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Hitachi ZAXIS 130W Wheeled Excavator Operator's Manual SN 001001 and Up PDF
Hitachi ZAXIS 130W Wheeled Excavator Operator's Manual SN 001001 and Up PDF
Read this manual carefully to learn how to operate Warranty is provided as a part of Hitachi's support
and service your machine correctly. Failure to do so program for customers who operate and maintain their
could result in personal injury or machine damage. equipment as described in this manual. The warranty
is explained on the warranty certificate which you
This standard specification machine can be should have received from your dealer.
operated under the following conditions without being This warranty provides you the assurance that Hitachi
modified. will back its products where defects appear within the
Atmospheric Temperature: 20C to 40C (4F to warranty period. In some circumstances, Hitachi also
104F) provides field improvements, often without charge to
Altitude: Up to 2000 m (to 6600 ft) the customer, even if the product is out of warranty.
Should the equipment be abused, or modified to
In case the machine is used under conditions other change its performance beyond the original
than described above, consult your nearest Hitachi factory specifications, the warranty will become
dealer. void and field improvements may be denied.
Setting fuel delivery above specifications or otherwise
This manual should be considered a permanent overpowering machines will result in such action.
part of your machine and should remain with the
machine when you sell it. Only qualified, experienced operators officially
licensed (according to local law) should be allowed to
This machine is of metric design. Measurements in operate the machine. Moreover, only officially licensed
this manual are metric. Use only metric hardware and personnel should be allowed to inspect and service
tools as specified. the machine.
Right-hand and left-hand sides are determined by Prior to operating this machine in a country other than
facing in the direction of forward travel. a country of its intended use, it may be necessary to
make modifications to it so that it complies with the
Write product identification numbers in the local standards (including safety standards) and
Machine Numbers section. Accurately record all the requirements of that particular country. Please do not
numbers to help in tracing the machine should it be operate this machine outside of the country of its
stolen. Your dealer also needs these numbers when intended use until such compliance has been
you order parts. If this manual is kept on the machine, confirmed. Please contact Hitachi Construction
also file the identification numbers in a secure place Machinery Co., Ltd. or any of our authorized distributor
off the machine. or dealer if you have any questions concerning
compliance.
All information, illustrations and specifications in this manual are based on the latest product information available
at the time of publication. The right is reserved to make changes at any time without notice.
MACHINE
SS3100862
1. Model/Type
2. Homologation Number (Italy only)
3. Vehicle Identification Number
4. Operating mass (standard version) MCBB-01-011
5. Year of Manufacturing
6. Engine power in kW according to ISO9249
VEHICLE
IDENTIFICATION
NUMBER:
NOTE:
Marks to indicate the
start and end of the VIN M157-12-008
JK6CBB04200002001
Serial Number
Country Code
Manufacturer 0: Japan
Code 1: Germany
A: Amsterdam 2: Italy
Factory Made 3: USA
B: Tsuchiura 4: EU (Exc. Germany and Italy)
Factory Made 9: Others
Model Code
CA: ZAXIS130W Engine Type
CB: ZAXIS160W
CC: ZAXIS180W ZAXIS130W, 160W, 180W M175-00-001
CD: ZAXIS210W
ENGINE
TYPE:
MFG. NO.:
ZAXIS210W M178-00-001
MACHINE NUMBERS
HYDRAULIC PUMP
TYPE:
MFG. NO.:
TYPE:
MFG. NO.:
TYPE:
MFG. NO.:
MCBB-00-003
ZAXIS130W, 160W
MCBB-07-021
ZAXIS180W, 210W
MACHINE NUMBERS
TRANSMISSION
TYPE:
MFG. NO.:
TYPE:
MFG. NO.:
MCBB-00-008
ZAXIS130W, 160W, 180W
ZAXIS210W MCBB-00-005
MACHINE NUMBERS
REAR AXLE
TYPE:
MFG. NO.:
MCBB-00-006
ZAXIS130W, 160W, 180W
ZAXIS210W MCBB-07-053
CONTENTS
MACHINE NUMBERS Avoid Applying Heat to Lines Containing
Flammable Fluids ....................................... S-27
SAFETY Remove Paint Before Welding or Heating........ S-27
Recognize Safety Information ............................. S-1 Prevent Battery Explosions............................... S-28
Understand Signal Words ................................... S-1 Service Air Conditioning System Safely............ S-28
Follow Safety Instructions ................................... S-2 Handle Chemical Products Safely .................... S-29
Prepare for Emergencies .................................... S-2 Dispose of Waste Properly ............................... S-29
Wear Protective Clothing .................................... S-3
Protect Against Noise.......................................... S-3 SAFETY SIGNS................................... S-30
Inspect Machine .................................................. S-3
General Precautions for Cab............................... S-4 COMPONENTS NAME .......................... 1-1
Use Handholds and Steps................................... S-5
Adjust the Operator’s Seat .................................. S-5 OPERATOR’S STATION
Fasten Your Seat Belt ......................................... S-6 Cab Features .......................................................1-2
Move and Operate Machine Safely ..................... S-6 Steering Column Console....................................1-3
Handle Starting Aids Safely................................. S-6 Steering Wheel and Horn Switch...................1-4
Operate Only from Operator’s Seat .................... S-7 Forward/Reverse Travel Pedal......................1-4
