R 50
R 50
ALBIO R50
Technical
Catalogue
Curtain wall system ALBIO R50
Table of content
All mullions may be additionally strengthened by applying special internal aluminium profiles.
The mullion-transom connection has masking strips to enable a proper water drainage and
ventilation.
In order to achieve optimal thermal and acoustic insulation performance there has been applied
in the system a continuous thermal break called ” Nomaflex/ NOMATEC XPE” with good
insulating parameters and profiled EPDM glazing gaskets. It allows to obtain proper insulation
class for thermal performance Uf=1,67-1,88 W/m K, and it also allows for application of infills of
2
page 1.1
General informations
ALBIO R50
2.3 GASKETS
Gaskets used to seal up panels in clear and non-transparent areas are made of EPDM. Corner
joints are glued.
page 1.2
General informations
ALBIO R50
2.13 ACCESSORIES
Expansion joints for the mullions and brackets for transoms are made of primary aluminium EN
AW-6060 alloy.
Seal joint-covers for joining between the different elements are made of a reinforced synthetic
material. Transoms finishing flanges are made of a flexible thermoplastic material. Screws
used to fix them, like all the bolts and nuts in the system, are A2 stainless steel.
Projecting/ Projected windows are equipped with stainless steel stay-arms and permit the
window to open out approximately from 15° to 30° according to the system used. The corner
joints are made using solid aluminium angles. Hinges are made from aluminium extruded
elements with steel hinge pins and anti-friction resin bushings. Opening is limited by a rotating
handle bolt with transmission rods and retention pawls. Locks can be extended on whole
perimeter for large dimensions or when negative wind load is very high.
3.SUPPLEMENTARY INFORMATION
3.1 STORAGE AND TRANSPORTATION
Storage: Aluminium profiles and accesories, should be stored in dry rooms in order to protect
elements against mechanical damage and damage to anodised or painted coatings.
Transportation: Aluminium profiles and accessories could be transported to ensure the
protection against soiling, dust and any damage during transportation.
page 1.3
General informations
ALBIO R50
3.2 ASSEMBLY GUIDELINES AT THE BUILDING SITE
Curtain wall system is fastened to the building structure with special steel or aluminium
support brackets. The brackets are anchored on the building slab with steel expansion bolts (or
other bolts adjusted to a particular type of the slab). Mullions are fixed into the bracket with
screws. The brackets has slotted holes, which ensure the accuracy of mullions placement in
three directions. Transoms are fastened between the set up mullions. If the weight of transom
loading element does not exceed 60 kg, the transoms are fixed directly to the mullions; in other
cases they have additional connecting aluminium parts, which are fixed to mullions, in order to
obtain a grid construction. Gaps between the building structure and curtain wall are covered
with zinc-coated steel sheets or anodised/paint-coated aluminium sheets,. In order to ensure
continuos insulation the gaps are filled with mineral wool and sealed with silicone/polyurethane
cords. Also, for the waterthightness will be use EPDM membrane.
WARNING:
Any “wet” works must be limited to the minimum (lime, cement, alkaline and cleaning
substances) because they have particularly harmful effect on aluminium profiles, especially on
decorative protective surfaces. If any of those are brought into contact with the surface of
aluminium, it must be immediately washed before they go hardness.
WARNING:
EXALCO reserves the right to add supplements in view of future development and technical
improvement of the system. The presented publication shall not be reproduced or copied
without a EXALCO prior written consent.
4.MATERIAL PROPERTIES
page 1.4
General informations
ALBIO R50
5.SYSTEM CERTIFICATION
Air permeability
Test pressure AE EN 12152:2002-02 IFT ROSENHEIM
(Pa)
Thermal transmittance
Um, Ut 1.67÷1.87 UNI EN ISO 12631-12 INSTITUTO GIORDAN
[W/(m² · K)]
6.STRUCTURAL ANALYSIS
6.1. INTRODUCTION - EUROPEAN STANDARD EN 13830
In the absence of a special agreement between designer and client, Eurocode 9 sets specific
limits in terms of deformation, which must not be exceeded. Based on Eurocode 9 (ENV 1999-1-
1, Design of aluminum structures), the European Standard EN 13830 makes special reference
on the serviceability limits of aluminum structures concerning resistance to wind load.
A. Specifically for curtain wall mullions and transoms, the folowing limits for the elastic
deflection have been set:
f = L/200 or 15 mm, whichever is less, where L is the length between supports.
These limits have been set for serviceability reasons, but also in order to prevent that the
durability of the glass products and their performances will be affected negatively.
B. The maximum deflection of any horizontal framing from vertical loads (dead loads) have
been set:
f = L/500 or 3 mm, whichever is less, where L is the length between supports.
page 1.5
General informations
ALBIO R50
Note: qw = c · w
c = 1,2 for non wind-exposed buildings
c = 1,6 for wind- exposed buildings
B.According to Eurocode 1
A civil engineer structure must satisfy the new European Union requirements for safety and
durability (EN 1990). The selection of the right materials (right mullion and transom profiles),
thus material resistance to loads which are developed by structure's self-weight, wind load,
snow load etc., are described by a calculation methodology according to Eurocode 1 (EN 1991).
Specialized engineers take the responsibility to apply the new European codes to civil
structures.
Single span beam - The selection of the proper mullion profile is based on the condition for the
maximum acceptable deflection of a beam supported at two points: f < H/200 <15 mm. Table 3
page 1.7, is extracted from this condition, in combination
I with the following formula for the
necessary moment of inertia:
B B
H[mm]
H[mm]
H[mm]
H[mm]
f[mm] f[mm]
qw qw
(kN/m2) (kN/m2)
A A
a [mm] a [mm] a [mm] a [mm]
qw • a • H4 a2 a4 5 • qw • H4
Imin = • [25 - 40 • 2 + 16 • 4 ] Imin =
1920 • E • fmax H H 384 • E • fmax
Imin = Moment of inertia qw = Wind load
a = Width L/2 H = Mullion height
E = Elasticity module fmax = Maximum deflection
page 1.6
General informations
ALBIO R50
In the case of facing difficulties to make the calculation, please contact EXALCO S.A. Research
& Technical Support Department on the phone.
