10307557-User Manual-Hdl 6-A PDF
10307557-User Manual-Hdl 6-A PDF
The demands of modern sound reinforcement systems are higher than ever before. Besides pure performance - high sound
pressure levels, constant directivity and sound quality other aspects are important for rental and production companies such
as reduced weight and ease of use to optimize transport and rigging time.
HDL 6-A is changing the concept of large format arrays, providing primary performances to an extended market of
professional users.
GENERAL IMPORTANT NOTE
SAFETY Before connecting using or rigging the system, please read this
instruction manual carefully and keep it on hand for future reference.
INSTRUCTION The manual is to be considered an integral part of the product
and must accompany the system when it changes ownership as a
AND WARNINGS reference for correct installation and use as well as for the safety
precautions. RCF S.p.A. will not assume any responsibility for the
incorrect installation and/or use of the product.
WARNING
SAFETY PRECAUTIONS
1. All the precautions, in particular the safety ones, must be read with special attention, as they provide important information.
3. Make sure that no objects or liquids can get into this product, as this may cause a short circuit.
This apparatus shall not be exposed to dripping or splashing. No objects filled with liquid, such as vases, shall be placed on this
apparatus. No naked sources (such as lighted candles) should be placed on this apparatus.
4. Never attempt to carry out any operations, modifications or repairs that are not expressly described in this manual.
Contact your authorized service centre or qualified personnel should any of the following occur:
- the product does not function (or functions in an anomalous way).
- The power cable has been damaged.
- Objects or liquids have got in the unit.
- The product has been subject to a heavy impact.
5. If this product is not used for a long period, disconnect the power cable.
6. If this product begins emitting any strange odours or smoke, switch it off immediately and disconnect the power cable.
8. RCF S.p.A. strongly recommends this product is only installed by professional qualified installers (or specialised firms) who
can ensure correct installation and certify it according to the regulations in force.
The entire audio system must comply with the current standards and regulations regarding electrical systems.
10. There are numerous mechanical and electrical factors to be considered when installing a professional audio system (in
addition to those which are strictly acoustic, such as sound pressure, angles of coverage, frequency response, etc.).
To prevent the occurrence of noise on line signal cables, use screened cables only and avoid putting them close to:
- Equipment that produces high-intensity electromagnetic fields.
- Power cables
- Loudspeaker lines.
OPERATING PRECAUTIONS
- Place this product far from any heat sources and always ensure an adequate air circulation around it.
- Do not overload this product for a long time.
- Never force the control elements (keys, knobs, etc.).
- Do not use solvents, alcohol, benzene or other volatile substances for cleaning the external parts of this product.
Each component, from the power supply to the input board with DSP, to the output stages to woofers and drivers, has
been consistently and specially developed by RCF’s experienced engineering teams for, with all components carefully
matched to each other.
This complete integration of all components allows not only superior performance and maximum operational reliability,
but also provides users easy handling and plug & play comfort.
Besides this important fact, active speakers offer valuable advantages: while passive speakers often need long cable
runs, the energy loss due to the cable resistance is a huge factor. This effect is not seen in powered speakers where the
amplifier is just a couple of centimeters away from the transducer.
Using advanced neodymium magnets and a groundbreaking new housing constructed from lightweight plywood and
polypropylene, it has a remarkably low weight for easy handling and flying.
The HDL 6-A is the ideal choice when line array performance is needed and a fast and easy set-up a must. The system
features state-of-the-art RCF transducers; the high-powered 1.7” voice coil compression driver mounted on a precise
100° x 10° waveguide delivers vocal clarity with high definition and an incredible dynamic.
The total current requirement is obtained multiplying the single current requirement by the number of modules. To obtain the best
performances make sure that the total burst current requirement of the system doesn’t create a significant voltage drop on the cables.
GROUNDING
Make sure that all the system is properly grounded. All the grounding points shall be connected to the same ground node.
This will improve reducing hums in the audio system.
AC CABLES DAISY CHAINS
Each HDL 6-A/HDL12-AS module is provided with a Powercon outlet
to daisy chain other modules. The maximum number of modules that is
possible to daisy chain is:
POWERCON IN
230 VOLT: 6 modules total
115 VOLT: 3 modules total
WARNING
• The system must be rigged in accordance with the laws and regulations of the Country where the system is used. It is
responsibility of the owner or rigger to make sure that the system is properly rigged in accordance with Country and
local laws and regulations.
