-07 the following changes have been made:
- Section 10.3: Test duration was changed from 1200 h to 1000 h and 2000 h
respectively
Compared to issue 2012-10 the following changes have been made:
- Table 12: Resistance to brake fluid and hydraulic oil and index 2) added
- Section 10.3: Note on omission of test for daylight fluorescent colours added
- Department MTWV is now EMTA