All The Right Moves: Woodshop
All The Right Moves: Woodshop
NEWS
TM
Shaping the Successful Shop
www.woodshopnews.com October 2018
All the
right moves
The Feist family has
a knack for good
decisions
IWF 2018:
Post-show report
Increase accuracy
with digital templating
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616.698.7500 | www.stilesmachinery.com
Table of Contents
34
Features
34 ALL THE RIGHT MOVES: Relocating to Northern California
and acquiring a Closet Factory franchise have helped Feist
Cabinets & Woodworks achieve over 30 years of growth.
News Desk
8 IWF 2018: Much to see 12 Top seven products receive
and learn. Challengers Awards at IWF.
D
ean Mattson likes to dream big, N.C. He also reports the center’s 82 world-
and then follow through. At the wide partners are opening doors as well.
opening of the the MiLL in Colo- “Stiles’ University is working with us on
rado Springs, Colo., the found- bringing industry people into the MiLL for a
er and president shared his vision for the two-week intensive course. Red Rocks Com- GROUP PUBLISHER, GENERAL MANAGER GARY DE SANCTIS
VP EDITORIAL DIRECTOR BILL SISSON
state-of-the-art training facility: address the munity College has started using our facil- GROUP CREATIVE DIRECTOR DAVID POLLARD
VP, MARKETING AND EVENTS JULIE JARVIE
numerous issues regarding woodworking ity and its graduates can go to a two-year VP DIGITAL DEVELOPMENT ERIC DALLIN
industry education and replicate the center degree program right at the MiLL,” he says. DIGITAL DIRECTOR IAN BOWEN
PRODUCTION MANAGER SUNITA PATEL
nation-wide. So far, so good as the MiLL be- SENIOR PRODUCTION COORDINATOR CHRIS CIRILLI
gins its second year of operation. PRODUCTION COORDINATORS AMY PINTO, JENNIFER WILLIAMS
TRAFFIC COORDINATOR SARA CARPENTER
“The model is sustainable and it’s work- GROUP CIRCULATION DIRECTOR DANA RAVEN
CIRCULATION, FULFILLMENT MANAGER CERISSE CARPENTER
ing,” Mattson said in an interview with “The curriculum was a massive IT SUPPORT COLLIN DEHNERT
Woodshop News.
Mattson has spent the last three years get- challenge. We had to teach
ting the MiLL (short for Manufacturing In-
dustry Learning Labs) up and running. One the teachers.”
of the main issues that he and his colleagues
have had to address was how to produce
skilled workers to fill the great demand for Mattson’s had numerous calls from indus-
PRESIDENT & CEO ANDREW W. CLURMAN
manufacturing jobs. try inquiring about in-house training for em- SVP, TREASURER & CFO MICHAEL HENRY
“There are lots of jobs open. We asked, ployees, including Jack Daniels which pro- CHIEF INNOVATION OFFICER JONATHAN DORN
VP AUDIENCE DEVELOPMENT TOM MASTERSON
how do we offer a service to employers. duces hundreds of white oak barrels per day. VP, CONTROLLER JOSEPH COHEN
Companies can’t find employees or grow “People are always come to the MiLL and VP, IT NELSON SAENZ
VP OF PEOPLE AND PLACES JOANN THOMAS
because of limited staff. We are changing are shocked to see it. So, I’m going to be a
the way we do education in this nation, so transition bridge to help other organizations AIM BOARD CHAIR EFREM ZIMBALIST III
nobody is left out. We had to change the en- do this. It does work if you train your staff
tire education format and keep young people with this new vision and this new model,
interested in the trade. The curriculum was and it’s what the industry is seeking and HEADQUARTERS:
10 Bokum Road, Essex, CT 06426
a massive challenge. We had to teach the what it wants. (860) 767-3200 • Fax (860) 767-0642
teachers,” says Mattson “We have proven ourselves. We’ve done Editorial E-mail: [email protected]
Advertising E-mail: [email protected]
Mattson is moving from teaching full-time everything we could do in career technical Website: www.woodshopnews.com
Advertising Billing Questions: (661) 965-9925
to becoming a consultant on MiLL initia- education that can be done and more, so we
tives. John Stearns is replacing Mattson as know what we’re doing. And I want other
the lead instructor. places around the nation to ask us questions,
SUBSCRIPTION SERVICES:
Mattson is consulting with a cabinet manu- so we can help them.” For questions, problems, or changes to your Woodshop News subscription,
CALL: 800-243-9177
facturer in Florida who is considering an- To contact Mattson, email dean@mattsonsin- EMAIL: WDNcustserv@cdsfulfillment.com
WRITE: Woodshop News, PO Box 433212, Palm Coast, FL 32143-3212
choring a second MiLL facility in Hickory, teriors.com. Canada Post Return Address undeliverable to:
APC-PLI, P.O. Box 503, RPO West Beaver Creek,
Richmond Hill, ON L4B 4R6.
Canada Post Publication Mail Agreement No 40624074.
Working with tools and wood is inherently dangerous. We try to give our readers tips that will enhance their understanding of woodwork- Woodshop News, (ISSN 0894-5403, U.S.P.S. 000-966),
ing. But our best advice is to make safety your first priority. Always read your owner’s manuals, work with properly maintained equipment Vol. XXXII, No. 11, is published monthly by Cruz Bay Publishing, Inc., an Active Interest Media
and use safety devices such as blade guards, push sticks and eye protection. Don’t do things you’re not sure you can do safely, including company. The known office of publication is: 10 Bokum Road, Essex, CT 06426. $21.95 for
one year; $35.95 for two years (Canadian subscribers add $12 per year for postage; U.S.
the techniques described in this publication or in others. Seek proper training if you have questions about woodworking techniques or the funds, foreign subscribers add $14 per year for postage; U.S. funds). Periodicals postage
functions of power machinery. paid at Essex, CT, and additional mailing offices. Postmaster: Send address changes to
WOODSHOP NEWS, PO Box 37274, Boone, IA 50037-0274. Printed in the U.S.A.
Automation domination
Digital fabrication took center stage. Stiles,
Biesse and Holz-Her, for example, had huge
booths that resembled production settings.
“The technology we presented at IWF al-
lowed attendees to see how our machinery
addressed the challenge of finding labor with
E
nergy and excitement best describe another CNC router from Holz-Her and a few vanced software and Tapio IoT functionality.
