Busbar Calulation For 2000a Copper Busbars

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BUSBAR CALULATION FOR 2000A COPPER BUSBARS

DATA AVAILABLE / ASSUMED

1. Fault level : 50KA for 1 Sec.


2. Ambient Temp. : 45oC
3. Temp. Rise : 40oC
4. Max. busbar temp. while : 85oC (45oC + 40oC)
carrying full load current
5. Permissible final temp. of : 200oC
busbar after short circuit for 1 Sec.

6. Busbar Material : Electrolytic grade Copper

7. Required Current Rating : 2000A

8. Size of Busbars (Selected) : (3.5 X 3 X 100 X 6) Sq.mm Cu.

9. Enclosure sizes (Provided) : 900 x 345 Sq.mm

A. CALCULATIONS FOR SHORT CIRCUIT :

Minimum Cross Sectional area of Copper Busbar required for 50KA fault level for 1 Sec. can be
calculated by the formula given below:

I
---------- t = 0.122 Where :
A I = Fault Current (KA)
A = Cross Sectional area
OR A = I of Busbar in Sq.mm.
----------- t t = Time in Sec.
0.122

If fault current is 50KA then A = 50 . 1 = 409.8 Sq. mm


0.122

Where as we are using 1800 Sq. mm Cross Sectional of Copper Busbar Which is more than the
required. Therefore selected Bus bar are quite suitable for 50KA Fault level for 1 Sec.

[Contd…2..]
-:2:-

B. CALCULATION FOR THERMAL RATING :

1. De-Rating factor due to material of = 1


Busbar

2. De-Rating Factor due to ambient


temperature.
1/1.7
Derating factor = . T2 .
T1

T1 = Temp. rise over the ambient temperature as referred by the


Bus bar manufacturer

T2 = Temp. rise over the ambient temperature where the Panel


Is installed.

The Derating factor to be applied on the ratings given in for 45Degree C ambient is
1/ 1.7 0.588
. 40 . = (0.88) = 0.93
45

3. De-Rating Factor due to enclosure :

The % ratio of Cross Sectional = Total Cross Sectional area of bus bar
area of Bus bar & Cross sectional Total Cross Sectional area of enclosure
area of enclosure.
= 3.5 x 3 X 100 x 6 6300
900 x 345 310500

= 0.02028

= 2.029%

Now Derating factor = 0.80


for this percentage ratio

So, Total derating factor for = 1 x 0.93 x 0.80 = 0.744


2000A

Current carrying capacity of = 1480A


100x6 mm Cu Busbar

Multiplying factor for 3 Busbar = 2.09

[Contd…3..]
-:3:-

Now Total Current carrying of = 1480 x 2.09 = 3093.2A


3x100x6 mm Cu Busbar

Effective current carrying capacity = 3093.2x0.744 = 2301A


Of Busbars after considering
de-rating factor

From the above calculation we note that the current carrying capacity of selected cross
section of Busbar 1800 Sq.mm, is 2301A.

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