Liebert NX Ups 40 200kva User Manual
Liebert NX Ups 40 200kva User Manual
NX™ UPS
If you encounter any installation or operational issues with your product, check the pertinent
section of this manual to see if the issue can be resolved by following outlined procedures.
Visit https://www.VertivCo.com/en-us/support/ for additional assistance.
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
GLOSSARY OF SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.0 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.0 INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 External Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Internal Inspections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2.1 Storing the UPS and Batteries for Delayed Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3 Preliminary Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3.1 Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4 UPS Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4.1 Positioning the UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4.2 Environmental Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4.3 Special Considerations for Parallel Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.5 Considerations in Moving the Liebert NX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.6 Mechanical Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.6.1 Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.6.2 Floor Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.6.3 Cable Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.6.4 Optional Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
3.0 ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1 Power Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1.1 Cable Rating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1.2 UPS Input Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.1.3 Cabling Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.1.4 Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.1.5 Safety Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.1.6 Protective Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.1.7 Cabling Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.2 Control Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2.1 Monitor Board Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.3 Dry Contacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
3.3.1 Input Dry Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
3.3.2 Maintenance Bypass Cabinet Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
3.3.3 Battery Circuit Breaker Control Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.3.4 Output Dry Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.3.5 EPO Input—Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.0 BATTERY INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
4.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
4.2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
FIGURES
Figure 1 Cabinet arrangement—Liebert NX units and battery cabinets . . . . . . . . . . . . . . . . . . . . . 11
Figure 2 Cabinet arrangement—Liebert NX UPS, battery cabinets and Liebert NX bypass dis-
tribution
cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Figure 3 Single module block diagram—dual input configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Figure 4 Monitor board U2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Figure 5 Auxiliary terminal block detail (Monitoring Board) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Figure 6 Input dry contacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Figure 7 Output dry contacts and EPO wiring for firmware before M170 . . . . . . . . . . . . . . . . . . . . . 21
Figure 8 EPO wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Figure 9 Battery cabinets for Liebert NX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Figure 10 Battery cabinet—details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Figure 11 Battery tray and supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Figure 12 Load Bus Synchronization cable connection in single module systems. . . . . . . . . . . . .28
Figure 13 Load Bus Synchronization cable connection with multi-module systems. . . . . . . . . . .29
Figure 14 Parallel system block diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Figure 15 Paralleling cabinet with input and bypass circuit breakers. . . . . . . . . . . . . . . . . . . . . . . . . . 31
Figure 16 Paralleling cabinet with input, bypass and distribution circuit breakers . . . . . . . . . . . . 31
TABLES
Table 1 Input dry contacts at X3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Table 2 Maintenance bypass cabinet interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Table 3 BCB control interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Table 4 Output dry contact relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Table 5 EPO input contact relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Table 6 Power cable size selection (Copper Wire Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Table 7 Control wiring for Liebert NX UPS to Liebert BDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Table 8 Circuit breaker schedule - Main circuit breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Table 9 Main panelboard circuit breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Table 10 Panelboard branch circuit breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Table 11 Square D I-Line panelboard circuit breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Table 12 Subfeed circuit breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Table 13 Weights, Liebert NX 40-120kVA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Table 14 Battery cabinet ground. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Table 15 Battery cabinet circuit breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Table 16 UPS terminal specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Table 17 Electrical specifications, Liebert NX 160-200kVA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Table 18 Mimic display status indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
Table 19 Control buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Table 20 Icons for navigation keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
Table 21 Description of items in UPS system window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
WARNING
Risk of heavy unit tipping over. Can cause property damage, injury and death.
Exercise extreme care when handling UPS cabinets to avoid equipment damage or injury
to personnel. The UPS module weight ranges from 1180 to 2205 lb. (535 to 1000kg).
Determine unit weight and locate center of gravity symbols before handling the UPS.
Test lift and balance the cabinet before transporting. Never tilt equipment more than 15
degrees from vertical.
Battery manufacturers supply details of the necessary precautions to be observed when
working on, or in the vicinity of, a large bank of battery cells. These precautions should be
followed implicitly at all times.
Follow all battery safety precautions when installing, charging or servicing batteries. In
addition to the hazard of electric shock, gas produced by batteries can be explosive and
sulfuric acid can cause severe burns. When connected, the nominal battery voltage is
480VDC and is potentially lethal.
In case of fire involving electrical equipment, use only carbon dioxide fire extinguishers or
those approved for use in fighting electrical fires.
Extreme caution is required when performing maintenance. Be constantly aware that the
UPS system contains high DC as well as AC voltages.
Check for voltage with both AC and DC voltmeters prior to making contact.
WARNING
Risk of electric shock. Can cause injury and death.
Dangerous voltages are present within the UPS and battery enclosure. The risk of contact
with these voltages is minimized as the live component parts are housed behind a hinged,
lockable door. Further internal safety screens make the equipment protected to IP20
standards.
No risk exists to any personnel when operating the equipment in the normal manner,
following the recommended operating procedures.
All equipment maintenance and servicing procedures involve internal access and should
be carried out only by trained personnel.
WARNING
Risk of electric shock from high leakage current. Can cause injury, property damage and
death.
High ground leakage current: Ground connection is essential before connecting the input
supply.
This equipment must be grounded in accordance with local electrical codes.
Maximum load must not exceed that shown on the UPS rating label.
CAUTION
This equipment is fitted with RFI suppression filters.
Ground leakage current exceeds 3.5 mA and is less than 30 mA.
Transient and steady-state ground leakage currents, which may occur when starting the
equipment, should be taken into account when selecting instantaneous residual current
circuit breakers (RCCBs) or residual current devices (RCDs).
RCCBs must be selected sensitive to DC unidirectional pulses (Class A) and insensitive to
transient current pulses.
Note also that the ground leakage currents of the load will be carried by this RCCB or RCD.
NOTICE
Risk of improper improper electromagnetic shielding. Can cause radio communication interference.
This unit complies with the limits for a Class A digital device, pursuant to Part 15 Subpart J of the FCC
rules. These limits provide reasonable protection against harmful interference in a commercial
environment. This unit generates, uses and radiates radio frequency energy and, if not installed and used
in accordance with this instruction manual, may cause harmful interference to radio communications.
This unit is not designed for use in a residential area. Operation of this unit in a residential area may cause
harmful interference that the user must correct at his own expense.
WARNING
Risk of electric shock. Can cause injury, property damage and death.
Special care should be taken when working with the batteries associated with this
equipment. Batteries are always live. Battery terminal voltage will exceed 480VDC and is
potentially lethal.
In addition to the hazard of electric shock, gas produced by batteries can be explosive and
sulfuric acid can cause severe burns.
Batteries should be installed, serviced and replaced only by properly trained and qualified
service personnel trained in safe battery handling methods and who have the correct PPE
(Personal Protection Equipment) and tools.
The following precautions should be observed when working with the batteries:
• Eye protection should be worn to prevent injury from electrical arcs.
• Remove rings, watches and all other metal objects.
• Use only tools with insulated handles.
• Wear rubber gloves and boots.
• When replacing batteries, replace them with the same type and number of batteries
or battery packs.
• Do not dispose of batteries in a fire. The batteries may explode.
• Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes.
It is toxic.
• Never lay metal objects of any type on top of the batteries.
• Disconnect the charging source before connecting or disconnecting battery
terminals.
• Determine whether the battery is grounded. If the battery is grounded, remove source
of the ground. Contact with any part of a grounded battery can result in electrical
shock. The likelihood of such shock can be reduced if such grounds are removed
during installation and maintenance.
WARNING
Risk of heavy unit tipping. Can cause property damage, injury and death.
Internal battery strapping must be verified by manufacturer prior to moving a battery
cabinet (after initial installation).
• Battery cabinets contain non-spillable batteries.