• Always check that all the parts of the rigging system that are not provided from RCF are:
-appropriate for the application
-approved, certified and marked
-properly rated
-in perfect condition
• Each cabinet support the full load of the part of the system below. It is very important that each single cabinet of the
system is properly checked.
“RCF SHAPE DESIGNER” SOFTWARE AND SAFETY FACTOR
The suspension system is designed to have a proper safety factor (configuration dependent). Using the “HDL50
Shape Designer” software it is very easy to understand safety factors and limits for each specific configuration. To
better comprehend in which safety range the mechanics are working a simple introduction is needed: HDL 6-A arrays’
mechanics are built with certified UNI EN 10025 Steel. RCF prediction software calculates forces on every single
stressed part of the assembly and shows the minimum safety factor for every link. Structural steel has a stress-strain (or
equivalent Force-Deformation) curve as in the following:
The curve is characterized by two critical points: the Break Point and
the Yield Point. The tensile ultimate stress is simply the maximum stress
attained. Ultimate tensile stress is commonly used as a criterion of the
strength of the material for structural design, but it should be recognized
that other strength properties may often be more important. One of
these is certainly the Yield Strength. Stress-strain diagram of structural
steel exhibit a sharp break at a stress below the ultimate strength. At
this critical stress, the material elongates considerably with no apparent
change in stress. The stress at which this occurs is referred to as the Yield
Point. Permanent deformation may be detrimental, and the industry
adopted 0.2% plastic strain as an arbitrary limit that is considered
acceptable by all regulatory agencies. For tension and compression, the
corresponding stress at this offset strain is defined as the yield.
In our prediction software the Safety Factors are calculated considering the Maximum Stress Limit equal to the
Yield Strength, according with many international standards and rules.
The resulting Safety Factor is the minimum of all the calculated safety factors, for each link or pin.
• In case the fly bar is picked up from 2 motors make sure that the fly bar angle is correct. An angle different from the
angle used in the prediction software can be potentially dangerous. Never allow persons to stay or pass under the
system during the installation process.
• When the fly bar is particularly tilted or the array is very curved the centre of gravity can move out from the rear links.
In this case the front links are in compression and the rear links are supporting the total weight of the system plus the
front compression. Always check very carefully with the “HDL 6-A Shape Designer” software all this kind of situations
(even with a small number of cabinets).
HEIGHT
After entering all the data input in the left part of the user interface, by pressing the AUTOSPLAY button the software will
perform:
- Hanging point for the shackle with A or B position indicated if a single pickup point is selected, rear and front load if
two pickup points are selected.
- Flybar tilt angle and cabinet splays (angles that we have to set to each cabinet before lifting operations).
- Inclination that each cabinet will take (in case of one pick up point) or will have to take if we were to tilt the cluster
with the use of two engines. (two pick up points).
- Total load and Safety Factor calculation: if the selected setup doesn’t give Safety Factor > 1.5 the text message shows
in red color the failure to meet the minimum conditions of mechanical safety.
The autosplay algorithm was developed for optimum coverage of the audience size. The use of this function is
recommended for the optimization of the array aiming. A recursive algorithm chooses for every cabinet the best angle
available in the mechanics.
RECOMMENDED WORKFLOW
Pending the official and definitive simulation software, RCF recommends the use of HDL6 Shape Designer together with
Ease Focus 3. Because of the need of interaction between different software, the recommended workflow assumes the
following steps for every array in the final project:
- Shape Designer: audience and array setup. Calculation in “autosplay” mode of flybar tilt, cabinet and splays.
- Focus 3: reports here the angles, tilt of flybar and presets generated by Shape Designer.
- Shape Designer: manual modify of splay angles if the simulation in Focus 3 does not give satisfactory results in order to
check the safety factor.
- Focus 3: reports here the new angles and tilt of flybar generated by Shape Designer. Repeat the procedure until good
results are achieved.
