Treinamento STEC-360A (NC Program) E PDF
Treinamento STEC-360A (NC Program) E PDF
STEC-360A
Operation Manual
<NC Program Edition>
Contents
1. OUTLINE ..................................................................................1
2. ADDING I/O ..............................................................................2
2-1. Standard I/O.....................................................................................................2
2-2. Additional Installation of I/O of the Interlock Board (PI360).........................3
2-3. Additionally Installing I/O Board (OPM401) .................................................4
2-4. About I/O.........................................................................................................5
2-4-1. Input Specifications .......................................................................................... 5
2-4-2. Connection of Input and Output Signals .......................................................... 5
2-4-3. Output Specifications ....................................................................................... 6
2-4-4. Output Signal Connection ................................................................................ 6
3. NC STEP PROGRAM................................................................7
3-1. Types of Programs ...........................................................................................7
3-2. Program Size ...................................................................................................7
3-3. Interruption Position........................................................................................8
3-4. List of Program Commands...........................................................................13
3-5. I/O and Memory for Program........................................................................35
3-6. Flow of the Program......................................................................................45
4. NC POINT SETTING..............................................................46
4-1. Display of NC Point Setting Screen ..............................................................46
4-2. NC Point Setting............................................................................................47
5. NC PACKAGING.....................................................................50
5-1. Display of NC Packaging Screen ..................................................................51
5-2. NC Packaging Setting....................................................................................52
5-3. NC Free Packaging........................................................................................55
5-3-1. Display of NC free packaging screen ............................................................. 55
5-3-2. NC free packaging setting .............................................................................. 56
-APPENDIX-.............................................................................85
z NC step check sheet ............................................................................................85
z NC point check sheet ..........................................................................................86
z I/O connection circuit diagram ...........................................................................87
1. OUTLINE
STEC-360A is equipped with the interrupt program function that can insert any given NC
program between basic operations. (Option)
It is necessary to turn ON “Interrupt NC program” mode by the system mode to use this
function.
The interrupt program will not be executed even if the program is input while the mode is
turned OFF. You can use the function by adding the I/O board or I/O interface board when
newly connecting the input and output equipment and creating the program.
Four types of programs are provided according the uses.
This manual provides various information regarding the above mentioned additional board and
interrupt program. Please refer to separate Operation Manual <Operation Edition> as for
basic programming and operation of STEC-360A.
-1-
2. ADDING I/O
2-1. Standard I/O
It is not necessary to additionally install I/O when you do not use new input and output signals
or you create a program within the range of the following input and output signals even if you
use the interrupt program.
The input and output signal at the machine side is controlled by the carriage unit relay board.
The standard input and output signals are as follows.
As for input and output which are optionally reserved, you can use them when options are not
installed or not to be installed.
* Please note that these input and output are used when options are installed.
* Check input and output before using the unit because spare input and output may be used
according to the optional specifications of the unit.
*1 V17 is used at suction (standard).
-2-
2-2. Additional Installation of I/O of the Interlock Board (PI360)
Additionally installing I/O interface board (SIOF88) on the interlock board (PI360) allows use
of sixteen input and output points. Names of additional installation positions and signals are
as follows;
* Be careful because these input and output are used when an option is attached.
Additional installation positions (connected to CON B, CON C)
Details of signals
INPUT OUTPUT
MD Safety door close RY1 Mold open safety
MO Mold open complete RY2 Mold close safety
MC Mold close complete RY3 Cycle start
ME Ejector end RY4
MN Defective product signal RY5 Alarm
RD Release side descend command RY6 Jig start
OD Release side safety RY7 Ejector advance
SP7 RY8
MA Molding machine automatic
SP10
-3-
2-3. Additionally Installing I/O Board (OPM401)
Input and output can be used by additionally installing I/O interface as follows:
* Install the external power supply for input and output when additionally installing this I/O
board (OPM401).
1) Additionally installing OPM401 ・・・・・・・・・・・・・・・・・・・・・・・I/O : 8/8
2) Additionally installing OPM401and one SIOF88 ・・・・・・・・・I/O : 8/8 + 8/8
3) Additionally installing OPM401 and two SIOF88・・・・・・・・・・I/O : 8/8 + 8/8 × 2
4) Additionally installing OPM401 and three SIOF88・・・・・・・・・I/O : 8/8 + 8/8 × 3
INPUT OUTPUT
I 10 Input 10 9B O 10 Output 10 5B
I 11 Input 11 9A O 11 Output 11 5A
I 12 Input 12 8B O 12 Output 12 4B
I 13 Input 13 8A O 13 Output 13 4A OPM401
I 14 Input 14 7B O 14 Output 14 3B CON D
I 15 Input 15 7A O 15 Output 15 3A
I 16 Input 16 6B O 16 Output 16 2B
I 17 Input 17 6A O 17 Output 17 2A
I 18 Input 18 9B O 18 Output 18 5B
I 19 Input 19 9A O 19 Output 19 5A
I 20 Input 20 8B O 20 Output 20 4B
I 21 Input 21 8A O 21 Output 21 4A SIOF88
I 22 Input 22 7B O 22 Output 22 3B CON C
I 23 Input 23 7A O 23 Output 23 3A
I 24 Input 24 6B O 24 Output 24 2B
I 25 Input 25 6A O 25 Output 25 2A
I 26 Input 26 9B O 26 Output 26 5B
I 27 Input 27 9A O 27 Output 27 5A
I 28 Input 28 8B O 28 Output 28 4B
I 29 Input 29 8A O 29 Output 29 4A SIOF88
I 30 Input 30 7B O 30 Output 30 3B CON B
I 31 Input 31 7A O 31 Output 31 3A
I 32 Input 32 6B O 32 Output 32 2B
I 33 Input 33 6A O 33 Output 33 2A
I 34 Input 34 9B O 34 Output 34 5B
I 35 Input 35 9A O 35 Output 35 5A
I 36 Input 36 8B O 36 Output 36 4B
I 37 Input 37 8A O 37 Output 37 4A SIOF88
I 38 Input 38 7B O 38 Output 38 3B CON A
I 39 Input 39 7A O 39 Output 39 3A
I 40 Input 40 6B O 40 Output 40 2B
I 41 Input 41 6A O 41 Output 41 2A
-4-
2-4. About I/O
-5-
2-4-3. Output Specifications
Output type Transistor output (sink type)
Rated load voltage DC24V
Maximum load 100mA/point (OTB470)
current 500mA or less (OPM401, SI0F88)
Leak current 0.1mA or less
* Take measures against noise by placing the diode and the like as close as possible to the
load when the load is the inductive one (relay coil, solenoid, and the like).