Jump Starting ...................................................... S-7 Brake Pedal ...................................................1-5
Keep Riders Off Machine .................................... S-7 Brake Oil Pressure Gauge and Indicator.......1-6
Investigate Job Site Beforehand ......................... S-8 Shift Lever......................................................1-7
Protect Against Falling Stones and Debris.......... S-8 Combination Switch With Turn Signal
Provide Signals for Jobs Involving Multiple Switch, Light and Dimmer Switches ........1-8
Numbers of Machines ................................... S-9 Brake Switch..................................................1-9
Confirm Direction of Machine to be Driven ......... S-9 Hazard Light Switch.....................................1-10
Drive Machine Safely (Work Site) ..................... S-10 Abnormal Travel Motor Indicator ................. 1-10
Avoid Injury from Rollaway Accidents ............... S-11 Wiper Switch................................................1-11
Avoid Injury from Back-Over Speedometer ...............................................1-11
and Swing Accidents ................................... S-12 Monitor Panel.....................................................1-12
Keep Personnel Clear from Working Area........ S-13 Coolant Temperature Gauge ..................... 1-13
Never Position Bucket Over Anyone ................. S-13 Fuel Gauge ................................................1-13
Avoid Undercutting ............................................ S-13 Auto-Idle Indicator........................................1-13
Avoid Tipping..................................................... S-14 Auto-Acceleration Indicator .........................1-13
Never Undercut a High Bank............................. S-14 Fuel Level Indicator .....................................1-14
Dig with Caution ................................................ S-15 Air Filter Restriction Indicator ......................1-14
Operate with Caution......................................... S-15 Overheat Indicator ....................................... 1-14
Avoid Power Lines............................................. S-15 Engine Oil Pressure Indicator ......................1-14
Object Handling................................................. S-16 Alternator Indicator ......................................1-15
Protect Against Flying Debris ............................ S-16 Preheat Indicator .........................................1-15
Park Machine Safely ......................................... S-17 Hydraulic Oil Filter Restriction Indicator
Handle Fluids Safely Avoid Fires.................... S-17 (If equipped) .......................................... 1-15
Safety Transporting ........................................... S-18 Liquid Crystal Display (LCD), Display
Practice Safe Maintenance ............................... S-19 Selection Switch, Set Switch .................1-16
Warn Others of Service Work ........................... S-20 Hour Meter...................................................1-16
Support Machine Properly................................. S-20 Trip Meter (Trip Meter 1 and Trip Meter 2) ..1-17
Stay Clear of Moving Parts................................ S-20 Engine Speed .............................................. 1-17
Prevent Parts from Flying ................................ S-21 Hydraulic Oil Temperature...........................1-17
Store Attachments Safely.................................. S-21 Trip Meter Function .....................................1-18
Support Maintenance Properly.......................... S-21 Work Mode Switch ......................................1-20
Prevent Burns.................................................... S-22 Switch Panel ....................................................1-21
Replace Rubber Hoses Periodically.................. S-22 Engine Control Dial......................................1-21
Avoid High-Pressure Fluids............................... S-23 Engine Control Mode Selection Switch........1-22
Prevent Fires ..................................................... S-24 Work Light Switch........................................1-23
Evacuating in Case of Fire ................................ S-25 Power Mode Switch .....................................1-24
Beware of Exhaust Fumes ................................ S-25 Auto-Idle/Acceleration Selector ...................1-24
Precautions for Welding and Grinding .............. S-26 Switch Panel (Optional) .....................................1-25
Avoid Heating Near Pressurized Fluid Lines ..... S-27 Key Switch .........................................................1-26
CONTENTS
Power Boost Switch .......................................... 1-26 Stopping the Engine.............................................3-8
Attachement Switch (When Optional
Attachment is Equipped) ............................. 1-26 DRIVING THE MACHINE
Horn Switch ....................................................... 1-27 Traveling .............................................................. 4-1
Attachment Selection Switch (Optional) ............ 1-27 Engine Speed Control..........................................4-2
Cigar Lighter...................................................... 1-28 Stopping and Restarting While Traveling
Cab Light ........................................................... 1-29 on a Public Road ...........................................4-4
Installing Fire Extinguisher ................................ 1-29 Instructions for Traveling on a Slope ...................4-6
First Aid Kit ........................................................ 1-29 Traveling in Water or on Soft Terrain ..................4-7