• Keep units upright.
• Do not stack.
• Do not tilt.
Failure to heed this warning could result in smoke, fire or electric hazard.
Call 1-800-LIEBERT before moving battery cabinets (after initial installation).
CAUTION
Risk of replacing battery with an incorrect type. Can cause property damage injury and
death.
Dispose of used batteries according to the instructions.
When replacing batteries, replace with the same manufacturer and type, or equivalent. See
your local Vertiv representative for a list of approved batteries.
AC input
AC output
- +
Indicates the unit contains a valve-regulated lead acid battery
PbH2SO4
R Recycle
DC voltage
Bonded to ground
AC voltage
WARNING
Do not apply electrical power to the UPS equipment before the arrival of the
commissioning engineer.
WARNING
The UPS equipment should be installed by a qualified engineer in accordance with the
information contained in this section.
WARNING
Risk of electric shock. Can cause injury and death.
Special care should be taken when working with the batteries associated with this
equipment. When connected together, the nominal battery voltage is 480VDC and is
potentially lethal.
• Eye protection should be worn to prevent injury from accidental electrical arcs.
• Remove rings, watches and all other metal objects.
• Use only tools with insulated handles.
• Wear rubber gloves.
If a battery leaks electrolyte or is otherwise physically damaged, it must be replaced, stored
in a container resistant to sulfuric acid and disposed of in accordance with local regulations.
If electrolyte comes into contact with skin, the affected area should be washed immediately
with large amounts of water.
NOTE
The Liebert NX UPS can be used in TN utility systems.
WARNING
Risk of heavy unit falling. Can cause property damage, injury and death.
Ensure that any equipment that will be used to move the Liebert NX has sufficient lifting
capacity. The Liebert NX weight ranges from 1180 to 2201 lb. (535 to 1000kg). See Table 26
for details. The UPS presents a tipping hazard. Do not tilt the Liebert NX further than 15
degrees from vertical.
The UPS is fitted with casters—take care to prevent movement when unbolting the
equipment from its shipping pallet. Ensure adequate personnel and lifting equipment are
available when taking the Liebert NX off its shipping pallet. Do not tilt the unit more than 15
degrees from center.
WARNING
Risk of heavy unit falling. Can cause property damage, injury and death.
The casters are strong enough for movement across even surfaces only. Casters may fail if
they are subjected to shock loading, such as being dropped or rolled over holes in the floor
or obstructions. Such failure may cause the unit to tip over, injuring personnel and
damaging the equipment.
Care must be taken when maneuvering cabinets fitted with batteries. Keep such moves to
a minimum. For further information, see Battery Cabinet Precautions on page 3.
Final Position
When the equipment has been finally positioned, ensure that the adjustable stops are set so that
the UPS will remain stationary and stable (see 7.0 - Installation Drawings).
WARNING
Risk of explosion and fire. Can cause property damage, injury and death.
To reduce the risk of fire, connect only to a circuit provided with correct amperes maximum
branch circuit overcurrent protection (see Table 27) in accordance with the National
Electric Code, ANSI/NFPA 70.
NOTE
When installing the UPS, the customer must provide a disconnect with overcurrent protection at
the output of the UPS.
System Composition
A UPS system can comprise a number of equipment cabinets, depending on the individual
system design requirements—e.g., UPS cabinet with External Bypass cabinet and Maintenance
Bypass cabinet. In general, all cabinets used will be the same height and are designed to be
positioned side-by-side to form an aesthetically appealing equipment suite.
Liebert Liebert
Battery Battery
NX Cabinet Cabinet
NX
UPS UPS
Liebert Liebert
Battery Battery Battery Battery Battery Battery
Cabinet Cabinet Cabinet
NX NX Cabinet Cabinet Cabinet
UPS UPS
Front of Units
Liebert NX
Liebert
Battery Bypass
NX
Cabinet Distribution
UPS
Cabinet
Front of Units
Liebert NX
Liebert
Battery Battery Battery Bypass
NX
Cabinet Cabinet Cabinet Distribution
UPS
Cabinet
Front of Units
WARNING
Risk of electrical shock. Can cause injury and death.
Before connecting input power to the Liebert NX, ensure that you are aware of the location
and operation of the overcurrent protection devices that connect the UPS input/bypass
supply to the power distribution panel.
De-energize and lockout or tagout all incoming high- and low-voltage power circuits
before installing cables or making any electrical connections.
NOTE
Table 27 gives nominal currents for determining the size of UPS power cables. Other important
factors to consider include cable route length and coordination with protective devices.
The power cables can be sized to suit the UPS unit rating according to Table 27.
NOTE
When installing a Liebert NX with Softscale™ capability, Liebert recommends sizing the input,
bypass and output cabling for the UPS’s maximum rating. Properly sizing the cable will reduce
the work required to upgrade the UPS.
3-Phase
3W + Gnd Internal Maintenance Bypass
3-Phase
Static Bypass 3-Phase
3W + Gnd
3W + Gnd
AC Output
AC Input Rectifier Inverter
Converter
UPS Cabinet
2W + Gnd
Battery Cabinet
NOTE
If more load is added to the distribution panel, the unit’s cabling must be resized.
5. When laying power cables, do not form coils; this will help avoid increasing formation of electromagnetic
interference.
3.1.4 Cable Connections
The rectifier input, bypass and output are easily accessible from the front of the unit for
installation. All require lug type terminations. They are connected to busbars on the front side of
the Liebert NX and below the circuit breaker, as shown in Figure 3. These busbars are accessible
when the front side panel is removed. Busbars to connect external batteries are accessible from
the front of the UPS.
NOTE
External connection access requires removal of a protective panel on the lower front of the UPS.
NOTE
There is no battery fuse in the UPS; the battery cabinet must include a circuit breaker to
cut off the current in case of short circuit. Refer to Table 27 for current ratings.
WARNING
Risk of electrical shock from ground fault. Can cause injury and death.
Failure to follow proper grounding procedures can result in electric shock hazard to
personnel or the risk of fire, should a ground fault occur.
NOTE
Proper grounding significantly reduces electromagnetic interference problems in systems.
NOTE
The ground busbar is easily accessible when the lower protective cover plate is removed.
NOTE
Hydraulic pressure pliers, combinative tools and piston ring pliers should be used to connect AC
wiring.
Once the equipment has been positioned and secured for operation, and the battery and ground
collars have been connected (see 3.1.4 - Cable Connections), connect the power cables as
described below. (Study the reference drawing in 7.0 - Installation Drawings.)
1. Verify that all incoming high and low voltage power circuits are de-energized and locked out or tagged
out before installing cables or making any electrical connections.
2. Remove the front protective cover to gain easier access to the connections busbars.
3. Connect the safety ground and bonding ground bus cables to the copper ground busbar located on the
bottom of the equipment below the power connections. All cabinets in the UPS system must be
connected to the user’s ground connection.
NOTE
The grounding bonding arrangement must comply with the National Electrical Code and all
applicable local codes.
4. Identify and make power connections with incoming cables according to Steps 5 through 11.
Common Input Connections
5. For common bypass and rectifier inputs, connect the AC input supply cables between the power
distribution panel and the UPS input busbars (A-B-C terminals) and tighten the connections to 88 lb-in.
(10 N-m) using the M8 bolt provided.
Dual Input Connections
6. Remove the internal links installed between the Input circuit breaker (CB1) busbars and Bypass Input
busbars as shown in Figure 3.
7. For the bypass, connect the AC input supply cables between the power distribution panel and the UPS
Rectifier Input busbars (CB1 A-B-C terminals) and tighten the connections to 88 lb-in. (10 N-m) using the
M8 bolt provided.
8. For the Rectifier Input, connect AC input supply cables between the power distribution panel and the UPS
Rectifier Input busbars (CB1 A-B-C terminals).