-6-
3. NC STEP PROGRAM
3-1. Types of Programs
The programs are used to be pre-installed in the in the standard operating program for
interruption.
255 programs can be used totally as the interruption program functions. Numbers 1 to 255 are
allocated to all the programs. Details of the numbered programs are as follows;
Program number Use
1 to 50 For interruption to the product side arm operation
51 to 100 For interruption to the runner side arm operation
* 81 to 100 are for runner side arm individual operation
101 to 240 For serial start (instructed by the program for interruption)
This is used when operating in parallel with the standard operation of the unloader
or when the secondary processing machine individually operates.
* 201 to 216 can be started by NC free button.
241 to 250 For home position return
* This is instructed by the standard operation program.
251 to 255 For monitoring of alarm and the like (instructed by the interruption program)
It monitors LS input and the like as necessary and can stop all the interruption
programs being executed (except for No. 251 to 255) by the command of PAUSE
ON.
-7-
3-3. Interruption Position
The interruption positions of the interruption programs are as indicated by the numerical values
in the circles as shown below.
The numerical values in the circles correspond to the interruption program numbers.
Normal operation
-8-
Conditions before starting the standard interruption program
Conditions before and after machine side operation at each interruption position are as shown
below;
Interruption Condition Condition
position number before interruption after interruption
◯
1 Automatic Home position return operation
◯
2 Movement of the unloader stand-by Mold open complete (MO) Waiting for ON
position complete
◯
3 MDW ON Produce side arm unloader descend
Mold open complete (MO) ON Descend timer (T1) start
◯
4 MDW ON Produce side arm unloader advance
Product side arm unloader descend Advance timer (T2) start
(path) complete
Descend timer (T1) UP
◯
5 MDW ON Ejector end memory (MEE) Waiting for ON
Product side arm unloader advance
complete
Advance timer (T2) UP
◯
6 MDW ON Chuck close
Ejector end memory (MEE) ON Chuck close timer (T4) start
◯
7 MDW ON Product side arm unloader return
Chuck close timer (T4) UP Return timer (T5) start
◯
8 MDW ON Product side arm unloader ascent
Product side arm unloader return (path)
complete
Return timer (T5) UP
◯
9 Ascent end (L3 • L3S) ON MDS ON
Runner release position movement
→ ◯
51 * Note 2
MDS OFF • MDTF ON
Advance midway release position
movement → ◯
10
MDS OFF • MDTF OFF
Product release position movement
→ ◯
16 * Note 1
◯
10 MDW ON • MDTF ON Posture action
Advance midway release position Posture action timer (T7) start
movement complete
◯
11 MDW ON • MDTF ON Midway release position descend
Posture action end (L9) ON Midway release timer (T12) start
Posture action timer (T7) UP
◯
12 MDW ON • MDTF ON Sprue chuck open
Midway release position descend Sprue chuck open timer (T13) start
complete
Midway release timer (T12) UP
◯
13 MDW ON • MDTF ON Release side ascent position movement
Sprue chuck open timer (T13) UP
-9-
Interruption Condition Condition
position number before interruption after interruption
◯
14 MDW ON • MDTF ON MDSS OFF
Ascent end (L3 • L3S) ON Posture return → ◯ 15
MDSS ON
Product release position movement
→ ◯
16
◯
15 MDW ON • MDTF ON • MDSS OFF Product release position movement
Posture return end (L8) ON
◯
16 MDW ON MDSS ON・Posture action end (L9) OFF
Product release position movement Posture action
complete Posture action timer (T7) start
→ ◯ 17
MDSS OFF
Product release position descend
Release side descend timer (T8) start
→ ◯
18
◯
17 MDW ON • MDSS ON Product release position descend
Return end (L8) OFF Release side descend timer (T8) start
Posture action end (L9) ON
Posture action timer (T7) UP
◯
18 MDW ON Chuck open
Product release position descend Chuck open timer (T9) start
complete
Release side descend timer (T8) UP
◯
19 MDW ON Release side ascent position movement
Chuck open timer (T9) UP
◯
20 MDW ON MDTB OFF
Ascent end (L3 • L3S) ON Posture return → ◯
21
MDTB ON
Posture action position movement
→ ◯
22
◯
21 MDW ON • MDTB OFF Unloader stand-by position movement
Posture return end (L8) ON → ◯
2 * Note 2
◯
22 MDW ON • MDTB ON Return release position movement
Return end (L8) OFF
Posture action end (L9) ON
Posture action timer (T7) UP
◯
23 MDW ON • MDTB ON Midway release position descend
Return release position movement Midway release timer (T12) start
◯
24 MDW ON • MDTB ON Sprue chuck open
Midway release position descend complete Sprue chuck open timer (T13) start
Midway release timer (T12) UP
◯
25 MDW ON • MDTB ON Release side ascent position movement
Sprue chuck open timer (T13) UP
◯
26 MDW ON • MDTB ON Posture return
Ascent end (L3 • L3S) ON
◯
27 MDW ON • MDTB ON Unloader stand-by position movement
Posture return end (L8) ON → ◯
2 * Note 2
- 10 -
