XTS5000 Basic Service Manual 6881094C28-O
XTS5000 Basic Service Manual 6881094C28-O
Model I
Model II
Model III
Foreword This manual covers all models of the ASTRO® Digital XTS 5000™
Portable Radio, unless otherwise specified. It includes all the
information necessary to maintain peak product performance and
maximum working time, using levels 1 and 2 maintenance
procedures. This level of service goes down to the board replacement
level, and is typical of some local service centers, self-maintained
customers, and distributors.
Included in this manual are: radio specifications for the 700/800 MHz
frequency band; a general description of ASTRO Digital XTS 5000
models; recommended test equipment, service aids, and tools; radio
alignment procedures; disassembly/reassembly procedures; exploded
views and parts lists, and general maintenance recommendations.
Safety Before operating an ASTRO XTS 5000 Radio, please read the “User
Safety, Training, and General Information” section in the front of this
manual.
Manual Revisions Changes which occur after this manual is printed are described in
“FMRs.” These FMRs provide complete information on changes,
including pertinent parts list data.
Computer Software The Motorola products described in this manual may include
Copyrights copyrighted Motorola computer programs stored in semiconductor
memories or other media. Laws in the United States and other
countries preserve for Motorola certain exclusive rights for
copyrighted computer programs, including, but not limited to, the
exclusive right to copy or reproduce in any form the copyrighted
computer program. Accordingly, any copyrighted Motorola computer
programs contained in the Motorola products described in this
manual may not be copied, reproduced, modified, reverse-engineered,
or distributed in any manner without the express written permission
of Motorola. Furthermore, the purchase of Motorola products shall not
be deemed to grant either directly or by implication, estoppel, or
otherwise, any license under the copyrights, patents or patent
applications of Motorola, except for the normal non-exclusive license
to use that arises by operation of law in the sale of a product.
ii
Table of Contents ➠
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . inside front cover
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . inside front cover
Manual Revisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . inside front cover
Computer Software Copyrights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . inside front cover
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
List of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
List of Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .vi
1 - Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Notations Used in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Radio Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
FLASHport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 - Basic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
General Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Handling Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
XTS 5000 R Radios Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5 - Performance Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Display Radio Test Mode (Models II/III) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Entering Display Radio Test Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
RF Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Control Top and Keypad Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Non-Display Radio Test Mode (Model I) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Entering Non-Display Radio Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
RF Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Control Top and Keypad Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7 - Encryption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Loading an Encryption Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Multikey Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Selecting a Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
ii
Table of Contents
11 - Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Antennas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Audio Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Carry Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Belt Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Belt Loops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Carry Cases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Chargers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
iii
Table of Contents
12 - Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
iv
List of Figures
List of Figures
Figure 1. XTS 5000 Overall Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Figure 2. Receiver Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Figure 3. Transceiver Block Diagram (Power and Control Omitted) . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Figure 4. Radio Alignment Test Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Figure 5. Tuner Menu Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Figure 6. Typical Softpot Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Figure 7. Radio Information Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Figure 8. Reference Oscillator Alignment Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Figure 9. Transmit Power Alignment Screen (Typical) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Figure 10. Transmit Deviation Balance Alignment Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Figure 11. Transmit Deviation Limit Alignment Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Figure 12. Front End Filter Alignment Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Figure 13. Bit Error Rate Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Figure 14. Transmitter Test Pattern Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Figure 15. Attach the antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Figure 16. Remove the antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Figure 17. Insert the top edge of the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Figure 18. Press the battery into place. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Figure 19. Press the release button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Figure 20. Remove the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Figure 21. Align the belt clip with the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Figure 22. Press the belt clip into place . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Figure 23. Press the belt clip tab away from the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Figure 24. Remove the belt clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Figure 25. Insert a screwdriver below the cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Figure 26. Remove the cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Figure 27. Hook the end into the slot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Figure 28. Press the cover into place . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Figure 29. Partial Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
v
List of Tables
List of Tables
vi
Commercial Warranty
➠
Limited Warranty
Motorola, at its option, will at no charge either repair the Product (with new
or reconditioned parts), replace it (with a new or reconditioned Product), or
refund the purchase price of the Product during the warranty period provided
it is returned in accordance with the terms of this warranty. Replaced parts or
boards are warranted for the balance of the original applicable warranty
period. All replaced parts of Product shall become the property of
MOTOROLA.
II.General This warranty sets forth the full extent of MOTOROLA'S responsibilities
Provisions regarding the Product. Repair, replacement or refund of the purchase price, at
MOTOROLA’s option, is the exclusive remedy. THIS WARRANTY IS GIVEN IN
LIEU OF ALL OTHER EXPRESS WARRANTIES. IMPLIED WARRANTIES,
INCLUDING WITHOUT LIMITATION, IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE
LIMITED TO THE DURATION OF THIS LIMITED WARRANTY. IN NO EVENT
SHALL MOTOROLA BE LIABLE FOR DAMAGES IN EXCESS OF THE
vii
Commercial Warranty
PURCHASE PRICE OF THE PRODUCT, FOR ANY LOSS OF USE, LOSS OF TIME,
INCONVENIENCE, COMMERCIAL LOSS, LOST PROFITS OR SAVINGS OR
OTHER INCIDENTAL, SPECIAL OR CONSEQUENTIAL DAMAGES ARISING
OUT OF THE USE OR INABILITY TO USE SUCH PRODUCT, TO THE FULL
EXTENT SUCH MAY BE DISCLAIMED BY LAW.
III.State Law Rights SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF
INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LIMITATION ON HOW
LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION OR
EXCLUSIONS MAY NOT APPLY.
This warranty gives specific legal rights, and there may be other rights which
may vary from state to state.
IV.How To Get You must provide proof of purchase (bearing the date of purchase and Product
Warranty Service item serial number) in order to receive warranty service and, also, deliver or
send the Product item, transportation and insurance prepaid, to an authorized
warranty service location. Warranty service will be provided by Motorola
through one of its authorized warranty service locations. If you first contact
the company which sold you the Product, it can facilitate your obtaining
warranty service. You can also call Motorola at 1-888-567-7347 US/Canada.
V.What This A) Defects or damage resulting from use of the Product in other than its
Warranty Does Not normal and customary manner.
Cover
B) Defects or damage from misuse, accident, water, or neglect.
F) Product which has had the serial number removed or made illegible.
• any of the seals on the battery enclosure of cells are broken or show
evidence of tampering.
• the damage or defect is caused by charging or using the battery in
equipment or service other than the Product for which it is specified.
viii
Commercial Warranty
VI.Patent And MOTOROLA will defend, at its own expense, any suit brought against the end
Software user purchaser to the extent that it is based on a claim that the Product or parts
Provisions infringe a United States patent, and MOTOROLA will pay those costs and
damages finally awarded against the end user purchaser in any such suit which
are attributable to any such claim, but such defense and payments are
conditioned on the following:
B) that MOTOROLA will have sole control of the defense of such suit and all
negotiations for its settlement or compromise; and
Laws in the United States and other countries preserve for MOTOROLA certain
exclusive rights for copyrighted MOTOROLA software such as the exclusive
rights to reproduce in copies and distribute copies of such Motorola software.
MOTOROLA software may be used in only the Product in which the software
was originally embodied and such software in such Product may not be
replaced, copied, distributed, modified in any way, or used to produce any
derivative thereof. No other use including, without limitation, alteration,
modification, reproduction, distribution, or reverse engineering of such
MOTOROLA software or exercise of rights in such MOTOROLA software is
permitted. No license is granted by implication, estoppel or otherwise under
MOTOROLA patent rights or copyrights.
VII.Governing Law This Warranty is governed by the laws of the State of Illinois, USA.
ix
Portable Radio Model Numbering System
Typical Model Number: TH 01 8
4 U
S C
L F
F 99 P W
W 77 AA N S PP 0 1
Position: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Position 1 - Type of Unit
D == Hand-Held
Dash-Mounted Mobile Radio Positions 13 - 16
H Portable
M = Motorcycle Mobile Radio SP Model Suffix
T = Trunk-Mounted Mobile Radio
Position 12 -
Positions 2 & 3 - Model Series Unique Model Variations
18 = XTS 5000
04 = ASTRO C = Cenelec
N = Standard Package
Position 4 - Frequency Band
A = Less than 29.7MHz Position 11 - Version
P = 336 to 410MHz
B = 29.7 to 35.99MHz Q= 403 to 437MHz Version Letter (Alpha) - Major Change
C = 36 to 41.99MHz R= 438 to 482MHz
D = 42 to 50MHz S = 470 to 520MHz Position 10 - Feature Level
F = 66 to 80MHz T = Product Specific 1 = Basic 6 = Standard Plus
G = 74 to 90MHz U== 764
806 to
to 870 MHz
870MHz 2 = Limited Package 7 = Expanded Package
H = Product Specific V = 825 to 870MHz 3 = Limited Plus 8 = Expanded Plus
J = 136 to 162MHz W= 896 to 941MHz 4 = Intermediate 9 = Full Feature/
K = 146 to 178MHz Y = 1.0 to 1.6GHz 5 = Standard Package Programmable
L = 174 to 210MHz Z = 1.5 to 2.0GHz
M = 190 to 235MHz Position 9 - Primary System Type
Values given represent range only; they are A = Conventional
not absolute. B = Privacy Plus¤
C = Clear SMARTNET“
D = Advanced Conventional Stat-Alert“
Position 5 - Power Level E = Enhanced Privacy Plus¤
A = 0 to 0.7 Watts G = 10.1 to 15 Watts F = Nauganet 888 Series
B = 0.7 to 0.9 Watts H = 16 to 25 Watts G = Japan Specialized Mobile Radio (JSMR)
C = 1.0 to 3.9 Watts J = 26 to 35 Watts H = Multi-Channel Access (MCA)
D = 4.0 to 5.0 Watts K = 36 to 60 Watts J = CoveragePLUS“
E = 5.1 to 6.0 Watts L = 61 to 110 Watts K = MPT1327* - Public
F = 6.1 to 10 Watts L = MPT1327* - Private
M = Radiocom
Position 6 - Physical Packages N = Tone Signalling
A = RF Modem Operation P = Binary Signalling
B = Receiver Only Q =Phonenet
Phonenet¤
C = Standard Control; No Display W = Programmable
D = Standard Control; With Display X = Secure Conventional
E = Limited Keypad; No Display Y = Secure SMARTNET“
F = Limited Keypad; With Display * MPT = Ministry of Posts and Telecommunications
G = Full Keypad; No Display
H = Full Keypad; With Display Position 8 - Primary Operation
J = Limited Controls; No Display A = Conventinal/Simplex
K = Limited Controls; Basic Display B = Conventional/Duplex
L = Limited Controls; Limited Display C = Trunked Twin Type
M = Rotary Controls; Standard Display D = Dual Mode Trunked
N = Enhanced Controls; Enhanced Display E = Dual Mode Trunked/Duplex
P = Low Profile; No Display F = Trunked Type I
Q = Low Profile; Basic Display G = Trunked Type II
R = Low Profile; Basic Display, Full Keypad H = FDMA* Digital Dual Mode
J = TDMA** Digital Dual Mode
K = Single Sideband
Position 7 - Channel Spacing L = Global Positioning Satellite Capable
1 = 5kHz 5 = 15kHz M = Amplitude Companded Sideband (ACSB)
2 = 6.25kHz 6 = 20/25kHz P = Programmable
3 = 10kHz 7 = 30kHz
4 = 12.5kHz 9 = Variable/Programmable * FDMA = Frequency Division Multiple Access
** TDMA = Time Division Multiple Access
x
ASTRO Digital XTS 5000 Model Chart
MODEL NUMBER DESCRIPTION
H18UCC9PW5AN 700/800MHz 1-3 Watts ASTRO Digital XTS 5000 Model I
H18UCF9PW6AN 700/800MHz 1-3 Watts ASTRO Digital XTS 5000 Model II
H18UCH9PW7AN 700/800MHz 1-3 Watts ASTRO Digital XTS 5000 Model III
Notes:
X = Item Included
* = The radio’s model number, FLASHcode, Host code, and DSP code are required when placing an order for the VOCON Board.
