Professional Documents
Culture Documents
Mil F 24787
Mil F 24787
● EEEl
MIL-F-24787(sH)
3 September 1993
SUPERSEDING
MIL-H-24135A(SH) (IN PART)
18 July 1986
MIL-H-24136A(SH)(IN PART)
18 June 1986
(See 6.4)
MILITARY SPECIFICATION
This specification is approved for use within the Naval Sea Systems
Command, Department of the Navy, and is available for use by all
Departments and Agencies of the Department of Defense.
1. SCOPE
1.1 Scope. This specification covers the requirements for reusable end
fittings, elbow (90°) fittings and 180” return fittings for use with flexible
rubber hose in low, medium and high pressure shipboard piping systems.
@
1.2 Classification.
1.2.1 Fitting types. The following fitting types are covered by this
specification:
a AMSC N/A
DISTRIBUTION STATEMENT A. Approved for public release; distribution
FSC 4730
is unlimited.
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MIL-F-z4/81(sH)
~/ Type B and BL, gasket seal, end fittings are included for replacement
purposes only. They are not to be used in new construction.
2. APPLICABLE DOCUMENTS
●
2
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MIL-F-24787(SH)
SPECIFICATIONS
● MILITARY
MIL-H-775 - Hose, Hose Assemblies; Rubber, Plastic, Fabric, or
Metal (Including Tubing) and Associated Hardware:
Packaging of.
MIL-L-2104 - Lubricating Oil, Internal Combustion Engine,
Tactical Service.
MIL-H-5606 - Hydraulic Fluid, Petroleum Base; Aircraft,
Missile, and Ordnance.
MIL-L-17331 - Lubricating Oil and Gear, Moderate Service.
MIL-H-24135 - Hose, Synthetic Rubber, Wire Reinforced for Flexi-
ble Hose Assemblies, General Specification For.
MIL-H-24135\l - Hose, Synthetic Rubber, Wire Reinforced, for Flex-
ible Hose Assemblies (Double Wire Braid or Two-
Spiral and One-Wire Braid High Pressure sizes -4
Through -32).
MIL-H-24135/2 - Hose, Synthetic Rubber, Wire Reinforced, for Flex-
ible Hose Assemblies (Four Plies Spiral Wrapped
or Two Spiral and One-Wire Braid High Pressure
Sizes -6 Through -16).
MIL-H-24135/3 - Hose, Synthetic Rubber, Wire Reinforced, for Flex-
ible Hose Assemblies (Four Plies Spiral Wrapped
High Pressure Sizes -16 Through -32).
MIL-H-24135/4 - Hose, Synthetic Rubber, Wire Reinforced, for Flex-
ible Hose Assemblies (Double Wire Braid Medium
Pressure Sizes -40, -48 and -64).
MIL-H-24135/5 - Hose, Synthetic Rubber, Wire Reinforced, for
Flexible Hose Assemblies (Double Wire Braid,
Perforated Cover, for High Pressure Air Sizes -4
Through -32).
MIL-H-24135/6 - Hose, Synthetic Rubber, Wire Reinforced, for Flex-
ible Hose Assemblies (Double Wire Braid or Two-
Spiral and One-Wire Braid High Pressure Sizes -4
Through -32 for Phosphate Ester Base Hydraulic
Fluids).
MIL-H-24135/7 - Hose, Synthetic Rubber, Wire Reinforced, for Flex-
ible Hose Assemblies (Four Heavy Spiral for High
Pressure Phosphate Ester Service in Sizes -20,
-24 and -32).
MIL-H-24135/8 - Hose, Synthetic Rubber, Wire Reinforced, for Flex-
ible Hose Assemblies (Four Plies, Spiral Wrapped
Wire, for High Pressure Phosphate Ester Base
Fluids Sizes -6 Through -16).
MIL-H-24135/9 - Hose, Synthetic Rubber, Wire Reinforced, for Flex-
ible Hose Assemblies (Four Plies, Heavy Spiral
Wrapped Wire High Pressure Sizes -8 Through -32).
MIL-H-24135/10 - Hose, Synthetic Rubber, Wire Reinforced, for Flex-
ible Hose Assemblies (Single or Double Wire Braid
Medium Pressure Sizes -4 Through -48).