Defective product release operation
Interruption Condition Condition
position before interruption after interruption
number
◯
28 Midway release position movement Posture action
complete
◯
29 Posture action end (L9) ON Midway release position descend
Midway release timer (T12) start
◯
30 Midway release position descend complete Chuck open
Midway release timer (T12) UP Chuck open timer (T9) start
◯
31 Chuck open timer (T9) UP Release side ascent position movement
◯
32 Ascent end (L3 • L3S) ON MDTB OFF
Posture return → ◯
33 or ◯
39
MDTB ON
Return release position movement
→ ◯
22
◯
33 Posture return end (L8) ON Midway stand-by position movement
→ ◯
2 * Note 2
◯
38 Ascent end (L3 • L3S) ON MDTB OFF
Posture return → ◯
33 or ◯
39
MDTB ON
Return release position movement
→ ◯
22
◯
39 Posture return end (L8) ON Midway stand-by position movement
→ ◯
2 * Note 2
- 11 -
Runner side operation
Interruption Condition Condition
position before interruption after interruption
number
◯
81 MDS ON Runner side arm unloader descend
Mold open complete (MO) ON Runner side descend timer (T37) start
◯
82 MDS ON Runner side arm unloader advance
Runner side arm unloader descend (path) Runner side advance timer (T38) start
complete
Descend timer (T37) UP
◯
83 MDS ON Runner chuck close
Runner side arm unloader advance Runner side chuck close timer (T39) start
complete
Runner side advance timer (T38) UP
◯
84 MDS ON Runner side arm unloader return
Runner side chuck close timer (T39) UP Runner side return timer (T40) start
◯
85 MDS ON Runner side arm unloader ascent
Runner side arm unloader return (path)
complete
Runner side return timer (T40) UP
◯
51 MDS ON Runner release descend
Runner release position movement Midway release timer (T12) start
◯
52 MDS ON Sprue chuck open
Runner release descend complete Sprue chuck open timer (T13) start
Midway release timer (T12) UP
◯
53 MDS ON Ascent position movement
Sprue chuck open timer (T13) UP
◯
54 MDS ON MDW OFF
Ascent end (L3 • L3S) ON Unloader stand-by position movement
→ ◯
2
MDW ON • MDTF OFF
Product release position movement
→ ◯
16 *Note 1
MDW ON • MDTF ON
Advance midway release position
→ ◯
10
Note 1: The product release position moves to three different positions according to the state
of the product.
F Packaging position
R Defective product release position
X Sample release position
Note 2: The posture action must be conducted before moving to each position when the mode
of advance unloader side posture (MDTA, MDTA2) is ON (used).
- 12 -
3-4. List of Program Commands
Axis operation command
MOVE
It moves the axis to the teaching position by PTP operation.
[Format] MOVE Axis No. Point No.
[Input example] MOVE A1 P001 ......Moves the axis No.1 to the point No.1.
1. The axes that can be input are displayed below the window when the command is input.
2. Select the axis to be moved. Then select the point and press “OK” button.
* Separately sold software (PCS360) is required to edit the setting file.
POINT
The program will proceed after completion of movement.
Available axis No. ・・・・・・・・・・・・・A1(traverse axis) to A5(S vertical axis)
* Use the mark [,] when selecting multiple numbers.
Available point No. ・・・・・・・・・・・・P001 to P100
Available packaging ・・・・・・・・・・・PLT1 (pitch)
PLT2 (free 55 point)
- 13 -
MOVEP
PTP operation will move the axis to the teaching position.
[Format] MOVEP Axis No. Point No.
[Input example] MOVEP A1 P001 ......Moves the axis No.1 to the point No.1.
1. The axes that can be input are displayed on the window when the command is selected.
2. Select the axis to be moved. Then select the point and press “OK” button.
* Separately sold software (PCS360) is required to edit the setting file.
POINT
The program will proceed without waiting for completion of movement.
Available axis No. ・・・・・・・・・・・・・A1(traverse axis) to A5(S vertical axis)
* Use the mark [,] when selecting multiple numbers.
Available point No. ・・・・・・・・・・・・P001 to P100
Available packaging ・・・・・・・・・・・PLT1 (pitch)
PLT2 (free 55 point)
- 14 -
HOME
It conducts home return.
[Format] HOME Axis No.
[Input example] HOME A1................Returns the axis No.1 to the home
position.
1. The axes that can be input are displayed on the window when the command is selected.
2. Press [OK] button after you select the axis which is returned to home position.
* Separately sold software (PCS360) is required to edit the setting file.
POINT
The program will proceed after completion of home return.
Available axis No. ・・・・・・・・・・・・・A1(traverse axis) to A5(S vertical axis)
* Use the mark [,] when selecting multiple numbers.
- 15 -
HOMEP
It conducts home return.
[Format] HOMEP Axis No.
[Input example] HOMEP A1................Returns the axis No.1 to the home
position.
1. The axes that can be input are displayed on the window when the command is selected.
2. Press [OK] button after you select the axis which is returned to home position.
* Separately sold software (PCS360) is required to edit the setting file.