• The model number and (sometimes) the FLASHcode, can be found on the FCC label on the back of the radio.
• The model number, Host code, DSP code, and (sometimes) the FLASHcode, can be found by putting a Model II or III
radio into the Test Mode.
• The model number, Host code, DSP code, and FLASHcode can be found by using the Programming Cable (RKN4105_ or
RKN4106_) and the CPS to read a Model I, II, or III radio.
xi
ASTRO Digital XTS 5000 R (Ruggedized) Model Chart
MODEL NUMBER DESCRIPTION
H18UCC9PW5AN w/Q155FP Opt Ruggedized 700/800MHz 1-3 Watts ASTRO Digital XTS 5000 Model I
H18UCF9PW6AN w/Q155FQ Opt Ruggedized 700/800MHz 1-3 Watts ASTRO Digital XTS 5000 Model II
H18UCH9PW7AN w/Q155FR Opt Ruggedized 700/800MHz 1-3 Watts ASTRO Digital XTS 5000 Model III
H18UCC9PW5AN w/Q155GB Opt Ruggedized Yellow 700/800MHz 1-3 Watts ASTRO Digital XTS 5000 Model I
H18UCF9PW6AN w/Q155GC Opt Ruggedized Yellow 700/800MHz 1-3 Watts ASTRO Digital XTS 5000 Model II
H18UCH9PW7AN w/Q155GD Opt Ruggedized Yellow 700/800MHz 1-3 Watts ASTRO Digital XTS 5000 Model III
Notes:
X = Item Included
* = The radio’s model number, FLASHcode, Host code, and DSP code are required when placing an order for the VOCON Board.
• The model number and (sometimes) the FLASHcode, can be found on the FCC label on the back of the radio.
• The model number, Host code, DSP code, and (sometimes) the FLASHcode, can be found by putting a Model II or III
radio into the Test Mode.
• The model number, Host code, DSP code, and FLASHcode can be found by using the Programming Cable (RKN4105_ or
RKN4106_) and the CPS to read a Model I, II, or III radio.
xii
SPECIFICATIONS FOR 700/800 MHZ RADIOS
All specifications are per Telecommunications Industries Association TIA-603 unless otherwise noted
Dimensions (H x W x D)
Note: 2.44" = width at PTT; 2.34" = width at
bottom; 1.83" = depth at speaker; 0.97" = depth
at keypad
Without Battery (Radio Only):
6.58" x 2.44" x 1.83"/6.58" x 2.34" x 0.97"
(167.13mm x 61.90mm x 46.42mm/
167.13mm x 59.49mm x 24.56mm)
With Battery:
6.58" x 2.44" x 1.83"/6.58" x 2.34" x 1.65"
(167.13mm x 61.90mm x 46.42mm/
167.13mm x 59.49mm x 41.97mm)
xiii
(This page has been intentionally left blank.)
xiv
User Safety, Training,
and General Information ➠
READ THIS IMPORTANT INFORMATION ON SAFE AND EFFICIENT
OPERATION BEFORE USING YOUR MOTOROLA HANDHELD PORTABLE
TWO-WAY RADIO
Compliance Your Motorola two-way radio is designed and tested to comply with a number
with RF Energy of national and international standards and guidelines (listed below)
regarding human exposure to radio frequency electromagnetic energy. This
Exposure radio complies with the IEEE (FCC) and ICNIRP exposure limits for
Standards occupational/controlled RF exposure environment at duty cycles of up to 50%
talk-50% listen and should be used for occupational use only. In terms of
measuring RF energy for compliance with the FCC exposure guidelines, your
radio radiates measurable RF energy only while it is transmitting (during
talking), not when it is receiving (listening) or in standby mode. Note that the
approved, supplied batteries for this radio are rated for a 5-5-90 duty cycle (5%
talk-5% listen - 90% standby), even though this radio complies with the FCC
occupational exposure limits at duty cycles of up to 50% talk.
xv
User Safety, Training, and General Information
Transmit and • To transmit (talk), push the Push-To-Talk (PTT) button; to receive,
Receive release the PTT button.
Hand-held radio • Hold the radio in a vertical position with the microphone one to
operation two inches (2.5 to 5 cm) away from the lips.
Body-worn • Always place the radio in a Motorola approved clip, holder, holster,
operation case, or body harness for this product. Use of non-Motorola-approved
accessories may exceed FCC RF exposure guidelines.
• If you do not use a Motorola approved body-worn accessory and are not
using the radio in the intended use position in front of the face, then
ensure the antenna and the radio are kept 2.5 cm (one inch) from the
body when transmitting.
Approved • For a list of Motorola approved accessories see the appendix of this user
Accessories manual or visit the following website which lists approved accessories:
http://www.motorola.com/cgiss/portables/xts5000.shtml
Aircraft When instructed to do so, turn off your radio when on board an aircraft. Any
use of a radio must be in accordance with applicable regulations per airline
crew instructions.
xvi
User Safety, Training, and General Information
Medical Devices
Pacemakers The Advanced Medical Technology Association (AdvaMed) recommends that
a minimum separation of 6 inches (15 centimeters) be maintained between a
handheld wireless radio and a pacemaker. These recommendations are
consistent with those of the U.S. Food and Drug Administration.
• ALWAYS keep the radio more than 6 inches (15 centimeters) from their
pacemaker when the radio is turned ON.
• not carry the radio in the breast pocket.
• use the ear opposite the pacemaker to minimize the potential for
interference.
• turn the radio OFF immediately if you have any reason to suspect that
interference is taking place.
Hearing Aids Some digital wireless radios may interfere with some hearing aids. In the event
of such interference, you may want to consult your hearing aid manufacturer
to discuss alternatives.
Other Medical If you use any other personal medical device, consult the manufacturer of your
Devices device to determine if it is adequately shielded from RF energy. Your physician
may be able to assist you in obtaining this information.
Driver Safety Check the laws and regulations on the use of radios in the area where you
drive. Always obey them.
xvii
User Safety, Training, and General Information
Operational
Warnings
Turn off your radio prior to entering any area with a potentially explosive
atmosphere, unless it is a radio type especially qualified for use in such areas as
“Intrinsically Safe” (for example, Factory Mutual, CSA, UL, or CENELEC). Do not
remove, install, or charge batteries in such areas. Sparks in a potentially explosive
atmosphere can cause an explosion or fire resulting in bodily injury or even death.
To avoid possible interference with blasting operations, turn off your radio when you
are near electrical blasting caps, in a blasting area, or in areas posted: “Turn off two-
way radio.” Obey all signs and instructions.
Operational
Cautions
Antennas
! Do not use any portable radio that has a damaged antenna. If a damaged antenna comes
Caution into contact with your skin, a minor burn can result.
Batteries
All batteries can cause property damage and/or bodily injury such as burns if a conductive
material such as jewelry, keys, or beaded chains touches exposed terminals. The
conductive material may complete an electrical circuit (short circuit) and become quite
hot. Exercise care in handling any charged battery, particularly when placing it inside a
pocket, purse, or other container with metal objects.
xviii
User Safety, Training, and General Information
Intrinsically
Safe Radio
Information
FMRC Approved Anyone intending to use a radio in a location where hazardous concentrations
Equipment of flammable materials exist (hazardous atmosphere) is advised to become
familiar with the subject of intrinsic safety and with the National Electric Code
NFPA 70 (National Fire Protection Association) Article 500 (hazardous
[classified] locations).
FMRC Approval labels are attached to the radio to identify the unit as being
FM Approved for specified hazardous atmospheres. This label specifies the
hazardous Class/Division/Group along with the part number of the battery
that must be used. Depending on the design of the portable unit, this FM label
can be found on the back or the bottom of the radio housing. The FM
Approval mark is shown below:
FM
APPROVED
Radios must ship from the Motorola manufacturing facility with the
hazardous atmosphere capability and FM Approval labeling. Radios will not be
“upgraded” to this capability and labeled in the field.
xix
User Safety, Training, and General Information
• Failure to use an FMRC Approved Product unit with an FMRC Approved battery or
! FMRC Approved accessories specifically approved for that product may result in
the dangerously unsafe condition of an unapproved radio combination being
WARNING used in a hazardous location.
• Unauthorized or incorrect modification of an FMRC Approved Product unit will
negate the Approval rating of the product.
Repair of FMRC REPAIRS FOR MOTOROLA PRODUCTS WITH FMRC APPROVAL ARE THE
Approved RESPONSIBILITY OF THE USER.
Products You should not repair or relabel any Motorola-manufactured communication
equipment bearing the FMRC Approval label (“FMRC Approved Product”)
unless you are familiar with the current FMRC Approval standard for repairs
and service (“Class Number 3605”).
You may want to consider using a repair facility that operates under 3605
repair service approval.
FMRC’s Approval Standard Class Number 3605 is subject to change at any time
without notice to you, so you may want to obtain a current copy of 3605 from
FMRC. Per the December 1994 publication of 3605, some key definitions and
service requirements are as follows:
Repair A repair constitutes something done internally to the unit that would bring it
back to its original condition—Approved by FMRC. A repair should be done in
an FMRC Approved facility.
Relabeling The repair facility shall have a method by which the replacement of FMRC
Approval labels are controlled to ensure that any relabeling is limited to units
that were originally shipped from the Manufacturer with an FM Approval label
in place. FMRC Approval labels shall not be stocked by the repair facility. An
FMRC Approval label shall be ordered from the original manufacturer, as
needed, to repair a specific unit. Replacement labels may be obtained and
applied by the repair facility, provided there is satisfactory evidence that the
unit being relabeled was originally an FMRC Approved unit. Verification may
include, but is not limited to: a unit with a damaged Approval label, a unit
with a defective housing displaying an Approval label, or a customer invoice
indicating the serial number of the unit and purchase of an FMRC Approved
model.
xx
User Safety, Training, and General Information
xxi
User Safety, Training, and General Information
xxii
Introduction
1
General This manual covers information needed for levels one and two
troubleshooting. Level one troubleshooting consists of radio
programming, radio alignment, knobs replacement, and installation
and removal of antenna, belt clip, battery, and universal connector
cover. Level two troubleshooting covers disassembly and reassembly of
the radio to replace circuit boards.
Included in this manual are radio specifications for the 764-870 MHz
frequency band, a general description of XTS 5000 models,
recommended test equipment, service aids, radio alignment
procedures, general maintenance recommendations, procedures for
assembly and disassembly, and exploded views and parts lists.
Notations Used in Throughout the text in this publication, you will notice the use of
This Manual warnings, cautions, and notes. These notations are used to emphasize
that safety hazards exist, and care must be taken and observed.
WARNING
1
Introduction
Radio Description The ASTRO Digital XTS 5000 radios are among the most sophisticated
two-way radios available. The radios are available in the 764-870 MHz
band.
The ASTRO Digital XTS 5000 radio provides improved voice quality
across more coverage area. The digital process, called “embedded
signaling,” intermixes system signaling information with digital voice,
resulting in improved system reliability, and the capability of
supporting a multitude of advanced features.
ASTRO Digital XTS 5000 radios are available in three basic models.
Table 1 describes their basic features.
FLASHport The ASTRO Digital XTS 5000 radio utilizes Motorola’s FLASHport
technology. FLASHport makes it possible to add software that drives
the radio’s capabilities both at the time of purchase and later on.