Notes:
The following table presents the required moment of inertia of a single span mullion, referring to
a wind load value of 1 kN/m2, applied on one side of the structure. For any other wind load
value, each cell of the table must be multiplied by this value. E.g. for a 0,6kN/m2 wind load value,
each cell of the table must be multiplied by 0,6 factor.
L1 or L2 (m)
0,4 0,6 0,8 1 1,2 1,4 1,6 1,8 2
2 3.91 5.74 7.44 8.95 10.25 11.30 12.07 12.54 12.70
2.2 5.73 8.46 11.01 13.35 15.42 17.17 18.58 19.61 20.24
2.4 8.14 12.04 15.73 19.17 22.28 25.01 27.32 29.17 30.51
2.6 11.23 16.64 21.82 26.68 31.17 35.20 38.73 41.69 44.05
2.8 15.12 22.45 29.50 36.19 42.44 48.15 53.27 57.73 61.46
3 19.95 29.65 39.04 48.02 56.47 64.32 71.47 77.85 83.38
3.2 25.84 38.46 50.72 62.50 73.69 84.19 93.88 102.69 110.51
3.4 32.96 49.10 64.83 80.02 94.54 108.27 121.09 132.89 143.57
3.6 41.45 61.79 81.68 100.95 119.48 137.11 153.72 169.18 183.37
3.8 51.49 76.80 101.60 125.73 149.02 171.31 192.45 212.30 230.72
4 63.24 94.38 124.96 154.79 183.68 211.47 237.97 263.04 286.51
H(m)
4.2 76.90 114.82 152.12 188.59 224.03 258.24 291.04 322.24 351.67
4.4 92.65 138.40 183.47 227.62 270.64 312.31 352.43 390.78 427.17
4.6 110.71 165.44 219.42 272.40 324.14 374.40 422.96 469.58 514.05
4.8 131.29 196.25 260.40 323.45 385.16 445.25 503.48 559.60 613.37
5 154.61 231.18 306.85 381.35 454.38 525.65 594.90 661.85 726.24
5.2 180.91 270.56 359.25 446.67 532.49 616.42 698.15 777.39 853.84
5.4 210.43 314.77 418.08 520.02 620.23 718.40 814.19 907.29 997.38
5.6 243.41 364.19 483.85 602.02 718.36 832.48 944.05 1052.71 1158.13
5.8 280.13 419.20 557.07 693.35 827.65 959.57 1088.75 1214.81 1337.38
6 320.86 480.22 638.29 794.67 948.92 1100.63 1249.40 1394.83 1536.51
0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2
page 1.7
General informations
ALBIO R50
Double span beam– In this case the mullion profile is connected to the building on top and
bottom edges as well as on an intermediate point. Consider the distribution load
parallelogramic and the following formula stands:
qw • a • H4
Imin = • 105
185 • E • fmax
Imin = Moment of inertia
qw = Wind load
a = Width L/2
H = Mullion height
E = Elasticity module
fmax = Maximum deflection
In the case of facing difficulties to make the calculation, please contact EXALCO S.A. Research
& Technical Support Department on the phone.
page 1.8
General informations
ALBIO R50
Notes:
The following table presents the required moment of inertia of a double span mullion, referring
to a wind load value of 1 kN/m , applied on one side of the structure. For any other wind load
2
value, each cell of the table must be multiplied by this value. E.g. for a 0,6kN/m2 wind load
value, each cell of the table must be multiplied by 0,6
factor.
L1 or L2 (m)
0,4 0,6 0,8 1 1,2 1,4 1,6 1,8 2
2 1.65 2.47 3.29 4.12 4.94 5.77 6.59 7.41 8.24
2.2 2.41 3.62 4.82 6.03 7.24 8.24 9.65 10.85 12.06
2.4 3.42 5.12 6.83 8.54 10.25 11.96 13.66 15.37 17.08
2.6 4.71 7.06 9.41 11.76 14.12 16.47 18.82 21.17 23.53
2.8 6.33 9.49 12.66 15.82 18.99 22.15 25.31 28.48 31.64
3 8.34 12.51 16.68 20.85 25.02 29.19 33.36 37.53 41.70
3.2 10.80 16.19 21.59 26.99 32.39 37.79 43.18 48.58 53.98
3.4 13.76 20.64 27.52 34.40 41.28 48.16 55.04 61.92 68.79`
3.6 17.29 25.94 34.59 43.23 51.88 60.53 69.17 77.82 86.47
3.8 21.47 32.20 42.94 53.67 64.41 75.14 85.87 96.61 107.34
4 26.36 39.54 52.72 65.89 79.07 92.25 105.43 118.61 131.79
H(m)
4.2 32.04 48.06 64.08 80.10 96.11 112.13 128.15 144.17 160.19
4.4 38.59 57.89 77.18 96.48 115.77 135.07 154.36 173.66 192.95
4.6 46.10 69.15 92.20 115.25 138.30 161.35 184.40 207.45 230.50
4.8 54.66 81.98 109.31 136.64 163.97 191.29 218.62 245.95 273.28
5 64.35 96.53 128.70 160.88 193.05 225.23 257.40 289.58 321.75
5.2 75.28 112.92 150.56 188.20 225.84 263.48 301.12 338.76 376.40
5.4 87.55 131.32 175.10 218.87 262.64 306.42 350.19 393.96 437.74
5.6 101.26 151.88 202.51 253.14 303.77 354.40 405.02 455.65 506.28
5.8 116.51 174.77 233.03 291.29 349.54 407.80 466.06 524.32 582.57
6 133.44 200.15 266.87 333.59 400.31 467.03 533.75 600.46 667.18
0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2
page 1.9
General informations
ALBIO R50
CALCULATION EXAMPLE - SINGLE SPAN BEAM (DIN 1055-04:1975) 1,20m 1,60m
3,40m
LEFT side: 1,20 m
RIGHT side: 1,60 m
For a 0-8 m building, with a safety factor of 1,2, the d esign value of wind load is 0,6 kN/m2.
Using the Table from the previous page, we get two values of the moment of inertia, one for
each side of the mullion. These values must be multiplied by 0,6. We will add these values.