RIGGING COMPONENTS
Description Accessory p/n
1 BARRA SOSPENSIONE HDL6-A E HDL12-AS 13360360
- up to 16 HDL6-A
- up to 8 HDL12-AS
- up to 4 HDL12-AS + 8 HDL6-A
2 QUICK LOCK PIN 13360022
3 FLY BAR PICK UP HDL6-A 13360372
4 CONNECTION BRACKET FOR SECURELY LOCKING THE STACKING CLUSTER ON A SUBWOOFER
5 POLE MOUNT BRACKET
3
5
2 6
4
5
1
5
1 13360129 HOIST SPACING CHAIN. It allows enough space for the hang of most 2 motor chain containers
and avoids any impact on the vertical balance of the array when it is suspended from a single
pick-up point.
2 13360372 FLY BAR PICK UP HDL6-A
+ 2 QUICK LOCK PIN (SPARE PART P/N 13360022)
3 13360351 AC 2X AZIMUT PLATE. It allows the horizontal aim control of the cluster. The system must be
hooked with 3 motors. 1 frontal and 2 attached to the azimuth plate.
4 13360366 KART WITH WHEELS AC KART HDL6
+ 2 QUICK LOCK PIN (SPARE PART 13360219)
5 13360371 AC TRUSS CLAMP HDL6
+ 1 QUICK LOCK PIN (SPARE PART P/N 13360022)
6 13360377 POLE MOUNT 3X HDL 6-A
+ 1 QUICK LOCK PIN (SPARE PART 13360219)
7 13360375 LINKBAR HDL12 TO HDL6
+ 2 QUICK LOCK PIN (SPARE PART 13360219)
8 13360381 RAIN COVER 06-01
1 2
3 4
500
mm
5 6
7 8
RIGGING PROCEDURE
Installation and setup should only be carried out by qualified and authorized personnel observing the valid national Rules for
the Prevention of Accidents (RPA).
It is the responsibility of the person installing the assembly to ensure that the suspension/fixing points are suitable for the
intended use.
Always carry out a visual and functional inspection of the items before use. In the event of any doubt as to the proper
functioning and safety of the items, these must be withdrawn from use immediately.
WARNING - The steel wires between the locking pins of the cabinets and rigging components are not intended to carry any
load. The cabinet’s weight must only be carried by the Front and Splay/Rear links in conjunction with the front and rear rigging
strands of the loudspeaker cabinets and the Flying frame. Ensure all Locking pins are fully inserted and securely locked before
lifting any load.
In the first instance use HDL 6-A Shape Designer software to calculate the proper set up of the system and to check the safety
factor parameter.
FLYBAR
WITH CENTRAL BAR
IN “A” POSITION
FLYBAR
WITH CENTRAL BAR
IN “B” POSITION
2. Lift the central bar then re-position it making the “B” indication
on the label and the holes “S” match together.
UP POINT
POINT
ITION
POSITION
P POINT
SITION
PICK UP POINT
“B” POSITION
PICK UP POINT PICK UP POINT
“A” POSITION “B” POSITION
PICK UP POINT
P POINT POSITION
SITION
2.UP
PICK SYSTEMPICK UP POINT
POINT SUSPENSION
PICK UP POINT PROCEDURE
PICK UP POINT
PICK UP POINT
“B” POSITION
“B”“A” POSITION
“B” POSITION PICK UP POINT PICK UP POINT
“B” POSITION
POSITION
PICK UP POINT
“A” POSITION “B” POSITION
PICK UP POINT
“A” POSITION “A” POSITION
PICK UP SINGLE
POINTPICK UP POINT
“B” POSITION
PICK UP POINT
“B” POSITION
K UP POINT
Position the flybar pick-up point as shown in the software, respecting the position “A” or “B”.
PICK UP POINT
“B” POSITION PICK UP POINT PICK UP POINT
PICK UP POINT “A” POSITION “B” POSITION
PICK UP POINT“B” POSITION PICK UP POINT PICK UP POINT
“A” POSITION “A” POSITION “B” POSITION
PICK UP POINT
PICK UP POINT
“B” POSITION
“A” POSITION
Allows to lift the cluster with two pulleys adding an optional pick up point (pn 13360372).