Previously, changing a radio’s features and capabilities meant
significant modifications, or buying a new radio. But now, similar to
how a computer can be loaded with different software, the radio’s
features and capabilities can be upgraded with FLASHport software.
2
Basic Maintenance
2
Introduction This section of the manual describes preventive maintenance and handling
precautions. Each of these topics provides information vital to the successful
operation and maintenance of your radio.
General In order to avoid operating outside the limits set by the FCC, it is
Maintenance recommended that the ASTRO Digital XTS 5000 radio’s reference oscillator be
aligned every time the radio is taken apart, or once per year, whichever comes
first. Periodic visual inspection and cleaning is also recommended.
Inspection Check that the external surfaces of the radio are clean, and that all external
controls and switches are functional. A detailed inspection of the interior
electronic circuitry is not needed.
Cleaning The following procedures describe the recommended cleaning agents and the
methods to be used when cleaning the external surfaces of the radio. External
surfaces include the housing assembly and battery case. These surfaces should
be cleaned whenever a periodic visual inspection reveals the presence of
smudges, grease, and/or grime.
The only recommended agent for cleaning the external radio surfaces is a 0.5%
solution of a mild dishwashing detergent in water.
Cleaning External The detergent-water solution should be applied sparingly with a stiff, non-
Plastic Surfaces metallic, short-bristled brush to work all loose dirt away from the radio. A soft,
absorbent, lintless cloth or tissue should be used to remove the solution and
dry the radio. Make sure that no water remains entrapped near the connectors,
cracks, or crevices.
3
Basic Maintenance
• The XTS 5000 radio casting has two vent ports that allow
XTS 5000 R Radios Only 1. If the radio battery contact area has been submerged in water, dry
and clean the radio battery contacts before attaching a battery to
the radio. Otherwise, the water could short-circuit the radio.
2. If the radio has been submerged in water, shake the radio well so
that any water that may be trapped inside the speaker grille and
microphone port can be removed. Otherwise, the water will
decrease the audio quality of the radio.
4
Basic Theory of
Operation 3
General The ASTRO Digital XTS 5000 radio is a wideband, synthesized radio available
Overview in the 764 to 870 MHz band. All ASTRO Digital XTS 5000 radios are capable of
both analog operation (12.5 kHz or 25 kHz bandwidths) and ASTRO mode
(digital) operation (12.5 kHz only).
The ASTRO Digital XTS 5000 radio includes the following major assemblies
(see Figure 1.):
5
Basic Theory of Operation
Antenna
26
Universal
Flex P201 P1 J2
External 13 40
Accessory Transceiver
J1 P101 J101
Connector Board
3
(Side Connector, 7.5V
Controls, LEDs,
J3
Battery
Speaker,
Microphone) VOCON
Board
22
Keypad J107
26
40 Encryption
J701 Module
Note:
indicates 26 22 (Optional)
wires Display J301
Analog Mode of
Operation
Receiving When the radio is receiving (see Figure 2.), the signal comes from the
antenna connector to the Transceiver board, passing through the
antenna switch and the receiver front end. The signal is then filtered,
amplified, and mixed with the first local-oscillator signal, generated by
the voltage-controlled oscillator (VCO).
LO CKO
6
Basic Theory of Operation
• For a voice signal, the DSP will route the digital voice data to the
CODEC inside the audio and power supply support IC, for
conversion to an analog signal. The CODEC will then present the
signal to the receive audio pre-amplifier, then to the audio power
amplifier, which drives the speaker.
• For signaling information, the DSP will decode the message and
pass it internally to the microcontrol unit of the dual-core
processor.
Transmitting When the radio is transmitting (see Figure 3.), microphone audio is
passed through gain stages to the CODEC, where the signal is
digitized. The CODEC passes digital data to the DSP, where pre-
emphasis and low-pass (splatter) filtering are done. The DSP passes this
signal to a digital/analog converter (DAC), where it is reconverted into
an analog signal and scaled for application to the voltage-controlled
oscillator as a modulation signal.
TX TX Driver
Reference VCOBIC Buffer Amplifier Power
Oscillator U202 Q304 U102 Module
Directional
Coupler
U101
EPIC Loop VCO
Y200 Filter
FracN RF Power
U203 Detector
Antenna
D103
VCO Switch
3
TX_SSI from MOD
VOCON Board IN PCIC
DAC LPF U104 To
U203 FL200
VCO Antenna
Harmonic
Filter
Serial EE
PROM
U4
Sample 2ND
Clk LO
7
Basic Theory of Operation
ASTRO Mode of In the ASTRO (digital) mode of operation, the transmitted or received
Operation signal is limited to a discrete set of frequency deviation levels. The
receiver handles an ASTRO-mode signal identically to an analog-mode
signal, up to the point where the DSP decodes the received data. In the
ASTRO receive mode, the DSP uses a different algorithm to recover
data.
Transceiver (XCVR) The receiver front end consists of a preselector filter, low-noise
Board Basic Theory amplifier, a second preselector, and a mixer. Both preselectors are
varactor-tuned band pass filters, controlled by the microcontroller. See
of Operation Table 2 for local oscillator (LO) and first IF information.
700/800 MHz
The receiver back end consists of a bandpass crystal filter, input and
output impedance matching networks, and the digital back-end IC.
Final filtering is done digitally in the DSP.
8
Basic Theory of Operation
VOCON Board Basic The vocoder and controller (VOCON) board comprises the dual-core
Theory of processor, which contains the radio’s microcontrol unit and digital
signal processor (DSP) in a single integrated circuit (IC) package, its
Operation memory ICs, an audio and power supply IC, a digital support IC, and
the audio power amplifier. Connected to the VOCON board are the
liquid-crystal display (LCD) board, XCVR board, keypad flex, controls/
universal flex, and (optional) encryption module.
The analog and power supply IC has many functions. This IC supplies
most of the voltages used on the VOCON board, while an external
linear regulator supplies 5 volts. It also has microphone audio
amplifiers, switching between internal and accessory microphones,
and the audio CODEC. The audio CODEC performs analog-to-digital
and digital-to-analog conversions on audio signals. It also has an
9
Basic Theory of Operation
The audio power amplifier (PA) drives the speakers with the received
audio from the analog output of the CODEC from the audio and
power supply IC. The audio PA is sourced from the battery (nominal
value of 7.5 volts). It is programmed by the dual-core processor.
10
Recommended Test
Equipment and Service Aids 4
Recommended The list of equipment contained in Table 3 includes all of the standard test
Test equipment required for servicing two-way portable radios, as well as several
unique items designed specifically for servicing this family of radios. The
Equipment “Characteristics” column is included so that equivalent equipment may be
substituted; however, when no information is provided in this column, the
specific Motorola model listed is either a unique item or no substitution is
recommended.
Motorola
Description Characteristics Application
Model Number
R2600 Series with Communications This monitor will substitute for Frequency/deviation meter and
applicable options System Analyzer items with an asterisk (*). signal generator for wide-range
troubleshooting and alignment.
S1348_ DC Power Supply 0-20Vdc, 0-5 Amps Bench supply for 7.5Vdc
(programmable) current limited
Service Aids Refer to Table 4, “Service Aids,” for a listing and description of the service aids
designed specifically for servicing this family of radios. These kits and/or parts
are available from the Accessories and Aftermarkets Division offices listed in
the “Replacement Parts Ordering” section located on the inside back cover of
this manual. While all of these items are available from Motorola, most are
11
Recommended Test Equipment and Service Aids
Motorola Part
Description Application
Number
81-80384M64 Housing Eliminator Fixture Special fixture that allows radio’s internal board to be
mounted externally. Provides easy access to electronic
circuits, required for board-level troubleshooting.
58-80348B33 SMA to BNC Adaptor Adapts radio’s antenna port to BNC cabling of test
equipment.
66-85833D01 Housing/Casting Separation Special tool used to separate housing and casting near
Tool battery latch area for access to inside of radio.
NLN9839_ Vacuum Pump Kit Submersible radios only. Vacuum pump with gauge and
vacuum hose. Requires NTN9279_ Adapter Kit.
NTN4265_ Pressure Pump Kit Submersible radios only. Pressure pump with gauge and
pressure hose. Requires NTN9279_ Adapter Kit.
NTN9279_ Vacuum Adapter with Gasket Submersible radios only. Connects the vacuum/pressure
Kit hose to the radio’s casting.
REX4424_ Battery Eliminator Used in place of battery to connect radio to external power
supply.
RKN4105_ USB Cable Kit Connects radio to RLN-4460_ Portable Test Set for radio
performance checks, and to Universal Serial Bus (USB) port
on personal computer for CPS programming and tuner
alignments.
RKN4106_ RS232 Cable Kit Connects radio to RLN-4460_ Portable Test Set for radio
performance checks, and to serial port on personal
computer for CPS programming and tuner alignments.
RLN4460_ Portable Test Set Used for radio performance checks. Connects to radio’s
universal connector and allows remote switching and signal
injection/outputs for test equipment measurements.
Field Programming This family of radios can be aligned and programmed in the field. This
Equipment requires specific equipment and special instructions. Refer to the on-
line help in the Customer Programming Software (CPS) for complete
field programming information.
12
Performance Checks
5
Introduction This section covers performance checks used to ensure that the radio meets
published specifications. The recommended test equipment listed in the
previous section approaches the accuracy of the manufacturing equipment,
with a few exceptions. Accuracy of the test equipment must be maintained in
compliance with the manufacturer’s recommended calibration schedule.
Checks should be performed if radio performance degradation is suspected.
Setup Supply voltage can be connected from the battery eliminator. The equipment
required for alignment procedures is connected as shown in Figure 4.
SYSTEM ANALYZER
30 dB PAD
OR COUNTER
TRANSMIT
30 dB PAD WATTMETER
BNC
SMA-BNC
RF GENERATOR
58-80348B33
RECEIVE
SET TO APPROX. 450mV FOR Tx
BATTERY
ELIMINATOR RADIO AUDIO IN TX
REX-4424 AUDIO GENERATOR
TEST SET
RLN-4460_ RX
SINAD METER
AC VOLTMETER
COMPUTER
PROGRAM/TEST CABLE MEASURE 80mV FOR Tx
RKN4105_
RKN4105_ OR
OR RKN4106_
RKN4106_
13
Performance Checks
Transmitter Checks
RF Control: MONITOR
Frequency: Set to selected
radio TX frequency
Meter: RF Display
Modulation Type: FM
Attenuation: 20 dB
“SERVICE” The literal string indicates the radio has entered test Always
mode.
EMC Secure Version Version of the encryption hardware When the radio is secure equipped
Encryption Type 1 Type of encryption being used When the radio is secure equipped
Encryption Type 2 Type of encryption being used When the radio is secure equipped
14
Performance Checks
ROM Size The memory capacity of the host FLASH part Always
NOTE: All displays are temporary and will expire without any
user intervention. If information is longer than the
physical length of the radio’s display, the information
will wrap around to the next display. After the last
display, “RF TEST” is displayed.
4a. Press the Top Side Button to stop the displays and put the radio
into the Control Top and Keypad test mode. The test mode menu
“CH TEST” will be displayed. Go to “Control Top and Keypad Test
Mode” on page 16.
NOTE: Each press of the Top Side Button will toggle
between “CH TEST” and “RF TEST.”
OR
4b. Press the Top Button (Orange button) to stop the displays and
put the radio into the RF test mode. The test mode menu, “1
CSQ”, will be displayed, indicating test frequency 1, Carrier
SQuelch mode. Go to “RF Test Mode”, below.
