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Servocut 402
Servocut 402
SERVOCUT
402
metkon.com
METALLOGRAPHIC
ABRASIVE CUTTING MACHINE
SERVOCUT
402
SERVOCUT 402 is an advanced universal metallographic
cutting machine with high cutting capacity that used to cut a
very wide range of materials.
• Modern and sturdy design
• Extraordinary access for easy handling
• X-Y-Z three axes cutting capability
• Advanced cutting features for difficult workpieces
• Programmable with colored HMI touch screen controls
• Ergonomic Joystick control offers excellent application versatility
• Most versatile metallographic cutting machine in its class
DESIGN
Specimen integrity begins with high quality cutting. Perfectly cut
surfaces reduce the number of subsequent preparation stages and
shorten the total sample preparation time to the minimum.
SERVOCUT 402 offers the advantage of combining different cutting
techniques and methods into the same machine to obtain superior
cut surfaces for a broad range of heavy duty cutting applications.
Automatic cutting guarantees the highest level of reproducibility
through automatic processing of the specimen.
SERVOCUT 402 has a robust and reliable design with low noise and
emission levels. The modern and sturdy design with powerful 7.5 kW
cutting motor ensures fast and efficient cutting through the hardest
and complex materials with precise motor driven axis controls.
SERVOCUT 402 has X-Y-Z triple axes cutting capability:
Z-axis Chop cutting
The specimen is clamped and the cut-off wheel approaches the
specimen.
Y-axis Table-feed cutting
Feeding the clamped specimen into a rotating cut-off wheel using a
T-slotted feed table.
X-axis Parallel Cutting (optional)
Parallel serial sectioning in the x-axis with optional movable x-table.
A large, T-slotted feed table located in the cutter’s generous work SERVOCUT 402 automatic cutting machine has the highest safety
area can accommodate a variety of different clamping devices standards. The interlocking safety device does not allow the motor to
which need to be selected. The feed table provides a long travel be started unless the sliding door or the side access ports are closed.
depth making the SERVOCUT 402 ideal for cutting long or deep The sliding door cannot be opened before the cutting motor is
samples in a single pass. Stainless small parts tray to catch small stopped. The electronic brake system, which is a standard feature,
specimens is supplied with the cutting table as standard. brings the cutter to a quick full stop in seconds after it has been
switched off. A two-hand control feature ensures that the operator’s
The front sliding door and side cover can be completely opened for hands are completely out during positioning and prevented from
easy access and handling to all sides. Side access ports make it reaching into the moving components with open sliding door. An
possible to make transverse sections on long specimens. A large optional stack light is located on the top of the equipment to provide
window of Lexan and a sealed LED lamp in the cutting chamber allow visual and audible indication of machine status. Easily accessed and
precise observation of the cutting process at an optimum degree of operated E-stop button ensures immediate shut down.
safety.
AUTOMATIC OPERATION
Cutting Methods
Table feed cutting Chop cutting Diagonal cutting
Chop cutting (Z-axis) and Table feed cutting (Y-axis) combined with
pulse cutting is standard. New cutting methods ensure easy cutting
of large and complex specimens.
Multi-Slice Cutting
Cutting Parameters
HMI touch screen controls with various cutting methods and database with
cutting programs and maintenance monitoring
Y X R
BACK BACK
0.0000mm -- --
FEEDRATE FORCE A
µm/s ENTER
2.50 5000
0.00
Database
Ergonomic Joystick Control Two Hand Control For Safety Operation
Easy Exchange of Cut Off Wheel FUMEFILTER, Fume and Mist Removing Unit
Instafeed Rapid Pulse
FEATURES
ensures optimum cutting
without overloading. For cutting larger specimens
that cannot be cut in one cycle.
Table Oscillation Y and Z axis are combined for
additional cutting capacity.
