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LXC706 V1.0 en User Manual
LXC706 V1.0 en User Manual
LXC706
Genset Controller User Manual
Ver1.1 Date: 2014/03/20
LXC706 SERIES
Software version
Contents
1. SUMMARY..............................................................................................................................................................3
2. FEATURES.............................................................................................................................................................3
3. PERFORMANCE................................................................................................................................................... 3
4. SPECIFICATION................................................................................................................................................... 4
5.4. OPERATION............................................................................................................................................... 7
6. ALARM.................................................................................................................................................................... 8
7.3. PROGRAMMABLE INPUT (ACTIVE WHEN CONNECT GND (B-) (TABLE 3)............................. 12
9. PARAMETERS SETTING.................................................................................................................................. 14
10. TERMINAL......................................................................................................................................................... 15
1. SUMMARY
The Module LXC706 is an small Automatic Engine Control Module. It selects 3 kinds of working
state(Manual, Auto, Stop), can pass panel light touch buttons artificially start/stop genset, also can
through remote start signal input automatic starting generator, and can detect fault (low oil pressure,
high water temperature, emergency stop alarm, over speed) automatically disconnect fuel relays
and stop electromagnet to electric suction close. Panel LED indicator fault state, provide real and
effective fault alarm signal.
2. FEATURES
� Emerald green backlight, generator parameters are clearly visible during the day and night.
� The control panel, easy realization of generator start stop, reduce the user connection.
� All parameters can be set on the panel, convenient debugging and maintenance.
� Set all the configuration parameters and monitoring computer through USB connection.
� Ultra small size, suitable for small generator, intelligent control is particularly suitable for small
gasoline generator.
� Equipped with a shockproof rubber ring, can achieve waterproof and shockproof panel.
� Install the assembly, flame retardant ABS shell, pluggable terminal, embedded installation,
compact structure, convenient installation.
3. PERFORMANCE
� The power supply a wide range (8~35) VDC, can adapt different starting battery voltage
environment.
� The microprocessor as the core, for the LCD screen display icon symbols, light touch keys.
� With low oil pressure, high water temperature, over speed, and emergency stop, start failures
and so on protection and instructions.
� Can detect and display of power are: power voltage V, power frequency Hz, engine temperature
ºC, oil pressure kPa, speed rpm, total running time H, the battery voltage V, fuel level%.
� voltage of the generator, battery voltage, speed, temperature, pressure, liquid level sensor
threshold can be set, can achieve the following alarm or warning: low oil pressure, water
temperature, cylinder temperature high, speeding, less speed, emergency stop, failure to start,
stop, failure of power voltage is too high, too low, power frequency is too high or too low, the
battery voltage is too high low, low fuel level.
� Through the software setting of controllers can be set to the engine controller (not choose the
power voltage input), suitable for control of pump unit.
� Panel with a red light emitting diode (LED) display and alarm status.
� A variety of temperature, pressure, oil level sensor can be used directly, and can custom parameters:
Temperature, pressure sensor, respectively, and temperature, pressure alarm in parallel, in providing
the digital quantity at the same time increase the level of protection.
� Many successful starting condition (rotational speed sensor, oil pressure, power generation) can
choose.
� Four fixed relay output( fuel oil output, starter output, to stop the output, Idle speed output).
� A programmable output, can be set to public alarm output, stop failure output,preheating output
or idle speed control output function.
� Allow the user to change the setting of parameters, and memory in the internal FLASH memory, will
not be lost in the system when the power is off, the controller from the front panel of the controller. All
the parameters can be adjusted, or through the USB interface by the PC machine USB power supply
controller, through monitoring software for parameter setting.
4. SPECIFICATION
project content
Working Voltage DC8. 0V to 35. 0V, Continuous Power Supply
Auto state button Push this button, the module comes into auto state
Battery voltage is
Total running time
abnormal
External alarm Parameter setup instructions
Parameter Settings
5.4. OPERATION
Module has three states: stop state 、man state 、auto state .
When push Man start button ,preheat will first output, and start preheat delay, when preheat
delay is end, fuel output 1 second, preheat output will stop, and crank output is start.Here engine
will start, when crank successfully, crank output stop. Then engine comes into the safe time. When
the safe time is end, then engine comes into the idle time. When the safe time is end, then idle
output is out and engine will run at full tilt.