RF Test Mode When the ASTRO Digital XTS 5000 radio is operating in its normal
environment, the radio's microcomputer controls the RF channel
selection, transmitter key-up, and receiver muting, according to the
customer codeplug configuration. However, when the unit is on the
bench for testing, alignment, or repair, it must be removed from its
normal environment via a special routine, called TEST MODE or “air
test.”
15
Performance Checks
No. of
Display Description Function
Tones
1 CSQ Carrier Squelch RX: unsquelch if carrier detected
TX: mic audio
3 TPL Tone RX: unsquelch if carrier and tone (192.8 Hz)
Private-Line detected
TX: mic audio + tone (192.8 Hz)
9 SEC Secure*** RX: auto-coded clear
TX: with key present—encrypted audio
with key absent—constant unsquelch
11 AST ASTRO RX: none
TX: 1200Hz tone **
12 USQ Carrier RX: unsquelch always
Unsquelch TX: mic audio
Control Top and This test mode is used to verify proper operation of all radio buttons
Keypad Test and switches if a failure is suspected.
Mode 1. Press and hold the Top Button (Orange button); all segments on
the display will light, and the LED lights red.
2. Release the Top Button; “3/0” appears, which indicates that the
Top Button is in the open condition.
3. Press the Top Button again; “3/1” appears, which indicates that
the Top Button is in the closed condition.
4. Rotate the 16-Position Select Switch; “4/0” through “4/15”
appears, which indicates that the selector switch is in mode/zone
position 1 through 16.
5. Rotate the Two-Position Concentric Switch; “65/0” and “65/1”
appear.
6. Cycle through the Three-Position A/B/C Switch; “67/0,”
“67/1,” and “67/2” appear.
7. Rotate the Volume Control; “2/0” through “2/255” appear.
8. Press the Top Side Button; “96/1” appears; release, “96/0”
appears.
9. Press Side Button 1; “97/1”appears; release, “97/0” appears.
10. Press Side Button 2; “98/1”appears; release, “98/0” appears.
16
Performance Checks
11. Press the PTT Button; “1/1” appears; release, “1/0” appears.
12. Keypad Checks:
Non-Display
Radio Test
Mode
(Model I)
17
Performance Checks
OR
3b. Press the Top Button (Orange button) to stop the displays and
put the radio into the RF test mode. Go to “RF Test Mode”, below.
RF Test Mode When the ASTRO Digital XTS 5000 radio is operating in its normal
environment, the radio's microcomputer controls the RF channel
selection, transmitter key-up, and receiver muting, according to the
customer codeplug configuration. However, when the unit is on the
bench for testing, alignment, or repair, it must be removed from its
normal environment via a special routine, called TEST MODE or “air
test.”
Control Top and This test mode is used to verify proper operation of all radio buttons
Keypad Test Mode and switches if a failure is suspected.
1. Press and hold the Top Button (Orange button); the LED lights
red, and the radio beeps.
2. Release the Top Button; the radio beeps again.
3. Press the Top Button again; the radio beeps, indicating that the
Top Button is in the closed condition.
4. Rotate the Two-Position Concentric Switch; the radio beeps in
each switch position.
5. Rotate the 16-Position Select Switch; the radio beeps in each
switch position.
6. Cycle through the Three-Position A/B/C Switch; the radio beeps
in each switch position.
7. Rotate the Volume Control; the radio beeps at each new volume
setting.
8. Press the Top Side Button; the radio beeps.
9. Press Side Button 1; the radio beeps.
10. Press Side Button 2; the radio beeps.
18
Performance Checks
Rated Audio RF Control: Gen As above PTT to OFF (center) Set volume
Output Level: -47 dBm control to
3.74Vrms
Freq: Selected radio RX freq.
Mod: 1kHz tone @ 3kHz dev.
Meter: AC Volts
Noise Squelch Set as for rated audio check Out of TEST As above Set volume
Threshold (only MODE; select a control to
radios with conventional 3.74Vrms.
conventional system Set RF level to -
system need to 130 dBm and raise
be tested) until radio
unsquelches.
Unsquelch to
occur at < 0.25µV.
Preferred SINAD =
6-8dB
19
Performance Checks
Radio/Tuner
Test Name System Analyzer Test Set Comments
Software
Bit Error rate Mode: Proj 25 Std Radio Tuner PTT to OFF (center) BER <0.01%
(BER) Floor RF Control: Gen Software is
required; Bit
Output Level: -47 dBm
Error Rate
Proj 25 Dev: 2.83 kHz Screen
Code: 1011 Hz PAT
Audio Output Mode: Proj 25 Std Radio Tuner PTT to OFF (center) Distortion < 3.0%
Distortion RF Control: Gen Software not Meter selector to
used; Audio PA
Output Level: -47 dBm
Radio: Out of Spkr/Load to
Proj 25 Dev: 2.83 kHz
TEST MODE; Speaker
Code: 1011 Hz PAT Select a
Meter: Ext. Distortion conventional
ASTRO channel
* These tests require a communications system analyzer with the ASTRO 25 test options.
Some tests require the use of the Radio Tuner Software.
20
Performance Checks
Voice RF Control: Monitor As above Remove modulation Press PTT button on radio.
Modulation Meter: RF Display input. PTT to OFF Say “four” loudly into the
(internal) (center) radio mic. Measure
Display: Bar Graphs
deviation:
Freq: Selected radio TX
(12.5kHz) ≥ 2.1kHz but ≤
freq.
2.5kHz
(25kHz) ≥ 4.1kHz but ≤
5.0kHz
21
Performance Checks
RF Output Mode: Proj 25 Std Radio Tuner PTT to continuous Refer to Maintenance
Power RF Control: Monitor Software not (during Specifications page in front
used. measurement). of manual.
Meter: RF Display
Radio: Out of
TEST MODE;
Select a
conventional
ASTRO
channel
* These tests require a communications system analyzer with the ASTRO 25 test options.
Some tests require the use of the Radio Tuner Software.
22
Radio Alignment
Procedures 6
Introduction This section describes both receiver and transmitter radio alignment
procedures.
General A personal computer (PC) and tuner software are required to align the radio.
Refer to the applicable manual for installation and setup procedures for the
software. To perform the alignment procedures, the radio must be connected
to the PC and to a universal test set as shown in Table 4 on page 13.
Select Tuner from the START menu. To read the radio, use the File ➝ Read
Device menu or click on . Figure 5 illustrates how the alignment screens
are organized. To access a screen, double-click on the desired screen name in
the Tuner menu.
123ABC1234
Transmitter Alignments
Receiver Alignments
Performance Testing
23
Radio Alignment Procedures
24
Radio Alignment Procedures
Reference Oscillator Adjustment of the reference oscillator is critical for proper radio
Alignment operation. Improper adjustment will result not only in poor operation,
but also in a misaligned radio that will interfere with other users
operating on adjacent channels. For this reason, the reference
oscillator should be checked every time the radio is serviced, or once a
year, whichever comes first. The frequency counter used for this
procedure must have a stability of 0.1 ppm (or better).
25
Radio Alignment Procedures
2. Left-click the PTT Toggle button on the screen to make the radio
transmit. The screen indicates whether the radio is transmitting.
3. Measure the transmit RF frequency with your service monitor.
4. Adjust the reference oscillator’s softpot value until the measured
value is as close as possible to the frequency shown on the screen.
See Table 13.
Band Target
700/800 MHz ±100 Hz
Transmit Power This alignment procedure adjusts the transmit power of the radio and
Alignment must be performed for three different power levels (Low, Mid, and
High), at multiple frequencies for each power level, to allow for proper
alignment across the entire RF band. The RF band is divided into
frequency zones with a calibration point (value) in each zone.
NOTES:
• The same softpot attenuation value will result in DIFFERENT
radio output power levels at different frequencies.
• All power measurements are to be made at the antenna port.
• Transmit Power alignment is required after replacing (or
servicing) the transceiver board.
1. Select the TX Power alignment screen. The screen will indicate the
transmit frequencies to be used. See Figure 9.
2. Left-click the desired frequency field (starting with the highest
frequency shown).
3. Left-click the PTT Toggle button on the screen to make the radio
transmit. The screen indicates whether the radio is transmitting.
4. Measure the transmit power of the radio with a service monitor.
5. Adjust the softpot value until the required power, as shown in
Table 14, is indicated on the service monitor.
Test Frequencies
Power Level
700/800 MHz
Low (1 Watt) 1.2W - 1.4W
Mid (2 Watts) 2.5W - 2.7W
High (3 Watts) 3.2W - 3.4W
6. Repeat the above process for all frequencies and all power levels.
26
Radio Alignment Procedures
27
Radio Alignment Procedures
3. Left-click the PTT Toggle button on the screen to make the radio
transmit. The screen indicates whether the radio is transmitting.
Transmit Deviation This alignment procedure limits the modulation of a baseband signal.
Limit Alignment It is used for primary modulation limiting.
28
Radio Alignment Procedures
29
Radio Alignment Procedures
Definition This alignment procedure adjusts the front end receiver bandpass filters for
best receiver sensitivity and selectivity. It should be performed for all test
frequencies to allow for proper software interpolation for frequencies in
between the test frequencies in the band (see Figure 12).
NOTE: Rx Front End Filter Alignment is required after
replacing (or servicing) the transceiver board.
30
Radio Alignment Procedures
Definition This screen is used to test the Bit Error Rate (BER) of the radio’s receiver at a
desired frequency (see Figure 13).
Test Pattern:
This field selects the Digital test pattern — TIA. Choices are: Standard Tone
Test Pattern (framed 1011) and Standard Interface Test Pattern (CCITT V.52).
Modulation Type:
This field represents the digital modulation type of the incoming signal on
which BER is to be calculated.
31
Radio Alignment Procedures
Continuous Operation:
This field allows the user the option to repeat the BER test indefinitely.
A selection of Yes will cause the radio to calculate BER on a continuous
basis and update the results on this screen after each integration time.
A selection of No will cause the BER test to execute for only one sample
of the integration time and then update the display.
Audio:
This field allows the user to select the audio output during a test.
Selecting Internal will cause the radio’s built-in speaker to unmute to
any signals at the desired frequency which are present during the test.
Selecting External will route the same signal to the radio’s accessory
connector audio output. Selecting Mute will disable the audio output.
Integration Time:
This field represents the amount of time over which the Bit Error Rate
is to be calculated. The range is from 0.360 to 91.8 seconds in
increments of 0.360 seconds.
32
Radio Alignment Procedures
Transmitter
Test Pattern
Definition This screen is used to transmit specific test patterns at a desired frequency so
that the user can perform tests on the radio’s transmitter (see Figure 14).
Channel Spacing:
This field allows the user to select the desired transmit deviation.
This field represents the type of test pattern which will be transmitted by the
radio when “PTT TOGGLE” button is pressed.
33
Radio Alignment Procedures
Notes
34
Encryption
7
Loading an 1. Refer to the key-variable loader (KVL) manual for equipment connections
Encryption Key and setup.
2. Attach the KVL to the radio. The display shows “KEYLOADING.” All other
radio functions, except for power down, backlight, and volume, are
locked out.
3. Refer to the KVL manual for how to load the encryption keys into the
radio.
4. When the key is loaded successfully, you will hear:
- On single-key radios — a short tone.
- On multikey radios — an alternating tone.
Multikey This feature allows the radio to be equipped with multiple encryption keys. It
Feature can support up to two different encryption algorithms simultaneously (e.g.,
DVP-XL and DES-XL).
Selecting a Key
35
Encryption
- SEL = saves the newly selected key and returns to the home
display.
5. Press h, the PTT button, or D, E, or F directly below the
ABRT menu, or turn the 16-Position Select knob to exit this
menu.
- If the selected key is erased, the display shows “KEY FAIL” and
the radio sounds a momentary keyfail tone.