WARNING
Risk of electric shock. Can cause injury and death.
If the load equipment will not be ready to accept power on the arrival of the commissioning
engineer, then ensure that the system output cables are safely isolated.
Observe the battery cable polarity. Be sure that the battery connector is made with the correct polarity.
11. Refit all protective covers removed for cable installation.
Frequency Converter Mode
If a frequency converter configuration is used, connect the AC input supply cables to the rectifier
input busbars (A-B-C terminals). Torque to 88 lb-in (10N-m) for M8 bolts. Ensure correct phase
rotation. There will not be any AC bypass supply cables to the bypass input (A-B-C terminals) and
tighten the connections.
NOTE
The operations described in this section must be performed by authorized electricians or
qualified technical personnel. If any difficulties arise, contact Liebert at 1-800-LIEBERT.
NOTE
For frequency converter operation, ensure that the linking busbars between the bypass and the
rectifier input are removed.
U1 K1
DSP Control Key & LED Board
M3
M5 U2
Parallel Logic
Auxiliary Power Monitor Board
Board
X1
User Interface
Board
J8 J3 J1
LCD J22 X7
J23 X6
J12
J9
J2
PWR
J15 MODEM
X5
SNMP CARD
J16
J17
Liebert IntelliSlot2
X4
Liebert IntelliSlot1
J13 J21 J25 J28 J4 J26 J30 J10 J24
Liebert IntelliSlot3
BFP INV ACF EPO Dry In MBC BCB
X1 X2 X3
+12V
+12V
X3
J4 J26 AUX_0 J30 J10
F_FAN
AUX_I
FUSE
T_0T
+12V
+12V
GEN
GND
GND
ENV
DRV
T_IT
BtG
OL
FB
NOTE: The black square () on each slot indicates Pin 1.
NOTE
All auxiliary cables of terminal must be double-insulated. The wire must be 600V, 18-16 AWG
stranded for maximum runs between 82 and 197 feet (25-60m), respectively.
3.3.3 Battery Circuit Breaker Control Interface
J10 is the Battery Circuit Breaker (BCB) box interface.
Table 3 BCB control interface
Positio Nam
e Description
n
J10.1 DRV BCB Driver Signal
J10.2 FB BCB Contact State
J10.3 GND Power Ground
BCB On-Line - Input - This pin will become active when the BCB interface is
J10.4 OL
connected. (N.O.)
NOTE
All auxiliary cables of terminal must be double-insulated. The wire must be 600V, 18-16 AWG
stranded for maximum runs between 82 and 197 feet (25-60m), respectively.
3.3.4 Output Dry Contacts
There are three output dry contact relays at the X1 slot (see Figure 7 and Table 4).
X1
J13 J21 J25
ACF_C
BFP_O
ACF_O
BFP_S
ACF_S
BFP_C
INV_C
INV_O
INV_S
NOTE: The black square on each slot indicates Pin 1.
Table 4 Output dry contact relays
Position Name Description
Bypass feedback protection relay. Normally open. Closed when bypass SCR is shorted; 5A,
J13.2 BFP_O
250VAC/24 VDC
J13.3 BFP_S Bypass feedback protection relay center; 5A, 250VAC/24 VDC
Bypass feedback protection relay. Normally closed. Open when bypass SCR is shorted; 5A,
J13.4 BFP_C
250VAC/24 VDC
J21.2 INV_O Inverter mode relay. Normally open. Closed when UPS is in inverter mode; 5A, 250VAC/24 VDC
J21.3 INV_S Inverter mode relay center; 5A, 250VAC/24 VDC
J21.4 INV_C Inverter mode relay. Normally closed. Open when UPS is in inverter mode; 5A, 250VAC/24 VDC
J25.2 ACF_O Main input fault relay. Normally open. Closed when main input is in fault; 5A, 250VAC/24 VDC
J25.3 ACF_S Main input fault relay center; 5A, 250VAC/24 VDC
J25.4 ACF_C Main input fault relay. Normally closed. Open when main input is in fault; 5A, 250VAC/24 VDC
NOTE
All auxiliary cables of terminal must be double-insulated. The wire must be 600V, 18-16 AWG
stranded for maximum runs between 82 and 197 feet (25-60m), respectively.
X2
J28
NOTE
The Emergency Stop action within the UPS shuts down the rectifier, inverter and static bypass. It
does not internally disconnect the input power supply. To disconnect ALL power to the UPS,
open the upstream feeder breaker(s) when the remote EPO is activated.
NOTE
Normally Closed EPO – X2: 1,2, these terminals are supplied factory-linked on the monitor board
and must remain installed if using NO contacts.
NOTE
All auxiliary cables of terminal must be double-insulated. The wire must be 600V, 18-16 AWG
stranded for maximum runs between 82 and 197 feet (25-60m), respectively.
4.2 Safety
Special care should be taken when working with the batteries associated with the Liebert NX™
system equipment. When all batteries are connected together, the battery terminal voltage may
exceed 480V and is POTENTIALLY LETHAL.
WARNING
Risk of electric shock. Can cause injury, property damage and death.
Special care should be taken when working with the batteries associated with this
equipment. Batteries are always live. Battery terminal voltage will exceed 480VDC and is
potentially lethal.
In addition to the hazard of electric shock, gas produced by batteries can be explosive and
sulfuric acid can cause severe burns.
Batteries should be installed, serviced and replaced only by properly trained and qualified
service personnel trained in safe battery handling methods and who have the correct PPE
(Personal Protection Equipment) and tools.
The following precautions should be observed when working with the batteries:
• Eye protection should be worn to prevent injury from electrical arcs.
• Remove rings, watches and all other metal objects.
• Use only tools with insulated handles.
• Wear rubber gloves and boots.
• When replacing batteries, replace them with the same type and number of batteries
or battery packs.
• Do not dispose of batteries in a fire. The batteries may explode.
• Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes.
It is toxic.
• Never lay metal objects of any type on top of the batteries.
• Disconnect the charging source before connecting or disconnecting battery
terminals.
• Determine whether the battery is grounded. If the battery is grounded, remove source
of the ground. Contact with any part of a grounded battery can result in electrical
shock. The likelihood of such shock can be reduced if such grounds are removed
during installation and maintenance.
CAUTION
Risk of explosion and fire. Can cause property damage, injury and death.
To reduce the risk of fire, connect only to a circuit provided with correct amperes maximum
branch circuit overcurrent protection (see Table 31) in accordance with the National
Electric Code, ANSI/NFPA 70.
Battery Trays
The same model battery cabinet may be installed in parallel in multiple cabinet striSngs for additional
capacity. Battery run time depends on the cabinet model, the number of cabinets and the load on the
UPS.
Handling—The battery cabinet has casters to facilitate movement over short distances. The
bottoms of the battery cabinets are reinforced to permit movement by forklift over longer
distances.
Inspection—Remove all panels and visually inspect the batteries, bus connections and cabinet
for any damage. Exercise caution: voltage is present within the battery cabinet even before
installation. If there are signs of damage, do not proceed. Call Vertiv at 1-800-542-2378.
Storage—The batteries can be stored for up to six months without appreciable deterioration. If
planning to store a battery cabinet for longer than six months or at temperatures higher than 77°F
(25°C), contact Vertiv for recommended precautions.
CAUTION
Risk of electrical shock. Can cause injury and death.
Any battery system should be installed by properly trained and qualified personnel.
NOTE
When replacing batteries, Liebert recommends that all batteries in external cabinets be the same
type. See Table 30 for a list of batteries that are approved for use with this product.
4.3.2 Connecting the Batteries
If the Liebert NX battery cabinets are installed on a raised floor, the battery power cables and
circuit breaker control cables may be routed to the UPS cabinet via the floor of the cabinet
(bottom entry).