POINT
The program will proceed without waiting for the axis to return to the home position.
Available axis No. ・・・・・・・・・・・・・A1(traverse axis) to A5(S vertical axis)
* Use the mark [,] when selecting multiple numbers.
- 16 -
BREAK
It stops the axis while it is moving.
[Format] BREAK Axis No.
[Input example] BREAK A1................Stops movement of axis No. 1.
1. The axes that can be input are displayed on the window when the command is selected.
2. Press [OK] button after you select the axis which is stopped.
* Separately sold software (PCS360) is required to edit the setting file.
POINT
• Available axis No. ・・・・・・・・・・・・A1(traverse axis) to A5(S vertical axis)
* Use the mark [,] when selecting multiple numbers.
• This can be used even with MOVEP.
- 17 -
PATH
It sets the path amount (%) by ON or OFF.
[Format] PATH ON/OFF Axis No. Path amount
[Input example] PATH ON A1 80..........Set the path amount of the axis No.1 to
80%.
1. Window with “Set Axis Pass", “Release Pass" radio buttons items is displayed when
command is selected.
2. The axes that can be input and the path amount are displayed when axes in “Set Axis Pass"
are selected. Select “Release Pass" when pass motion is not needed.
3. Press “OK" button after selecting “Set Axis Pass" or “Release Pass".
* Separately sold software (PCS360) is required to edit the setting file.
POINT
Available axis No. ・・・・・・・・・・・・・A1(traverse axis) to A5(S vertical axis)
* Use the mark [,] when selecting multiple numbers.
Path amount ・・・・・・・・・・・・・・・・・Sets % of the moving distance.
- 18 -
SPEED
It sets the speed (%).
[Format] SPEED Numerical value
[Input example] SPEED 85 ................Set the speed of all axes to 85 %.
1. Window with “All Axis", “Set Axis" radio buttons items is displayed when command is
selected. Speed of all axes is same if “All Axis" is selected. The axes that can be input and
their speed are displayed if “Set Axis" is selected.
2. Press “OK" button after selecting “All Axis " or “Set Axis ".
* Separately sold software (PCS360) is required to edit the setting file.
POINT
Available axis No. ・・・・・・・・・・・・・A1(traverse axis) to A5(S vertical axis)
* Use the mark [,] when selecting multiple numbers.
Speed・・・・・・・・・・・・・・・・・・・・・・・Sets the speed by %.
- 19 -
Input and output command
OUT
It turns ON or OFF the external output signal and internal memory.
[Format] OUT signal name ON
[Input example] OUT V3V ON.......Turns ON V3V.
1. Selecting the command will display the signals that can be input on the window.
2. Press [OK] button after the program is set.
* Separately sold software (PCS360) is required to edit the setting file.
POINT
Specify the first bit and describe the value by the decimal number when setting the value.
8 bits starting from the specified bit will be commanded.
(Example) If setting M070, M070 to M077 will be commanded.
* Internal memory will be handled in binary form.
- 20 -
OUTP
It outputs pulse to the external output signal and internal memory.
[Format] OUTP signal name ON
[Input example] OUTP V3V ON .............V3V Only one scan is turned on.
1. Selecting the command will display the signals that can be input on the window.
2. Press [OK] button after the program is set.
* Separately sold software (PCS360) is required to edit the setting file.
POINT
Only one scan is turned ON.
- 21 -
IN
It compares the states of the input signal and internal memory and wait until they
correspond.
[Format] IN signal name ON
[Input example] IN L3 ON ........L3 confirms that it is turned ON.
1. Selecting the command will display the signals that can be input on the window.
2. Press [OK] button after the program is set.
* Separately sold software (PCS360) is required to edit the setting file.
POINT
If multiple statuses are set, operation will not proceed until all of them correspond.
- 22 -
INC
It adds one to the specified variable.
[Format] INC variable ON
[Entry example] INC M070 ....... Adds one to M070.
1. Selecting the command will display the variable that can be entered on the window.
2. Press [OK] button after the program is set.
* Separately sold software (PCS360) is required to edit the setting file.
- 23 -
DEC
It subtracts one from the specified variable.
[Format] DEC signal name ON
[Entry example] DEC M070...... Subtracts one from M070.
1. Selecting the command will display the variable that can be entered on the window.
2. Press [OK] button after the program is set.
* Separately sold software (PCS360) is required to edit the setting file.
- 24 -
CINC
It adds 1 to the count value of the specified preset counter.
[Format] CINC Preset counter 1~8
[Entry example] CINC PCIN1
- 25 -
CDEC
It adds 1 to the count value of the specified preset counter.
[Format] CDEC Preset counter 1~8
[Entry example] CDEC PCIN1
- 26 -
CCLR
It clears the count value of the specified preset counter.
[Format] CCLR Preset counter 1~8
[Entry example] CCLR PCIN1
- 27 -
WAIT
It puts the unit to stand-by state until the specified time elapses.
It puts the unit to stand-by state until it matches with the specified state.
[Format] WAIT timer No.
WAIT value
[Entry example] WAIT T81 .. Puts the unit to the stand-by state until T100
completes.
WAIT 1.50..... Puts the unit to the stand-by state for 1.5 second.
1. Selecting the command will display the timer that can be entered on the window.
2. Press [OK] button after the program is set.
* Separately sold software (PCS360) is required to edit the setting file.
POINT
T** ・・・・・・・・・・・・・・・・・・・・・・・・ Variable timer (T81 ~ T100)
NC step release timer
TIME (value) ・・・・・・・・・・・・・・・・ Directly sets second.