IWF 2018, held Aug. 22-25 at the smaller but very necessary pieces of equip- “This was the first time that North American
Georgia World Congress Center in ment that will keep us up to speed with this customers had the opportunity to see this new
Atlanta. The show featured 1,025 ex- economy that has finally turned around.” line of machinery from Homag in person,” the
hibitors packed into two large halls and nearly First-time attendee Josh Schaake, general man- company said in a statement.
1 million sq. ft. of exhibit space. ager for Reclaimed Rustic Woodworks in Phil- Smaller booths with CNC machining centers
“There were over 30,000 registrants for IWF lips, Wis., also had a worthwhile experience. were just as popular, including Next Wave
2018, and key decision-makers from all 50 “We went with high hopes and they were ex- Automation with its new CNC Hammerhead
states and 98 foreign countries registered to at- ceeded within 30 minutes of our arrival at IWF. I and Axiom with its new i2R series router.
tend,” says Jim Wulfekuhle, IWF’s vice presi- purchased more and learned more than I thought KCD Software presented 3D design to CNC
dent of sales and marketing. would be possible in just a few short days. Our software that accommodates new fastener options.
“The feeling on the floor was one of excite- company will not only save thousands per year, Other top attractions included a wide selec-
ment at all of the innovation, technology and we will also be more efficient, productive and tion of hidden fasteners; pre-finished panels;
material design on display at one place and safer. We could not be happier with our experi- shop management, design and manufacturing
at one time. Cabinetry, millwork and home ence at our first IWF. We will return for IWF 2020 software; furniture components, and hardware.
furnishings were some of the top business and bring more people,” says Schaake.
segments attending this year’s fair which also First-time exhibitor Greg Larson, who was Additional highlights
featured over 200 first-time exhibitors.” introducing his CabWriter software, reported IWF 2018 also featured the Design Emphasis
a positive experience as well. student competition and Challengers Awards,
Attendee reaction “We had a better than expected show. Ev- plus over 70 educational sessions.
Mark Roden, president of M&R Custom erything went very smoothly with our setup. The Woodwork Career Alliance held a si-
Millwork in Belvidere, Ill., is an IWF regular. We shipped boxes to the show and they were lent auction to support wood industry educa-
“Though I have a small shop that is now in the booth when we showed up Tuesday af- tion and Microjig announced a new initiative
entering our 38th year, I think it is so crucial ternoon, so we were able to setup quickly and to donate its Grr-Rippers safety products to
to attend the IWF every time,” Roden said in were ready to go,” says Larson. public high school woodworking program
a post-show interview with Woodshop News. “I was a little worried about being in the far throughout the country.
“If you want to stay competitive in your back of Hall C, but we had a lot of traffic by The next IWF is scheduled for Aug. 26-29,
market, you need to see all aspects of the in- the booth and quite a number of people who 2020, in Atlanta.
dustry in one location. I finalized deals on stopped in for a demo. We had someone in the For more, visit www.iwfatlanta.com.
M
aggie Jo Sanderson, a senior at signers there. I was nervous when I arrived
the Milwaukee Institute of Art at the competition because of the other com-
& Design in Milwaukee, study- petitors’ quality of work. I had two pieces in the
ing Interior Architecture and show: Modern School Desk and Conversation
Design with a minor in Furniture Design, Chair, both of which are my pride and joy.
won Best of Show at the IWF 2018 Design Modern School Desk is the piece that convinced
Emphasis student competition. me that I am supposed to be a designer.”
The competition featured advanced level The desk is sleek and simple, yet dynamic.
designs in four categories. There were 34 Its surface sits at a comfortable angle to en-
finalists, led by Sanderson’s Modern School courage the user to have good posture and
Desk, a new take on the classic school desk. to prevent a cluttered workspace. Hidden
“Furniture design is my main focus and my hinges provide functionality without detract-
passion,” Sanderson said in an interview with ing from its form. After an intensive design
Woodshop News. “I started working on small- process, the piece required an equally com-
scale projects early in life by following my plex build process. It has been exhibited in
father and grandfather’s footsteps as recre- multiple galleries.
ational woodworkers and craftspeople. After I Category winners were Hengfeng Lu (De-
decided to pursue design as a career, I applied sign creativity) and Jayati Sinha (Commercial
to MIAD. I have been glued to the woodshop furniture) from the Art Center College of
since I started in 2015, and I have developed Design; Brian Klik (Accent furniture) from
work I never would have imagined. the Seattle Central Wood Technology Center,
“I feel so honored to have been a part of the Best of Show: Maggie Jo Sanderson’s “Modern and Jacob Bower (Seating) from the Rhode
IWF. There were so many talented young de- School Desk”. Island School of Design.
4’ x 4’ CNC Router
$11,800.00
36”x24” Engraving
Cutting Laser $5,690.00
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12” Two Side Planer $14,990.00
18” Two Side Planer $19,990.00 QHHUHGZLWKPXOWLIXQFWLRQVWKDWEULQJRXWWKHEHVWTXDOLW\
24” Two Side Planer $24,990.00 DQGHDV\DGDSWLRQ&DOOXVIRUPRUHGHWDLOV
CASTALY MACHINERY
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MADE TO ORDER You’ve read that right, wood nails, made from European beach, with a tensile strength similar
IN 2 DAYS to aluminum nails, according to the manufacturer.
“Their mechanical properties allow the nails to be driven into solid structural timber with the
Fasco LignoLoc pneumatic nailer, without any pre-drilling, to form and inseparable bond with
the timber,” the manufacturer said in a statement.
Benefits of wood nails include less tool wear, no rust or streaking as caused by steel nails, and
better insulation values, the manufacturer adds.
The nails are available in lengths of 2”, 2-1/4”, and 2-1/2”.
For more, www.fascoamerica.com
RSA Solutions
Great pricing on replacement Production Coach
The software provides a 360-degree view of
knives for Terminus, Tersa, a manufacturing factory, from CAD/CAM im-
Centrolock, and Quick-lock porting, through planning, sorting, tracking,
heads! automated machine feedback, part alerts, visu-
alization, kitting and shipping - all in real time
without the need for physical files, according to
the company.