Pilot Control Shut-Off Lever .............................. 1-30 Extrication from Soft Ground ...............................4-7
Engine Stop Knob ............................................. 1-30 Parking.................................................................4-8
Swing Lock Lever .............................................. 1-31 Emergency Parking .............................................4-9
Fuse Box ........................................................... 1-32
Auto Air Conditioner .......................................... 1-33 OPERATING THE MACHINE
Cab Heater Operation ....................................... 1-36 Control Lever (ISO Pattern) ...............................5-1
Cooling Operation ............................................. 1-37 Pilot Control Shut-Off Lever.................................5-2
Defroster Operation........................................... 1-37 Steering Wheel Column.......................................5-3
Tips for Optimal Air Conditioner Usage............. 1-38 Engine Speed Control..........................................5-6
Auto Air Conditioner .......................................... 1-39 Auto-Idle...............................................................5-7
Cab Heater Operation ....................................... 1-44 Auto Acceleration.................................................5-8
Cooling Operation ............................................. 1-44 Work Mode ........................................................5-10
Defroster Operation........................................... 1-45 Power Boost.......................................................5-10
Tips for Optimal Air Conditioner Usage............. 1-46 Power Mode.......................................................5-11
Cab Heater (Optional) ....................................... 1-47 Engine Speed Control Mode Selection Switch .. 5-12
Cab Heater Operation ....................................... 1-48 Precaustions for Operations ..............................5-13
Defroster Operation........................................... 1-49 Operate the Machine Safely ..............................5-14
AM/FM Radio Operation.................................... 1-50 Traveling/Operating the Machine on a Slope ....5-15
Digital Clock Setting Procedure......................... 1-51 Parking/Stopping the Machine on a Slope
AM/FM Radio Operation.................................... 1-52 (in Case of Emergency)...............................5-16
Digital Clock Setting Procedure......................... 1-53 Raising the Machine Front Using the Boom
Cab Door Release Lever................................... 1-54 and Arm ....................................................... 5-16
Opening Upper Front Window........................... 1-54 Excavation .........................................................5-17
Closing Upper Front Window ............................ 1-55 Face Shovel Operation ......................................5-18
Removing and Storing Lower Front Window..... 1-56 Avoid Excavation While Striking
Opening Side Windows ..................................... 1-56 with the Bucket Teeth ..................................5-18
Opening/Closing Overhead Window ................. 1-57 Grading .............................................................. 5-19
Emergency Exit ................................................. 1-58 Do Not Use The Bucket Instead of a Hammer .. 5-19
Adjusting the Seat ............................................. 1-59 Avoid Increasing Digging Force Forcibly ...........5-20
Seat with a Built-In Heater (Optional) ................ 1-60 Avoid Using Swing Power..................................5-20
Adjusting the Air-Suspension Seat (Optional) ... 1-61 Emergency Boom Lowering Procedure .............5-21
Seat with a Built-In Heater................................. 1-62 Overnight Storage Instructions .......................... 5-23
Seat Belt ............................................................ 1-63
TRANSPORTATION
BREAK-IN General Transportation Hints...............................6-1
Observe Engine Operation Closely ..................... 2-1 Loading/Unloading The Machine .........................6-2
Every 8 Hours or Daily......................................... 2-1 Towing Machine...................................................6-5
After the First 50 Hours ....................................... 2-1 Machine Lifting Procedure ...................................6-6
After the First 100 Hours ..................................... 2-1
MAINTENANCE
OPERATING THE ENGINE Correct Maintenance and Inspection Procedures . 7-1
Inspect Machine Daily Before Starting ................ 3-1 Check the Hour Meter Regularly ......................... 7-2
Before Starting Engine ........................................ 3-2 Use Correct Fuels and Lubricants .......................7-2
Starting The Engine in Ordinary Temperature .... 3-3 Layout ................................................................. 7-3
Starting in Cold Weather ..................................... 3-4 Maintenance Guide Table....................................7-4
Check Instruments After Starting ........................ 3-5 Prepare Machine for Maintenance....................... 7-6
Using Booster Batteries....................................... 3-6 Hood and Access Covers ....................................7-7
CONTENTS
Periodic Replacement of Parts............................ 7-8 Clean Radiator, Oil Cooler Core
Maintenance Guide ............................................. 7-9 and Inter Cooler..................................... 7-68
A. Greasing .................................................... 7-15 Clean Oil Cooler Front Screen ....................7-68