* 0.00 to 99.99 seconds can be set.
POS ・・・・・・・・・・・・・・・・・・・・・・・・ It puts the unit to the stand-by state until movement
by MOVEP or HOMEP completes.
- 28 -
Control command
GOTO
It conducts branch to the specified label.
[Format] GOTO label No.
[Entry example] GOTO L001 .... Moves to the label No. 001.
1. Selecting the command will display "Label No:" in “Operand Input Wizard" window.
2. Press [OK] button after the program is set.
* Separately sold software (PCS360) is required to edit the setting file.
POINT
It conducts unconditional branches.
It can also be set by IF condition setting.
The label to which it branches may be in a different program.
- 29 -
L***
Label.It specifies the location to which the operation is branched by the GOTO or GOSUB
command.
POINT
L001 to L255 are used in all NC steps.
- 30 -
GOSUB
It conducts branch to the specified program.
[Format] GOSUB program No.
[Entry example] GOSUB #001 .... It is branched to the program No.001.
POINT
It conducts unconditional branches. Unlike GOTO, however, it returns to the line after
GOSUB by entering RET in the branch program.
It can also be set by IF condition setting.
- 31 -
RET
It returns to the program branched by GOSUB.
[Format] RET
[Entry example] RET ... It returns to the next line of the program in which GOSUB is
described.
END
It declares end of the program.
[Format] END
POINT
If it is declared at some midpoint of the program, the remainder of the program will not
be executed.
- 32 -
ON
Starts the specified program parallelly.
[Format] ON Program No.
[Entry example] ON #101 .....It starts the program No. 101 parallelly.
POINT
The programs that can be specified are 101 to 240 and 241 to 255.
OFF
It stops the specified program.
[Format] OFF Program No.
[Entry example] OFF #101 .....It stops the program No. 101.
POINT
The programs that can be specified are 101 to 240 and 241 to 255.
IF
It judges various conditions.
[Format] IF
[Entry example] IF SP10 ON GOSUB #101
It is branched to the program No. 101 if SP10 is ON.
It goes to the next STEP No. if SP10 is OFF.
PAUSE
It temporarily suspends all NC programs.
[Format] PAUSE ON: Stops temporarily.
PAUSE OFF: Cancels temporary stop.
POINT
It can be set only for programs 251 to 255.
- 33 -
ALM
It outputs the alarm.
[Format] ALM alarm No.
[Entry example] ALM 55 .....It outputs the alarm No.55.
POINT
It outputs the buzzer. The message is also displayed on the pendant.
* The message number corresponds to the set number + 200. Use 1 to 55 because
messages of 56 or later are output as standard.
- 34 -
3-5. I/O and Memory for Program
BANK 3M MEM unit
- 35 -
BANK 0 I/O unit
- 36 -
BANK 0 I/O unit
- 37 -
BANK 0 I/O unit
- 38 -
BANK 0 I/O unit
- 39 -
BANK 0 I/O unit
*2 Memory and output marked with “Held” are held even when the automatic operation is
stopped by ON/OFF state.
- 40 -
BANK 3M MEM unit
- 41 -
BANK 3M MEM unit
- 42 -
BANK 3M MEM unit
- 43 -
BANK 3M MEM unit
- 44 -
3-6. Flow of the Program
- 45 -
4. NC POINT SETTING
POINT
It can be set only when the select switch is set to the manual operation.
- 46 -
4-2. NC Point Setting
Enter the values as follows;
Action setting method ・・・・・・Sheet key entry (fine adjustment)
Value setting method ・・・・・・Entry by ten keys and [+] or [-] button
selection screen.
the screen.
- 47 -
* Press (position memory) key to
CAUTION
Please confirm that the current position and the setting value for that are exactly
the same after using (position memory) (group memory) keys to
memorize the position.
- 48 -
Value entry method
POINT
Only keys are available when changing the values under the automatic
operation. Furthermore, only digits of less than 1 mm can be changed in that case.
keys.
CAUTION
Be sure to confirm the operation of the unloader by manual operation or step
operation before starting the automatic operation when each point position was
changed by the value setting method.
Be sure to set the speed to minimum when each point position was changed.
- 49 -
5. NC PACKAGING
The order to set the products extracted from the molding machine in the conveyor or box and to
release them can be set as explained in this chapter.
POINT
• The points that can be set by NC packaging are up to 255 for each axis.
• The points for free packaging is included in the points for NC free packaging.
Therefore, the total points should be up to 255 for both.
• Be sure to create the instruction to “change the box” in the interrupt program.
• The NC program does not start unless [NC program] in the mode setting is ON.
• Refer to “4-10. Packaging Setting” in “Operational Edition” for details of packaging.
- 50 -
5-1. Display of NC Packaging Screen
POINT
It is possible to set only when the selector switch is manual mode.
1. Select [MENU]-[SYSTEM],
and [INTERRUPT NC PROGRAM] button
is set in use.
- 51 -
5-2. NC Packaging Setting
Enter the values as follows;
Action setting method --- Set by free operation
Value setting method --- Set by ten keys and [ON/UP] or [OFF/DOWN] key
the screen.
- 52 -
* Press (position memory) key to
CAUTION
Please confirm that the current position and the setting value for that are exactly
the same after using (position memory) (group memory) keys to
memorize the position.
- 53 -
Value entry method
POINT
Only keys are available when changing the values under the automatic
operation. Furthermore, only digits of less than 1 mm can be changed in that case.
keys.
CAUTION
Be sure to confirm the operation of the unloader by manual operation or step
operation before starting the automatic operation when each point position was
changed by the value setting method.