Order online at “Production Coach allows manufacturers to
make better decisions with their data,” says
www.shapertooling.com Roger Shaw, chairman and founder of RSA So-
and receive free shipping on orders over $50000 lutions. “And, because it’s modular in nature,
you can do as little or as much as you want
Or Call 800-228-8151 with it. What makes this award so exciting is
that now manufacturers will be more aware
SCM
Morbidelli p200 CNC router
with HE-POD Technology
This technology can machine any type of edge in any situation, ac-
cording to the company.
The router features five independent and interloping axes with con-
tinuous 360-degree rotation and numerical control Z axis that allows
for adjustment of the lower projection of the edge.
The company adds that there are no limits to the shapes that can be
machined because the HE-POD technology can lift workpieces to get
the best use from the worktable dimensions and to work multiple parts
with a single position.
For more, visit www.scmgroup.com.
Shaper
Origin
A portable CNC machine featuring built-in CAD capabilities and
guidance system that allows the user to auto-correct and keep the
tool within 1/100th of an inch of an intended path, according to
the company.
The Origin also won a Visionary Award at AWFS 2017.
For more, visit www.shapertools.com.
System. Unmatched.
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Festool power tools will help you do things other tools cannot do. Our system of tools, accessories and consumables are designed to be used
together. With each Festool you add to your Festool system, you will increase your speed and productivity. Beyond simply working better together,
our products are engineered, manufactured and calibrated to operate in sync, resulting in the unmatched performance you demand and deserve.
NEW! NEW!
Bluetooth technology: Cyclone technology:
The CT 26, 36, and 48 can be The CT pre-separator separates and
individually retrofitted with a collects coarse and fine dust before it
Bluetooth module for remote reaches the mobile dust extractor. The
operation via a remote control on dust-heavy air that is drawn in is swirled
the suction hose or a Bluetooth into a spiral movement in the cyclone,
battery pack when working with causing the dust particles to hit against
Festool cordless tools. the wall of the cyclone and, due to the
(Remotes and batteries sold separately) gravitational force, to fall into the collection
container of the CT pre-separator.
festoolusa.com
W
ith hundreds of trees already ly in eastern North America and has a light to
dead throughout North Ameri- medium brown color. The Emerald ash borer
ca, ash is in a state of limbo. No- has been feasting on ash trees since 2002. The
body can predict exactly what larvae of the beetles feed on the inner bark
this popular domestic hardwood’s fate is with which disrupts the water and nutrient cycles,
infestation of the Emerald ash borer on the killing the trees. According to the website,
rise. Hardwood dealers interviewed by Wood- www.emeraldashborer.info, the beetle is now
shop News have mixed reactions, although found in 33 states. More information about
the consensus is ash will follow the path of quarantines, confirmed sightings, and other
chestnut in several years. resources can be found on the site.
“What we’re seeing is that people are think- Mark Lipschitz, a hardwood dealer with
ing down the road this is going to be scarce Nina Co. of Arnold, Md., says the shortage of
and that eventually the supply is going to be ash is a real problem and only getting worse.
difficult to get,” says Chad Muterspaw of C.R. “There is ash available, maybe 10 percent of
Muterspaw Lumber Co. in Xenia, Ohio. “We what there was, and the price is pretty firm. If it’s trendy and our price is holding pretty
still have a lot of customers that use it and like people are going to stay with using ash they good. I haven’t seen any problems with avail-
that light-colored look. Lately they’ve not been might have to pay a little more and buy it ability. It’s moving, but I’m not saying that
doing a whole lot of staining. Instead they from anywhere they can. But ultimately the won’t change in a month. I just haven’t had
want a clear finish like a matte lacquer with species is not viable anymore,” says Lipschitz, any issues with it.
not much sheen. noting that red oak is an ideal alternative be- “We are aware of quarantines, but I think
“I believe that there is a perception with cause its appearance and working properties they’re hitting larger places more than us.
our customers that in a couple of years ash is are similar. [EAB] will affect us later down the line but
going to be more difficult to source. It seems “Anybody that works with ash can work right now everything is staying the same.
like almost like chestnut where it’s not going with red oak and red oak is the biggest vol- Sales seem to be up because the customers
to be available down the road and they’re ume species in the United States anyway. It is want a whiter product with an oak-type grain.
kind of jumping on it now. A couple of saw- generally more expensive than ash, so custom- A lot of my customers find it easier on ma-
mills told us they think in about two years it’s ers are going to have to look at pricing.” chinery than the oaks.”
going to get difficult.” Clint Dillon of Steve Wall Lumber in Mayo- Retail prices for 4/4 FAS ash were quoted at
Ash (Fraxinus Americana), also known as dan, N.C., says ash is one of his biggest movers. $2.60 to $2.80/bf. It wholesales for about $2 to
white ash or American white ash, grows most- “I don’t think it’s because of scarcity. I think $2.20/mbf.
SPEED.
ACCURACY.
INTEGRATION.
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TOOLS
& TECHNIQUES
Kyocera Senco’s new 16-gauge
nailer packs a punch
By Jennifer Hicks
K
yocera Senco has designed the new FinishPro 16XP 16-guage nailer for use with
harder substrates, adding power and durability, according to the company.
The XP stands, loosely, for extreme professional and the 16-guage fills the gap be-
tween Senco’s 15- and 18-gauge nailers, according to product manager Scott Krause.
“The FinishPro has an integrated air duster on the back, both bump-fire and single-fire ac-
tions with a tool-free selector, adjustable exhaust and adjustable belt-hook,” says Krause.
“The biggest feature is the newly redesigned EZ-Clear latch, which has a stamped steel
spring on it that provides a tighter hold on the drive track allowing more power to be trans-
ferred into the fastener. This almost eliminates misfiring and jamming. Each fastener that
gets fired is guided by the actual top plate so there’s no double marking.”
The FinishPro16XP weighs about four pounds and measures 12” long x 11.4” high. It has a
highly durable magnesium body coupled with an ergonomic grip making it light and easy to
use, according to the company.
It can shoot nails from 1-1/4” to 2-1/2” in length and sells for $169.
For more, visit www.kyocera-senco.com.
R
ikon showed a ‘smart’ band saw at IWF 201, featuring Sriatech’s Digital Variable Re-
luctance (DVR) motor.