During chop cutting the First the cutting is performed
table makes an oscillation with Z-axis chop cutting,
movement to minimize the subsequently the specimen
contact and area to reduce is cut with Y-axis Table-feed.
the risk of specimen damage.
GR 0029
GR 0030 GR 0609 GR 0612 15 02 15 04 GR 0033 15 00
GR 0615
GR 0616
GR 0617 GR 0310
GR 0618 GR 0312
Many sample preparation applications require the sectioning of a METKON offers a number of special clamping devices for use with
specimen from a small or irregularly shaped sample or component SERVOCUT abrasive cutters. METKON cut-off machines are equipped
part. The small size or irregular sample shape can create positioning with stainless T - slot clamping tables. All clamping devices are made
and clamping difficulties for the operator. To overcome these of stainless steel and can be attached to the cutters T - slot beds in
difficulties, seconds for fast and positive clamping of parts having virtually any
configuration.
ACCESSORIES
Manual/Automatic Table Drive System
T-table can be controlled both automatically and manually with a
hand-wheel.
FUMEFILTER
An advanced fume and mist removing unit that is optionally available
for SERVOCUT 402. Removes coolant mist for better illumination and
viewing with centrifugal separator.
BANDCOOL, Band Filter Unit Laser Alignment Unit 3-Lights Warning Beacon Auto Clean Function
SPECIFICATIONS
Max. Wheel Diameter Ø400 mm Ø300 mm Ø400 mm Ø400 mm Ø400 mm Ø400 mm Ø400 mm
Max. Cutting Capacity, Ø Ø150 mm Ø110 mm Ø150 mm Ø150 mm Ø150 mm Ø150 mm Ø150 mm
Max. Cutting Capacity, HxD #85x350 mm #70x200 mm #85x350 mm #85x350 mm #85x350 mm #85x350 mm #85x350 mm
Z-Axis Travel, (mm) 255 255 255 255 255 255 255
Y-Axis Travel, (mm) 300 300 300 300 300 300 300
T-Table Dimension, (mm) 550x484 (446+150)x484 550x484 (446+150)x484 (446+150)x484 550x484 (446+150)x484
Cutting Motor Power (S1) 7.5 kW 7.5 kW 7.5 kW 7.5 kW 7.5 kW 7.5 kW 7.5 kW
Wheel Speed, RPM 600-2400 600-2400 600-2400 600-2400 600-2400 2200 2200
Chop Cutting, Z- Axis Auto Auto Manual Manual Manual Manual Manual
Table Feed Cutting, Y-Axis Auto Auto Auto Auto Auto Manual Manual
Size WxDxH, (cm) 114x112x169 114x112x169 114x112x169 114x112x169 114x112x169 114x112x169 114x112x169
Weight 600 kgs 600 kgs 600 kgs 600 kgs 600 kgs 600 kgs 600 kgs
Recirculation Cooling Unit 135 lt 135 lt 135 lt 135 lt 135 lt 135 lt 135 lt
SPECIFICATIONS
15 67 SERVOCUT 402-AA 15 66-MX SERVOCUT 402-MA-MX
Automatic Abrasive Cutting Machine Programmable with 7" HMI as above(15 66) and including a manually driven X-axis table
touch screen control, with Siemens PLC control unit, with automatic with 150 mm travel for plane parallel cutting.
chop cutting and automatic table-feed cutting systems, with
various cutting methods, programmable with coloured LCD display 15 66-AX SERVOCUT 402-MA-AX
of cutting parameters, accurate and motorized positioning of the as above(15 66) and including an automatically driven X-axis table
specimen in X - Y and Z axis (X-axis for plane parallel cutting is with 150 mm travel for programmable serial plane parallel cutting.
optional), ergonomic joystick with adjustable speed control,
integrated feed path control, power dependent adjustable feed rate, GR 0578-00 Transformer kit for 200-240 VAC, 3 phase, 50/60 Hz mains voltage.
