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  • SMP - Condenser, Tube Cleaning & Debris Filter

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    vivekpathak101
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    The document provides safety guidelines for maintenance personnel performing condenser tube cleaning and maintenance at a power plant. It outlines hazards like falling, electric shock, and oxygen deficiency. Safety precautions include using proper permits, PPE, adequate lighting, ventilation and barricades. Isolation procedures require tripping the turbine and closing relevant valves. Maintenance includes yearly water fill testing, tube cleaning system maintenance, and debris filter system maintenance. Work instructions describe the water fill test process.

    Original Description:

    Standard Maintenance practice for Condenser,Tube cleaning & Debris Filter

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    The document provides safety guidelines for maintenance personnel performing condenser tube cleaning and maintenance at a power plant. It outlines hazards like falling, electric shock, and oxygen deficiency. Safety precautions include using proper permits, PPE, adequate lighting, ventilation and barricades. Isolation procedures require tripping the turbine and closing relevant valves. Maintenance includes yearly water fill testing, tube cleaning system maintenance, and debris filter system maintenance. Work instructions describe the water fill test process.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    Download as pdf or txt
    176 views3 pages

    SMP - Condenser, Tube Cleaning & Debris Filter

    Uploaded by

    vivekpathak101
    The document provides safety guidelines for maintenance personnel performing condenser tube cleaning and maintenance at a power plant. It outlines hazards like falling, electric shock, and oxygen deficiency. Safety precautions include using proper permits, PPE, adequate lighting, ventilation and barricades. Isolation procedures require tripping the turbine and closing relevant valves. Maintenance includes yearly water fill testing, tube cleaning system maintenance, and debris filter system maintenance. Work instructions describe the water fill test process.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
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    of 3

    ODISHA POWER GENERATION CORPORATION LTD.

    IB THERMAL POWER STATION, BANHARPALI

    STANDARD MAINTENANCE PRACTICE


    CONDENSER, TUBE CLEANING &
    DEBRIS FILTER
    Document No: SMP / TUR – 08

    Rev No-02
    Filed At: Mech. Maintenance Main Plant
    The purpose of the SMP – Condenser, Tube Cleaning & Debris Filter is to
    train and guide maintenance personnel to ensure safe and efficient
    maintenance of the system.

    Responsibility: Team Leader, MM Main Plant


    Other Department To Be Intimated: (Main Plant operation / Quality)
    Details of Hazard Involved
    1. Falling from height due to failure of scaffolding
    2. Steam burning
    3. Electric shock
    4. Poor Illumination
    5. Lack of oxygen due to confined space.
    6. Exposure to high-volume of water due to Failure of CW system
    valves/negligence.
    Safety Precaution Required

    1. Ensure proper lock & Tag of Permit.


    2. Use of safety glasses is mandatory with other general PPEs.
    3. Spanners are to be secured with rope to avoid falling from height.
    4. Sufficient lights at maintenance site are to be provided.
    5. Water box & CW inlet & outlet line drains shall be kept open.
    6. Scaffolding shall be used as per scaffolding procedure (EM 4/7).
    7. 24 Volt bulbs are to be provided in the hot well while cleaning.

    SMP - Condenser, Tube Cleaning & Debris Filter 1/3


    8. Put the safety signboard “ CONFINED SPACE – MEN AT WORK ”
    near the manhole entry.
    9. Compressed air after due purification shall be blown to provide adequate
    oxygen to avoid suffocation.

    Permit Type: Permit To Work Order / Confined Space Permit.


    Permit Approving Authority: Shift in charge (Main Control Room)
    Isolation procedure
    1. The turbine is to be in tripped condition.
    2. The barring gear is to be in stopped condition.
    3. The CW inlet, outlet valves to the condenser are to be in closed
    condition. Ensure that there is no water coming in the drain valve of the
    condenser water box.
    T & P including special ones
    1. General tool box

    Frequency of maintenance:
    SL CMMS job title ERP task code Frequency of
    No. maintenance

    1 Water fill test MMTU 26 Yearly once during


    AOH / planned shut
    down
    2 Maintenance of Tube MMTU 24 Yearly once during
    Cleaning System MMTU 25 AOH / planned shut
    down
    3 Maintenance of Debris MMTU 28 Yearly once during
    filter System AOH / planned shut
    down

    WORK INSTRUCTION PROCEDURE


    A. Water Fill Test:
    1. Take the load of the condenser from the springs to the jack bolts
    provided.
    2. Isolate all the valves leading to the hot well and then fill water through
    the quick filling line by running the hot well make up pump.
    3. Open the manhole door of the steam space.
    4. See that water is filled up to one metre above the tube nest.

    SMP - Condenser, Tube Cleaning & Debris Filter 2/3

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