The motor, available as an accessory or upgrade on most of Rikon’s 14” band saws,
allows the saw to maintain its torque throughout the entire cutting operation, accord-
ing to Rikon’s Joe Taylor.
“For the end-user it allows them flexibility to adjust motor speeds based on cutting applica-
tions, whether they’re for wood, metal, non-ferrous metal, plastics and composites,” says Taylor.
“It allows them to do it on the fly by having multiple presets on the control box that have been
pre-determined to be within the optimum speed range. You can also adjust speed on your own
in between those settings.”
Another benefit is quiet, vibration-free operation, according to Taylor.
For more, visit www.rikontools.com.
F
estool has a new dust extraction acces- easy to unload. You don’t have to deal with a
sory, the CT Cyclone, that separates and filter bag,” says Rick Bush, Festool’s director
collects large particles before they enter of product marketing.
the company’s portable vacuum units. “If you’re doing applications with a hand-
When used together, the CT Cyclone and held planer or router, or something producing
CT Dust Extractor form a three-step filtra- bigger chips, or where your producing a lot of
tion system for dust and debris, according to dust in a very short period, it can overwhelm
the company. the capacity alone with a filter bag. This gives
“The real value of it is that it expands the ca- you a way to capture most of those particles in
pacity of your vacuum and is very quick and an outside container.”
Also featuring…
• Job Board – bring a flyer and post an opening • 2018 Best in Wood awards presentation
at your company for FREE or check the board • Cabinet Makers Association Oct 17 plant tours
for openings!
• Blum
• Axalta
C. H. Briggs • King StarBoard ST Keystone Wood
Register
TRATION
• Nanochem Technologies
• Fulterer Specialties Inc.
$
Now
N Machine, Inc.
CCF Industries FinishWorks Martin’s Woodworking
Thaddeus Stevens College
Century Components LLC Grapek Bates Machinery
TILO Industries LLC
Charles G G Schmidt & Co Hafele America Co. Meridian Products
US Timesavers/Dubois 120
EC 18 MT Tooling Co
ODE W PE WSN Clark Deco Hatt’s Industrial
Uneeda Enterprizes, Inc.
CNC Factory Supplies, Inc. NewMouldings.com
• Dynabrade Woodworking Network
CNC Wood Products Nina / Wood’n Slabs
• 3M Wurth Baer Supply
Colonial Saw NRG Associates
Call 800-969-2212, visit • 3M PPS Company
• Castlewood
Conestoga Woodworking • SCM
Hermance Machine • Kaeser
www.woodproexpo.com Supply
Company • Ostermann ABS • GRASS
or bring this ad to Crows Nest Software / • Kreg • Selby Hardware • Rev-A-Shelf
NPF Consultants • Doucet • Infragloss • Pro Value
on-site registration DC Distributing • Denray • Kleiberit PUR • Tresco
Eagle Machinery & • Axiom • Reka PUR
Supply, Inc • Cantek O’Shea Lumber Co.
Wood Pro Expo Lancaster is produced by Ellert Equipment • Tigerstop
Osborne Wood Products
Corporation • Hoffman
• Larick Panel/Wood Machinery
Epilog Laser Patrick Industries
• Supermax
Eurobutt II a Faux Butt Hinge
TOOLS & TECHNIQUES
N
ext Wave Automation introduced
the CNC Hammerhead, featuring
a 63” x 30” table, at IWF 2018.
The Hammerhead is now the
largest machine offered by Next Wave, which
specializes in desktop CNCs. It also features a
steel frame, steel gantry supports and a rigid,
interlocking aluminum table.
“Our customers have continually asked us
to produce a larger all metal machine. After
a good deal of input, we settled on a machin-
able area of 29” x 49” x 7”, allowing customers
more capacity and the ability to place a 32”-
wide door directly onto their machine,” says
Tim Owners, founder and CEO of Next Wave.
“With this newest addition, we continue to pendant controller. It accepts 1/4” and 1/2” The CNC Hammerhead will be available in Jan-
strive to have the most competitive, all-inclu- bits, and a fourth axis rotary system or any uary 2019 and sell for $6,499 with Vectric V Carve
sive, U.S.-made machines in the marketplace.” of the new laser accessories offered by Next Pro and Next Wave’s Virtual Zero software.
The Hammerhead is outfitted with a 3-hp, Wave. It runs on a 120-volt, 20-amp circuit, ac- For more, visit www.nextwaveautomation.
variable-speed, water-cooled spindle and a cording to the company. com.
V
acutherm’s booth at IWF 2018 was a major attraction, The collaborative group is a consortium of trade associations, all
drawing a steady stream of attendees curious about related to the woodworking or the wood products manufacturing
the iDry vacuum kiln, a box-style unit heated by either industry. The group’s purpose is to provide a collection of tools and
electricity or hot water. solutions for the wood industry to attract and retain employees, while
With a capacity of 1,000 to 2,000 bf, it can accommodate lumber improving the perception of the industry.
piles up to 13’ long x 42” wide x 55” tall, according the company. Charter members are the Association of Woodworking & Furnish-
Vacutherm, which also manufactures large kilns for industrial ings Suppliers; Architectural Woodwork Institute; Cabinet Makers
operations, says it developed the iDry after numerous inquiries Association; Hardwood Manufacturers Association; North American
from owners of small shops. Building Material Distribution Association; National Wood Flooring
“This was made in response to customers’ inquiries for a small Association; Wood Component Manufacturers Association; Wood-
batch kiln that only required electricity to be connected and ready working Machinery Industry Association; Wood Machinery Manu-
to work, unlike a kiln you’d have to put together and have an ex- facturers of America; Wood Product Manufacturers Association, and
ternal heat source for,” says product manager Duncan Ferguson. Moulding & Millwork Producers Association.
The iDry can be loaded with a forklift at one end and emp- The primary target for the group’s efforts will be Generation Z peo-
tied at the other end. It features a stainless-steel interior to ple born between 1995 and 2014.
prevent corrosion from tannins leaving the wood, according to “The group is working to identify what each association brings to
the company. the table, and what each needs for their members to change corpo-
The iDry, heated by electricity, sells for $39,500. Optional acces- rate culture and attract and retain good employees,” group organizer
sories and lease to own options are also available. Adria Salvatore, education director of AWFS, said in a statement.