If the Liebert NX battery cabinets are installed adjacent to one another on a solid floor, these
cables may be passed between the cabinets through lifting slots in the lower sides of the
cabinets.
Intertray connections must be made before the battery cabinet can be used.
Figure 10 Battery cabinet—details
NOTE
The grounding bonding arrangement must be in accordance with the National Electrical Code
and all applicable local codes.
4. Connect the system battery cables. Be sure that the battery connections are made with the right polarity,
and tighten the connections to 44 lb-in. (5 N-m) (M6 Bolt). Do not close the battery circuit breaker before
the equipment has been commissioned.
5. Connect supplied auxiliary control cable to pins J10.2 and J10.3 on the U2 monitoring board (see 3.3 - Dry
Contacts).
NOTE
The Liebert NX battery cabinet circuit breaker will not open at the end of a battery discharge.
The UPS will isolate the batteries internally in this situation.
NOTE
This power must be UPS protected.
This power can come from the output terminals of the UPS, a distribution panel, or another
UPS-protected source. This power is to be field-supplied. See Figure 38 for wiring location.
See the Alber Monitoring System manual for details about operating the Alber system.
LBS Cable
UPS UPS
P1
P2
P1
P2
P1
P2
P1
X1-1 X1-2 X1-1 X1-2 X1-1 X1-2 X1-1 X1-2
P4
P4
P4
P4
P3
P3
P3
P3
8 8
(Field Removable
Jumper for Dual
Static
Input)
Switch
480V, 3W AC DC 480V, 3W
Input IOB1 UOB
DC AC
Output
DC
DC
480V DC
Battery Input
480V, 3W 480V, 3W
MBB
System Input System Output
Liebert NX UPS (40-200kVA) MOB
Bypass
Static
Switch
RIB 1 AC DC
IOB 1
DC AC
DC
DC
480V DC
Battery
Input
RIB = Rectifier Input
Breaker
RIB 2 UPS Module 2 IOB 2
IOB = Inverter Output
Breaker
MBB = Maintenance RIB 3 UPS Module 3 IOB 3
Bypass Breaker
MIB = Maintenance
Isolation Breaker RIB 4 UPS Module 4 IOB 4
LDB = Load
Distribution
Breaker
Figure 16 Paralleling cabinet with input, bypass and distribution circuit breakers
480V, 3W
MBB
System Input
NOTE
The system input and/or output circuit breaker is to be field-supplied. See Table 27 for current
rating.
NOTE
The length and specifications of power cables including the bypass input cables and UPS output
cables should be the same, thus the load can be shared evenly in bypass mode.
5.3.5 Parallel Control Cables
Parallel System Control Cables
Make the connections listed below on the parallel logic board (M3) inside the Liebert NX. (See
Figure 31 for the location of the parallel logic board):
Shielded and double-insulated control cables, available in lengths of up to 100 feet (30m), must
be interconnected in a ring configuration between UPS modules as shown below. The ring
configuration ensures high reliability of the control (refer to Figure 17).
1 2
UPS 3 4
Interconnecting
Cables
P2
P1
P2
P1
P2
P1
P2
P1
X1-1 X1-2 X1-1 X1-2 X1-1 X1-2 X1-1 X1-2
P4
P4
P4
P4
P3
P3
P3
P3
:X T M IAN T
485+
485-
X2 2 P2
X2 1 P1 X3
DBS
CAUTION
The auxiliary control wire must be installed to ensure proper operation of the system.
NOTE
For startup procedure, 10.2 - UPS Startup.
SINGLE MODULE
Liebert NX Monitor Board
4 EPO_NO
3 +12V
2 +12V
1 EPO_NC
X2_J28
Remote EPO
(Customer-Supplied)
EPO_NO
+12V
+12V
EPO_NC
X2_J28
4 EPO_NO
Remote EPO 3 +12V
(Customer-Supplied) 2 +12V
1 EPO_NC
X2_J28
* AC Input SKRU
225A 42 Poles
3W + G
200kVA
CB3
Only
225A 42 Poles
BIB CB2
Static Bypass
Remove Jumper
for Dual Input
Configuration MIB
CB1 CB5
Rectifier Inverter
Converter
Local Grounding
Electrode
2 Wire + Ground Field-Supplied Wiring
1. UPS AC input and AC output cables are
Battery Cabinet factory-supplied when the UPS and the
bypass distribution cabinet are bolted together.
2. External overcurrent protection is provided by others.
MBD FPC12004
Rev. 3
* AC Input SKRU
Output
Three-Wire
Terminal
Plus Ground
Block
UPS CABINET
CB3
BIB CB2
Static Bypass
Remove jumper
for dual-input CB1 CB5 MIB
configuration Rectifier Inverter
Converter Field-Supplied
Wiring
Two-Wire 1. UPS AC input and AC output cables are
Plus Ground factory-supplied when the UPS and the
BATTERY bypass distribution cabinet are bolted together.
CABINET 2. External overcurrent protection is provided
by others.
FPC12012
MBD Rev. 1
WARNING
Risk of electrical shock and arc flash. Can cause property damage, injury and death.
Read this section thoroughly before attempting to install wiring to this unit. Read and
comply with all warnings and cautions in this manual.
Removing the Cover Plates
Plates cover the input and output terminals on the front of the Liebert BDC. Remove these and
keep the screws and plates for reinstallation.
6.4.2 Power Cable Installation
Refer to Table 6 when selecting cables.
Table 6 Power cable size selection (Copper Wire Only)
Bus Type
Main Input Bypass Input
Terminal Single Input Dual Input Dual Input Output
Liebert NX 40kVA UPS 4 4 4 3
Liebert NX 60kVA UPS 1 1 2 2
Liebert NX 80kVA UPS 2/0 2/0 1/0 1/0
Liebert NX 100kVA UPS 4/0 4/0 2/0 2/0
Liebert NX 120kVA UPS 250 250 4/0 4/0
Liebert NX 160kVA UPS 2-3/0 2-3/0 2-3/0 2-3/0
Liebert NX 200kVA UPS 2-4/0 2-4/0 2-4/0 2-4/0
Liebert NX 480V 225A 350A 600A —
Battery Cabinet DC Input Bus 4/0AWG 400kcmi 2-350kcmil —
NOTE
Transient and steady state earth leakage currents may occur when starting the equipment. This
should be taken into account when selecting ground current detection devices because these
will carry the earth leakage currents of both the UPS equipment and the load.
NOTE
If the Liebert BDC is not to be bolted to the UPS, use either top or bottom access plate.
6. Connect the system ground cable between the Liebert BDC and UPS and tighten the connections to
240lb-in. (27N-m) (M10 bolt).
7. Connect the system input cables between the Liebert BDC “UPS Input” Busbars (A-B-C N terminals) and
UPS input busbars (A-B-C N terminals) and tighten the connections to 240lb-in. (27N-m) (M10 bolt).
8. Connect the system output cables between the Liebert BDC 'UPS Output' Busbars (A-B-C N terminals)
and UPS output busbars (A-B-C N terminals) and tighten the connections to 240lb-in. (27N-m) (M10
bolt).
NOTICE
Risk of improper wiring connection. Can cause equipment damage.
The control wire must be installed to ensure proper operation of the system and fully protect the load
when switching between bypass cabinet and UPS.
NOTES
1. All Liebert-supplied cable must be repositioned prior to and while the cabinets are being placed in their
final installed location.