variable cutting force, pulse cutting mode, bar graph overload
display, compact cutting motor, with variable cutting speed
600-2400 rpm, with electronic brake system, cutting capacity upto 15 65 SERVOCUT 402-MM
Abrasive Cutting Machine With handwheel driven chop cutting and
130/150 mm solid stock, with cut-off wheels upto ø350/400mm,
table-feed cutting systems, manual positioning of the specimen in X
twin T-slotted table(Y-direction only) made of stainless steel,
and Y axis (X-axis for plane parallel cutting is optional), manual
bottom part as rugged alloy base casting, extraordinary access for
positioning of the cutting wheel in Z-axis, compact cutting motor,
easy handling with sliding door and side openings, with extra
2200 rpm cutting speed, with electronic brake system, cutting
advanced cutting methods: "Rapid Pulse Cutting, Table Oscillation
capacity upto 130/150 mm solid stock, with cut-off wheels upto
Cutting, Instafeed Cutting, Automatic Chop Cutting, Automatic Table
Ø350/400mm, twin T-slotted clamping table made of stainless steel,
Feed Cutting, Combined Cutting" Ready for operation.
bottom part as rugged alloy base casting,
Without clamping devices, without recirculating cooling unit.
extraordinary access for easy handling with sliding door and side
openings, Ready for operation. Without clamping devices, without
Includes a standard set of cutting consumables composed of;
recirculating cooling unit.
• An assortement of 20 cut-off wheels with 400 mm dia.
• 5 lt of Metcool cooling fluid.
Includes a standard set of cutting consumables composed of;
400 V, 3 phase, 50/60 Hz.
• An assortement of 20 cut-off wheels with 400 mm dia.
• 5 lt of Metcool cooling fluid.
15 77-AX SERVOCUT 402-AA-AX 400 V, 3 phase, 50/60 Hz.
as above(15 67) and including an automatically driven X-axis table
with 150 mm travel for programmable serial plane parallel cutting.
15 65-MX SERVOCUT 402-MM-MX
GR 0578-00 as above(15 65) and including a manually driven X-axis table
Transformer kit for 200-240 VAC, 3 phase, 50/60 Hz mains voltage.
with 150 mm travel for plane parallel cutting.
GR 0925 Software package for optional cutting methods;
• Diagonal Cut GR 1224 Transformer kit for 200-240 VAC, 3 phase, 50/60 Hz mains voltage.
• Step Cut
• Segment Cut
15 66 SERVOCUT 402-MA
Automatic Abrasive Cutting Machine Programmable with 7" HMI
touch screen control, with Siemens PLC control unit, with
handwheel driven chop cutting and automatic driven table-feed
cutting systems, with various cutting methods, programmable with
coloured LCD display of cutting parameters, accurate and motorized
positioning of the specimen in X and Y axis (X-axis for plane parallel
cutting is optional), ergonomic joystick with adjustable speed
control, integrated feed path control, power dependent adjustable
feed rate, variable cutting force, pulse cutting mode, bar graph
overload display, compact cutting motor, with variable cutting speed
600-2400 rpm, with electronic brake system, cutting capacity upto
130/150 mm solid stock, with cut-off wheels upto ø350/400mm,
twin T-slotted table(Y-direction only) made of stainless steel,
bottom part as rugged alloy base casting, extraordinary access for
easy handling with sliding door and side openings, with extra
advanced cutting methods: "Rapid Pulse Cutting, Instafeed Cutting,
Automatic Chop Cutting, Automatic Table Feed Cutting"
Ready for operation. Without clamping devices, without
recirculating cooling unit.
* Other voltages and frequencies available upon request. Please state when
ordering. All specifications are subject to change without notice.
METKON Demirtas Dumlupinar Organize Sanayi Bolgesi Tel : +90 224 261 18 40 [email protected]
Instruments Inc. Ali Osman Sonmez Cd. No: 14 Bursa-TURKEY Fax : +90 224 261 18 44 metkon.com