Finally, we select from the Table that shows mullion profile moment of inertia value, the
appropriate mullion profile, keeping in mind that the moment of inertia Ix of this mullion must
be higher than the sum (I1+I2).
Thus,
For H = 3.40 m and L1 = 1.20, the moment of inertia is 94.54 cm4. I1 = 0.60*94.54 = 56.72 cm .
4
For H = 3.40 m and L2 = 1.60, the moment of inertia is 121.09 cm4. I2 = 0.60*121.09 = 72.65
cm4.
From mullion profile moment of inertia value table, we will select the profile 50-103, which has a
moment of inertia of: Ix = 232.20 cm .
4
1,20 m 1,60 m
For a 0-8 m building, with a safety factor of 1,2, the design value of wind load is 0,6 kN/m2.
Using the Table from the previous page, we get two values of the moment of inertia, one for
each side of the mullion. These values must be multiplied by 0,6. We will add these values.
Finally, we select from the Table that shows mullion profile moment of inertia value, the
appropriate mullion profile, keeping in mind that the moment of inertia Ix of this mullion must
be higher than the sum (I1+I2).
page 1.10
General informations
ALBIO R50
Thus,
For both spans H= 3.40 m and L = 1.20, the moment of inertia is 41.28 cm .
1 4
For H = 3.40 m and L2 = 1.60, the moment of inertia is 55.04 cm4. I2 = 0.60 · 55.04 = 33.02 cm4.
From mullion profile moment of inertia value table, we will select the profile 130-50-101, which
has a moment of inertia of: Ix =60.04 cm .
4
Transom - The selection of the proper transom profile subjected to wind load is based on the
condition for the maximum acceptable deflection of a beam supported at two points: f < H/200
<15 mm. The necessary moment of inertia of a transom subjected to wind load is given by the
following equations:
L 4 L
L qw • • L
When < 1, Imin = 2
H 120• E • fmax
H
qw
L[mm]
(kN/m2)
A B
f[mm]
Notes:
The following table presents the required moment of inertia of a transom, referring to a wind
load value of 1 kN/m2, when L/H ≤ 1.
For any other wind load value, each cell of the table must be multiplied by this value. E.g. for a
0,6kN/m wind load value, each cell of the table must be multiplied by 0,6 factor.
2
L(m) Ireq(cm4)
1 1.19
1.2 2.47
1.4 4.57
1.6 7.80
1.8 12.50
2 19.05
2.2 27.89
2.4 39.50
2.6 54.40
2.8 73.17
3 96.43
page 1.11
General informations
ALBIO R50
L
H H H
L q w • • L4 ( )2 ( )4
When > 1, Imin = 2 • [25 - 40 • 2 2 + 16 • 2 ]
H 1920 • E • fmax H H4
H
L[mm]
qw
(kN/m2)
A B
f[mm]
Notes:
The following table presents the required moment of inertia of a transom, referring to a wind
load value of 1 kN/m2, when L/H > 1.
For any other wind load value, each cell of the table must be multiplied by this value. E.g. for a
0,6kN/m2 wind load value, each cell of the table must be multiplied by 0,6 factor.
L1 or L2 (m)
1 1.2 1.4 1.6 1.8 2 2.2 2.4 2.6 2.8 3
1 1.19 1.43 1.67 1.90 2.14 2.38 2.62 2.86 3.10 3.33 3.57
1.2 2.06 2.47 2.88 3.29 3.70 4.11 4.53 4.94 5.35 5.76 6.17
1.4 3.27 3.92 4.57 5.23 5.88 6.53 7.19 7.84 8.49 9.15 9.80
1.6 4.88 5.85 6.83 7.80 8.78 9.75 10.73 11.70 12.68 13.65 14.63
1.8 6.94 8.33 9.72 11.11 12.50 13.89 15.27 16.66 18.05 19.44 20.83
H(m) 2 9.52 11.43 13.33 15.24 17.14 19.05 20.95 22.86 24.76 26.67 28.57
2.2 12.68 15.21 17.75 20.28 22.82 25.35 27.89 30.42 32.96 35.49 38.03
2.4 16.46 19.75 23.04 26.33 29.62 32.91 36.21 39.50 42.79 46.08 49.37
2.6 20.92 25.11 29.29 33.48 37.66 41.85 46.03 50.22 54.40 58.59 62.77
2.8 26.13 31.36 36.59 41.81 47.04 52.27 57.49 62.72 67.95 73.17 78.40
3 32.14 38.57 45.00 51.43 57.86 64.29 70.71 77.14 83.57 90.00 96.43
1 1.2 1.4 1.6 1.8 2 2.2 2.4 2.6 2.8 3
page 1.12
General informations
ALBIO R50
CALCULATION EXAMPLE - INTERMEDIARY TRANSOM 2,00m
2,60m
Length between supports: 2,00 m
DISTANCE BETWEEN MULLIONS:
UPPER side: 2,60 m
LOWER side: 1,60 m
1,60m
For a 0-8 m building, with a safety factor of 1,2, the design value of wind load is 0,6 kN/m .
2
Using the above tables, we get two values of the moment of inertia, one for each side of the
transom. These values must be multiplied by 0,6. We will add these values. Finally, we select
from the table that shows transom profile moment of inertia value, the appropriate transom
profile,
keeping in mind that the moment of inertia Ix of this transom must be higher than the sum
(I1+I2).
Thus,
For the upper part of the intermediary transom L = 2.00 m and H1 = 2.60, meaning that
L/H < 1, the necessary moment of inertia is 19.05 cm4.
I1 = 0.60 · 19.05 = 11.43 cm4.
For the lower part of the intermediary transom L = 2.00 m and H2 = 1.60, meaning that
LH > 1, the necessary moment of inertia is 15.24 cm .