MIL-H-24135/11 - Hose, Synthetic Rubber,Wire Rei~forced for Flex-
ible Hose Assemblies (Four spiral Wire, low Pres-
sure, Sizes -80 and -96).
, .-d
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MIL-F-24787(SH)
MILITARY (Continued)
MIL-H-24135/12 - Hose, Synthetic Rubber, Wire Reinforced, for Flex-
ible Hose Assemblies (Single Wire Braid Over
●
Single SynEhetic Fiber Braid Medium Pressure High
Temperature Multi-Fluid Sizes -4 Through -40).
MIL-H-24135/13 - Hose, Synthetic Rubber, Wire Reinforced, for Flex-
ible Hose Assemblies (Double Wire Braid, High
Pressure, High Temperature, Sizes -4 Through
-32).
MIL-H-24136 - Hose, Synthetic Rubber, Synthetic Fiber Reinforced
for Flexible Hose Assemblies, General Specifica-
tion for.
MIL-H-24136/l - Hose, Synthetic Rubber, Synthetic Fiber
Reinforced, for Flexible Hose Assemblies (Low
Pressure Sizes -80 through -192).
MIL-H-24136/2 - Hose, Synthetic Rubber, Synthetic Fiber Rein-
forced, for Flexible Hose Assemblies (High Pres-
sure Sizes -4 Through -32).
MIL-H-24136/3 - Hose, Synthetic Rubber, Synthetic Fiber Reinforced
for Flexible Hose Assemblies (Low Pressure Siz-
es -4 Through -32).
MIL-H-24136/4 - Hose, Synthetic Rubber, Synthetic Fiber Rein-
forced, for Flexible Hose Assemblies (Low Pres-
sure Sizes -40, -48 and -64).
MIL-F-24787/l - Fittings, End, Type F, FL, and FFL, Flange,
Reusable For Flexible Hose Assemblies.
MIL-F-24787/2
MIL-F-24787/3
- Fittings, End, Type A, 37° Flare, Reusable For
Flexible Hose Assemblies.
- Fittings, End, Types C and CL, O-Ring Seal Union,
●
Reusable For Flexible Hose Assemblies.
MIL-F-24787/4 - Fittings, End, Types E and EL, Split Clampj
Reusable With Types SC (Split Clamp), TF Tail-
piece Female and TM Tailpiece Male For Flexible
Hose Assemblies.
MIL-F-24787/5 - Fittings, End, Type D, Hose to Hose, 90° Elbow
Reusable For Flexible Hose Assemblies.
MIL-F-24787/6 - Fittings, End, Type U, 180° Return, Hose to Hose,
Reusable For Flexible Hose Assemblies.
MIL-F-24787/7 - Fittings, End, Types B and BL, Gasket Seal Union,
Reusable For Flexible Hose Assemblies.
STANDARDS .
FEDERAL
FED-STD-H28 - Screw-Thread Standards for Federal Service.
MILITARY
MIL-STD-278 - Fabrication Welding and Inspection; and Casting
Inspection and Repair for Machinery, Piping and
Pressure Vessels in Ships of the United States
Navy.
4
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MIL-F-24787(SH)
3. REQUIREMENTS
3.3 Material.
3.4.1 End fittinzs. End fittings shall be of the types and sizes specified
on the figures and tables to the applicable associated detail specifications and
shall be of a reusable design. Hose end of the fitting may be of a solid socket,
ring retained segmented socket, or bolt retained segmented socket or any other
design capable of meeting all the requirements of this specification and the
applicable associated detail specification. Hose end of the fitting shall be
readily removable and reattachable to a new section of hose by the use of commonly
available tools which are normally carried aboard ship. The need for special
tools shall be subject to the review and approval of the Naval Sea Systems Command
(NAVSEA).
3.4.2 Weizhts and dimensions. Weights of the end fittings shall be kept to
a minimum and the dimensions of the fittings shall not exceed the envelope limits
shown on the figures to the applicable associated detail specifications.
3.4.3 Finish. Fittings shall be finished smooth and free from nicks,
scratches, burrs and sharp edges.