For more, visit www.idrywood.com. For more, visit www.woodindustryed.org/wirc.
Woodshop News presents
WOODWORKERS SHOWCASE
$QHZ0DUNHWLQJVLWHFRQQHFWLQJSURIHVVLRQDOZRRGZRUNHUVZLWKTXDOLÀHGEX\HUV
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OVER 2 MILLION MONTHLY
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well thought out design process, with some
S
ay the word “free” to a group of Fusion 360 for free. Autodesk defines a startup tions as most other software design programs,
woodworkers and they will come as a company or home-based business that including SketchUp. Because Fusion has CAD
straight at you like a moth to a light. generates less than $100,000 per year from the and CAM capabilities, the user sees a different
So, it has been with Autodesk’s total sale of goods or services. The definition screen as he or she switches between the two
CAD/CAM package Fusion 360. Autodesk and other terms of use are described in greater functions. The different screens have specific
is the company that sells and supports Au- detail at www.autodesk.com. tools for CAD or CAM, simplifying the tool
toCAD, a widely used CAD program in the Fusion 360 is not for shops that customize bars for the user.
architecture field. a large number of cabinets and need software The real power in Fusion is the ability to
Fusion 360 is not just a CAD program. It also to estimate sheet goods. Fusion 360 only has model with parameters. A parameter in Fusion
includes an integrated CAM module and G- three plug-ins or add-ons focused on wood- is a measurement that will be used throughout
code simulation capability; the ability to make working, while SketchUp has hundreds, in- the object. For instance, 3/4” plywood.
photorealistic renderings, and an integrated cluding for CAM. Plug-ins are third-party Here is an example of where the power of
CAE (Computer Aided Engineering) module. applications that expend the capabilities of a a parameter really shines. Let’s say that the
Plus, it has the capability for several people to program. Fusion 360 is more appropriate for thickness of the plywood changes from 3/4”
collaborate on a design at once. shops that make one-offs, like furniture, or for to 1”. Instead of hunting though the entire de-
Students, educators, and startups making those that make small runs of cabinets. sign of the object, the user simply calls up the
less than $100,000 per year are entitled to use The limitations of Fusion 360 aside, it has a parameter index, enters the change and the
program recalculates. Though this is an auto-
matic function, double checking is advised.
Another excellent feature of Fusion is the
various constraints that can be placed on an
object to ensure the design coincides with the
design criteria. These include constraints for par-
allel, perpendicular, symmetrical, equal, tangent,
concentric, and more. And when the user moves
from one screen or “work space” to another,
all the elements of the object stay linked to the
original design in the model work space.
The CAM side of Fusion requires a bit of
patience, since every detail has to be acknowl-
edged or stipulated.
Fusion is constantly reminding the user
about the effects of changes in the design,
providing a visual and written description
for each parameter initially and with changes.
,QIR#/LPWHFKLQGXVWULHVFRP This ensures that the reasoning behind the
operation is not forgotten. The user is also no-
tified about the settings for the home position,
4
%) /-.,%'*).,*''!,)*) 4
-!*) ,3'%)!*,%)#-+%) '!- feed rate, and spindle speeds, for example.
%) *1-,!'%). $! "*,2%- This is also borrowed from metal machining
4 !,0*!,*2!'%',!%-%*) 4 //(.'!+/(+ protocol and included to minimize down time
''-,!1 ,%0! 4 ,) )(!*(+*)!).-",*(3*/, and damage to the machine, tooling or mate-
4
$++,%(,3-+%) '!-3-.!( '*'-/++'%!,- rial.
4 )*, 3)(%/.*(.%.**' 4 .-.)&1%.$3!,1,,).3 Fusion is compatible with a PC or Mac but
$)#!-3-.!( %.-1$.3*/
requires a minimum 64-bit operating system.
A shop will also need a high-speed graphics
card.
“Market’s best
in class cnc”
Fusion 360 is certainly worth a look, espe-
cially because the CAM module is integrated
with the CAD portion of the program.
My comment
First, these stores carry all sorts of danger-
ous stuff. I’ll just point out one: ladders. Three
Consumer advocacy groups hundred people a year are killed in falls from
ladders and 164,000 go to emergency rooms.
Remember that only one-and-a-half people die
join the attack on strippers a year from acute exposure to methylene chlo-
ride. And though every life is valuable, these
figures undercut the reasoning.
I
n the March 2017 issue of Woodshop A little history Second, I’ve been using strippers based on
News, I wrote about the efforts of the It used to be that furniture stripping was methylene chloride for over 40 years and those
EPA to eliminate paint and coatings re- done with flammable solvents or by scrap- based on NMP for nearly 30 years, since they
movers that contain methylene chloride ing off the coating. The scraping was done became available. I’ve used these in small
or n-methyl pyrrolidone (NMP) from the con- with pieces of glass, not with the modern quantities, more like an amateur would, not
sumer market. I recounted how this effort had steel card scrapers we use today. The scraping like a professional stripping and refinishing
been going on for more than 25 years and is couldn’t help but also remove the top surface shop. I’m quite familiar with these strippers
based on the unsubstantiated claims that ex- of the wood, which includes whatever color and their effectiveness.
posure to methylene chloride can cause cancer or marks that show the age and give the furni- If Sherwin-Williams were really making my
and the fairly well substantiated claims that ture much of its value. needs its No. 1 priority, it would let me choose
exposure to NMP can lead to reproductive In 1946 a fellow named William M. Barr what to use, maybe with an instruction to not
problems in pregnant women. invented a new paint stripper based on the use for stripping bathtubs. (Some suppliers are
This effort by the EPA continues, but in the non-flammable solvent, methylene chloride. It actually doing that now.)
meantime, there’s been an interesting turn of quickly took off in the marketplace because it Contrary to its claim, there aren’t any equiv-
events. Now it’s consumer advocacy groups was such a huge advance over the flammable
pressuring retail suppliers to stop selling these solvents. This advance was probably the big-
strippers. And these groups have apparent- gest ever made in paint strippers. At least, I Mozaik Software
ly succeeded with Lowes, Home Depot and can’t think of others that are equivalent.