Be sure to set the speed to minimum when each point position was changed.
- 54 -
5-3. NC Free Packaging
POINT
It is possible to set only when the selector switch is manual mode.
1. Select [MENU]-[SYSTEM],
and [INTERRUPT NC PROGRAM] button
is set in use.
- 55 -
5-3-2. NC free packaging setting
Enter the values as follows;
Action setting method ・・・・・・・Sheet key input (fine adjustment)
Value setting method ・・・・・・・・Enter by ten keys and [+] or [-] button
* Refer to “5-2 NC Packaging Setting” as for entry method of each value.
- 56 -
6. FREE OPERATION
The details of PROG No. 201 to 216 set with NC step can be confirmed with operation of
buttons. Pressing this button will execute the created program.
POINT
* For example, it can be used for turning ON and OFF the valve.
1. Select [MENU]-[SYSTEM],
and [INTERRUPT NC PROGRAM] button
is set in use.
- 57 -
→ NC PACKAGE screen is displayed.
Move the red cursor with
keys to the key that you want to operate,
and display it.
* NC manual 201…RPOG#201 Operates while
this button is pressed.
NC manual 216…RPOG#216 Operates while
this button is pressed.
- 58 -
7. PROGRAM SAMPLE
Case-1
Rotation operation (when the rotation unit is installed on the chuck plate)
The input and output signals in OTB470 is used with this sample.
L14: rotation return end input, L15: Rotation action end input, V7: Rotation return output, V8:
Rotation action output
Interrupt program No.8
STEP LAB COM OPE Details
PROG #008
001 OUT V7 OFF, V8 ON Rotation start output
002 WAIT T82 T82 setting time stand-by
003 IF L15 OFF GOTO L120 Error when rotation action end is OFF
004 IF L14 ON GOTO L120 Error when rotation return end is ON
005 END
END
- 59 -
Interrupt program No.9
STEP LAB COM OPE Details
PROG #009
001 OUT V7 ON, V8 OFF Rotation return output
002 WAIT T81 T81 setting time stand-by
003 IF L14 OFF GOTO L121 Error when rotation return end is OFF
004 IF L15 ON GOTO L121 Error when rotation action end is ON
005 END
END
- 60 -
Home position return disabled program No. 251
STEP LAB COM OPE Details
PROG #251
001 L119 ALM 1 Alarm 1 (201) output
002 OUT MDELE ON Operation stop output
003 GOTO L119
004 END
END
- 61 -
Case-2
Gate cut system (Gate cut for 5 locations)
- 62 -
STEP LAB COM OPE Details
014 MOVE A1, A4 P003 A1 (traverse), A4 (vertical) P003
movement
015 SPEED 15 Speed 15 % specification
016 MOVE A2 P004 A2 (crosswise) P004 movement (the
second time)
017 WAIT T81 T81 set time stand-by
018 OUT O 01 ON Nipper cut output
019 WAIT T82 T82 set time stand-by
020 OUT O 01 OFF Nipper cut output OFF
021 WAIT T83 T83 set time stand-by
022 MOVE A2 P005 A2 (crosswise) P005 movement
023 SPEED 70 Speed 70 % specification
024 MOVE A1, A4 P005 A1 (traverse), A4 (vertical) P005
movement
025 SPEED 15 Speed 15 % specification
026 MOVE A2 P006 A2 (crosswise) P006 movement (the
third time)
027 WAIT T81 T81 set time stand-by
028 OUT O 01 ON Nipper cut output
029 WAIT T82 T82 set time stand-by
030 OUT O 01 OFF Nipper cut output OFF
031 WAIT T83 T83 set time stand-by
032 MOVE A2 P007 A2 (crosswise) P007 movement
033 SPEED 70 Speed 70 % specification
034 MOVE A1, A4 P007 A1 (traverse), A4 (vertical) P007
movement
035 SPEED 15 Speed 15 % specification
036 MOVE A2 P008 A2 (crosswise) P008 movement (the
fourth time)
037 WAIT T81 T81 set time stand-by
038 OUT O 01 ON Nipper cut output
039 WAIT T82 T82 set time stand-by
040 OUT O 01 OFF Nipper cut output OFF
041 WAIT T83 T83 set time stand-by
042 MOVE A2 P009 A2 (crosswise) P009 movement
043 SPEED 70 Speed 70 % specification
044 MOVE A1, A4 P009 A1 (traverse), A4 (vertical) P009
movement
045 SPEED 15 Speed 15 % specification
046 MOVE A2 P010 A2 (crosswise) P010 movement (the fifth
time)
047 WAIT T81 T81 set time stand-by
048 OUT O 01 ON Nipper cut output
049 WAIT T82 T82 set time stand-by
050 OUT O 01 OFF Nipper cut output OFF
051 WAIT T83 T83 set time stand-by
052 MOVE A2 P011 A2 (crosswise) P011 movement
053 SPEED 70 Speed 70 % specification
- 63 -
STEP LAB COM OPE Details
054 MOVE A1, A4 P011 A1 (traverse), A4 (vertical) P011
movement
055 SPEED 100 Speed 100 % specification
056 MOVE A1, A2, A4 P012 A1, A2, A4P012 movement
057 OUT M020 ON, M021 OFF Gate cut area advance memory OFF
058 END
END
- 64 -
Case-3
Two point release operation
- 65 -
Chuck close
Interrupt program No.6
STEP LAB COM OPE Details
PROG #006
001 OUT V13 OFF Product chuck 2 close
002 WAIT T82 T82 set time stand-by
003 END
END
- 66 -
Free operation program No. 201
STEP LAB COM OPE Details
PROG #201
001 OUT V13 ON Product chuck 2 open output
002 END
END
Monitor program
Product check 2 error program No. 251
STEP LAB COM OPE Details
PROG #251
001 L119 ALM 1 Alarm 1 output
002 OFF #101 Product check 2 monitor program
complete
003 OUT MDELE ON Automatic stop output
004 GOTO L119
005 END
END
- 67 -
Case-4
Undercut operation
- 68 -
Undercut return
Interrupt program No.8
STEP LAB COM OPE Details
PROG #008
001 OUT V13 OFF Chuck slide output OFF
002 WAIT T83 T83 set time stand-by
003 END
END
- 69 -
Case-5
Hinge operation
- 70 -
Hinge operation program
Hinge operation program No. 101
STEP LAB COM OPE Details
PROG #101
001 OUTP PCLR1 Preset counter reset
002 L100 OUT V13 ON Hinge output ON
003 WAIT T82 T82 set time stand-by
004 OUT V13 OFF Hinge output OFF
005 WAIT T83 T83 set time stand-by
006 OUTP PCIN1 Counter +1
007 IF PCUP1 OFF GOTO L100 Counter up check
008 OUT M030 ON Hinge complete memory ON
009 END
END
- 71 -
Case-6
Insert supply operation
SIOF88 is added to PI360 and input and output signals in OTB470 is used with this sample.