4
The moment of inertia of a transom due to the glass pane weight is given by:
G• a
Ly = • [3 • I2 - 4 • a2 ]
24 • E • fmax
where :
G = weight of glass pane, kg
a = the distance for glazing supports, m
l = length of transom, m
E = Elasticity module
fmax = Maximum deflection
page 1.13
General informations
ALBIO R50
CALCULATION EXAMPLE:
t= t1 + t2 = 8 + 6 =14mm, the glass sheet sum G
qglass= 2,5 kg/m x mm
2
H[mm]
G G
L = 2000 mm 2 2
H = 1000 mm
Eal = 70 000 N/mm
2
a= 150 mm
a a t1 t2
G= t · qglass · L · H = 14 · 2,58 · 2 · 1= 70 kg
L[mm]
L 1,2
fmax = = = 0,004 = 0,003m (according EN 13830)
500 500
when fmax = 0,003 m the required moment of inertia is:
G× a 70 × 0,15 × 108
Iy =
24 × E × fmax
Z ]
× 3 × I2 - 4 × a2 = [
24 × 7 × 109 × 0,0003
]
× 3 × 22 - 4 × 0,152 < 24,813cm5
From transoms profile moment of inertia value table, we will select the profile 50-202, which
has a moment of inertia of: Iy = 25,7cm4.
WARNING:
EXALCO shall bear no responsibility for improper selection of mullion and transom profiles.
Methods of resistance calculations presented in this catalogue are only rough estimates. A
designing engineer is responsible for proper adjustment of the system elements. Should there
arise any queries in connection with the basis assumed for calculations, please contact the
Technical Department at EXALCO or a company specializing in such computations.
page 1.14
Chapter 2
Overview of ALBIO R50
profiles & accessories
Overview of ALBIO R50
ALBIO R50
weight section area painting
Code Profile Dimensions Description LP.
(kg/m) (cm2) perimeter (m)
50-100 50x 44.6 Mullion substructural profile 6/4 1.283 4.8 0.19
*
50-108 50x 90.5 Mullion 90° 90,5mm 6/4 3.896 14,4 0.46
*
page 2.1
Overview of ALBIO R50
ALBIO R50
weight section area painting
Code Profile Dimensions Description LP.
(kg/m) (cm )
2
perimeter (m)
page 2.2
Overview of ALBIO R50
ALBIO R50
weight section area painting
Code Profil Dimensions Description LP.
(kg/m) (cm )
2
perimeter (m)
50-311 16 x58.6 One side angle cover cap - 165° 6 0.312 - 0.15
50-312 16 x66.5 Both side angle cover cap - 150° 6 0.325 - 0.16
50-313 16 x48.1 One side angle cover cap - 135 6 0.267 - 0.13
50-314 16 x56.0 Both side angle cover cap - 120° 6 0.274 - 0.14
50-315 16x83.5 Both side angle cover cap - 150° 6 0.405 - 0.20
130-50-306 20.4x17.2 Both side angle cover cap - 90° 6 0.269 - 0.12
50-301 6.6 x56.1 One side angle pressure plate - 165° 6 0.511 - -
50-302 6.6 x64.2 Both side angle pressure plate - 150° 6 0.631 - -
50-303 6.6 x46.3 One side angle pressure plate - 135° 6 0.455 - -
50-304 6.6 x54.0 Both side angle pressure plate - 120° 6 0.576 - -
50-305 6,6 x75,4 Both side angle pressure plate - 150° 6 0.625 - -
page 2.3
Overview of ALBIO R50
ALBIO R50
weight section area painting
Code Profil Dimensions Description LP.
(kg/m) (cm )
2
perimeter (m)
Frame for projected &
50-02 94.3x54.5 6 1.353 - 0.30
parallel opening windows
page 2.4
Overview of ALBIO R50
ALBIO R50
weight section area
Code Profil Dimensions Description LP. U.M.
(kg/m) (cm2)
page 2.5
Overview of ALBIO R50
ALBIO R50
page 2.6
Overview of ALBIO R50
ALBIO R50
7981-A2 6.3x70 Self tapping screw - pan head 100 roll pcs.
7981-A2 6.3x60 Self tapping screw - pan head 100 roll pcs.
7981-A2 6.3x50 Self tapping screw - pan head 100 roll pcs.
7986-A2 6.3x45 Self tapping screw - hexagon head 100 roll pcs.
7981-A2 6.3x45 Self tapping screw - pan head 100 roll pcs.
7986-A2 6.3x38 Self tapping screw - hexagon head 100 roll pcs.
7981-A2 6.3x38 Self tapping screw - pan head 100 roll pcs.
7986-A2 6.3x32 Self tapping screw - hexagon head 100 roll pcs.
7981-A2 6.3x32 Self tapping screw - pan head 100 roll pcs.
7981-A2 6.3x25 Self tapping screw - pan head 100 roll pcs.
7981-A2 5.5x19 Self tapping screw - pan head 100 roll pcs.
7981-A2 4.8x19 Self tapping screw - pan head 100 roll pcs.
7981-A2 4.8x16 Self tapping screw - pan head 100 roll pcs.
7981-A2 4.2x16 Self tapping screw - pan head 100 roll pcs.
7981-A2 4.2x13 Self tapping screw - pan head 100 roll pcs.
Transom to mullion
3497 roll pcs.
attachment flange
Transom to mullion
5034 roll pcs.