- If the selected key is not allowed, the display shows “ILLEGAL
KEY” and the radio sounds a momentary illegal key tone.
Selecting an Index This feature lets the user select one or more groups of several
encryption keys from among the available keys stored in the radio. For
example, the radio could have a group of three keys structured to one
index, and another group of three different keys structured to another
index. Changing indices makes the radio automatically switch from
one set of keys to the other. Every channel to which one of the original
keys was tied to will now have the equivalent new key instead.
36
Encryption
OR
OR
Erasing a Key
OR
OR
Enter the location number of the desired key, using the keypad.
The display shows the selected key, and the available menu
selections shown in step 2. Press D, E, or F directly below
the desired menu.
37
Encryption
Method 2 — All Keys NOTE: This is the method used for erasing the key in radios
Erased with the “single key” option.
1. With the radio on, press and hold the Top Side button; while
holding this button down, press the Top button.
NOTE: DO NOT press the Top button before pressing the Top
Side button, unless you are in an emergency situation;
this would send an emergency alarm.
Before the keys are erased, the display shows “PLEASE WAIT.”
When all the encryption keys have been erased, the display
shows “ERASED.”
38
Disassembly/Reassembly
Procedures 8
Introduction This section gives detailed procedures for disassembling/reassembling
XTS 5000 radios, and ensuring the submergibility of ruggedized radios. When
performing these procedures, refer to “Exploded Views and Parts Lists” on
page 67 and the diagrams that accompany the text. Items in parentheses ( )
refer to item numbers in the exploded view diagrams.
This section also has procedures for removing and installing the XTS 5000
radio’s standard accessories and changing the Volume and Frequency Knobs.
Antenna
Attach the With the radio turned off, turn the antenna clockwise to attach it to the radio.
Antenna
Remove the With the radio turned off, turn the antenna counter-clockwise to remove it
Antenna from the radio.
39
Disassembly/Reassembly Procedures
Battery
To avoid a possible explosion:
! • DO NOT replace the battery in an area labeled
“hazardous atmosphere.”
W A R N I N G • DO NOT discard batteries in a fire.
Attach the Battery 1. With the radio turned off, insert the top edge of the battery into
the radio’s frame as shown.
Remove the Battery 1. With the radio turned off, press the release button on the bottom
of the battery until the battery releases from the radio.
40
Disassembly/Reassembly Procedures
Belt Clip NOTE: The battery must be removed from the radio before
the belt clip can be installed or removed.
Attach the Belt Clip 1. Align the grooves of the belt clip with those of the battery.
Grooves
Slots
Battery
Battery
Slots
Battery
Battery
Remove the Belt Clip 1. Use a flat-bladed object to press the belt clip tab away from the
battery.
Metal
Tab
Figure 23. Press the belt clip tab away from the battery
41
Disassembly/Reassembly Procedures
Universal Connector When the universal connector is not in use, keep it covered
Cover ! with the universal connector cover.
Caution
Remove the Universal 1. Insert a flat-blade screwdriver into the area between the bottom of
Connector Cover the cover and the slot below the connector.
42
Disassembly/Reassembly Procedures
Attach the Universal 1. Insert the hooked end of the cover into the slot above the
Connector Cover connector. Press downward on the cover’s top to seat it in the
slot.
Top
Top Slot
Hooked End
Tab
Bottom
Hooked End
Bottom
Slot
43
Disassembly/Reassembly Procedures
13
Alignment Tabs
12
Alignment Notch
11
57
10 14
56
9
6 66
7 67
8 5
17
68
65
69
70
44
Disassembly/Reassembly Procedures
ITEM MOTOROLA
DESCRIPTION
NO. PART NO.
45
Disassembly/Reassembly Procedures
Remove the Frequency 1. Hold the radio in one hand so that the top of the radio faces
Knob upward, and the front of the radio faces you.
2. With the other hand, grasp the frequency knob (13) and pull it
upward, while rocking the knob back and forth, until it is free
from the frequency knob retainer insert (11), or the insert is free
from the shaft.
3. If necessary, while pressing the insert’s (11) two snap tabs away
from the frequency control shaft so that the insert disengages
from the shaft, use needle-nosed pliers to lift the insert up and off
of the frequency control shaft. Discard the removed insert.
4. Remove the secure lever (10) and the indicator lightpipe (9).
Install the Frequency 1. Hold the radio so that the top of the radio faces upward, and the
Knob front of the radio faces you.
2. Align the lightpipe indicator (9) so that its straight tab is over the
slot for the illuminated pointer. Push the tab down into the slot
so that it is securely seated.
3. Place the secure lever (10) on the frequency control shaft,
aligning it so that its pointer is at the front of the radio and its
two inner slots line up with the two keys on the shaft. Slide the
secure lever down to the bottom of the shaft.
4. If you are replacing the frequency dial escutcheon (12):
a. Remove the backing paper from the escutcheon.
b. Align the number “1” on the escutcheon with the alignment
notch on the frequency knob retainer insert (11).
c. Slide the escutcheon down over the insert, ensuring that the
alignment tab on the escutcheon fits inside the tab recess on
the insert.
d. Press the escutcheon firmly onto the insert to ensure proper
adhesion.
5. Place a new frequency knob retainer insert (11) and new
frequency dial escutcheon (12) on the frequency control shaft,
aligning the insert’s D-shaped hole with the D-shaped shaft. Press
downward firmly on the insert until it snaps in place on the shaft.
6. Place the frequency knob (13) on the insert (11), aligning it’s
pointer with the number “1” on the escutcheon (12). Press firmly
downward on the knob until it seats securely in place.
46
Disassembly/Reassembly Procedures
Remove the Volume 1. Turn the volume knob (6) to the off position.
Knob 2. Hold the radio in one hand so that the top of the radio faces
upward, and the front of the radio faces you.
3. With the other hand, grasp the volume knob (6) and pull it
upward, while pushing it toward the back of the radio, until it is
free from the volume knob retainer insert (7).
4. Bend the volume knob retainer insert’s (7) two snap tabs away
from the volume control shaft so that the insert disengages from
the shaft, then use needle-nosed pliers to pull the insert up and
off of the volume control shaft. Discard the removed volume
insert.
5. Using needle-nosed pliers or some other pointed instrument,
remove the volume torque o-ring (8).
Install the Volume Knob 1. Place the volume torque o-ring (8) inside a new volume knob
retainer insert (7), and press it downward until it seats securely at
the bottom of the insert.
2. Hold the radio so that the top of the radio faces upward, and the
front of the radio faces you.
3. Place a new volume knob retainer insert (7) on the volume
control shaft, aligning the insert’s D-shaped hole with the D-
shaped shaft. Press downward firmly on the insert until it snaps
in place on the shaft.
4. Place the volume knob (6) on the volume knob retainer insert (7),
aligning the two lugs on the inside of the knob with the insert’s
two snap tabs. Press firmly downward on the knob until it seats
securely in place.
47
Disassembly/Reassembly Procedures
Radio Disassembly
and Reassembly
Disassembly 1. Turn off the radio by rotating the On/Off/Volume control fully
counterclockwise until you hear a click.
2. Remove the antenna, the battery, and the universal connector
cover or any accessory connected to the radio.
NOTE: It is not necessary to remove the volume knob (6)
and insert (7) or frequency knob (13) and insert (11)
to service the casting assembly. However, if any top
control is suspected, then the knobs and inserts
should be removed prior to removing the casting
assembly (51) from the housing assembly (2). Refer to
“Frequency Knob” on page 44 and “Volume Knob”
on page 47.
3. With the back of the radio facing 6685833D01 Tool
upward, insert the 6685833D01 Battery Tabs
special tool at the bottom of the
radio between the housing
assembly (2) and the two housing
tabs on the casting assembly (51)
until the special tool’s latch
engages the two battery tabs on
the casting assembly. With the
latch engaged, gently pull the
casting away to remove it from the
housing (do not use a prying motion). Making sure that the
antenna bushing has cleared the hole in the control top, carefully
lift the casting assembly clear of the housing assembly.
4. While holding the casting assembly (51) in one hand and the
housing assembly (2) in the other, unplug the 40-pin connector,
on the controls flex assembly (18), from the VOCON board (44).
NOTE: This can easily be done using the thumb of the
hand holding the housing assembly.
Put the housing assembly aside.
5. Remove the main seal (55) from around the casting assembly
(51).
6. If you are disassembling a model I radio, skip to step 9; if you are
disassembling a model II or III radio, continue this procedure.
With the front of the radio facing upward, unplug the 22-pin
connector for the LCD module (38) (located to the right and
above the LCD module). Lift the LCD module (38), with display
locator pad (39), up and off of the two locator posts on the
casting (51).
48
Disassembly/Reassembly Procedures
Caution
49
Disassembly/Reassembly Procedures
Battery Contact and 1. Referring to “Radio Disassembly and Reassembly” on page 48,
Battery Contact Seal remove the housing assembly (2) from the radio.
2. Completely disassemble the casting assembly (51).
3. Remove the battery contact (49) and battery contact seal (50).
Reassembly 1. Reinstall the B+ assembly (49) and B+ seal (50), making sure that
the seal seats properly in the casting assembly (51). Inspect the B+
assembly from the back of the casting to ensure that the seal
shows evenly around the B+ assembly.
2. Make sure that a thermal pad (58) is attached to the casting. If it is
not, attach a new thermal pad to the casting as indicated in the
exploded view.
3. With the front of the radio facing upward, place the transceiver
board (48) in position, tucking the right side of the board in first
— in the casting slot.
4. Put the rubber pad (71) in place on top of the transceiver board
(48).
5. Reinstall the RF shield (47). Insert the shield’s top edge in first,
aligning the two tabs on the shield’s top edge with the two slots
in the casting, then pivot the shield down into position. Engage
the two snaps on the right side and the snap on the bottom left
side first, then snap down the single left side clip (63).
6. Plug the coaxial cable’s connector (52) into the transceiver board’s
(48) surface-mount connector, making sure to lead the coax’s
connector straight into the surface-mount connector. An angled
lead-in can damage the surface-mount connector or the center of
the coax.
7. Reinstall the 26-pin compression connector (46). It can only be
inserted in one way—with the two-peg edge pointing downward
on the left side.
8. If the radio is equipped with an encryption board (45), connect it
to the back of the VOCON board (44) through the 40-pin
connector. Ensure that these connectors are properly engaged.
9. Reinstall the VOCON board (44). Tuck the tab at the top of the
VOCON board into the retention slot on the casting, rotate the
board into position, and engage the 26-pin connector.
10. Reinstall the VOCON board shield assembly (41), with keypad
(models II and III only) and four clips (40) attached, onto the
casting. Snap the shield’s clips down, alternating diagonally
across the shield.
11. If you are reassembling a model I radio, skip to step 14; if you are
reassembling a model II or III radio, complete the remainder of
50
Disassembly/Reassembly Procedures
step 10. Plug the 22-pin connector at the end of the keypad flex’s
(43) tail into the connector on the VOCON board (44).
12. Reinstall the LCD module (38) and display locator pad (39).
Position the LCD module, with the display locator pad facing
upward, so that the connector on the flex points toward the
bottom of the radio. Press the display locator pad (39) down over
the two locator posts on the casting, making sure that the locator
pad’s loops are fully captured by the casting posts.
13. Plug the 22-pin connector at the end of the display module (38)
flex into the mating connector on the VOCON board (44).
14. Reinstall the main seal (55) around the casting assembly (51).
Start at the top of the casting and work the seal around the
perimeter of the casting until it is completely in place.
15. While holding the casting assembly (51) in one hand and the
housing assembly (2) in the other, plug the 40-pin connector on
the controls flex assembly (18) into the connector on the VOCON
board (44).