2. All interconnection hardware supplied by Vertiv®.
3. AC connections must be made to the UPS module before attaching Liebert BDC to UPS module.
4. All cabling will be field-supplied when a Liebert BDC is configured as a stand-alone cabinet.
5. Liebert BDCs must attach to the right side only of the Liebert NX™.
6. Refer to the individual drawing of each piece of equipment for additional details.
W570 5
4 6
Fuse 1
Transformer W571
1/2 Amp 7 8 9
600V White
600 Volt W571 480V Orange
Black W565
W563 400V Blue A B
X1
240V Red
H1 208V Yellow 24 VAC
Red
W574 Black
X2
Isolation Common Black
H2 Fuse 6
Transformer 1/2 Amp
X3
600 Volt
H3
See Note 1
Figure 23 Liebert BDC connection to Liebert NX
OK to Transfer W567
Indicator
W570 W569
Install jumper on TB1 pins 4 and 5. For startup procedure, see 10.2 - UPS Startup.
47
Table 8 Circuit breaker schedule - Main circuit breaker
Interrupting Rating
kVa Voltage In Vendor Frame Amps Trip Amps Model Number AIC
208V 250A 60A T4S060TW-S24 100K
240V 250A 50A T4S050TW-S24 100K
380V 250A 30A T4S030TW-S24 35K
15 400V ABB 250A 30A T4S030TW-S24 35K
415V 250A 30A T4S030TW-S24 35K
480V 250A 25A T4S025TW-S24 35K
600V 250A 20A T4S020TW-S24 25K
208V 400A 110A T4S110TW-S24 100K
240V 400A 100A T4S100TW-S24 100K
380V 250A 60A T4S060TW-S24 35K
30 400V ABB 250A 60A T4S060TW-S24 35K
415V 250A 60A T4S060TW-S24 35K
480V 250A 50A T4S050TW-S24 35K
600V 250A 40A T4S040TW-S24 25K
208V 600A 200A T4S200TW-S24 100K
240V 400A 175A T4S175TW-S24 100K
380V 250A 100A T4S100TW-S24 35K
50 400V ABB 250A 100A T4S100TW-S24 35K
415V 250A 90A T4S090TW-S24 35K
480V 250A 80A T4S080TW-S24 35K
600V 250A 70A T4S070TW-S24 25K
208V 600A 300A T5S300TW-S24 100K
240V 600A 250A T4S250TW-S24 100K
380V 400A 150A T4S150TW-S24 35K
75 400V ABB 400A 150A T4S150TW-S24 35K
415V 400A 150A T4S150TW-S24 35K
480V 250A 125A T4S125TW-S24 35K
600V 250A 100A T4S100TW-S24 25K
208V 250A 400A T5S400TW-S24 100K
240V 250A 350A T5S350TW-S24 100K
380V 250A 200A T4S200TW-S24 35K
100 400V ABB 250A 200A T4S200TW-S24 35K
415V 250A 200A T4S200TW-S24 35K
480V 250A 175A T4S175TW-S24 35K
600V 250A 125A T4S125TW-S24 25K
Output
Cable Plate
(See Note 4) 39.5" (1003mm) Including Hinge and
Air
Bezel Projection
Exhaust 38.6" (980mm)
Control
Input
Wires
Wires
TOP VIEW
23.5"
(597mm) 78.7?
(2000mm)
Cable
Pass-Through
Area
23.5"
(597mm) 1.2"
(30mm)
FRONT VIEW
27.7"
19.9 (702mm)
(504mm)
Inlet Area 6.0"
For Cooling (152mm)
Output Cable Plate 11.5"
(See Note 4) Pedestal Location (292mm)
Ø0.9" (22mm) Typical FRONT
BOTTOM VIEW Base Footprint Shaded Area
Notes Indicates Floor Cutout Dimensions
1. All dimensions are in inches (mm). For Colling Air And Cable Entry/exit
2. 24" (610mm) minimum clearance above unit required for air exhaust.
3. Keep cabinets within 15 degrees of vertical. Full Load
4. Output Cable Plates Unit Weight Heat Output
Panelboard Option: Top output plates have 84 knockouts for kVA lb (kg) BTU/HR (kw)
1/2" conduit per plate. Bottom output plates have 84 plugs
for 1/2" conduit per plate. 75 1515 (688) 6140 (1.8)
Output Circuit Breaker Option: Top and bottom output plates 125 1790 (814) 9460 (2.77)
are removable blank plates. Remove, punch to suit conduit size and reinstall.
5. Control wiring and power wiring must be run in separate conduits.
6. All wiring is to be in accordance with national and local electrical codes.
7. Depth dimensions include front and rear doors.
8. Width dimensions without side panels. Add 2.2" (56mm) when adding both side panels. FPC13600
9. Clearance of 36" (914mm) minimum is recommended at front and rear for service access. Rev. 4
47" (1194mm)
2770 1390
200
(1259) (4.08)
NOTES
1. All dimensions are in inches (mm).
79.6" 2. 18" [457mm] minimum clearance above unit required for air exhaust.
(2021mm) 3. Keep cabinets within 15 degrees of vertical.
4. Output conduit plates
Panelboard option:
Top output plates have 84 knockouts for 1/2" conduit per plate.
Bottom output plates have 84 plugs for 1/2" conduit per plate.
Output circuit breaker option:
Top and bottom output plates are removable blank plates. Remove,
punch to suit conduit size and reinstall.
5. Control wiring and power wiring must be run in separate conduits.
6. All wiring is to be in accordance with national and local electrical codes.
7. Depth dimensions include front and rear doors.
FRONT VIEW RIGHT 8. Width dimensions without side panels. Add 2.2 [56mm] when adding
SIDE Left and Right Side both side panels.
2.2" 3.8" VIEW Output Cable Access 9. Clearance of 36" [914mm] minimum is recommended at front and rear for
(56mm) 39.2" (996mm) Area; (2) @ 2"x10" service access.
(97mm)
(210 x 254mm)
AIR INLET
FOR COOLING
FPC1360
Output Conduit Plates
BOTTOM VIEW 15.7" x 11.9" (400 x 302mm) Rev. 1
See Note 4
TOP VIEW
Center Display
78.7 of Gravity
33.1 Detail A
(2000) (842)
Center
of Gravity FRONT
20.3
(515) FRONT
40.9
(1040)
Power Cable Entry
38.5 (978) 4.9 x 11.4 (125 x290)
39 (990)
15.4 To Display
(390)
BOTTOM VIEW
1.6 (40) 20.9 FRONT VIEW
(530) 3.7 (94) Caster
To Outside Frame
Outer Panel 1.55 (39) Leveler
1. All dimensions are in inches (mm).
Caster to Outside Frame (See Note 9)
2. Minimum clearance 36" front and 8" top
1.6 (41) Leveler to Outside Frame
required for air exhaust.
3. Keep cabinet within 15 deg. of vertical 3.5 (90) Caster
while handling. 5.9 (150) To Outside Frame
4. Top and bottom cable entry available to Outside
Frame
through removable access plates.
Remove punch to suit conduit size and replace. Outer Panel
5. Color: Black.
6. Unit bottom is structurally adequate for forklift
handling. Power 1.5 (38) Cable Panel
Cable To Outside Frame
7. Open door to replace air filter, washable type. DETAIL A
Entry
8. Side panels are removed between adjacent units
that are bolted together.
9. Leveling feet are not designed to carry the full weight of the U3819203
cabinet. Finger-tighten leveler against the floor, then tighten
Rev. 4
with a wrench less than two turns for friction fit against floor.
Table 13 Weights, Liebert NX 40-120kVA
UPS Weight, lb (kg) Heat
BTU/H Cooling Air
kVA Rating Net Crated r CFM
40 1290 (585 1440 (653) 11612 620
60 1290 (585 1440 (653) 15204 620
See
Detail B Transformer for Alber
monitoring system
(optional)
2.3 (59)
Terminal Block
(-) Negative
Aux. Contacts
TOP VIEW DETAIL B
Without Protecting Plates Ø 0.4
(9)
1.2 (30)
GND
Busbar
(+) Positive
See DETAIL C
See Detail A DETAIL A
Detail C
1. All dimensions are in inches [mm].
2.All cables should be routed before bolting cabinets together.