I01: Start SW input, I03: Slide table return end input, I04: Slide table action source input
O01: Slide table return output, O02: Slide table action output
L13: Insert check input
L16: Pusher return end input, L17: Pusher action end input
V13: Insert chuck open output, V17: Pusher action output
P001: Insert receive position, P002: Insert receive ascent position
P003: Insert insertion position, P004: Insert insertion return position
- 72 -
Chuck open, L13-OFF and L16-ON check, Program No. 101, 103, 104, and 105
start
Interrupt program No. 1
STEP LAB COM OPE Details
PROG #001
001 OUT V13 ON, V17 OFF, O 01 Insert chuck open, Pusher return
ON, O 02 OFF, Slide table return, Memory OFF
M030 OFF, M031 OFF
002 WAIT 2.00 2.00 seconds stand-by
003 IF L13 OFF, L16 ON, Insert chuck input check
L17 OFF GOTO L001
004 GOSUB #251 Error when a failure occurs
005 L001 IF I 01 OFF, I 03 ON, I 04 Insert supplier input program
OFF GOTO L002
006 GOSUB #252 Error when a failure occurs
007 L002 ON #101 Insert supplier operation program start
008 ON #103 Table action monitor program start
009 ON #104 Table return monitor program start
010 ON #105 Insert monitor program start
011 IN L3 ON Ascent end input waiting
012 OUT M033 ON Automatic initial memory ON
013 GOSUB #102 Insert workpiece receiving program
branch
014 END
END
- 73 -
Insert workpiece supplier operation program
Insert supplier operation program No. 101
STEP LAB COM OPE Details
PROG #101
001 IF I 03 ON GOTO L003 Table return end check
002 L004 OUT O 01 ON, O 02 OFF Table return output
003 WAIT T82 T82 set time stand-by
004 IN I 03 ON Table return end check
005 L003 IN I 01 ON Set complete switch
006 OUT O 01 OFF, O 02 ON Table action output
007 WAIT T83 T83 set time stand-by
008 IN I 04 ON Table action end check
009 OUT M030 ON Transfer preparation OK ON
010 IN M031 ON Receiving complete input waiting
011 OUT M030 OFF Transfer preparation OK OFF
012 GOTO L004
013 END
END
- 74 -
Insert supply operation to mold
Interrupt program No. 8
STEP LAB COM OPE Details
PROG #008
001 SPEED A4 20, A2 10 SpeedA4 20%, A2 10% specification
002 MOVE A4 P003 A4 (vertical) P003 movement
003 MOVE A2 P003 A2 (crosswise) P03 movement
004 OUT V13 ON, V17 ON Insert chuck open, pusher action output
005 IN L17 ON or M034 ON Pusher action waiting
006 OUT V17 OFF Pusher return output
007 IN L16 ON Pusher return end check
008 MOVE A2 P004 A2 (crosswise) P004 movement
009 IF M034 ON GOSUB #251 Error when pusher action is defective
010 END
END
- 75 -
Insert monitor program No. 105
STEP LAB COM OPE Details
PROG #105
001 L210 IF V17 OFF GOTO L210 Pusher action output check
002 WAIT T85 T85 set time stand-by
003 IF V17 OFF GOTO L210 Pusher action output check
004 IF L17 OFF GOTO L211 Pusher action end check
005 GOTO L210
006 L211 OUT M034 ON Pusher defective memory output
007 END
END
- 76 -
Monitor program 1 (Pusher operation error alarm)
Insert chuck error program No. 251
STEP LAB COM OPE Details
PROG #251
001 L110 ALM 1 Alarm 1 (201) output
002 OUT BZ ON Buzzer output
003 PAUSE ON NC program stop
004 OUT MDELE ON Automatic operation stop
005 GOTO L110
006 RET
END
- 77 -
Monitor program 4 (insert workpiece check alarm)
Insert workpiece error program No. 254
STEP LAB COM OPE Details
PROG #254
001 L113 ALM 4 Alarm 4 (204) output
002 OUT BZ ON Buzzer output
003 PAUSE ON NC program stop
004 OUT MDELE ON Automatic operation stop
005 GOTO L113
006 RET
END
- 78 -
Case-7
Air blow operation
- 79 -
Air blow operation
Interrupt program No. 8
STEP LAB COM OPE Details
PROG #008
001 SPEED 50 Speed 50% specification
002 MOVE A2, A4 P001 A2 (crosswise), A4 (vertical) P001
movement
003 OUT V13 ON Air blow output ON
004 SPEED 10 Speed 10% specification
005 MOVE A2, A4 P002 A2 (crosswise), A4 (vertical) P002
movement
006 OUT V13 OFF Air blow output OFF