NOTE: This can easily be done using the thumb of the
hand holding the casting.
16. With the fronts of both the casting assembly (51) and housing
assembly (2) facing downward, carefully insert the top of the
casting into the top of the housing assembly. Making sure that
the antenna bushing is inside the antenna hole in the control
top, pivot the bottom of the casting downward toward the
bottom of the housing until they meet. Snap the housing
assembly and casting assembly together.
The main seal o-ring should not be visible when looking
Housing Assembly 1. Inspect the housing seal surfaces for debris. Remove any debris.
2. Install the controls seal (35).
3. Reassemble the controls bracket assembly (34) into the housing
(2) by snapping in the right side of the bracket first, then
snapping in the left side.
4. Referring to “Frequency Knob” on page 44 and “Volume Knob”
on page 47, install the frequency knob, new frequency
escutcheon, new frequency insert, secure lever, lightpipe, volume
knob, new volume insert, and o-ring.
5. Reconnect the controls flex (18) to the universal connector and
the PTT area of the housing assembly (2). Make sure the spring
tabs on the backer fully engage the catch features on the housing.
51
Disassembly/Reassembly Procedures
6. Install the main seal o-ring (55) around the casting assembly (51).
7. Reassemble the housing assembly (2) to the radio.
8. Inspect the main seal (55) for proper seating. Observe carefully to
ensure that the main seal o-ring is not pinched between the
housing (2) and the casting (51).
Battery Contact and 1. Inspect the casting seal surface for debris or damage. Remove any
Battery Contact Seal debris and replace casting if damaged.
2. Install the battery contact (49) and battery contact seal (50).
When installing the battery contact
52
Disassembly/Reassembly Procedures
Ensuring Radio
Submergibility
Introduction ASTRO XTS 5000 R radio models meet the stringent requirements of
U. S. MIL-STD-810C, Method 512.1, Procedure I; MIL-STD-810D,
Method 512.2, Procedure I; MIL-STD-810E, Method 512.3, Procedure
I; and MIL-STD-810F, Method 512.4, Procedure I, which require the
radio to maintain watertight integrity when immersed in three feet of
water for two hours. XTS 5000R radios shipped from the Motorola
factory have passed vacuum testing and should not be disassembled.
If disassembly is necessary, refer to qualified service personnel and
service shops capable of restoring the watertight integrity of the radio.
General Information To ensure that the radio is truly a watertight unit, special testing, test
procedures, and specialized test equipment are required. The special
testing involves a vacuum check of the radio and pressure testing
(troubleshooting) for water leaks if the vacuum check fails. The
specialized test equipment is needed to perform the vacuum check and
pressure testing, if required.
Specialized Test
Equipment
Vacuum Pump Kit The vacuum pump kit includes a vacuum pump with gauge, and a
NLN9839 vacuum hose. An adapter with gasket (NTN9279A), which must be
ordered separately, connects the vacuum hose to the radio’s casting.
The vacuum pump kit is also used on Motorola ASTRO SABER R radios.
The adapter with gasket is the same as that for the ASTRO XTS 3000R
and XTS 3500 R.
Pressure Pump Kit The pressure pump kit includes a pressure pump with gauge, and a
NTN4265 pressure hose; the pressure pump kit is also used on Motorola ASTRO
SABER R radios. As with the vacuum pump kit above, the NTN9279A
adapter connects the pressure hose to the radio’s casting.
53
Disassembly/Reassembly Procedures
Miscellaneous Other items needed for testing the submersible radio include:
Hardware
• Large water container.
• Deionized (DI) water
• A supply of replacement seals, o-rings, and gaskets (refer to the
ASTRO XTS 5000 R exploded view parts list).
Disassembly and If disassembly and reassembly of the radio is required, refer to“Radio
Reassembly Disassembly and Reassembly” on page 48.
Caution
1. Remove the main seal o-ring from the casting.
2. Inspect the seal area around the casting for foreign material that
might prevent the main seal o-ring from sealing properly.
3. Install a new main seal o-ring; discard the old o-ring.
4. Reassemble the housing.
The main seal o-ring should not be visible when looking at
Vacuum Test Refer to the exploded view diagrams and parts lists in this manual.
General The vacuum test uses a vacuum pump and gauge. The pump creates a
vacuum condition inside the radio, and the gauge monitors the radio
for a stable vacuum reading; that is, checking for a properly sealed,
watertight unit. Before starting the vacuum test:
Conducting the Test 1. Attach the vacuum hose to the vacuum pump. Check the pump
and hose for leaks by blocking off the open end of the hose and
operating the pump a few times. The actual reading of the gauge
at this point is not important; it is important that the gauge
pointer remains steady, indicating no vacuum leaks in the pump.
2. Remove the vacuum test port using a pair of needle-nosed pliers
and pulling upward.
3. Ensure that a rubber gasket is attached to the hose-to-casting
adapter. Screw the adapter into the tapped hole in the casting.
54
Disassembly/Reassembly Procedures
Operate the pump again until the gauge indicates 6 in. Hg.
Pressure Test Refer to the exploded view diagrams and parts lists in this manual.
General Pressure testing the radio is necessary only if the radio has failed the
vacuum test. Do not perform the pressure test until the vacuum test
has been completed. Pressure testing involves creating a positive
pressure condition inside the radio, submerging the radio in water,
and observing the radio for a stream of bubbles (leak). Since all areas
of the radio are being checked, observe the entire unit carefully for the
possibility of multiple leaks before completing this test.
Conducting the Test 1. Remove the vacuum test port using a pair of needle-nosed pliers
and pulling upward.
2. Screw the adapter (with gasket) into the tapped hole in the
casting.
3. Attach one end of the pressure hose to the adapter and the other
end to the pressure pump.
4. Cover the vent port seal (61) and label (62) on the back of the
casting with your thumb. This will prevent air from going
through the seal. Keep the vent port covered with your thumb
until the test is complete (through step 8).
5. Operate the pump until the gauge reads approximately 1 psig.
55
Disassembly/Reassembly Procedures
Pressure any greater than 1 psig may push air around the
! main seal.
Caution
6. Maintain the pressure at 1 psig and submerge the radio into a
water-filled container. Keep the vent port covered with your
thumb while the radio is submerged.
7. Watch for any continuous series of bubbles. A stream of bubbles
indicates a sign of leakage.
NOTE: Some air entrapment may cause the accumulation
of bubbles, especially in the grille area, but the
bubbles should not be continuous.
8. Note all of the seal areas that show signs of leakage. Pinpoint the
problem(s) to one (or more) of the following areas:
• Housing
• Antenna bushing seal
• Controls seal
• Frequency switch, toggle, and on/off/volume control switch
• Main seal
• Battery contact and battery contact seal
• Keypad
9. Remove the radio from the water container, remove your thumb
from the vent port seal, and dry the radio thoroughly. Be
especially careful to dry the area around the main seal to prevent
contamination of the internal electronics while the unit is open.
To avoid equipment damage, keep the area around the port
Troubleshooting Before repairing any leak, read all applicable area repair paragraphs.
Leak Areas This will help to eliminate unnecessary disassembly and reassembly of
a radio with multiple leaks. Troubleshoot only the faulty seal areas
listed in “Pressure Test” on page 55, and, when multiple leaks exist, in
the order listed.
56
Disassembly/Reassembly Procedures
Antenna Bushing Seal 1. Referring to “Radio Disassembly and Reassembly” on page 48,
remove the housing assembly (2) from the radio.
2. Remove and discard the antenna bushing gasket (54).
3. Inspect the housing seal surface for debris or damage. Remove
any debris and replace housing if damaged.
4. Install new antenna bushing gasket (54).
5. Install a new main seal o-ring (55) around the casting assembly
(51).
6. Reassemble the housing assembly (2) to the radio.
7. Inspect the main seal (55) for proper seating. Observe carefully to
ensure that the main seal o-ring is not pinched between the
housing (2) and the casting (51).
Caution
57
Disassembly/Reassembly Procedures
Caution
58
Disassembly/Reassembly Procedures
controls bracket assembly (34) first, then unsnap the right snap.
9. Remove the controls bracket assembly (34).
10. Remove the controls seal (35).
11. Disassemble the controls bracket assembly (34) by disengaging
the snaps to remove the bottom bracket (33)
12. Replace the switch that leaks by following the unsoldering and
replacement instructions contained in the new switch’s
instruction sheet.
13. Reassemble the controls bracket assembly (34) by snapping the
two brackets together.
14. Install the controls seal (35).
15. Reassemble the controls bracket assembly (34) into the housing
(2) by snapping in the right side of the bracket first, then
snapping in the left side.
16. Referring to “Frequency Knob” on page 44 and “Volume Knob”
on page 47, install the frequency knob, new frequency
escutcheon, new frequency insert, secure lever, lightpipe, volume
knob, new volume insert, and o-ring.
17. Reconnect the controls flex (18) to the universal connector and
the PTT area of the housing assembly (2). Make sure the spring
tabs on the backer fully engage the catch features on the housing.
18. Install a new main seal o-ring (55) around the casting assembly
(51).
19. Reassemble the housing assembly (2) to the radio.
20. Inspect the main seal (55) for proper seating. Observe carefully to
ensure that the main seal o-ring is not pinched between the
housing (2) and the casting (51).
Battery Contact and 1. Referring to “Radio Disassembly and Reassembly” on page 48,
Battery Contact Seal remove the housing assembly (2) from the radio.
2. Completely disassemble the casting assembly (51).
3. Remove and discard the leaking component.
4. Inspect the casting seal surface for debris or damage. Remove any
debris and replace casting if damaged.
59
Disassembly/Reassembly Procedures
5. Install a new battery contact (49) and a new battery contact seal
(50), if necessary.
When installing the battery contact
Vacuum Port Seal 1. Remove the vacuum port plug (59), using a pair of needle-nosed
pliers and pulling upward.
2. Inspect the casting seal surface for debris or damage. Remove any
debris and replace the casting if damaged.
3. Install a new vacuum port plug (59) by pressing it in, ensuring
that the plug sits flat all around the edges and it is flush with the
casting.
Vent Port Seal 1. Remove the seal label (62) that covers the vent port seal (61).
2. Remove the vent port seal (61).
3. Ensure that the casting’s surfaces are clean and free from any
adhesive or other foreign materials.
60
Disassembly/Reassembly Procedures
4. Install a new vent port seal (61), covering the two vent port holes,
in the small recessed area in the casting. Ensure that no oily
substances come in contact with the seal.
5. Install a new seal label (62) over the vent port seal (61) in the
larger recessed area in the casting. Press down evenly over the
label’s surface to ensure good adhesion.
61
Disassembly/Reassembly Procedures
Notes
62
Basic Troubleshooting
9
Introduction This section of the manual contains troubleshooting charts and error codes
to This Section that will help you to isolate a problem. Level one and two troubleshooting will
support only radio alignment, programming, battery replacement, and knob
replacement, and circuit board replacement.
Power-Up When the radio is turned on (power-up), the radio performs self-tests to
Error Codes determine if its basic electronics and software are in working order. Problems
detected during these tests are presented as error codes on the radio’s display.
For non-display radios, the problem will be presented at power-up by a single,
low-frequency tone. The radio should be sent to the depot if cycling power
and reprogramming the code plug do not solve the problem. The presence of
an error should prompt the user that a problem exists and that a service
technician should be contacted.
Self-test errors are classified as either fatal or non-fatal. Fatal errors will inhibit
user operation; non-fatal errors will not. Use Table 17 on page 64 to aid in
understanding particular power-up error code displays.