3. For stand-alone installations, the interconnecting cables
between the battery cabinet and the UPS must be provided by others.
Optional battery intercabinet wiring kits are available for side-by-side
line-up installations.
4. All hardware supplied with battery cabinet for bolting cabinet to UPS.
Use M6 hardware provided; assemble as shown in detail drawings.
5. See installation, operation and maintenance manual for additional
information.
6. All external wiring is to be in accordance with national and local
electrical codes.
U3819205
FRONT VIEW Rev. 2
Without Doors and Protecting Plate
Table 14 Battery cabinet ground
Torque
Unit Rating Bolt Size lb-in (N-m)
80 1/4" (M6) 44 (5)
Source: U3819205, Rev. 2
Table 15 Battery cabinet circuit breaker
Cabinet Battery OCP Device Torque
Rating Current Rating Bolt Size lb-in (N-m)
80kVA 195 225 1/4" (M6) 44 (5)
Source: U3819205, Rev. 2
61.9
(1573) Power Cable
Entry
Low Voltage 14 x 13
Entry (355x330)
5.1 x 3.9
(130x100)
0.8 (19)
2.7 (68) 0.9 (23) 0.4 (10) Front
Front Outside Outside Frame
78.7
Frame Frame Frame
(2000)
TOP VIEW (Door Open)
3
(76) 1.6 (41) Outside
FRONT RIGHT SIDE Frame Typical
5.0 (127) Typ
38.9 (987) See Detail A
REAR 4.1 (104)
To Centers of Caster Brkt. Typ
27.1 (688)
To Centers 33.1
of Caster (842)
Brkt. Typical Typical
DC Ground
Bus Bus
1
5.9 (25)
(150) Typ
20.3 10.1 8
(516) (258) (203) DETAIL A
10.6 Typ
(268) Input/Output/Bypass
GROUND BUS
Parallel Board
Monitor
Board
Liebert
IntelliSlot
Communication
Ports
Input Breaker
(CB1)
Replaceable Bypass Breaker
Air Filters (CB2)
Maintenance
Bypass Breaker (CB3)
Output Breaker
(CB5)
Output Bus
DC Bus Main Input GND
Bus Bypass
Input Bus
FRONT VIEW (Dual Input)
(door open)
2000mm
(78.7")
1000mm
(39.4")
972mm
(38.28") 842mm
(33.14")
355mm
(13.99")
A
330mm
1239mm (48.77"
(12.99") BOTTOM VIEW
TOP VIEW Front of UPS
Front of UPS
Detail A
Parallel Board
Monitor
Board
Liebert
IntelliSlot
Communication
Ports Input Breaker
(CB1)
Replaceable Bypass Breaker
Air Filters (CB2)
Maintenance
Bypass Breaker
(CB3)
Output Breaker
(CB5)
NOTES
1.All dimensions are millimeters (in.).
2.Top and bottom cable entry available through removable access
plates. Remove, punch to accommodate conduit size and replace.
3.Control wiring and power wiring must be run in separate conduit.
2000 Output and input cables must be run in separate conduit.
(78.7") 4.Aluminum and copper-clad aluminum cables are not recommended.
5.All wiring is to be in accordance with national and local electrical
20 (.79") 35
FRONT VIEW (1.38")
(with door removed)
CB1 CB2 CB3 CB5
25.4
(1")
158.1
(6.22")
6
(.24")
DC 35 Output
(1.38") Main
36 (1.42") GND
Bypass
DETAIL A
Vertiv™ | Liebert® NX™ 40-200kVA User Manual | 65
Figure 36 Liebert NX 160-200kVA cable connections
65mm
(2.56")
A
FRONT VIEW
(door removed)
DC Bus
224mm
(8.83")
Main Input
Bus
O 10mm
(0.394")
80mm
(3.15") Output 80mm
80mm Bus
Bypass (3.15")
(3.15")
Input Bus
(Dual Input)
DETAIL A
Top
(Viewed From Above)
845 965
(33.2) (38) 490.3
418.9 (16.5)
(19.3)
Center
of Gravity
Center
of Gravity
2000
(78.7)
Leveling
Feet
683
(See
(26.9)
Note #9)
See
Detail B Transformer for Alber
monitoring system
(optional)
2.3 (59)
Terminal Block
(-) Negative
Aux. Contacts
TOP VIEW DETAIL B
Without Protecting Plates Ø 0.4
(9)
1.2 (30)
GND
Busbar
(+) Positive
See DETAIL C
See Detail A DETAIL A
Detail C
1. All dimensions are in inches [mm].
2.All cables should be routed before bolting cabinets together.
3. For stand-alone installations, the interconnecting cables
between the battery cabinet and the UPS must be provided by others.
Optional battery intercabinet wiring kits are available for side-by-side
line-up installations.
4. All hardware supplied with battery cabinet for bolting cabinet to UPS.
Use M6 hardware provided; assemble as shown in detail drawings.
5. See installation, operation and maintenance manual for additional
information.
6. All external wiring is to be in accordance with national and local
electrical codes.
U3819205
FRONT VIEW Rev. 2
Without Doors and Protecting Plate
1997mm
(78.6")
868.7mm
(34.2")
1616mm
Rear
(63.6")
138mm 482mm 482mm
(5.4") typ. (19.0") typ. (19.0") typ.
SECTION A-A
(Plan View) TOP VIEW
(Door Open)
1140mm (44.9")
typ.
841mm
(33.1")
typ.
LEVELER SPACING
Negative
(-)
A Positive
Positive
(+)
Ground Detail A
Terminal Block /
Aux Contacts
B
Fused Input
Top View Detail B for Alber Monitoring
System (Optional)
(without BCB Cover Plate)
A D
NX 160-200KVA UPS Module
Front View
A
C B B
D C D
NOTES:
1. All cables must be repositioned prior to and while setting the cabinets in their installed
location.
2. Refer to the individual drawing of each piece of equipment for additional details.
845
(33.2)
965
(38)
2000
(78.7)
Top
1240
(48.8)
965
(38)
2000
(78.7)
Top
Front
Right Side
NOTE
1.All dimensions are in millimeters (in).
2.Eight-inch minimum clearance above unit required for air exhaust.
3.Keep cabinet within 15 degrees of vertical while handling.
4.Top and bottom cable entry available through removable access plates. Remove access plate punch to
suit conduit size and replace.
5.Color: black.
6.Unit bottom is structurally adequate for forklift handling.
7.M10 threaded mounting holes used for seismic anchoring or floor stand.
If floor stand is used, the weight of the unit must be supported under all casters.
8.Each mounting location is supported by two 10 ga. (.135") galvanized steel. The threaded insert is
approximately 3/4" deep. Mounting holes are underneath unit base; mounting bolts must be threaded
into unit.
9.Side panels must be removed from adjacent units that are bolted together.