PICK UP POINT
“B” POSITION PICK UP POINT
“A” POSITION
PICK UP POINT
2.1 SECURING THE FLYBAR TO THE FIRST HDL6-A SPEAKER
S
S
F F
SS
SS
FF FF
F
1. Insert the frontal quick lock pins “F” FF
2. Rotate the rear bracket and secure it to the flybar with the rear quick lock pin “S” to the HDL6 Link Point hole
2.2 SECURING THE SECOND HDL6-A SPEAKER TO THE FIRST (AND CONSECUTIVE)
PP
P
FF FF
F F
S S
F F F
F
2.4 SECURING THE SECOND HDL12-AS SPEAKER TO THE FIRST (AND CONSECUTIVE):
F F
1. Using the quick lock pin “P”, secure the linking bracket to the HDL6-A speaker on the “Link point to HDL12-AS” hole, on
the rear bracket.
2. Rotate the HDL6-A rear bracket and block it on the linking bracket between the two metal flaps.
F F
F F
P
1. Secure HDL6-A to HDL12-AS using the frontal quick lock pins “F” and the rear ones “P”.
S S
X X
Remove the central bar “A” from the flybar by pulling out the linchpins “X” and the quick lock pins “S”.
B S
B S
PP P
F1 F1
F1
P
F1 F1
F1
F1
1. Secure HDL6-A to the flybar using the frontal quick lock pins “F1”.
C
2. Select the inclination angle (positive angles indicate a lower inclination of the speaker) and secure it with the rear quick lock pin “P”.
To obtain the speaker inclination (positive or negative) you need to match the stacking bar angle value with the same angle
value stated on the speaker rear bracket.
This method works for every inclination except for angles 10 and 7 of the stacking bar, for which you need to proceed in the
C
following way:
- angle 10 of the stacking bar needs to be matched with angle 0 on the speaker rear bracket.
- angle 7 of the stacking bar needs to be matched with angle 5 on the speaker rear bracket.
1. Screw the safety bracket “C” to the M20 insert on the subwoofer
P X X
P
R
P
1. Screw all three plastic feet “P”.
2. Secure the flybar to the safety bracket using the linchpins “X” and block them with the cotter pins “R”.
P them with thieir nuts to avoid unscrewing.
3. Adjust the feet to stabilize the flybar on the subwoofer then block X X
4. Assemble the HDL6-A speaker with P the same procedure.
P
P
1. Screw all three plastic feet “P”.
2. Adjust the feet to stabilize the flybar on the subwoofer then block them with thieir nuts to avoid unscrewing.
3. Assemble the HDL6-A speaker with the same procedure.
R X
M
D
1. Secure the pole mount bracket to the flybar with the linchpins “X” then block them with the cotter pins “R”
2. Block the flybar to the pole by screwing the knob “M”.
3. Assemble the HDL6-A speaker with the same procedure.
M
WARNING: ALWAYS VERIFY
- THE SYSTEM SOLIDITY IN EVERY CONFIGURATION
- THE POLE PAYLOAD
4. TRANSPORTATION:
POSITIONING THE SPEAKERS ON THE KART
F
F
P
1. Secure the front side of the speaker to the kart using the quick lock pins “F”
2. Secure the rear side of the speaker to the kart using the quick lock pins “P”.
Careful: the hole to be used is 0° on the speaker rear bracket.
3. Proceed with the second speaker repeating steps “1” and “2”
INPUTS
Input Connector XLR male Stereo XLR
Output Connector XLR female Stereo XLR
Input Sensitivity + 4 dBu - 2 dBu/+ 4 dBu
PROCESSOR
Crossover Frequency 900 Hz 80-110 Hz
Protections Thermal, RMS Thermal, RMS
Limiter Soft limiter Soft limiter
Controls HF correction Volume, EQ, phase, xover
AMPLIFIER
Total Power 1400 W Peak 1400 W Peak
High Frequencies 400 W Peak -
Low Frequencies 1000 W Peak -
Cooling convection convection
Connections Powercon in-out Powercon in-out
PHYSICAL SPECIFICATIONS
Height 237 mm (9.3”) 379 mm (14.9”)
Width 470 mm (18.7”) 470 mm (18.50”)
Depth 377 mm (15”) 508 mm (20”)
Weight 11.5 Kg (25.35 lbs) 24 Kg (52.9 lbs)
Cabinet Composite PP Baltic Birch Plywood
Hardware Integrated mechanics Array fittings, pole
Handles 2 rear 2 side
www.rcf.it
10307557 RevC