63
Basic Troubleshooting
Error
Description Corrective Action
Code
01/02 FLASH ROM Codeplug Checksum Non-Fatal Error Reprogram the codeplug
01/12 Security Partition Checksum Non-Fatal Error Send radio to depot
01/20 ABACUS Tune Failure Non-Fatal Error Turn the radio off, then on
01/22 Tuning Codeplug Checksum Non-Fatal Error Send radio to depot
01/81 Host ROM Checksum Fatal Error Send radio to depot
01/82 FLASH ROM Codeplug Checksum Fatal Error Reprogram the codeplug
01/88 External RAM Fatal Error — Note: not a checksum failure Send radio to depot
01/90 General Hardware Failure Fatal Error Turn the radio off, then on
01/92 Security Partition Checksum Fatal Error Send radio to depot
01/93 FLASHport Authentication Code Failure Send radio to depot
01/98 Internal RAM Fail Fatal Error Send radio to depot
01/A2 Tuning Codeplug Checksum Fatal Error Send radio to depot
02/81 DSP ROM Checksum Fatal Error Send radio to depot
02/88 DSP RAM Fatal Error — Note: not a checksum failure Turn the radio off, then on
02/90 General DSP Hardware Failure (DSP startup message not Turn the radio off, then on
received correctly)
09/10 Secure Hardware Error Turn the radio off, then on
09/90 Secure Hardware Fatal Error Turn the radio off, then on
Note: If the corrective action does not fix the failure, send the radio to the depot.
Operational Error During radio operation, the radio performs dynamic tests to determine
Codes if the radio is working properly. Problems detected during these tests
are presented as error codes on the radio’s display. The presence of an
error code should prompt a user that a problem exists and that a
service technician should be contacted. Use Table 18 to aid in
understanding particular operational error codes.
64
Basic Troubleshooting
Radio Dead; Display Does Not 1. Dead Battery Replace with charged battery.
Turn On
2. Blown Fuse Send radio to depot.
3. On/Off Switch
4. Regulators
Radio Dead; Display 1. VOCON Board Send radio to depot.
Turns Off
2. RF Board
No Receive Audio or Receiver Programming a. Does the transmitted signal match the receiver
Does Not Unmute configuration (PL, DPL, etc.)?
b. With the monitor function enabled, can the radio
be unmuted?
Audio Distorted or Not Loud Synthesizer Not On Check synthesizer frequency by measuring the transmitter
Enough Frequency frequency; if off by more than ±1000Hz, realign.
RF Sensitivity Poor 1. Synthesizer Not Check synthesizer frequency by measuring the transmitter
On Frequency frequency; if off by more than ≤ ±1000Hz, realign.
2. Antenna Switch/ Send radio to depot.
Connector
3. Receiver Front- Check RF front-end tuning for optimum sensitivity using the
End Tuning tuner.
Radio Will Not Turn Off VOCON Board Send radio to depot.
No RF Power Out 1. TX Power Level or Frequency Check TX power level and frequency
programming (from tuner).
3. Antenna Switch/Connector
65
Basic Troubleshooting
No “KEYLOAD” on Radio Display When Keyloading 1. Defective Keyload Cable Send radio to depot.
Cable is Attached to the Radio Side Connector
2. Defective Radio
Keyloader Displays “FAIL.” 1. Wrong Keyloader Type Use correct keyloader
type. Refer to Keyloader
User Guide for more
information.
2. Bad Keyloader Try another keyloader
3. Defective Radio Send radio to depot.
66
Exploded Views
10
Model I ITEM MOTOROLA
DESCRIPTION
Exploded View Parts List NO. PART NUMBER
ITEM
NO.
MOTOROLA
PART NUMBER
DESCRIPTION
28
30
31
1805629V04
1486164A02
4005572W04
POTENTIOMETER, Volume (part of item 18)
BOOT, Microphone Boot (part of item 18)
SWITCH, Toggle, 3 Pos. A/B/C (part of item 18)
and Parts Lists
32 4002622J04 SWITCH, Frequency (part of item 18)
1 3305630Z02 LABEL, Motorola Bottom (non-intrinsic) (part of item 2)
33 0705357Z01 BRACKET, Controls Bottom (part of item 18)
3305630Z04 LABEL, Motorola Bottom (intrinsic) (part of item 2)
34 0705352Z01 BRACKET, Controls (part of item 18)
2 1585468D07 ASSEMBLY, Model I Housing (Standard Models) (includes
items 1, 3, 4, 5, 16, 17, and 65 thru 67) 35 3205354Z02 SEAL, Controls
or 1585468D10 ASSEMBLY, Model I Housing (R Models) (includes items 1, 36 4285400D01 RETAINER, Speaker
3, 4, 5, 16, 17, and 65 thru 67) 40 4205631Z01 CLIP, Control Locking (Part of item 41) (4 req’d)
or 1585468D13 ASSEMBLY, Model I Housing (Yellow R Model) (includes 41 2685567D01 SHIELD, Controller Front (Includes items 40 and 42)
items 1, 3, 4, 5, 16, 17, and 65 thru 67) 42 4285288D01 RETAINER (Part of item 41)
3 3285757D01 MEMBRANE, Microphone (part of item 2) 44 NTN9564_ KIT, VOCON Board
4 3385221D01 LABEL, Motorola Front (part of item 2) 45 NTN9837A DES, DES-XL, DES-OFB with DVP-XL Encryption Kit - UCM
or 3385221D02 LABEL, Motorola Front (R Model) (part of item 2) NTN9838A DVI-XL Encryption Kit - UCM
or 3385221D03 LABEL, Motorola Front (Yellow R Model) (part of item 2) NTN9839A DVP-XL Encryption Kit - UCM
5 1505579Z01 COVER, Universal Connector (part of item 2) NNTN4006A DES, DES-XL, DES-OFB Encryption Kit - UCM
6 3605371Z01 KNOB, Volume 46 2885866A01 CONNECTOR, Compression, 26-Pin
7 4305372Z01 INSERT, Volume Knob Retainer 47 2685220D02 SHIELD, RF with Insulator and Clip (Includes item 63)
8 3205379W01 O-RING, Volume Torque 48 NUF3577_ KIT, Transceiver Board, 700/800MHz
9 6105376Z01 LIGHTPIPE, Indicator 49 0985973B01 ASSEMBLY, B+
10 4505375Z01 LEVER, Secure or 0985973B02 ASSEMBLY, B+ (R Models)
11 4305373Z02 INSERT, Frequency Knob Retainer 50 3205351Z02 SEAL, B+
12 1305374Z03 ESCUTCHEON, Frequency Dial 51 2785219D01 ASSEMBLY, Casting
13 3605370Z01 KNOB, Frequency or 2785219D04 ASSEMBLY, Casting (R Models)
14 NAF5037_ ANTENNA, 800MHz Whip (806-870MHz) 52 3005664Z01 ASSEMBLY, Coaxial Cable
or NAF5042_ ANTENNA, 800MHz Stubby1/4 Wave (806-870MHz) 53 7505487Z01 PAD, Coaxial
or NAF5080_ ANTENNA, 700/800MHz Whip (764-870MHz) 54 3205082E96 GASKET, O-Ring Bushing
16 3585340D01 MESH, Speaker (part of item 2) 55 3205349Z03 SEAL, Main
17 3305574Z01 LABEL, Motorola Back (part of item 2) 56 HNN9031_ BATTERY, NiCd, Ultra-High Capacity
or 3305574Z02 LABEL, Motorola Back (Yellow R Model) (part of item 2) 57 NTN8266_ KIT, Belt Clip
18 0105956T85 ASSEMBLY, Controls Universal Flex (includes items 19, 21, 58 3262737D01 PAD, Thermal
22, 24 thru 28, and 30 thru 34) 59 3285688D01 PLUG, Vacuum Test Port
19 5085272D01 SPEAKER (part of item 18) 61 3285877B02 SEAL, Port
21 ---------- MICROPHONE, Electret (part of item 18) 62 3385873B01 LABEL, Seal
(Not Field Replaceable)
63 4285704D01 CLIP, RF Locking (Part of item 47)
22 ---------- CAPACITOR, 56pF (part of item 18)
65 3585741D01 MESH, Microphone (part of item 2)
(Not Field Replaceable)
66 3385658D01 ESCUTCHEON, Concentric Switch (part of item 2)
23 0300140332 SCREW, Tapping - 28 x 3/16
67 3385657D01 ESCUTCHEON, Toggle (part of item 2)
24 0660076A93 RESISTOR, 68kΩ (part of item 18)
71 7585936D01 PAD
25 0660076A96 RESISTOR, 91kΩ (part of item 18)
26 0660076B05 RESISTOR, 150kΩ (part of item 18)
27 4805729G99 LED, Green/Red (5 req’d) (part of item 18)
57
56
55
54
53
52
51
58
48
71
47
13 14
61
62
50
63
12
59
44 11
35
49
6 10
46
9 66
7
34 67
42 17
8
45 5
30
28
31
41 3
32 4
65
27 16
40
36
19
23 24 25 26
21 22
18
2
33
1 MAEPF-27209-O
57
56
55
54
53
52
51
58
48
71
47
61
62
50
63
13 14
59
44 12
49
46 35 11
39
6 10
9 66
7
34 67
17
45
8
5
30
28
41 38
31
43
40 3
42 32 4
65
27 16
37
36
23 24 25 26
21 22
64
19 15
18
2
33
1 MAEPF-27210-O
*FMR-2014-1* *FMR-2014-1*
© 2001 Motorola, Inc. © 2001 Motorola, Inc.
Printed in U.S.A. 12/01. Printed in U.S.A. 12/01.
All Rights Reserved. All Rights Reserved.
FMR-2014-1 FMR-2014-1
C C
ASTRO® XTS 5000™ Digital Portable Radios Accessory Section Changes ASTRO® XTS 5000™ Digital Portable Radios Accessory Section Changes
This FMR applies to the accessory section of the following publications and CDs: This FMR applies to the accessory section of the following publications and CDs:
• 68P81094C25-O ASTRO XTS 5000 Digital Portable Radio Model I User Guide • 68P81094C25-O ASTRO XTS 5000 Digital Portable Radio Model I User Guide
• 68P81094C26-O ASTRO XTS 5000 Digital Portable Radio Model II User Guide • 68P81094C26-O ASTRO XTS 5000 Digital Portable Radio Model II User Guide
• 68P81094C27-O ASTRO XTS 5000 Digital Portable Radio Model III User Guide • 68P81094C27-O ASTRO XTS 5000 Digital Portable Radio Model III User Guide
• 68P81094C28-O ASTRO XTS 5000 Digital Portable Radio Basic Service Manual • 68P81094C28-O ASTRO XTS 5000 Digital Portable Radio Basic Service Manual
• 9985901D01 ASTRO XTS 5000 Digital Portable Radio Models I, II, and III User Guides CD • 9985901D01 ASTRO XTS 5000 Digital Portable Radio Models I, II, and III User Guides CD
• 9985902D01 ASTRO XTS 5000 Digital Portable Radio Basic Service Manual CD • 9985902D01 ASTRO XTS 5000 Digital Portable Radio Basic Service Manual CD
The accessories listed below are not compatible with the XTS 5000 at this time. Please refer to the The accessories listed below are not compatible with the XTS 5000 at this time. Please refer to the
following web site for a complete list of approved accessories: following web site for a complete list of approved accessories:
http://www.motorola.com/cgiss/portables/xts5000.shtml http://www.motorola.com/cgiss/portables/xts5000.shtml
*FMR-2014-1* *FMR-2014-1*
© 2001 Motorola, Inc. © 2001 Motorola, Inc.
Printed in U.S.A. 12/01. Printed in U.S.A. 12/01.
All Rights Reserved. All Rights Reserved.