attachment flange
page 2.7
Overview of ALBIO R50
ALBIO R50
Projecting windows
4113
corner transmission
Clamping catch
4114
for project-out window
Butyl membrane m
page 2.8
Overview of ALBIO R50
ALBIO R50
page 2.9
Chapter 3
Profiles specifications
Physical & mechanical
Profiles specifications
Physical & mechanical
Table of content
50-101 50-102
50-104 50-105
50-103
Scale 1:2
page 3.1
Profile specifications
Mullion profiles ALBIO R50
Y
50-106 Y 50-107
Scale 1:2
page 3.2
Profile specifications
Mullion profiles - variable angles ALBIO R50
Y
50-109 Y 50-110
92.2
50-111
Scale 1:2
page 3.3
Profile specifications
Static Profile ALBIO R50
X
X
130-50-413
130-50-404
Y
Y
130-50-403
X X
Scale 1:2
page 3.4
Profile specifications
Transom profiles ALBIO R50
Y Y
50-200 50-203
X X
Y
Y
50-201 50-204
X X
Y Y
50-202 50-205
X X
Scale 1:2
page 3.5
Profile specifications
Transom profiles ALBIO R50
Y
50-602
Mullion profile
Y
50-603
Y
50-605
Scale 1:2
page 3.6
Profile specifications
Cover cap profiles ALBIO R50
20x15x1.5
4003
Pressure plates
Scale 1:2
page 3.7
Profile specifications
Cover cap profiles - variable angles ALBIO R50
50-311 50-312 50-313
19
Scale 1:2
page 3.8
Profile specifications
Projected windows (Openings) - Frame profiles ALBIO R50
50-02 50-17
12
130-50-501
50-013
code Dimensions weight section Visible Painting compatible frame / compatible corner
(mm) (kg/m) area (cm2) perimeter perimeter sash
(mm) (mm) profile
50-02 94,3x54,5 1.353 297,00 50-04 4607/5578; 3341; 5046
50-013 62,8x41,4 0.923 3.42 234.63 50-02; 50-17 -
50-17 94,3x54,5 1.295 429,40 50-013; 50-04 4607/5578; 5046
130-50-501 82,8X52,7 0.974 271.00 50-07 5507; 5580/7018B; 5046
50-07 91,3x47,2 1.573 297,50 130-50-501 5726; 5580
50-005 21,5x16,9 0.189 76,70 50-04 -
50-04 83,7x44,7 1.468 256,80 50-02; 50-005; 50-17 3342; 3343
Scale 1:2
page 3.9
Profile specifications
Projected windows for roofs ALBIO R50
50-08 50-10
5599/101
50-011
3345
5599/101
50-012
code Dimensions weight section Visible Painting compatible frame / compatible corner
(mm) (kg/m) area (cm2) perimeter perimeter sash
(mm) (mm) profile
50-08 74,6x90 2.149 329,26 50-10 5599/101; 3345
50-10 75x105,5 2.037 361,00 50-08 5040; 5599/101
50-011 79,5x28 0.520 214,93 50-10 -
Scale 1:2
page 3.10
Profile specifications
Connection profiles ALBIO R50
50-420 140-011 130-50-419 130-50-415 130-50-414
Glazing supports
Peripheral profiles
50-501 50-502 50-503
Scale 1:2
page 3.11
Profile specifications
Aluminium corners ALBIO R50
L=9.4
L=16.5
L=5.3 L=37.2
L=38.8
Scale 1:2
page 3.12
Profile specifications
Reducers profiles for gaskets ALBIO R50
50-450 50-451 50-452
Spacers
3001 50-462 140-013
Connection rod
101-063
Scale 1:1
page 3.13
Profile specifications
Fixing parts ALBIO R50
130-50-416
130-50-417 130-50-418
Scale 1:2
page 3.14
Profile specifications
Insulator ALBIO R50
4320
Gaskets
9
13
10.8
10.8
G.135
Scale 1:2
page 3.15
Profile specifications
Self-tapping screw ALBIO R50
Scale 1:2
page 3.16
Chapter 4
Profiles detailes
scale 1:1
Profiles detailes
Table of content
page 4.01
Profiles detailes
Table of content
page 4.02
Profile specifications
Mullion profiles ALBIO R50
50-100 50-102
50-101
2.1
130-50-402
2.1
4158
Scale 1:1
page 4.1
Profile specifications
Mullion profiles ALBIO R50
10.4
50-103 50-104
25.1
6
165.6
140.5
2.1
2.1
81.7
130-50-403
4
130-50-403
4
50
Scale 1:1
page 4.2
Profile specifications
Mullion profiles ALBIO R50
50-105 50-106
2.3
2.1
130-50-404
4
130-50-404
Scale 1:1
page 4.3
Profile specifications
Mullion profiles ALBIO R50
10.4
50-107
25.1
6
229.6
2.3
204.5
100.6
130-50-404
2.7
2.7
7
50
Scale 1:1
page 4.4
Profile specifications
Mullion profiles - 90° corner ALBIO R50
130
-5 0
-4 0
2
50-108
2.1
2.1
2.8
130-50-402
Scale 1:1
page 4.5
Profile specifications
Mullion profiles - 135° corner ALBIO R50
50-109
2.1
130-50-403
4
Scale 1:1
page 4.6
Profile specifications
Mullion profiles - 90° corner ALBIO R50
50-110
130-50-404
Scale 1:1
page 4.7
Profile specifications
Additional mullion profiles - variable angle ALBIO R50
50-111 50-112
50-111 50-112
Scale 1:1
page 4.8
Profile specifications
Static profiles ALBIO R50
4158
50-102 50-108
Scale 1:1
page 4.9
Profile specifications
Static profiles ALBIO R50
50-401 130-50-403
50-202
50-205
Scale 1:1
page 4.10
Profile specifications
Static profiles ALBIO R50
130-50-404
143.8
50-105 50-106
50-107
77.4
44.7
Scale 1:1
page 4.11
Profile specifications
Transom profiles ALBIO R50
81.1
Scale 1:1
page 4.12
Profile specifications
Transom profiles ALBIO R50
50-605
Scale 1:1
page 4.13
Profile specifications
Transom profiles ALBIO R50
50-201
63.7
2
2
87.7
2
Scale 1:1
page 4.14
Profile specifications
Transom profiles ALBIO R50
50-203
50-204
Scale 1:1
page 4.15
Profile specifications
Transom profiles ALBIO R50
Scale 1:1
page 4.16
Profile specifications
Cover cap profiles ALBIO R50
Transom
130-50-315 50-310 50-317 4.5 30 5
16
15
130-50-318
130-50-314
20X15X1.5
50-300
4003
Transom
50
50
50
13 36
130-50-301
Scale 1:1
page 4.17
Profile specifications
Decorative cover cap profiles ALBIO R50
130-50-307
16 4.5 30 5
130-50-318
Transom
50
100.4
130-50-301
Drainage hole
130-50-304
Scale 1:1
page 4.18
Profile specifications
Cover cap profiles - variable angles ALBIO R50