Front Joint Pins ........................................... 7-15 Clean Air Conditioner Condenser ................7-68
Swing Bearing ............................................. 7-18 J. Electrical System .......................................7-69
Swing Internal Gear .................................... 7-19 Batteries.......................................................7-69
Front Axle.................................................... 7-20 Replace Batteries ........................................7-72
Propel Shaft ................................................ 7-21 Replacing Fuses ..........................................7-73
Equalizer Pin ............................................... 7-22 K. Miscellaneous ............................................7-75
B. Engine ......................................................... 7-23 Check Bucket Teeth ....................................7-75
Engine Oil Level .......................................... 7-23 Change Bucket ..........................................7-77
Change Engine Oil ...................................... 7-24 Convert Bucket Connection Into
Replace Engine Oil Filter ............................ 7-24 Face Shovel...........................................7-78
C. Transmission ............................................. 7-26 Adjust the Bucket Linkage ...........................7-79
Pump Transmission .................................... 7-26 Check and Replace Seat Belt .................... 7-80
Swing Reduction Gear ................................ 7-27 Check Windshield Washer Fluid Level........7-80
Transmission Gear Oil ................................ 7-28 Clean and Replace Air Conditioner
Front Axle.................................................... 7-29 Filter Clean Filter ................................... 7-81
Rear Axle .................................................... 7-30 Check the Air Conditioner............................ 7-83
Front and Rear Hub Reduction Devices ..... 7-31 Clean Cab Floor...........................................7-84
D. Brake (Traveling)......................................... 7-32 Check Injection Nozzle ................................7-85
Check Brake Accumulator .......................... 7-33 Retighten Cylinder Head Bolt ...................... 7-85
Check Wear on Brake Lining ...................... 7-34 Inspect and Adjust Valve Clearance............7-85
E. Tire .............................................................. 7-35 Check Fuel Injection Timing ........................7-85
Tire Inspection and Replacement Procedure . 7-36 Measure Engine Compression
F. Hydraulic System ........................................ 7-37 Pressure ................................................ 7-85
Inspection and Maintenance of Hydraulic Check Starter and Alternator .......................7-85
Equipment............................................. 7-37 Change Water Pump Grease ...................... 7-85
Replacement of Hydraulic Oil and Filter...... 7-39 Check Tightening Torque of Bolts
Check Hydraulic Oil Level ........................... 7-40 and Nuts ................................................7-86
Drain Hydraulic Oil Tank Sump................... 7-41
Change Hydraulic Oil .................................. 7-42 MAINTENANCE UNDER SPECIAL
Clean the Suction Filter ............................... 7-45 ENVIRONMENTAL CONDITIONS
Replace Hydraulic Tank Oil Filter Maintenance Under Special
(Std. Model)........................................... 7-46 Environmental Conditions..............................9-1
Replace Full-Flow Filter (Optional).............. 7-47
Replace PilotBrake and Steering Filter ...... 7-48 STORAGE
Replace Air Breather Element..................... 7-49 Storing the Machine ...........................................10-1
Clean Steering Suction Filter Element ........ 7-50 Removing the Machine from Storage ................10-2
Check Hoses and Lines .............................. 7-51
Service Recommendations for TROUBLESHOOTING
Hydraulic Fittings................................... 7-54 Troubleshooting .................................................11-1
G. Fuel System ................................................ 7-56
Drain Fuel Tank Sump ................................ 7-58 SPECIFICATIONS
Check Water Separator .............................. 7-58 ZAXIS130W
Replace Fuel Filter ...................................... 7-60 Specifications .............................................12-1
Clean Feed Pump Strainer.......................... 7-61 Working Ranges..........................................12-6
Check Fuel Hoses....................................... 7-62 Bucket Types and Applications ...................12-7
H. Air Cleaner .................................................. 7-63 ZAXIS160W
Clean Air Cleaner Outer Element................ 7-63 Specifications .............................................12-8
Replace Inner Element (Optional)............... 7-64 Working Ranges........................................12-13
I. Cooling System ........................................... 7-65 Bucket Types and Applications .................12-14
Check Coolant Level ................................... 7-66 ZAXIS180W
Check and Adjust Fan Belt Tension............ 7-66 Specifications ...........................................12-15
Change Coolant .......................................... 7-67 Working Ranges........................................12-20
Bucket Types and Applications .................12-21
CONTENTS
ZAXIS210W
Specifications .......................................... 12-22
Working Ranges ....................................... 12-27
Bucket Types and Applications ................. 12-28