5
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MIL-F-24787(SH)
3.4.4 Tool and die marks (nickel comer alloy barstock onlvl. The presence
of tool marks on machined parts is acceptable provided such marks do not exceed 3 ●
percent of the wall thickness or reduce the wall thickness to an unacceptable
level. Draw marks upon the external hexagonal surfaces, such as the outside
diameter (od) of solid sockets, which are normally unmachined surfaces, are
acceptable if they do not exceed 3 percent of the wall thickness.
3.4.6 Matin~ of parts. Where two parts of the same material are mated
together, provision shall be made to prevent galling and seizing of the mated
surfaces. A solid film lubricant, such as molybdenum disulfide, or two classes of
treatments of the same material, or a combination of any of these methods, shall
be used to prevent galling and seizing.
3.5.1 Proof vressure. End fittings shall not separate from the hose nor
show evidence of leakage or deformation when subjected to the proof pressure test ~
specified in 4.6.1.
3.5.1.1 A~inr of samples. After proof testing all samples shall be aged in
accordance with the appropriate associated detailed specification for the hose
being used for qualification of the fittings.
3.5.2 Hydraulic fluid circulation. The end fittings shall show no signs of
leakage or separation from the hose when subjected to the hydraulic fluid
circulation test specified in 4.6.2.
3.5.3 Hvdraulic imrmlse. The end fittings shall show no signs of leakage or
separation from the hose when subjected to the hydraulic impulse test specified in
4.6.3.
3.5.4 Burst test. End fittings shall show no signs of leakage or separation
from the hose at pressures less than the specified burst pressure of the hose to
which the fitting is attached when tested as specified in 4.6.4.
3.6.1 Each end fitting shall have permanent and visible stamped identifica-
tion. The numerals and lettering shall be as large as practical, but not less
than 1/16 inch high and may be placed on more than one flat. The identification
marking shall contain the following:
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MIL-F-24787(SH)
3.7 Threads. Where screw threads are required, including bolting for bolt
together segmented fittings, they shall be in accordance with FED-STD-H28.
4.1.1 Responsibility for compliance. All items shall meet all requirements
of sections 3 and 5. The inspection set forth in this specification shall become
a part of the contractor’s overall inspection system or quality program. The
absence of any inspection requirements in the specification shall not relieve the
contractor of the responsibility of ensuring that all products or supplies
submitted to the Government for acceptance comply with all requirements of the
contract. Sampling inspection, as part of the manufacturing operations, is an
acceptable practice to ascertain conformance to requirements, however, this does
not authorize submission of known defective material, either indicated or actual,
nor does it commit the Government to accept defective material.
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MIL-F-24787(SH)
4.3.1.1 End fittiruz tv~es. If the hose end of the fitting is identical for
more than one type of fitting, only a representative type of fitting will be
required for qualification testing. Qualification may be granted to all those
types which the sample represents, subject to results of the tests.
4.4.1 Lots
—.
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MIL-F-24787(SH)
2 to 25 3
26 to 50 5
51 to 90 6
91 to 150 7
151 to 280 10
281 to 500 11
501 to 1,200 15
1,201 to 3,200 18
3,201 to 10,000 22
I Category I Defect
Critical
1 Fitting not of the type or group specified
2 Fitting of the wrong material
3 Fitting casting has porosity
Major
101 Fitting not marked as specified
102 Fitting has rough or sharp edges
Minor
201 Fitting not cleaned of debris and oil
202 Instruction sheet not packed with fitting
4.4.3.1 Fittings. There are no tests required of fittings for lot accep-
tance testing unless hose assemblies are ordered, in which case there shall be a
100 percent proof test of all hose assemblies in the order regardless of type or
size.
4.4.4 Lot rejection. Any sample having one or more visual or dimensional
defect shall be rejected, and shall be cause for rejection of the entire lot
represented by the sample. Rejection of a lot shall require that corrective
action be implemented by the contractor.
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MIL-F-24787(SH)
4.5 Examination.
4.5.1 End fitting. Each sample fitting selected in accordance with 4.4.2.1
shall be visually and dimensionally examined to determine conformance with the
requirement paragraphs listed in table III.