50-311 50-312 50-312
16
16
16
50-302
48.1
60.1
58.6
50-302
66.5
50-301
16
29.1
16
16
15.5
150
83.5
45
20
.4
16
Scale 1:1
page 4.19
Profile specifications
Cover cap profiles - variable angles ALBIO R50
50-310
50-317
47.5
47.5
47.5
46.7
130-50-315
130-50-302
46.3
56.1
64.2
50-313
50-312
50-311
6.6
19
50-304 130-50-305
130-50-306
43.9
50-314
Scale 1:1
page 4.20
Chapter 5
Classic curtain wall system
Classic curtain wall system
Table of content
page 5.01
Classic curtain wall system
Table of content
page 5.02
Classic curtain wall system
Table of content
page 5.03
Classic curtain wall system
Mullion profiles ALBIO R50
Scale 3:4
page 5.1
Classic curtain wall system
Mullion profiles ALBIO R50
115.1
50
Scale 1:2 * the glazing support must be long enough to cover at least 65% from the thickness of exterior glass
page 5.2
Classic curtain wall system
Sections - Mullion 90° outer corner ALBIO R50
90º
95
95
24
50-108
G.133
G.153
Scale 3:4
page 5.3
Classic curtain wall system
Sections - Mullion 90° outer corner ALBIO R50
50
90º
-1
10
Scale 3:4
page 5.4
Classic curtain wall system
Sections - Mullion 90° outer corner ALBIO R50
90º
50-103
50-103
Scale 1:2
page 5.5
Classic curtain wall system
Sections - Mullion 90° outer corner ALBIO R50
90º
Maxim 450mm *
50-103
50-103
Scale 1:2 * for bigger dimensions you have to consult the EXALCO technical department
page 5.6
Classic curtain wall system
Sections - Mullion 90° inner corner ALBIO R50
90º
50-103
50-103
Scale 1:2
page 5.7
Classic curtain wall system
Sections - Mullion 105° outer corner ALBIO R50
105º
Scale 1:2
page 5.8
Classic curtain wall system
Sections - Mullion 135° outer corner ALBIO R50
135º
50-109
Scale 3:4
page 5.9
Classic curtain wall system
Sections - Mullion 165° outer corner ALBIO R50
Scale 3:4
page 5.10
Classic curtain wall system
Sections - Mullion 165° outer corner ALBIO R50
165º
50-104
Scale 3:4
page 5.11
Classic curtain wall system
Sections - Mullion & adapter 90° outer corner ALBIO R50
165º
130-50-305
91.6
115.6
140.6
165.6
190.6
210.6
229.6
Scale 3:4
page 5.12
Classic curtain wall system
Sections - Mullion & adapter 120° outer corner ALBIO R50
91.6
115.6
140.6
165.6
190.6
210.6
229.6
34.5 50
157.8
Scale 3:4
page 5.13
Classic curtain wall system
Sections - Mullion & adapter 135° outer corner ALBIO R50
135º
13
4.
5
91.6
115.6
140.6
165.6
190.6
210.6
229.6
Scale 3:4
page 5.14
Classic curtain wall system
Sections - Mullion & adapter 150° outer corner ALBIO R50
150º
Scale 3:4
page 5.15
Classic curtain wall system
Sections - Mullion & adapter 165° outer corner ALBIO R50
Scale 3:4
page 5.16
Classic curtain wall system
Sections - Mullion wall connection ALBIO R50
12 12
Scale 3:4
page 5.17
Classic curtain wall system
Sections - internal opening inserted window version1 ALBIO R50
Scale 1:2 * the glazing support must be long enough to cover at least 65% from the thickness of exterior glass
page 5.18
Classic curtain wall system
Sections - internal opening inserted window version 2 ALBIO R50
Scale 1:2 * the glazing support must be long enough to cover at least 65% from the thickness of exterior glass
page 5.19
Classic curtain wall system
Sections - internal opening inserted doors ALBIO R50
Scale 1:2 * the glazing support must be long enough to cover at least 65% from the thickness of exterior glass
page 5.20
Classic curtain wall system
Sections - external opening inserted doors version1 ALBIO R50
Scale 3:4
page 5.21
Classic curtain wall system
Sections - external opening inserted doors version1 ALBIO R50
Scale 3:4 * the glazing support must be long enough to cover at least 65% from the thickness of exterior glass
page 5.22
Classic curtain wall system
Sections - external opening inserted doors version2 ALBIO R50
Scale 3:4
page 5.23
Classic curtain wall system
Sections - external opening inserted doors version2 ALBIO R50
Scale 3:4 * the glazing support must be long enough to cover at least 65% from the thickness of exterior glass
page 5.24
Classic curtain wall system
Sections - external opening inserted doors version3 ALBIO R50
Scale 3:4
page 5.25
Classic curtain wall system
Sections - external opening inserted doors version3 ALBIO R50
Scale 3:4 * the glazing support must be long enough to cover at least 65% from the thickness of exterior glass
page 5.26
Classic curtain wall system
Sections - external opening projecting windows version1 ALBIO R50
G.135
106.4
50-413
G.150
50-410
Scale 1:2
page 5.27
Classic curtain wall system
Sections - external opening projecting windows version2 ALBIO R50
5.5
Scale 1:2
page 5.28
Classic curtain wall system
Sections - external opening projecting windows version2 ALBIO R50
12
50-0
G.154
G.154
Scale 1:2
page 5.29
Classic curtain wall system
Sections - conservatory vertical section ALBIO R50
13
0-5
0-3
00
130-50-300
Scale 1:2
page 5.30
Classic curtain wall system
Sections - conservatory vertical section ALBIO R50
13
0-5
0-3
00
130-50-300
Scale 1:2
page 5.31
Classic curtain wall system
Sections - conservatory vertical section ALBIO R50
Scale 1:2
page 5.32
Classic curtain wall system
Sections - conservatory vertical section ALBIO R50
Scale 1:2
page 5.33
Classic curtain wall system