Sherwin-Williams. Each of these chains has Methylene chloride is also an exempt VOC,
releases Version 7.0
announced that it is ceasing to sell these cat- so it is more environmentally friendly than the Mozaik Software demonstrated the lat-
egories of strippers. flammable solvents. But this was not an issue est features of Version 7.0 at IWF 2018 in
The reason given isn’t that they cause can- in 1946. Atlanta.
cer, but that a number of people have died The success of this stripper led Barr to start a “In addition to expanding the paramet-
while using methylene chloride strippers to company that still exists today, WM Barr. The ric capabilities of the software, a number
strip bathtubs in a closed bathroom. The EPA brand name you might associate most with of new features have been added and
estimates 40 deaths since 1975. The Center for this company is Klean-Strip. enhanced,” the company explained in a
Public Integrity estimates 56 deaths since 1980. statement. “A new link to ETemplates
By doing the math, this comes to between one Back to the present enables designs to be imported from the
and two deaths per year depending on which The consumer advocacy groups seem to laser system including wall layouts, doors
figures you use. be led by Safer Chemicals Healthy Families, and windows, as well as the locations of
The cause that’s usually given is the victim which claims to be a coalition of 450 organiza- plumbing and electrical.
putting his or her head down into the bathtub tions comprising 11 million members. Other “Door capabilities have been enhanced
while working. Methylene chloride fumes are cooperating advocacy groups may include Re- to include a WYSIWIG (what you see is
heavier than air, so doing this increases expo- sources Defense Council and Mind the Store. what you get) new design process en-
sure significantly over what might have built Apparently, they wrote letters to the chain abling customers to design five-piece
up in the room. Methylene chloride metabo- stores asking them to stop selling strippers doors, miter-frame doors, as well as CNC
lizes to carbon monoxide in the blood, which containing methylene chloride or NMP and MDF doors without the need to draw
replaces oxygen and can lead to a heart attack, that was enough to be successful with these toolpaths or geometry. This revolutionary
especially in people who have heart problems. three big retail chains. I guess the chains rea- door sectioning capability also enables the
You should never use a methylene chloride soned that these strippers weren’t big enough user to section cabinet ends and cabinet
stripper (or any solvent, for that matter) with- profit makers to be willing to upset a large backs on the fly, the parts are automati-
out good air movement, in one door or win- number of their customers. cally updated on the job cutting lists and
dow and out another, or outside. Sherwin-Williams issued the following the geometry to machine the custom pan-
Assuming these chain stores go through statement: “Our customers are our No. 1 pri- els is also added to the parts automati-
with their intentions, it will leave just one ority at Sherwin-Williams, so we are eliminat- cally.”
category of effective strippers available, those ing methylene chloride paint strippers from For more, visit www.mozaiksoftware.com.
that are highly flammable. our stores. We have several effective alterna-
Relocating to Northern
California and acquiring a
Closet Factory franchise
have helped Feist Cabinets
& Woodworks achieve over
30 years of growth
By Jennifer Hicks
A tour of the shop,
giving potential customers
a sense of the process,
often clinches the deal.
T
hese days there’s a certain energy being generated at Lantz year college degree.
Custom Woodworking in Harrisonburg, Va. Sure, the steady “Higher education is important because it usually helps a person
stream of jobs makes the place vibrant, but so do the solar pan- expand his thinking. I took engineering to prepare to make a living at
els on the roof. something. I was drawn to mechanical engineering because it’s related
“I think turning to renewable energy wasn’t just an environmentally to woodworking; they both involve the creative design process.”
friendly choice. It was a solid business decision,” says managing part- After earning a Bachelor of Science in mechanical engineering, he
ner Doug Lantz. spent a year as a missionary in Mexico. Then for two years he worked
Last year a vendor approached him about the idea and though he’d for a sheet metal fabrication company where he applied engineering
been thinking about it, he figured it would be too expensive. The num- knowledge to how parts are designed and made.
bers told a different story. Grants and tax savings would cover about 80 “I got frustrated with the office setting. I enjoy the hands-on creative
percent of the cost. process and what I was doing didn’t make me feel I was making a no-
So, he signed on and had a 36.18 kW photovoltaic system installed on ticeable difference,” says Lantz.
the roof of his 18,000-sq.-ft. shop last December. The system was sized to So, he thought about switching to woodworking. He and his wife
cover 100 percent of the shop’s annual electric needs. In June the system had no children yet and the economy was booming, so he decided to
produced more energy than the shop used and there was a $35 credit. start LCW.
All credits are carried forward each month and possibly there’ll be For three years he built furniture in a two-car garage behind the du-
enough in total to pay the bill during winter months when less power is plex where he and his wife lived. He bought a band saw, table saw and
generated because of the sun’s angle. In four years, Lantz expects to pay jointer in a package deal from Delta. He called on willing friends, wife,
nothing for electricity and recover his out of pocket expense. and dad, if he needed help handling large pieces of wood or delivering.
“The equipment is supposed to last at least 25 years, so theoretically, In 1999 he partnered with his dad and bought three acres on the
we can get 20 to 21 years of free power. We joke about changing our outskirts of Harrisonburg in Shenandoah Valley. They started in a
name to Sunshine Woodworks,” says Lantz. 5,000-sq.-ft. shop. Furniture was not the best money-making product,
“It’s unfortunate solar energy and other forms of renewable energy so he included architectural millwork and cabinets.
require government programs. I hope eventually it’ll be self-sustaining “You could probably make a living building furniture exclusively in
without the need for government assistance. Government programs are a garage setting like I had before but not in this setup. It’d be difficult
changing and I’m not sure I could get as good a deal today.” to get enough orders or build fast enough to offset the amount of over-
head we have currently. And consumers have so many other sources
FROM THE START for furniture.”