I Examination I Requirement
4.6 Tests,
4.6.1 Proof pressure. The proof pressure test of the hose assemblies
containing the sample fittings shall be conducted in accordance with ASTM D 380
except that the samples shall be in accordance with 4.3.1. The proof pressure
shall be 200 percent of the maximum working pressure specified in the applicable
●
specification sheet, and shall be held for not less than 1 minute nor greater than
5minutes. The rate of pressure rise shall be at the following rates:
(a) For sizes -32 and smaller, the rate of pressure increase shall be
not less than 15,000 psi nor greater than 25,000 psi per minute.
(b) For sizes greater than -32 the pressure increase shall not exceed
1000 psi per minute.
The pressure rise shall be at a uniform rate. The proof pressure shall be 200
percent of the maximum working pressure specified in the applicable associated
detail specification and shall be held for not less than 1 minute nor greater than
5 minutes. Fittings which pass this test are acceptable for use. Evidence of
leakage past the fitting or separation of the fitting from the hose shall
constitute failure of this test.
4.6.1.1 After the proof test age all samples per 3.5.1.1.
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MIL-F-24787(SH)
less than 200 hours. At the completion of this test, the hose assembly shall be
pressurized to the maximum working pressure specified in the applicable associated
detail specification, with the pressure held for not less than 5 minutes.
Nonconformance to 3.5.2 shall constitute failure of this test.
4.6.3 ImDulse. Hose assemblies fitted with end fittings being qualified
shall be subjected to impulse testing to the peak pressure specified on the
applicable associated detail specification. Hose assemblies shall be subjected to
an impulse rate of from 30 to 80 cycles per minute, with the hydraulic fluid
temperature of not less than 120”F nor greater than 130”F (unless otherwise
specified on the applicable associated detail specification) for a minimum of
150,000 cycles. At the beginning of each pressure cycle, the peak pressure
specified on the applicable associated detail specification shall be attained.
The applicable working pressure shall be attained before leveling off (see figures
1, 2 or 3 of MIL-H-24135 or MIL-H-24136 as applicable).
4.6.3.1 Retest and impulse avera~ing. In the event of a hose failure during
impulse testing, an additional hose assembly shall be tested and the results of
both hose assemblies shall be averaged. The conditions for testing an additional
hose assembly are as follows:
NOTE : If the failure involved fitting separation from the hose, averaging shall
not be permitted. The components of the failed hose assembly shall be analyzed to
determine the cause of the fitting separation from the hose. After corrective
action has been taken, a new test, using new fittings and new hose shall be
conducted. Nonconformance to 3.5.3 shall constitute failure of this test.
4.6.4 Burst pressure. The burst pressure test of the hose assembly shall be
conducted in accordance with ASTM D 380 except that the samples shall be in
accordance with 4.4,3. The pressure shall be raised at a uniform rate as follows:
(a) For sizes -32 and smaller the rate of pressure rise shall be not
less than 15,000 psi and not greater than 25,000 psi per minute.
(b) For sizes greater than -32 the rate of pressure rise shall not
exceed 1000 psi per minute.
The burst pressure shall be 400 percent of the maximum working pressure specified
in the applicable associated detail specification. Evidence of leakage, deforma-
tion of the fitting or fitting separation at or below the specified test pressure
shall constitute failure of this test. Fittings used for the burst test shall not
be acceptable for further use. Noncompliance with 3.5.4 shall constitute failure
of this test.
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MIL-F-24787(SH)
5. PACKAGING
(The preparation for delivery requirements specified herein apply only for
direct Government acquisitions.)
6. NOTES
6.1 Intended use. Fittings are intended for use with hoses conforming to
MIL-H-24135 and MIL-H-24136 in piping systems as flexible connections to resil-
iently mounted (sound mounted) equipment but may be used for other application
which do not exceed the pressure or temperature limits of the hose selected.
(a) Title, number and date of this specification and applicable speci-
fication sheet.
(b) End fitting type.
(c) End fitting group (see applicable associated detail specification).
(d) End fitting size (pipe end and hose end).
(e) Issue of DODISS to be cited on the solicitation, and if required,
the specific issue of individual documents referenced (see 2.1 and
2.1.1).
(f) Inspection system required.
(g) Level of preservation, level of packing and other options required
(see 5.1).