10.Leveling feet are not designed to carry the full weight of the cabinet. Finger-tighten leveler against the
System Output
Tie Breaker
UPS Output
UPS Breaker
Input
Breakers
Kirk - Key
Ground Fuse
Busbar Disconnect
System
Bypass
Tie Breaker
System
Output
Rear
Front Busbar
System Input
UPS Input
Ground
Bus
Bypass
Tie
Breaker
Bypass
Tie
Breaker
UPS
Rear Rear Output
With Covers Without Covers
System
Bypass
UPS
Output
Breakers
Kirk-Key
Ground Fuse
Busbar Disconnect
System
Output
FRONT
Busbars
G1-G4
H1-H4
A
B1-B4
G1-G4
H1-H4
FRONT
Without Covers
B1-B4 C1-C4
FRONT E1-E4
Door Open
C1-C4
G1-G4,
H1-H4
FRONT
Without Covers
D
C1-C4
B1-B4 E1-E4
FRONT
With Door Open
C1-C4
E1-E4
F G1-G4
H1-H4
D
C1-C4
B1-B4 E1-E4
FRONT
Without Covers FRONT
Door Open
2000
(78.7 in)
Remove
when cabinets
are to be bolted
together
DETAIL A
U3819301
RIGHT SIDE
Without Exterior Panels
CB3
AC Bypass Input
Three-Phase
Three-Wire
Plus Ground CB2 Static Bypass
CB1 CB5
AC Output
AC Input Rectifier Inverter
Three-Phase
Three-Phase
Three-Wire
Three-Wire
Plus Ground
Plus Ground
Converter
UPS CABINET
Two-Wire
Plus Ground
MBD
BATTERY
CABINET
NOTE
If the inverter is asynchronous with the bypass, the static switch will transfer the load from the
inverter to the bypass WITH interruption in AC power to the critical load. This interruption will be
less than 10ms. This interruption time may be altered by modifying the Output transfer interrupt
time setting.
WARNING
Risk of electrical shock. Can cause injury and death.
The UPS input and output must be protected with external overcurrent protection devices.
In maintenance mode, the input and output busbars remain energized.
NOTICE
Risk of improper operation. Can cause loss of power to the load and damage to the UPS.
The internal maintenance bypass must not be used when the UPS system is in a parallel system. Doing so
can cause a backfeed that can damage the UPS and interrupt power to the load.
Parallel Redundancy Mode (System Expansion)
For higher capacity, higher reliability or both, the outputs of up to four UPS modules can be
programmed for directly paralleling while a built-in parallel controller in each UPS ensures
automatic load-sharing.
Frequency Converter Mode
The Liebert NX can be programmed into frequency converter mode for either 50Hz or 60Hz
stable output frequency. The input frequency may vary from 57Hz to 66Hz. In this mode, the
static bypass operation is disabled and the battery becomes optional, depending on any
requirement to operate in battery mode (stored energy mode).
Eco Mode
If ECO mode is selected, the double-conversion UPS operation is inhibited at most times for the
purpose of saving energy. In this mode of operation, not unlike UPS of line-interactive or stand-by
technology, the bypass is the preferred source, and only when the voltage and/or frequency of the
bypass supply is beyond pre-defined and adjustable limits is the critical AC load transferred to
the inverter. This transfer takes place with an interruption of less than 3/4 of an electrical cycle,
e.g., less than 15ms (50Hz) or less than 12.5ms (60Hz).
keys
30kVA-3X3
12
13
14 15 16 17 18 19
NOTE
To activate a button properly, press and hold until you hear a short beep—about 2 seconds.
Figure 56 Location of control buttons
Button cover
EPO button
Liebert NX 2007-01-06 09:20:37
80kV A-3X 3 S ingle Norm al
LED1
Main Bypass Output
Inverter Off button
L1-N/L 2 L 2-N/ L3 L 3-N/ L1
L-N current (A) 71. 4 70.8 71.3
Frequency (HZ) 59. 9 59.9 59.9
EPO
Fault Clear button
LED2 LED4 LED5 L-L voltage (V ) 480 480 480
P owerFactor 0. 99 0. 99 0.99
INVER TER OFF FAULT C LEAR
LED3
Input disconnect closed 01-06 09:15
SILENC E ON/ OFF
Silence On/Off button
Output disconnect closed 01-06 09:15
STATUS
Bypass abnorm al 01-06 09 :15
INVER TER ON
Inverter On button
?
F1 F2 F3 F4 HELP
F1 F2 F3 F4 HELP
Functions
Available
Shift Left Right
?
ESC Enter Help
Exit Up Down
English DEUTSCH
POLSKI FRANCAIS ITALIANO
ESPAÑOL NEDERLANDS SVENSKA
РУССКИЙ PORTUGUêS
F1 F2 F3 F4 HELP
F1 F2 F3 F4 HELP
F1 F2 F3 F4 HELP
See Appendix A for a complete list of status messages, along with a description and any
recommended actions.
Vertiv
?
F1 F2 F3 F4 HELP
Help information
Select the current record window
Select the previous menu item
Select the next menu item
Press ENTER key to view KVA history
Press ENTER
Q3 key to view KVA history
Q2
Q1 Q5
Vertiv
• To confirm the choice and begin the battery capacity test, press the F4
(Enter) key and the pop-up window disappears.
• To cancel the test, press the F1 (ESC) key. The pop-up window closes.
NOTE
For a battery capacity test to function properly, the load must be between 20% and 100%.
9.13.5 Battery Self-Test Aborted, Condition Not Met
When a battery capacity test is started from the Command menu and
the battery self-test criteria are not met, the Liebert NX will not Battery Self-Test aborted,
perform a battery test. User should check whether the battery state is Conditions not met
boost charging and whether the load level is greater than 20 percent.
• Press the F4 (Enter) key and the pop-up window closes.
NOTE
1. The user controls and indicators mentioned in these procedures are identified in 9.0 - Operator Control
and Display Panel.
2. The audible alarm may sound at various points during these procedures. It can be canceled at any time
by pressing the SILENCE ON/OFF push button.
NOTE
This section refers to some modes and conditions that are set or adjusted using proprietary
service software. To take advantage of all the available features for the Liebert NX, the unit must
be commissioned by a Liebert factory-trained service engineer.
The UPS unit circuit breakers are CB1, CB2, CB3 and CB5.
• CB1—Main Input circuit breaker; connects the utility supply to the UPS main input.
• CB2—Bypass circuit breaker; connects the utility supply to the UPS bypass.
• CB3—Internal maintenance bypass breaker; connects the utility supply to the UPS maintenance bypass.
• CB5—Output breaker; connects inverter or bypass to the external output transformer or power
distribution panel.
WARNING
Risk of electrical shock. Can cause injury and death.
During this procedure the output terminals will become live. If any load equipment is
connected to the UPS output terminals, please check with the load user and ascertain
whether it is safe to apply power to the load. If the load is not ready to receive power, then
ensure that it is safely isolated from the UPS output terminals.
2. Close CB1, CB2 and CB3 (CB5 is open).
The main input contactor closes automatically and the LCD begins to show startup screens. The Rectifier
indicator flashes green while the rectifier is starting up. It stops flashing and becomes solid green about 30
seconds after the rectifier enters the normal operation state.
NOTE
In bypass mode, the load is powered by the utility and is not receiving conditioned power through
the inverter.
Switch from Bypass Mode to Normal Mode
• In bypass mode, press the INVERTER ON button. When the inverter is ready, the UPS will switch to normal
mode.
NOTE
Pressing the Alarm Silence Switch cancels the audible alarm, but leaves the warning message
displayed until the relevant condition is rectified.
2. Close internal maintenance breaker CB3.
The Maintenance Bypass supply is now in parallel with the UPS Static Switch supply.
3. Open output breaker CB5. This ends the bypass procedure. The load is now powered directly from the
Maintenance Bypass supply.
4. Press the EPO (Emergency Power Off) button at the UPS front panel of this UPS module only. This will
disable further Rectifier, Inverter, Static Switch and Battery operation. This will not affect the manual
maintenance bypass power switch. If a Liebert NX battery cabinet is connected, the battery circuit
breaker will shunt trip open.
5. Open the rectifier switch CB1 and bypass breaker CB2.
All operator indicators and messages will turn off as the utility-driven internal power supplies decay. The unit
will power down, but the load will continue to be supplied by the manual Maintenance bypass.
WARNING
Risk of electrical shock. Can cause injury and death.