Lantz has been the power behind LCW since he started it in 1997. For the first few years all profits went back into the business. Lantz
He’s the CEO, COO, strategist, problem solver, equipment repair guy, didn’t make a lot of money in those years, but always had enough to pay
computer programmer, payroll dispenser, and everything else. “It’s the bills. By 2005, when his first son was born, he was taking a salary.
true. I wear many hats around here. And I feel this is where I belong,”
he says. SURGING AHEAD
All the hats seem to fit him perfectly. He’s entrenched as though he’d LCW formed and operated during the window of economic opportu-
been planning to own a woodworking business all his life. He says he nity in the late 1990s. When the Great Recession hit, the company had
never consciously thought about it, but just naturally fell into it. Actu- two large commercial projects going. It was doing extensive architectural
ally, the idea was there all along, lodged in the recesses of his mind and millwork at the Virginia Military Institute’s parade ground. There was
hanging in the family tree. also a custom millwork project for the new Performing Arts Center at
“I’ve always favored hand work. Guess I’m a lot like my granddad James Madison University, which carried the shop through most of 2010.
and dad in that they were both in construction or building at some “Our worst years were 2011 and 2012,” says Lantz. “We found a few
point in their lives. Now I see the same interest in my 7-year-old son small jobs including furniture commissions and kitchen cabinets to
who likes to play with wood and nail it together. I took woodworking keep us busy. We had plenty of time to make a new sign for out front
in high school and lived in the shop. I could never get enough of it.” to replace the original which was weather-beaten with rotted posts. We
But innate talent and inclination to go into woodworking didn’t also put together a TV ad.”
cloud a broader vision for his future. His hands were ready but his Most commercial jobs are obtained through bidding. LCW continues
mind needed tweaking, so he thought, and for that he wanted a four- its relationship with universities in the Shenandoah Valley. The com-
M
easuring accurately is a corner- tape measures to lasers are time and accu- harvest more accurate numbers or build a
stone of our trade, and the means racy. Instead of an estimator making sketches template, the salesperson can be trained to cre-
to do so has evolved quite a bit with a pencil and then trying to remember ate a digital template during the initial visit.
over the past few years. Wood- or explain notations to the CAD operator, That can then be used to create more accurate
shops that automate the process of measuring all measurements are permanently recorded estimates, and also deliver perfect installation
PHOTOS: STEPHEN LAM/REDUX PLUS
rooms for cabinetry (called digital templating) without, at least in theory, human error. Plus, dimensions. Of course, the learning curve var-
can combine laser-based tools with phone or they are already in a digital format that can be ies depending on the machine and the person,
laptop apps that create files for import into imported into a drawing. and it’ll take a few jobs to get it right. But tem-
CAD software. But the biggest advance in la- Templating tools are also a lot faster than plate tools are becoming more and more intui-
sers of late may not be technological, but pecu- physically making plywood templates or re- tive and user-friendly, and thanks to cellphone
niary: prices have dropped significantly as the cording endless measurements and angles on apps and other devices the general population
industry has matured. paper. (which includes salespeople) is becoming a lot
Instead of sending a salesperson out to take more tech savvy. So, errors are less frequent
WHY TEMPLATE TOOLS? measurements that are good enough for a bid, than they used to be just a few years ago. Plus,
The most common reasons to switch from and then sending an installer out later on to residential clients are still quite impressed
Michelle Fuchs
Jenny Wood Cell: 320-260-5731
Cell: 320-266-5989 Digital templating will reduce errors in the shop.
6XSSO\LQJWKH86 he new year might be a bumpy one, tax rates have changed to a flat 21 percent,
&DQDGDIRUPRUH
WKDQ\HDUV T but it doesn’t necessarily have to be a
bad one. 2019 is just around the cor-
ner, and woodshops gearing up for it
have more to think about this year than most.
The tax code has been changed, interest rates
and many pass-through entities are receiving
a 20 percent deduction.
Plus, the alternative minimum corporate
tax has gone away, and several common de-
ductions are either disappearing or are now
Questions?
PHOTOS: STEPHEN LAM/REDUX PLUS
are rising, international trade is in turmoil, subject to much stricter rules. Those include
machines and software – especially robotics – entertainment expenses, interest on business-
Call 800.727.0917 are evolving at breakneck speed, and the labor related loans, and some calendar limits on
market is confusing, to say the least. carrying net operating losses to previous or
to speak with a live, coming years.
non-automated Tax changes
This may not be a good year for small shop
Confused? You’re not alone, but tax prepar-
ers generally seem to think that the code is ac-
team member! owners to start handling their own tax re- tually less complex than it used to be. The core
turns, especially if they are operating as an change for small- to mid-size woodshops will
LLC or an S Corp. That’s because corporate be the pass-through rules.
www.dc-dist.com
Fax: 888.633.5923
Credit trends
If you are borrowing to keep the shop’s doors open, the outlook for
credit isn’t encouraging. For woodshops that use a lot of credit, the
rising trend in interest rates has to be troubling, especially now that a
business can only write off interest equal to 30 percent of its adjusted
taxable income.
Two years ago, the average for a 30-year fixed rate mortgage was 3.42
percent, according to the Federal Reserve. A year ago, it had crept up to
3.91 percent. This year, it has reached 4.52 percent.
So, mortgage interest expenses have risen about 32 percent in less than
two years, and that trend is expected to continue and even accelerate.
The Federal Reserve is reporting that we’re doing more short-term
borrowing of late, and the increased demand for this type of loan is
also having an effect on rates. Consumer credit increased at a season-
ally adjusted annual rate of 4-1/2 percent during the second quarter of
2018. Breaking that down, the use of revolving credit (that is, credit
cards and lines of credit) increased at an annual rate of 4 percent, while
non-revolving credit increased at an annual rate of 5 percent. The
growth is a sign that consumer confidence is high and the economy is
expanding, which on the surface sounds pretty good. But many econo-
mists argue that increased consumer credit (not actual spending) is a
harbinger of trouble.
In 2009, in the wake of the Great Recession, market analyst James
Wood pointed out that from the mid-50s to the mid-80s, the total
amount of private credit was about equal to GDP. By 2007, private
credit was about 178 percent of GDP and much of that debt was not
based on a realistic ability to repay it. That particular house of cards
collapsed in 2008. From then until 2013, consumer debt shrank con-
siderably. But we have short memories and the latest data from the Keep an eye on inventory, especially if sales start to fall off.