� When push button, the module will enter automatic state. Here if remote start input is
active (connect to B-), the engine will start after the delay of start engine. Preheat will first
output, and start preheat delay, when preheat delay is end, fuel output 1 second, preheat
output will stop, and crank output is start. Here engine will start, when crank successfully,
crank output stop. Then engine enter the safe delay. When the safe delay is end, then
engine enter the idle delay. When the safe delay is end, then idle relay is close and genset
raise high speed.
� When remote start input is inactive, the engine enter the idle process after the delay of
engine stop, idle relay disconnect, fuel relays output after the idle delay, ETS solenoid output,
genset will automatically stop, ETS solenoid disconnect when genset stop steady.
� 注:在起动间隔延时过程中,燃油输出断开,起动间隔延时开始 3 秒后,预热和得电停机输
出,起动间隔延时结束后,得电停机输出断开,燃油输出,预热输出在起动前断开。((此段无
英文翻译))
� Push the button when engine is running, the button beside led will lighten, enter idle
process, idle relay disconnect, idle delay ended, fuel disconnect, ETS solenoid output,
genset stop, ETS solenoid disconnect when genset stop steady.
� When engine is waiting state, push button 1 second above, ETS solenoid will output and all
led will be Lighten. Loosen the stop buttons, ETS solenoid output disconnect instantly, and
test lamps function is over.
� When engine is waiting state, only emergent stop alarm can be check.
6. ALARM
� Low Oil Pressure: check after the safe delay, the duration of 5 seconds above, the module
will alarm and stop engine.
� High Temperature
Temperature:check after the safe delay, the duration of 10 seconds above, the
module will alarm and stop engine.
� Low Fuel Level: When the fuel level is consistently below the preset value of 10 seconds,
and issuing fuel level is too low signal, this value is only a warning will not stop.
� Over speed: check after the preheat delay, the duration of 2 seconds above, the module will
alarm and stop engine.
� Under speed: check when engine run at full tilt, the duration of 15 seconds above, the
module will alarm and stop engine.
� Over Crank: when engine crank fail over the times of configure, the module will alarm and
stop engine.
� Stop Failure: when engine is stop fail, the module will warn.
� Battery over voltage: The DC supply has risen above the high volts setting level for the
duration of the high battery volts 20 seconds.
� Battery under voltage: The DC supply has low above the under volts setting level for the
duration of the low battery volts 20 seconds.
� Emergency Stop: When emergency stop input, ETS solenoid stop immediately output, and
then fuel disconnect, preheat and start signal emit emergency stop alarm signal.
� Gen Over Voltage: When the continuous sampling voltage higher than the preset value, at
the end of the abnormal delay, signal generator voltage is too high, outage alarm at the
same time.
� Gen Under Voltage: When sampling the voltage is lower than the preset value continuously,
at the end of the abnormal delay signal generator voltage is too low, outage alarm at the
same time.
� Gen Over Frequency: When the sampling frequency for 10 seconds after the signal
generator frequency is too high, outage alarm at the same time.
� Gen Under Frequency: When the sampling frequency for 2 seconds after the signal
generator frequency is too low, outage alarm at the same time.
� Common Alarm: when any alarm or warn is appear, this alarm will active. When the over
speed, under speed, high temperature, low oil pressure, emergency stop, no generator,
crank failure, stop failure alarm, battery over voltage, battery under voltage, common alarm
LED illuminate, and common alarm output.
4:Preheat control
5:Close Gens
6:Reserved
0:not used
1:High temperature downtime input
2:Low oil pressure shutdown input
3:Low fuel warning input
P29 Digital input type (0-8) 0 4:External shut down input
5:High temperature thermal shutdown
6:Reserved
7:Reserved
8:Fuel level sensor
Digital input (0-20)s units:
P30 2.0s
activation delay 0.1s
0:Freq
1:Engine speed
2:speed +Electricity generation
3:Oil pressure
Crank 4:Oil pressure + Electricity generation
P31 (0-8) 6
Disconnect 5:Oil pressure + speed
6:Oil pressure + speed + Electricity generation
7:Charge D+
8:Oil pressure + speed + Electricity generation
9:Invalid combination
In the process of cranking, when the gens frequency
P32 Freq disconnect (10.0-30.0)Hz 14.0Hz
exceeds this value, the starter will be separated.
Disconnect When engine speed higher than the set value, starter
P33 (0-3000)RPM 360RPM
Engine Speed will be disconnected.