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MIL-F-24787(SH)
responsible for the Qualified Products List is the Naval Sea Systems Command SEA
● 03Q42 (QPL), 2531 Jefferson Davis Hwy., Arlington, VA 22242-5160 and information
pertaining to qualification of products may be obtained from that activity.
Application for qualification tests shall be made in accordance with “Provisions
Governing Qualification SD-6 (see 6.3.1).
Old New
Fitting
Specification Fitting Specification
type Group Type
MIL-H-24135/l A MiL-F-24787/2 I A
B MIL-F-24787/7 I B
BL MIL-F-24787/7 I BL
c MIL-F-24787\3 I c
CL MIL-F-24787/3 I CL
D MIL-F-24787/5 I D
E MIL-F-24787/l I F
EL MIL-F-24787/l I FL
MIL-H-24135/2 A MIL-F-24787/2 II A
B MIL-F-24787/7 II B
BL MIL-F-24787/7 II BL
c MIL-F-24787/3 II c
CL MIL-F-24787/3 II CL
D MIL-F-24787/5 II D
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MIL-F-24787(SH)
Fitting
Specification Fitting Specification
type Group Type
MIL-H-24135/4 AI MIL-F-24787/l IV F
AII MIL-F-24787/l IV F
AIII MIL-F-24787/l IV F
AIV MIL-F-24787/l IV F
BI MIL-F-24787/l IV FL
BII MIL-F-24787/l IV FL
BIII MIL-F-24787/l IV FL
BIV MIL-F-24787/l IV FL
c MIL-F-24787/4 IV E
CA MIL-F-24787/4 IV E
D MIL-F-24787/4 Iv EL
DA MIL-F-24787/4 IV EL
E MIL-F-24787/5 IV D
F MIL-F-24787/6 IV u
SPLIT
CIAMP MIL-F-24787/4 IV Sc
FEM MIL-F-24787/4 IV TF
MALE MIL-F-24787/4 IV TM
MIL-H-24135/5 A MIL-F-24787/2 A
B MIL-F-24787/7 B
BL MIL-F-24787/7 BL
“c MIL-F-24787/3 c
CL MIL-F-24787/3 CL
D MIL-F-24787/5 D
E MIL-F-24787/l F
EL MIL-F-24787/l FL
MIL-H-24135/6 A MIL-F-24787/2 I A
B MIL-F-24787/7 I B
BL MIL-F-24787/7 I BL
c MIL-F-24787/3 I c
CL MIL-F-24787/3 I CL
D MIL-F-24787/5 I D
E MIL-F-24787/l I F
EL MIL-F-24787/l I FL
MIL-H-24135/7 AS MIL-F-24787/2 v A
FS MIL-F-24787/4 v E
FLS MIL-F-24787/4 v EL
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MIL-F-24787(SH)
Old New
Fitting
Specification Fitting Specification
type Group Type
MIL-H-24135/8 A MIL-F-24787/2 II A
B MIL-F-24787/7 II B
BL MIL-F-24787/7 II BL
c MIL-F-24787/3 II c
CL MIL-F-24787/3 11 CL
D MIL-F-24787/5 II D
MIL-H-24135/9 AO MIL-F-24787/2 VI A
BO MIL-F-24787/7 VI B
BLO MIL-F-24787/7 VI BL
co MIL-F-24787/3 VI c
CLO MIL-F-24787/3 VI CL
DO MIL-F-24787/5 VI D
GO MIL-F-24787/6 w u
J518c(A) MIL-F-24787/l VI F
J518c(B) MIL-F-24787/l VI FL
15
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MIL-F-24787(SH)
.:
1..
TABLE IV. Su~ersession detail - Continued.
Old
Fitting
Specification Fitting Specification
type Group Type
I
FEM MIL-F-24787/4 IX TF
MALE MIL-F-24787/4
SPLIT
IX TM
I
CLAMP MIL-F-24787/4 IX Sc
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MIL-F-24787(SH)
Old New
Fitting
Specification Fitting Specification
type Group Type
MIL-H-24136/2 G MIL-F-24787/2 XI A
H MIL-F-24787/7 XI B
HL MIL-F-24787/7 XI BL
I MIL-F-24787/3 XI c
IL MIL-F-24787/3 XI CL
E MIL-F-24787/5 XI D
6.5 Fitting grouD commonality data. Fitting groups are intended for
specific MIL-H-24135 and MIL-H-24136 hoses as shown in table IV above. Fitting
group commonality is shown in table V.