GearKlamp NEW
EW
Insurance issues
One of the pillars of a successful business is risk
management, and any good plan has to include
several types of adequate insurance. Interruption
insurance covers the shop in the case of a major
event such as a fire or hurricane that temporarily
closes the doors, and you’ll need to ask your agent
about terrorism coverage. Commercial auto insur-
ance may be required if employees are driving
your vehicles, or their own in the course of their As if shop owners don’t have enough on their hands (or feet), plan for time to learn about the new
work. Do you know if they’re required to be cov- tax code.
ered? Property policies can protect the woodshop
(including its work-in-progress, tools, equipment and inventory) from and installed. Then there’s healthcare and Workers’ Compensation, dis-
theft and damage, but this area is especially sensitive to deductibles. ability coverage, and life insurance for the owners, and perhaps even for
And your mortgage holder may have something to say about reducing some strategic employees. Some of these are compulsory and others are
the annual premium by using higher deductibles. optional, and all need to be discussed once a year with your agent.
Liability coverage deals with lawsuits arising from such things as cus- That’s because businesses are constantly changing.
tomers being hurt on the premises, or as a result of work that was done Plan on it.
A
new exhibition, “Campaign Fur- sociation and the American Furniture Mas-
niture: The March of Portable De- ters Institute hosted an exhibition showcasing
sign”, opened Aug. 25 and runs work made through its Prison Outreach Pro-
through Nov. 4 at the Boscobel grams over the summer.
House and Gardens in Garrison, N.Y. It fea- “On the Street: Works from the New Hamp-
tures two dozen 18th and 19th century col- shire & Maine Prison Outreach Program” ran
lapsible chairs, tables, beds and more. from June 12 to Sept. 11 at the NHFMA’s gal-
Campaign Furniture was inspired by Bosco- lery in Concord, N.H., and featured work by
bel’s renowned collection of New York fur- inmates incarcerated in New Hampshire’s and
niture, the rich military and artistic history Maine’s state prisons.
of the Hudson River Valley, and the tens of A variety of fine furniture was on display
thousands of picnickers who bring their own including jewelry boxes, tables, desks, a book-
stylish equipment to Boscobel every summer, case, and Shaker boxes.
according to the organizer. The Prison Outreach Program was founded
The mission of Boscobel House and Gardens in 1999 and is run by the NHFMA’s non-profit
is to engage diverse audiences in the Hudson sister organization, the American Furniture
Valley’s ongoing, dynamic exchange between Masters Institute. The program educates select
design, history and nature, according to the inmates on the art of fine furniture making.
organization’s website, www.boscobel.org. Rotating members of the NHFMA volunteer
their time to teach this program.
Prisoners’ exhibit For more, visit www.furnituremasters.org and
The New Hampshire Furniture Masters As- www.furnitureinstitute.org.
PHOTOS: BILL TRUSLOW AT THE GALLERIES
The “On the Street” exhibit included this Federal sideboard by Allen Eason and bookcase by Eric Windhurst.
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rganizations sponsoring meetings, in Colorado Springs for a tour and presenta-
At the IWF in Atlanta, MicroJig un-
classes or shows of interest to pro- tions, followed by tours of local woodworking
veiled its school donation program with
fessional or hobbyist woodwork- shops. www.cabinetmakers.org
the goal of putting two of its best-selling
ers are invited to submit items to:
GRR-RIPPERs on every table saw in every
Calendar, Woodshop News, 10 Bokum Road, FLORIDA woodshop program in the country by
Essex, CT 06426; [email protected]. Ongoing — The Dunedin Fine Art Center is
2020.
Include name, dates, location, description of offering six-week woodturning classes at its
“MicroJig is built on the idea that there
event and a contact address or telephone num- Cottage Campus taught by AAW professional
is a safer, smarter way for people to work
ber. Calendar items, which should be typed or member Tony Marsh for beginners and inter-
with their hands and build their dreams,”
printed clearly, must be received a minimum mediate-level participants. Full-day classes
the company’s CEO Bruce Wang said in
of 60 days before the event. are held on Thursdays. Call 727-298-3322 or
a statement. “It’s our goal to end table
Please note that fees, as listed, might not e-mail [email protected].
saw injuries by 2020. We see this new
include materials or shop fees. Check with a Monthly — Woodcrafters Club of Tampa
donation program as an essential step
specific class for further details. meets every third Thursday evening at 3809 W.
toward that, arming the next generation
— Compiled by Jennifer Hicks Broad St. in Tampa. www.tampawoodcrafters.org
of craftspeople and skilled trade profes-
Oct. 3-5 — Architectural Woodwork Insti-
sionals with the tools to empower them to
ARIZONA tute’s 66th annual convention, “Changing the
succeed at their passions.”
Oct. 28-30 — STAFDA (Specialty Tools & Industry”, in Naples. www.awinet.org
As part of the new program, MicroJig
Fasteners Distributors Association) annual
hopes to donate to the 2,714 public high
convention and trade show. Location: Phoenix MARYLAND schools with Career Technical Educa-
Convention Center. www.staftda.org Monthly — The Howard County Wood-
tion programs that offer construction and
workers Guild meets the first Saturdays of
woodworking courses.
CALIFORNIA the month at the Bain Senior Center at 5470
Schools will be able to apply on Micro-
Monthly — San Fernando Valley Woodwork- Ruth Keeton Way, Columbia, Md. from 9
Jig’s website. For more, visit www.micro-
ers meetings are held on the third Thursday of a.m. to 12 p.m. Open to all those working in
jig.com.
each month at 7 p.m. at the Balboa Park Sports wood. For information, email Manny Flecker
Complex, Gym Building, in Encino. www.sfvw.org at [email protected]
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Design it Digital
T
he Association of Woodworking & Furnishings Suppliers introduced
the first Design it Digital contest at IWF 2018, a CAD competition open
to students in North America.
Participants were tested with a furniture commission that required a
design solution using CAD and rendering software. They also had to estimate for
materials and labor, work within a budget, and arrive at a price.
Projects were judged by Don Bigelow from Cabinet Vision, Doug Hague from
the Architectural Woodwork Institute, and Saul Martin from Architectural Wood-
working Co. in Los Angeles, on quality of design, CAD drawings and renderings;
manufacturing and marketing aspects, and overall concept. The six best projects
received prize packages.
“We only had 30 total entries into the 2018 Design it Digital contest. We were
certainly hoping for more entries, but we were very impressed with the quality
of the entries that we did receive. This being the first year of the contest, it was
hard to predict how many we would actually receive,” says AWFS education
manager Adam Kessler.
The next Design It Digital competition is planned for 2020. For more, visit BEFORE TAPE MEASURES
www.awfsfair.org.