Wait 5 minutes for the internal DC busbar capacitors to discharge before
attempting to remove the internal protective barriers.
WARNING
Risk of electrical shock. Can cause injury and death.
Even with the UPS in maintenance bypass and “Off,” portions of the unit are still energized.
Service is to be performed by qualified personnel only.
WARNING
Risk of electrical shock and arc flash. Can cause property damage, injury and death.
Wait 5 minutes for the internal DC busbar capacitors to discharge before attempting to
remove the internal protective barriers.
WARNING
Risk of electrical shock and arc flash. Can cause property damage, injury and death.
Even with the UPS in maintenance bypass and Off, portions of the Liebert NX system are
still energized. Service must be performed by properly trained and qualified personnel only.
NOTICE
Risk of improper operation. Can cause property damage from loss of power to connected load.
The load equipment is not protected from normal supply aberrations when the Liebert NX is operating in
the maintenance bypass mode.
10.9 Reset After Shutdown for Emergency Stop (EPO Action) or Other
Conditions
Once all appropriate measures have been taken to correct the problem indicated by the alarm
message appearing on the operator control panel display, carry out this procedure to restore the
UPS to regular operation following an EPO action or for the following reasons: Inverter
Overtemperature, Cut-off Overload, Battery Overvoltage, excessive switching (BYP: XFER
COUNT BLOCK), etc.
When the user confirms that the fault is cleared:
1. Press the FAULT CLEAR button to let the system exit the emergency-off state.
NOTE
The rectifier will start again, and the bypass will begin to power the load. The Rectifier indicator
flashes while the rectifier is starting up. When the rectifier enters the normal operation state
(about 30 seconds), the rectifier indicator turns green.
2. Press the INVERTER ON button on the right side of the operator control panel for longer than 2 seconds.
NOTE
The rectifier will automatically turn on 5 minutes after the Inverter Overtemp alarm has cleared.
WARNING
Risk of electrical shock. Can cause injury and death.
If the internal maintenance bypass circuit breaker (CB3) is closed and input utility is
present, there will be power at the output terminals of the UPS.
480V, 3W MBB
System Input
Breaker
LDB = Load Distribution RIB 3 UPS Module 3 IOB 3
NOTE
All equipment servicing procedures must be carried out only by trained personnel.
WARNING
Risk of electrical shock. Can cause injury and death.
Utility power will be applied to UPS output terminals.
No operator serviceable parts are located behind covers that require a tool for their
removal.
Only properly trained and qualified service personnel are authorized to remove such
covers.
1. Open the UPS door to gain access to the main circuit breakers.
2. Open (or confirm disabled) internal Maintenance Bypass Breaker CB3.
3. Close Input breaker CB1.
The Rectifier indicator flashes on the UPS mimic panel during the startup of the rectifier and becomes steady
green once the rectifier reaches normal operation state after about 30 seconds.
4. Close external battery circuit breaker. This breaker is inside the battery cabinet or is otherwise adjacent
to the battery racks.
5. After the UPS detects the batteries, the red battery indicator extinguishes when the battery charger
starts operation.
6. Close bypass circuit breaker CB2.
7. Press the INVERTER ON control button for 2 seconds.
The inverter will start up and the inverter indicator flashes while it synchronizes to the load voltage and
frequency. After the inverter is ready, the UPS connects to the load, the inverter indicator becomes steady
green and the output indicator turns green.
8. Check that no “Warning” message is displayed in the top right corner of the LCD and that the indicators
have the status shown below.
# LED LED Function Status
Rectifier
1 Green
indicator
2 Battery indicator Off
3 Bypass indicator Off
4 Inverter indicator Green
5 Output indicator Green
6 Alarm indicator Off
CAUTION
Except in an emergency situation, do not press any remote EPO button.
2. Open the UPS door to gain access to the main circuit breakers.
3. Open the Rectifier input circuit breaker CB1.
4. Open external battery circuit breaker. This breaker is inside the battery cabinet or is otherwise adjacent
to the battery racks.
5. Open Output circuit breaker CB5.
6. Open bypass input circuit breaker CB2.
7. Ensure that the internal maintenance bypass circuit breaker CB3 is open.
8. All mimic panel LED indications and messages will extinguish as the mains-driven, internal power
supplies decay.
9. To completely isolate the UPS from the AC supplies, the main external power input isolator (both
isolators, where dual supplies are provided for rectifier and bypass) and external output isolator must be
opened and tagged with warning labels accordingly.
10.12 Commissioning a Parallel System
CAUTION
The operations described in this section must be performed by authorized electricians or
qualified technical personnel. If you have any difficulty, call 1-800-LIEBERT for assistance.
Check the input and output wiring of each UPS module. Ensure that the phase rotation sequence
of the main inputs and the bypass inputs and outputs of each UPS module are the same. Ensure
that the parallel cables are connected firmly.
It is assumed that the installation is complete, the system has been commissioned by authorized
personnel and the external power isolators are closed. Disconnect the load before startup.
NOTE
If one module cannot transfer to inverter mode long after its inverter is on, its output connection
may not be good or its output phase rotation may not be coincident with other modules. At this
time, the LCD for the UPS module will display “inverter asynchronous” and the inverter indicator
will flash continuously. If either UPS module makes abnormal noise after it transfers to inverter,
its parallel cables may be incorrectly connected.
J8
J3 J1
LCD J22 X7
J23 X6
J12
J9
J2
PWR
J15 MODEM
SNMP CARD X5
J16
J17
Liebert IntelliSlot 2 X4
X4
J13 J21 J25 J28 J4 J26 J30 J10 Liebert IntelliSlot 1
J24
Liebert IntelliSlot 3
BFP INV ACF EPO Dry in MBC BCB
NOTE: The black square ()
X1 X2 X3 on each slot indicates Pin 1.
NOTE
The Comm Channel settings are not immediately visible because of window size constraints.
Scroll down to view them on the screen.
4. Press the Enter (F4) key to select the Comm Channel to change.
5. Navigate to underline the desired baud rate (2400).
6. Press the Enter (F4) key to lock in the new baud rate.
Relay Card
The relay card provides voltage-free contact closures for remote monitoring of alarm conditions.
Delivering On Battery, On Bypass, Low Battery, Summary Alarm, UPS Fault and On UPS
signals, the easy-to-install card integrates with AS/400 computers (additional cable required)
and other relay contact monitoring systems.
The relay card is rated for 24 VAC/DC at 1A and supported in any of the three Liebert IntelliSlot
bays on the Liebert NX™.Refer to the Liebert Intellislot Relay Card user manual, SL-23211, for pin
and jumper configuration. The manual is available at Liebert’s Web site: www.liebert.com
Pi Assignment
CPU n Description
1 Low Battery
2 Not Used
CPU 3 Not Used
4 Not Used
UPS 5 Not Used
CPU 6 Not Used
7 Low Battery Common
8 Utility Fail Common
9 Utility Fail
CPU
Bracket
Sems screw Bracket
Table 46 Cable size tightening torque at Liebert NX 480V Battery Cabinet DC input bus terminals
Cabin Cable Size Torque to Tighten
et Copper Wire Terminal Bus and Lug
Rating Only Body
225A 4/0AWG 15 N-m
350A 400kcmil 15 N-m
600A 2-350kcmil 26 N-m
All control wiring and power wiring must be 600V rated wire.
© 2018 Vertiv Co. All rights reserved. Vertiv and the Vertiv logo are trademarks or registered trademarks of Vertiv Co. All other names and logos referred to
are trade names, trademarks or registered trademarks of their respective owners. While every precaution has been taken to ensure accuracy and
completeness herein, Vertiv Co. assumes no responsibility, and disclaims all liability, for damages resulting from use of this information or for any errors or
omissions. Specifications are subject to change without notice. SL-25217_REV9_8-18