FMR-2014-1 FMR-2014-1
Accessories
11
Motorola provides the following approved optional accessories to
improve the productivity of the XTS 5000 portable two-way radio.
Antennas
NAF5037 800 MHz Whip, Halfwave (806-870 MHz)
NAF5042 800 MHz Stubby, Quarterwave (806-870 MHz)
NAF5080 700/800 MHz Whip (764-870 MHz)
Audio Adapters
BDN6676 Adapter, 3.5mm w/PTT Switch
Batteries
NTN8294 NiCd, Ultra-High Capacity
Carry Accessories
Belt Clips
NTN8266 Belt Clip Kit (Compatible with Clamshell Batteries)
Belt Loops
NTN8040 Belt Loop, Swivel, Leather, 3.0”, High-Activity (For use
only with the high-activity leather swivel snap carry
cases.)
Carry Cases
NTN8381 Leather High Activity, 3.0”, Swivel Belt Loop, Model II and
III Radios
71
Accessories
Chargers
NTN1873 Single-Unit, Dual Rate, Rapid, Tri-Chemistry; 110 V
NTN1874 Single-Unit, Dual Rate, Rapid, Tri-Chemistry; 220 V (2-
prong Euro plug)
NTN1875 Single-Unit, Dual Rate, Rapid, Tri-Chemistry 240 V (3-
prong UK plug)
NTN1177 Multi-Unit, Dual Rate, Rapid: 110 V
NTN1178 Multi-Unit, Dual Rate, Rapid: 220 V (2-prong Euro plug)
NTN1179 Multi-Unit, Dual Rate, Rapid: 240V (UK 13 MAP Plug)
NTN1667 Single-Unit, Tri-Chemistry, Rapid Rate,110 V
NTN1668 Single-Unit, Tri-Chemistry, Rapid Rate, 230 V (2-prong
Euro Plug)
NTN1669 Single-Unit, Tri-Chemistry, Rapid Rate, 230 V (3-prong
UK Plug)
NTN4796 Multi-Unit, Tri-Chemistry, Rapid Rate,110 V
NTN9176 Vehicular, Tri-Chemistry and compatible with PAC•RT
WPLN4111 Impres™ Single-Unit, Tri-Chemistry,110 V
Commport Integrated
Microphone/Receiver NTN1624 MTS/XTS/HT w/ Palm PTT
72
Accessories
Headset / (May require BDN6676D — 3.5 mm adapter jack that attaches to the radio)
Surveillance
BDN6645 Noise-Canceling Boom Mic Headset with PTT on earcup
Accessories
BDN6780 Earbud, Single with Mic and PTT Combined
NMN6246 Ultralite Headset w/Boom Microphone
NMN6258 Over the Head Headset w/ In Line PTT
Earpieces
BDN6641 Ear mic, high noise level up to 105dB GREY (must order Inter-
face module)
BDN6664 Earpiece with standard earpiece BEIGE
BDN6665 Earpiece with Extra-Loud Earphone (exceeds OSHA limits)
BEIGE
BDN6666 Earpiece with Volume Control BEIGE
BDN6667 Earpiece, Mic and PTT Combined BEIGE
BDN6668 Earpiece, Mic and PTT Separate BEIGE
BDN6669 Earpiece, Mic and PTT combined with extra loud earpiece BEIGE
BDN6670 Earpiece, Mic and PTT separate with extra loud earpiece BEIGE
BDN6677 Ear mic, standard, noise up to 95dB BLACK (must order Interface
module)
BDN6726 Earpiece with standard earpiece BLACK
BDN6727 Earpiece with extra loud earphone BLACK
BDN6728 Earpiece with volume control BLACK
BDN6729 Earpiece, Mic and PTT combined BLACK
BDN6730 Earpiece, Mic and PTT separate BLACK
BDN6731 Earpiece, Mic and PTT combined with extra loud earpiece
BLACK
BDN6732 Earpiece, Mic and PTT separate with extra loud earpiece BLACK
BDN6781 Earbud, dual, receive only BLACK
BDN6782 Earbud single receive only BLACK
NTN1625 Commport ear mic, with PTT for noise levels up to 100 db (ship w/
BDN6676 adapter)
NTN1663 Commport ear mic, with Ring PTT for noise levels up to 100 db
(ship w/ BDN6676 adapter)
NTN1736 Commport ear mic, with Snap-On Side PTT for noise levels up to
100 db (ship w/ BDN6676 adapter)
Headset
Accessories BDN6635 Heavy-Duty VOX Headset with Noise-Cancelling Boom Mic
(Requires BDN6673_)
73
Accessories
Ear Microphones
(Require Radio BDN6677 Ear Mic, Standard — 95 dB (Black)
Interface Module) BDN6678 Ear Mic, Standard — 95 dB (Beige)
Radio Interface
Modules for Ear BDN6671 Voice-activated Interface Module
Microphones BDN6708 Push-to-Talk Interface Module
Remote Speaker
and Public Safety NMN6191 RSM Noise Canceling Includes: 6.0' coiled cord assembly,
3.5mm earjack, swivel clip, quick disconnect
Microphones
NMN6193 Remote Speaker Mic
74
Accessories
Vehicular
Adapters
Accessories
HMN4069 Next-Generation Mobile Mic
HSN1006 Speaker, 6-Watt
NKN6455 Cable, 6-Watt Speaker
NTN1606 Vehicular Adapter, BNC, Open Face
NTN1607 Vehicular Adapter, BNC, Closed Face
NTN8270 Tool Wrench
NTN8480 Vehicular Adapter Trunnion Kit
NTN8560 Vehicular Adapter, Mini-U, Open Faced
NTN8561 Vehicular Adapter, Mini-U, Closed Faced
NTN9176 Vehicular Charger, XTS
PLN7737 Handheld Control Head
Allied Models
N1799 Vehicular Adapter, Mini-U, Closed Faced
N2001 Vehicular Adapter, Mini-U, Open Face
N2002 Vehicular Adapter, BNC, Open Face
N2003 Vehicular Adapter, BNC, Closed Face
75
Accessories
Notes
76
Glossary
12
A/D, ADC Analog-to-Digital converter; converts an instantaneous dc voltage level to a
corresponding digital value.
FLASHport™ A Motorola term that describes the ability of a radio to change memory. Every
FLASHport radio contains a FLASHport EEPROM memory chip that can be
software written and rewritten to, again and again.
Host Port Parallel memory mapped interface consisting of eight registers in the
DSP56603.
IC Integrated Circuit
MISO Master In Slave Out; used by the slave device to send data to the master device.
MOSI Master Out Slave In; used by the master device to send data to the slave device.
77
Glossary
PTT Push-To-Talk; the switch located on the left side of the radio which,
when pressed, causes the radio to transmit.
RPT/TA RePeaTer/Talk-Around
Signal Qualifier Mode An operating mode whereby the radio is muted but still continues to
analyze receive data to determine RX signal type.
Squelch Muting of audio circuits when received signal levels fall below a pre-
determined value.
Standby Mode An operating mode whereby the radio is muted but still continues to
monitor data.
System Select The act of selecting the desired operating system with the system-
select switch (also, the name given to this switch).
78
Glossary
Vocoder VOice enCODER; the DSP-based system for digitally processing the
analog signals, includes the capabilities of performing voice
compression algorithms or voice encoding.
79
Glossary
Notes
80
Index
✑ ➠
A encryption ...................................................................35
erasing a key
accessories
(multikey only) — method 1 (key zeroization)
approved ..............................................................xvi
37
antenna
method 2 — (All Keys Erased) .........................38
attach ..................................................................... 39
care ........................................................................xvi
F
remove ................................................................... 39
antennas ....................................................................... 71 field programming equipment ...............................12
audio adaptors ............................................................ 71 FLASHport ......................................................................2
frequency knob ...........................................................44
B install .....................................................................46
basic theory of operation remove ...................................................................46
analog mode of operation .................................. 6 front end filter alignment ........................................30
ASTRO mode of operation .................................. 8
general overview ................................................... 5 G
transceiver (XCVR) board ................................... 8 general maintenance
VOCON board ....................................................... 9 cleaning ...................................................................3
batteries ........................................................................ 71 inspection ...............................................................3
battery glossary .........................................................................77
attach ..................................................................... 40
remove ................................................................... 40 H
belt clip
attach ..................................................................... 41 handling precautions ..................................................4
remove ................................................................... 41 XTS 5000 R radios only .......................................4
bit error rate ................................................................ 31 headset / surveillance accessories ...........................73
beige .......................................................................73
C ear microphones .................................................74
headset accessories .............................................73
carry accessories radio interface modules for ear microphones ..
belt clips ................................................................ 71 74
carry cases ............................................................. 71 remote speaker and public safety microphones
chargers ........................................................................ 72 ..............................................................................74
Commport integrated microphone/receiver 72
enhanced and multi-unit line cords .............. 72 I
cleaning external plastic surfaces ............................. 3
intrinsically safe radio information ......................xix
D
L
disassembly/reassembly introduction ................... 39
display radio test mode (models II/III) loading an encryption key .......................................35
control top and keypad test mode ................. 16
entering ................................................................. 14 M
RF test mode ........................................................ 15
model chart
ASTRO digital XTS 5000 .....................................xi
E
ASTRO digital XTS 5000 ruggedized ..............xii
electromagnetic interference/compatibility .......xvi multikey
81
Index
O T
R U
radio alignment universal connector cover
front end filter .....................................................30 attach .....................................................................43
general ...................................................................23 remove ...................................................................42
reference oscillator .............................................25
test setup ...............................................................13 V
transmit deviation balance (compensation) 27
transmit deviation limit ....................................28 vehicular adaptors
transmit power ....................................................26 accessories .............................................................75
radio description ..........................................................2 allied models ........................................................75
receiving .........................................................................6 volume knob ...............................................................47
recommended test equipment ................................11 install .....................................................................47
reference oscillator alignment ................................25 remove ...................................................................47
S W
selecting a key warranty ...................................................................... vii
82
REPLACEMENT PARTS ORDERING
ORDERING INFORMATION
When ordering replacement parts or equipment Crystal orders should specify the crystal type
information, the complete identification number number, crystal and carrier frequency, and the
should be included. This applies to all components, model number in which the part is used.
kits, and chassis. If the component part number is
not known, the order should include the number of
the chassis or kit of which it is a part, and sufficient
description of the desired component to identify it.
MAIL ORDERS
Send written orders to the following addresses:
Replacement Parts/ Federal Government Orders: International Orders:
Test Equipment/Manuals/
Crystal Service Items:
Motorola Inc. Motorola Inc. Motorola Inc.
United States and Canada United States and Canada United States and Canada
Accessories and Aftermarket Accessories and Aftermarket Accessories and Aftermarket
Division Division Division
Attention: Order Processing Attention: Order Processing Attention: International Order
1313 E. Algonquin Road 7230 Parkway Drive Processing
Schaumburg, IL 60196 Landover, MD 21076 1313 E. Algonquin Road
Schaumburg, IL 60196
TELEPHONE ORDERS
United States and Canada Accessories and Aftermarket Division: Servicers Training (VHS Video Tapes):
Call: 1-800-422-4210 Call: 847-783-2522
1-800-826-1913 (For Federal Government Orders) 847-783-2523 (FAX)
1-847-538-8023 (International Orders)
FAX ORDERS
United States and Canada Accessories and Aftermarket Division: Federal Government Orders:
FAX: 847-538-8198 (Domestic) FAX: 410-712-4991
847-576-3023 (International) International: 410-712-6200
Parts ID: 847-538-8194
TEPF-9679-U
83
Motorola, Inc.
8000 W. Sunrise Blvd.
Ft. Lauderdale, FL 33322
*6881094C28*
68P81094C28-O