007 END
END
- 80 -
Case-8
Product weight measurement system
- 81 -
Case-9
Example 1 of special command
- 82 -
Example 2 of special command
- 83 -
Suspension program No. 251
STEP LAB COM OPE Details
PROG #251
001 L100 IF SP7 OFF GOTO L001 Branch to L001 in the case of SP7 OFF
002 IF SP7 ON GOTO L002 Branch to L002 in the case of SP7 ON
003 L001 PAUSE OFF Release of step suspension
004 ALM 0 Release of alarm
005 OUT BZ OFF Release of buzzer
006 GOTO L100
007 L002 PAUSE ON Step suspension
008 ALM 1 NC alarm 1 output
009 OUT BZ ON Buzzer output
010 GOTO L100
011 END
END
- 84 -
― APPENDIX ―
- 85 -
z NC point check sheet
Point Point A1 A2 A3 A4 A5 A6 A7 A8 Remarks
No. name
- 86 -
― APPENDIX ―
- 87 -
OPM401 layout diagram inside the board
Details of connector
Symbol Name
CON1 Board power supply (DC24V)
CON2 Communication connector
CONA Communication connector (for option)
CONB Communication connector (for option)
CONC Communication connector (for option)
COND Communication connector (for option)
Details of LED display
Symbol Name State
LED1 Board communication monitor Lights up in case of error (red)
Details of HIC input and output LED (COND)
Symbol Side A Side B
HIC 3 Output 16 O16 (2B) Output 17 O17 (2A)
HIC 4 Output 14 O14 (3B) Output 15 O15 (3A)
HIC 5 Output 12 O12 (4B) Output 13 O13 (4A)
HIC 6 Output 10 O10 (5B) Output 11 O11 (5A)
HIC 7 Input 17 I17 (6A) Input 16 I16 (6B)
HIC 8 Input 15 I15 (7A) Input 14 I14 (7B)
HIC 9 Input 13 I13 (8A) Input 12 I12 (8B)
HIC10 Input 11 I11 (9A) Input 10 I10 (9B)
- 88 -
·Connector
- 89 -
SIOF88 layout diagram inside the board
Details of connector
Symbol Name Details
CNA Communication connector Board plug side connector
CNB Communication connector External input and output connector
Connector
Connector Manufacturer Product Model Quantity
name (type) name
CNB Hirose Denki Socket HIF3BA-20D-2.54 1
HIF3BA series Terminal HIF3-2226SC 20
- 90 -
Parts list
Code Compatible
Name Type Manufacture Qty Remarks
No. models
Communic
200127 ation board UNCM (360) Star Seiki 1
unit
P.C. board
Additional and sheet
151264 PI-B (360SK) Star Seiki 1
unit metal are
contained.
P.C. board
Additional GX-500(S)Ⅲ and sheet
151265 PI-C (360SK) Star Seiki 1
unit GX-700(S)Ⅲ metal are
contained.
GX-1100(S)Ⅲ P.C. board
Additional
140124 OPM-D (470SK) Star Seiki 1 and BOX are
unit contained.
Additional P.C. board is
140125 OPM-C (470SK) Star Seiki 1
unit contained.
P.C. board
Additional and sheet
151266 PI-B (360LK) Star Seiki 1
unit metal are
contained.
P.C. board
Additional and sheet
151267 PI-C (360LK) Star Seiki 1 GX-1500(S)Ⅲ
unit metal are
GX-1800(S)Ⅲ contained.
P.C. board
Additional
140126 OPM-D (470LK) Star Seiki 1 and BOX are
unit contained.
Additional P.C. board is
140127 OPM-C (470LK) Star Seiki 1
unit contained.
Interlock
151123 PI360 Star Seiki 1
P.C. board
I/O
350075 Interface SIOF88 Star Seiki 1
P.C. board
Additional
140062 I/O P.C. OPM401 Star Seiki 1
board
Interface
150772 terminal PCN-1H20 Toyo Giken 1
block
Carriage
140123 unit relay OTB470 Star Seiki 1
board
- 91 -
PI-B,PI-C (360SK) Layout diagram for GX-500(S)III, 700(S)III
PI-B (360SK)
PI-C (360SK)
- 92 -
PI-B, PI-C (360SK) Layout diagram for GX-1100(S)III
PI-B (360SK)
PI-C (360SK)
- 93 -
OPM-D (470SK) Layout diagram
- 94 -
OPM-C (470SK) Layout diagram
- 95 -
PI-B, PI-C (360LK) Layout diagram for GX-1500(S)III, 1800(S)III
PI-B (360LK)
PI-C (360LK)
- 96 -
OPM-D (470LK) Layout diagram
- 97 -
OPM-C (470LK) Layout diagram
- 98 -
PI360 board additional guidance
- 99 -
OTB470 board additional guidance
- 100 -
PI-B additional I/O additional circuit diagram
- 101 -
PI-C additional I/O additional circuit diagram
- 102 -
OPM-D additional I/O additional circuit diagram
- 103 -
OPM-C additional I/O additional circuit diagram
- 104 -
0601-02-A
00 -A
RECYCLED PAPER USED