Connection with aluminium composite panels for facade ALBIO R50
176.2
Scale 1:2
page 5.34
Classic curtain wall system
Connection with ventilated facade ALBIO R50
Scale 1:2
page 5.35
Classic curtain wall system
Connection with ventilated facade ALBIO R50
176.2
Scale 1:2
page 5.36
Classic curtain wall system
Connection with decorative plaster thermosystem for facade ALBIO R50
11.6
Scale 1:2
page 5.37
Classic curtain wall system
Connection with decorative plaster thermosystem for facade ALBIO R50
Scale 1:2
page 5.38
Classic curtain wall system
Sections - external opening inserted doors version3 ALBIO R50
Scale 3:4
page 5.39
Classic curtain wall system
Connection with interior gypsum wallboard ALBIO R50
Scale 1:2
page 5.40
Classic curtain wall system
Connection with interior gypsum wallboard ALBIO R50
100
Scale 1:2
page 5.41
Classic curtain wall system
Section - upper finishing as fascia ALBIO R50
Scale 1:2
page 5.42
Classic curtain wall system
Section - inthermediate floor ALBIO R50
Scale 1:4
page 5.43
Classic curtain wall system
Section - base point ALBIO R50
Scale 1:2
page 5.44
Chapter 6
Structural glazing
curtain wall system
Structural glazing
curtain wall system
Table of content
page 6.01
Structural glazing
curtain wall system
Table of content
page 6.02
Structural glazing
curtain wall system
Sections - Glazing 4-18-8 ALBIO R50
91.3
145.7
Scale 1:2
page 6.1
Structural glazing
curtain wall system
Sections - Glazing 6-18-6 ALBIO R50
G.134
G.134
25.2
Scale 1:2
page 6.2
Structural glazing
curtain wall system
Sections - Glazing 6-18-8 ALBIO R50
44.8
G.134
G.134
Scale 1:2
page 6.3
Structural glazing
curtain wall system
Sections - Glazing 8-18-8 ALBIO R50
Scale 1:2
page 6.4
Structural glazing
curtain wall system
Sections - Mullion 90° outer corner ALBIO R50
90°
50-453 21.5
3001
10 11.5 95
50-501
6
30
18
25x20
6
11
G.153
G.153
95
50-200
90.5
25x20
11.5
21.5
50-201 10
50-453
3001
50-108
50-202
G.153
50-201
50-200
50-202
90.5 11 6 18 6
Scale 1:1
page 6.5
Structural glazing
curtain wall system
Sections - Mullion 90° outer corner ALBIO R50
Scale 3:4
page 6.6
Structural glazing
curtain wall system
Sections - Mullion 105° outer corner ALBIO R50
Scale 3:4
page 6.7
Structural glazing
curtain wall system
Sections - Mullion 120° outer corner ALBIO R50
Scale 3:4
page 6.8
Structural glazing
curtain wall system
Sections - Mullion 135° outer corner ALBIO R50
50-
204 204
50-
Scale 3:4
page 6.9
Structural glazing
curtain wall system
Sections - Mullion 135° outer corner ALBIO R50
.5
190
.8
164
Scale 3:4
page 6.10
Structural glazing
curtain wall system
Sections - Mullion 150° outer corner ALBIO R50
Scale 3:4
page 6.11
Structural glazing
curtain wall system
Sections - Mullion 165° outer corner ALBIO R50
50-104
Scale 3:4
page 6.12
Structural glazing
curtain wall system
Sections - Mullion 90° inner corner ALBIO R50
Scale 3:4
page 6.13
Structural glazing
curtain wall system
Sections - Mullion 120° inner corner ALBIO R50
Scale 3:4
page 6.14
Structural glazing
curtain wall system
Sections - Mullion 135° inner corner ALBIO R50
Scale 3:4
page 6.15
Structural glazing
curtain wall system
Sections - Mullion 150° inner corner ALBIO R50
Scale 3:4
page 6.16
Structural glazing
curtain wall system
Sections - Mullion 165° inner corner ALBIO R50
50-453
Scale 3:4
page 6.17
Structural glazing
curtain wall system
Sections - Mullion at wall connection ALBIO R50
Scale 3:4
page 6.18
Structural glazing
curtain wall system
Sections - Transom at top connection ALBIO R50
71.7
Scale 3:4
page 6.19
Structural glazing
curtain wall system
Mullion at connection with composite panel ALBIO R50
Scale 3:4
page 6.20
Structural glazing
curtain wall system
Transom at connection with composite panel ALBIO R50
Scale 3:4
page 6.21
Structural glazing
curtain wall system
Sections - internal opening inserted window ALBIO R50
Scale 1:2
page 6.22
Structural glazing
curtain wall system
Sections - internal opening inserted doors ALBIO R50
Door hinge
Scale 1:2
page 6.23
Structural glazing
curtain wall system
Sections - external opening inserted doors ALBIO R50
109-339
Scale 1:2
page 6.24
Structural glazing
curtain wall system
Sections - external opening inserted doors ALBIO R50
Scale 1:2
page 6.25
Structural glazing
curtain wall system
Sections - external opening projected window ALBIO R50
G.150
Scale 1:2
page 6.26
Structural glazing
curtain wall system
Sections - external opening projected window ALBIO R50
50-02
Scale 1:2
page 6.27
Structural glazing
curtain wall system
Sections - external opening projected window ALBIO R50
G.152 G.151
Scale 1:2
page 6.28
Structural glazing
curtain wall system
Skylight - external opening projected window ALBIO R50
G.151
G.154
Scale 1:2
page 6.29
Structural glazing
curtain wall system
Sections - shadow box ALBIO R50
G.154
G.154
Scale 1:2
page 6.30
Structural glazing
curtain wall system
Sections - conservatory vertical section ALBIO R50
Scale 1:2
page 6.31
Chapter 7
Processing details
Processing details
Table of content
page 7.01
Processing details
Table of content
page 7.02
Processing details
Mullion fixing points to building structure - elevation ALBIO R50
Mullion fixing in front of the slabs Mullion fixing between the slabs
145
30
145