17
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MIL-F-24787(sH)
II MIL-H-24135/2 and /8
III MIL-H-24135/3
v MIL-H-24135/7
VI MIL-H-24135/9
VII MIL-H-24135/11
XI MIL-H-24136/2
I
37° swivel
90” elbow
120° return
Flange
Gasket seal
O-ring union
Split clamp
Preparing activity
Navy - SH
(Project 4730-N086)
18
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7 .,,
MIL-F-24787(sH)
:125
a 1 I
150 PSI
MAXIMUM
SAW
PRESSURE
: &
w II II I
NOTE : This curve is the approximate pressure time cycle for the pressure impulse
I to be used in performing the impulse test specified in 4.6.5. The actual
pressure time cycle obtained when performing this test should fall within
the shaded area.
FIGURE 1. Pressure time curve for imDulse test (100 Dercent sauare wave).
19
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MIL-F-24787(SH)
150 PSI
I
MAXIMUM
SACK
PRESSURE
NOTE : This curve is the approximate pressure time cycle for the pressure impulse
to be used in performing the impulse test specified in 4.6.5. The actual
pressure time cycle obtained when performing this test should fall within
the shaded area.
FIGURE 2. Pressure time curve for impulse test (125 Dercent s~uare wave).
● ,
20
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MIL-F-24787(SH)
I 2s
II I
I
I
1 I I SERVICE PRESSURE I
100
7s
so
2s
150 PSI MAX
6ACK PRESSURE
o .
NOTE: This curve is the approximate pressure time cycle for the pressure impulse
to be used in performing the impulse test specified in 4.6.5. The actual
pressure time cycle obtained when performing this test should fall within
the shaded area.
FIGURE 3. pressure time curve for imtmlse test (150 percent peak wave).
21
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C7AMnADnt7ATlnM
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I’MVIIMFUT
UW””.-9*..*
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INSTRUCTIONS
1. Tfro
pfepaflrrg
acflvNy
mustoompleta blocks1,2,3,md 8. Inblti 1,both theoomment number and revlslon
letter
shouldbe given.
3. The preparingaotitity
must providea replywtthin30 daya from reoelptofthisform.
NOTE Thisform may not be used to requestoopiesof dooumenta, nor to requestwaivers,or clarlfiostion
of requirementson current
oontracts.Comments submittedon thisform do notconstitute or implyauthorizationtowaive any portionofthe referenceddocument(s)
or to amend scmtraotual
requirements.
1. DOCUMENT NU14BER 2. DOCUMENT OATE (YWfDD)
MIL-F-24787(SH) 930903
3. DOCUMENT TITLE
FITTINGS, END, REUSABLE FOR FLEXIBLE HOSE ASSEMBLIES GENERAL SPECIFICATION FOR
4. NATURE OF CHANGE (identity paragraph nurrberand include proposed rewrite, if Possibk. Attach extra sheets as tied.)
. .
6+,S~MTTER
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L PREPtiING ACTIVITY
I. WE Technical Point of Contact (TPOC) b. TELEPHONE (IncIude Area Code)
(1) Commercial: DSN :
tR. CARL BANKS, SEA 03Y23
\DDRESS ALL CORRESPONDENCE AS FOLLOWS: TPOC: 703-602-0367 8-332-0367
:.ADDRESS (Include Zip Code) IF YOU 00 NOT RECEIVE A REPLY HITHIN 45 DAYS, CONTACT:
;OMMANDER, NAVAL SEA SYSTEMS COMMAND
Defense Qual Ity and Standardization Office
\TTN: SEA 03Q42
?531 JEFFERSON DAVIS HIGHWAY
5203 Leesburg Pike, Suite 1403
Falls Church, VA 22041-3466
I
!RLINGTON, VA 22242-5160 Telephone 703-756-2340 DSN 289-2340
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FORM 1426, OCT 89 Previous editions are obsolete. 198/290