Disconnect Oil When generator oil pressure higher than the set value,
P34 (0-400)kPa 200kPa
Pressure starter will be disconnected.
D+ When generator D+ higher than the set value, starter
P35 (3.0-32.0)V 8.0V
Disconnect will be disconnected.
Temp. Sensor
P36 (0-10) 3 VDO120 ºC
Curve
Oil Pressure
P37 (0-9) 3 VDO0-10BAR
Sensor Curve
not used. (Using the fuel level sensor will switch input
P38 Fuel sensor (0-5) 0
port is set to unused)
Temperature 0: Never (temperature sensor will show “+++”);
P39 (0-2) 0
Sensor Open 1:Warn; 2:Shutdown
Oil Pressure 0: Never (temperature sensor will show “+++”);
P40 (0-2) 0
Sensor Open 1:Warn; 2:Shutdown
Fuel sensor open 0: Never (temperature sensor will show “+++”);
P41 (0-1) 0
1:Warn;
P42 Device ID 1-247 1
P43 Power On Mode 0-2 0 0:Stop Mode 1:Auto mode 2:Manual Mode
technician
P44 0-9999 0000
password
operator
P45 0-9999 1111
password
0 Not used
1 Digital input low effective Digital input is the switch signal, can
2 Digital input high effective choose low level or high level, grounding is
2 Pressure 3 VDO0-10BAR low level, suspend in midair is the high
sensor 4 CURTIS level, not plugged into a power supply for
5 VOLVO-EC the Cathode. Defined resistive range is
6 DATCON?10BAR 0-999.9 Ω, the factory default is SGD
7 SGX sensor.
8 SGD
9 SGH
0 Not used Digital input is the switch signal, can
1 Digital input low effective choose low level or high level, grounding is
2 Digital input high effective low level, suspend in midair is the high
3 Fuel level 3 VDO0-180ohm level, not plugged into a power supply for
sensor 4 SGD the Cathode. Defined resistive range is
5 SGH 0-999.9 Ω,the factory default is no sensor.
In setting fuel level sensor type when,
Should put the programmable input port
type is set to 0, then set the fuel level
sensor type.
9. PARAMETERS SETTING
1) The controller in standby mode simultaneously press the and ,entering the
password input interface ( following figure), When the first digit flashing, enter the password
0000;
2) press the numerical plus 1, press the Numerical minus 1, Set the correct numerical
the current settings of the serial number and parameter, press the set options flip up, press
5) press the enter the parameter setting state, the first digit flashing, set of numerical methods
with the same password input method.
10. TERMINAL
� Terminal 1(B-
B-
B-):: connect to the cathode of battery.
� Terminal 2 (B+): connect to the anode of battery.
� Terminal 3 (Em. stop input): emergent stop input, connect to (B+) is active.
� Terminal 4 (Fuel Output): Fuel Output, (B+,1A).
� Terminal 5 (Start Output): Start Output, (B+, 1A).
� Terminal 6(Remote Start Input): Remote Start Input, connect to (B-) is active.
� Terminal 7(Configurable Input)
Input):Programmable input port, By setting the input signal
switch quantity or fuel level sensor signal, switch input connect to (B-) is active.
� Terminal 8(LOP Input): Low oil pressure input, switch input connect to (B-) is active.
� Terminal 9(HWT. Input): High temperature input,switch input connect to (B-) is active.
� Terminal 10(L
L)、1
11(N
N):Alternator Input.
� Terminal 12(Idle Output)
Output):Idle speed control output port (B+,1A).
� Terminal 13(Stop Output)
Output):ETS output (B+ ,1A).
� Terminal 14(Configurable
Configurable Output3
Output3):Configurable output, (B+, 1A).
� Terminal 15( D+):Connect to charging starter’s D+ terminal. If there is no this terminal,
then be hang up.
� Magnetic pickup
Terminal 16 (Magnetic pickup):Magnetic head signal input,suggest using the shielded
wire.
� USB Interface
Interface:Controller directly through the USB line connected to the computer for
parametric programming.
sets::
This product should be following sets Tel:8+86-769-33263276
Fax:+86-769-23166296
(1) 1 piece of controller model LXC706; http://dgfeirui.en.alibaba.com
http://www.lixise.net
(2) 2 piece of fixed cards; E-mail:sales@ smartgenset.com
Add: 18# Chashang industrial zone,
(3) 1 piece of product certificate;
WenTang Road Dongguan City,
(4) 1 piece of product manual. Guangdong, China