145x145x8
Drainage point Expansion point
Expansion point
10
3425 130-50-404
3425
Ventilation point Upper transom
10
50-105
130-50-404
Lmin=310mm
4059 4059
3424 3424
10
10
Expansion point Expansion point
130-50-404 130-50-404
Lmin=310mm Lmin=310mm
4059 4059
3425
40
27 4
Fixed point
10
4059
No Scale
page 7.1
Processing details
Mullion fixing points to building structure - izometric view ALBIO R50
Mullion fixing in front of the slabs Mullion fixing between the slabs
No Scale
page 7.2
Processing details
Cutting lenghts for assembly with flange ALBIO R50
50
50
D-5 D
D-5 D 0m
0m m
m
50
50
ts
men
's ele
som
tran D-2
or 0m
ht sf D-2
m
eng 0m
gl m
ttin
cu D-5
5m
m
D-5
2m
m
No Scale
page 7.3
Processing details
Sequential assembly - transom cutting ALBIO R50
11
13,9
22,2
18
13,9
Ø5
18
5 5
18
6
15
5 5
No Scale
page 7.4
Processing details
Transom conectors - sequential assembly with flange ALBIO R50
Sequential assembly with flange
connector cutting
Transom code
length(mm)
50-200 16,20
50-201 62,70
50-202 86,70
50-203 111,50
50-204 136,50
50-205 86,70
50-602 80,10
50-603 105,10
50-604 155,10
55
16
130-50-419 130-50-415
45,4 45,5
37
37
10,7
22,2
16
50-420 140-011
45,4 45
No Scale
page 7.5
Processing details
Curtain wall sequential assembly - only with flange ALBIO R50
11
13,9
22,2
18
13,9
18
Ø5
18
3
18
18
18
5 5
6
11 13,9 22,2 13,9
No Scale
page 7.6
Processing details
Transom conectors - frontal assembly with flange ALBIO R50
connector cutting
Transom code
length (mm)
50-200 16,20
50-201 62,70
50-202 86,70
50-203 111,50
50-204 136,50
50-205 86,70
50-602 80,10
50-603 105,10
50-604 155,10
10,7
22,2
16
16
130-50-419 50-420
45,4 45,4
No Scale
page 7.7
Processing details
Transom conector for angled assembly - without flange ALBIO R50
15
connector cutting
Transom code
lenght (mm)
50-200 16,20
50-201 62,70
130-50-414
50-202 86,70
15
50-203 111,50
50-204 136,50
50-205 86,70
50-602 80,10
50-603 105,10
50-604 155,10
angled 30° with vertical
15
130-50-414
15
15
130-50-414
15
130-50-414
18,5
45
40
17,5
27,9
angled 60° with vertical
No Scale
page 7.8
Processing details
Pressure plate cutting and machining ALBIO R50
Scale 1:2
page 7.9
Processing details
Cover cap cutting and machining ALBIO R50
Scale 1:2
page 7.10
Processing details
Water's different levels drainage scheme ALBIO R50
140,1
140,6
139,8
Same plane
Scale 1:4
Water path
Water path
Water path
No scale
page 7.11
Processing details
Mullion, 2nd and 3rd level transom assembly cutting ALBIO R50
Scale 1:2
page 7.12
Processing details
Water drainage and ventilation scheme ALBIO R50
3425
upside down
Maximum 8m
3425
Maximum 8m
3425
3425
3425 Upside down
Drainage Ventilation
No scale
page 7.13
Processing details
Water drainage and ventilation scheme ALBIO R50
00
<12
00
>12
100
100
100
0
. 70
max
0
. 70
max
100
٭
3424 ٭
Ventilation path Greek text
Water path Greek text
No scale
page 7.14
Processing details
Mullion angled connection ALBIO R50
minim
α/2
minimum 7°
u
m 7°
0
α
15
0
15
α/2
45
α
0
15
13
,3
0-4
16
0-5
13
3,9
28
0
15
3
-41
-50
0
13
No scale
page 7.15
Processing details
Spacer assembly for structural glazing ALBIO R50
100
W
100-200 100-150 <500 100-150 100-200 40
15
Profile 3001
10
Profile 50-453
20
Profile 50-453
10
100-200
40
Profile 3001
15
Profile 3001 Profile 3001
1510
Profile 50-453
Profile 50-453
<500
Profile 3001
Profile 3001
50-453
20
Glass
Molecular sieve 3001 Molecular sieve
G.153
10
0
10
0
Glazing support
50-411
page 7.16
Processing details
Compatibilities ALBIO R50
UL
50-412
30 Gasket 153 Gasket 154
Screw 6.3x45 (43 mm)
(11 mm) (5 mm)
- PH3
Screw 6.3x70
50 Gasket 152 Gasket 150
- PH3
(9 mm) (3 mm)
page 7.17
Processing details
Cutting lenght for project-out window classic system - v1 ALBIO R50
5580
Scale 1:4
page 7.18
Processing details
Cutting length for project-out window classic system - v2 ALBIO R50
3341
3343
3342
Scale 1:4
page 7.19
Processing details
Cutting lenght for skylight project-out window ALBIO R50
3345
Scale 1:4
page 7.20
Processing details
Cutting lenght for project-out window - structural glazing ALBIO R50
3343
3343
3343
3343 3343
Scale 1:4
page 7.21
Processing details
FAPIM fittings for projecting windows ALBIO R50
4115
4114
4115 4114
4110
4112
4109
4108
4110
4112
4106
4108 142
LC
4109
4109
L
4108
6 5
LC-9 LD-3
4116
L-82
43
61
142
4108 4113
4108
15
31
LB-51
4109
4108
4109 LD
4109 4109
LC-8
4116 LB
4113
126
31
LD
15
LB
No scale
page 7.22
Processing details
Sash machining for cremone and closing points mounting ALBIO R50
Scale 1:2
page 7.23
Processing details
Frame profile 50-02 corner assembly ALBIO R50
3341
3341
3341
Scale 1:2
page 7.24
Processing details
Sash profile 50-04 corner assembly ALBIO R50
3342
3342
3343
3343
3343
3342
3342
3343
Scale 1:2
page 7.25
Processing details
Sash profile 50-07 corner assembly ALBIO R50
44
44
Scale 1:2
page 7.26
Processing details
Frame profile 50-08 corner assembly ALBIO R50
3345
3345
3345
3345
3345
Scale 1:2
page 7.27
Processing details
Sash profile 50-10 corner assembly ALBIO R50
Scale 1:2
page 7.28
Processing details
Sash profile 50-17 corner assembly ALBIO R50
Scale 1:2
page 7.29
Processing details
Sash profile 130-50-501 corner assembly ALBIO R50
10.5
20
44
Scale 1:2
page 7.30