Systems Operation Testing and Adjustin Tool Control System Renr7389-19 PDF
Systems Operation Testing and Adjustin Tool Control System Renr7389-19 PDF
November 2011
Systems Operation
Testing and Adjusting
320D, 320D LRR, 321D LCR, 323D,
324D, 325D, 328D LCR, 329D,
330D, 336D and 340D Excavators
Tool Control System
SAFETY.CAT.COM
i03991620
In the United States, the maintenance, replacement, or repair of the emission control devices and
systems may be performed by any repair establishment or individual of the owner's choosing.
RENR7389-19 3
Tool Control System
Table of Contents
Table of Contents System 2: Relief Valve (Line) - Test and Adjust (Line
Relief Valves for One-Way Flow) ...................... 254
System 2: Relief Valve (Line) - Test and Adjust (Line
Relief Valves for Two-Way Flow) ...................... 258
Systems Operation Section
System 3: One-Way/Two Pump
General Information ................................................ 5
System 3: Default Value of Work Tool
System 1: One-Way/One Pump .............................. 7
Parameters ....................................................... 262
System 2: Combined Function .............................. 10
System 3: Relief Valve (Line) - Test and Adjust
System 3: One-Way/Two Pump ............................ 22
(Auxiliary Control Valve) .................................... 265
System 3 Prime: One-Way/Two Pump ................. 26
System 3: Relief Valve (Line) - Test and Adjust (Tool
System 5: Two-Way/One Pump ............................ 30
Relief Valve) ...................................................... 269
System 11: Combined Function ............................ 34
System 13: Combined Function ............................ 48
System 3 Prime: One-Way/Two Pump
System 14: Combined Function ............................ 63
System 3 Prime: Default Value of Work Tool
System 16: One-Way/Two Pump .......................... 79
Parameters ....................................................... 274
System 17: Combined Function ............................ 82
System 3 Prime: Relief Valve (Line) - Test and Adjust
System 17: Combined Function ............................ 99
(Tool Relief Valve) ............................................. 277
System 18: Combined Function ........................... 114
System 3 Prime: Relief Valve (Line) - Test and Adjust
System 19: Combined Function .......................... 129
(Auxiliary Control Valve) .................................... 281
Medium Pressure Hydraulic System ................... 142
Machine Electronic Control Module (Engine and
System 5: Two-Way/One Pump
Hydraulic) .......................................................... 146
System 5: Default Value of Work Tool
Switches ............................................................. 147
Parameters ....................................................... 286
Sensors ............................................................... 151
System 5: Relief Valve (Line) - Test and Adjust
Senders .............................................................. 151
(Attachment Control Valve) ............................... 289
Solenoid Valves .................................................. 153
Relays ................................................................. 157
System 11: Combined Function
Monitor Overview ................................................ 158
System 11: Default Value of Work Tool
Parameters ....................................................... 293
Testing and Adjusting Section System 11: Relief Valve (Line) - Test and Adjust (Line
Relief Valves for One-Way Flow) ...................... 302
Troubleshooting System 11: Relief Valve (Line) - Test and Adjust (Line
Troubleshooting .................................................. 160 Relief Valves for Two-Way Flow) ...................... 306
Work Tool Setup System 13: Combined Function
Service Tools ...................................................... 161 System 13: Default Value of Work Tool
Process for Setting Up the Work Tool ................. 163 Parameters ....................................................... 310
System Identification ........................................... 171 System 13: Relief Valve (Line) - Test and Adjust
Service Mode - Enter .......................................... 173 (Auxiliary Control Valve) .................................... 319
Machine Tool Control System - Select ................ 176
Work Tool - Select ............................................... 184 System 14: Combined Function
Work Tool Parameter - Program ......................... 187 System 14: Default Value of Work Tool
Parameters ....................................................... 323
Calibration System 14: Relief Valve (Line) - Test and Adjust
Joystick Slide Control - Calibrate ........................ 192 (Auxiliary Control Valve) .................................... 332
Solenoid Valve (Proportional Reducing) - Calibrate System 14: Relief Valve (Main) - Test and Adjust
(Negative Flow Control) .................................... 204 (Auxiliary Control Valve (Medium Pressure)) .... 337
Solenoid Valve (Proportional Reducing) - Calibrate
........................................................................... 220 System 16: One-Way/One Pump
Solenoid Valve (Proportional Reducing) - Calibrate System 16: Default Value of Work Tool
(Number 1 Relief Valve and Number 2 Relief Parameters ....................................................... 339
Valve) ................................................................ 230 System 16: Relief Valve (Line) - Test and Adjust
(Auxiliary Control Valve) .................................... 342
System 1: One-Way/One Pump
System 1: Default Value of Work Tool System 17: Combined Function
Parameters ....................................................... 238 System 17: Default Value of Work Tool
System 1: Relief Valve (Line) - Test and Adjust (Tool Parameters ....................................................... 347
Relief Valve) ...................................................... 241 System 17: Default Value of Work Tool
Parameters ....................................................... 356
System 2: Combined Function System 17: Relief Valve (Line) - Test and Adjust
System 2: Default Value of Work Tool (Auxiliary Control Valve) .................................... 364
Parameters ....................................................... 245
4 RENR7389-19
Tool Control System
Table of Contents
Index Section
Index ................................................................... 407
RENR7389-19 5
Tool Control System
Systems Operation Section
General Information
SMCS Code: 5000
Table 1
Identification for the Tool Control System 320D through 336D
Tool Control Number of Control Control Device Number of Possible Oil Flow Medium Pressure
System Valves Pumps Which Directions Circuit
Supply Oil to
the Tool
1 1 Hydraulic Pedal 1 1 No
2 2 One Hydraulic 1 or 2 1 or 2 No
Pedal
3 2 Foot Switch 2 1 No
3 Prime 2 Hydraulic Pedal 2 1 No
5 1 Joystick 1 2 No
Thumbwheel or
Electric Pedal
11 2 Two Hydraulic 1 or 2 1 or 2 Yes
Pedals
13 2 Joystick 1 or 2 1 or 2 Optional (1)
Thumbwheel,
Hydraulic Pedal,
Electric Pedal,
Foot Switch,
or Joystick with
Three Buttons
14 2 Joystick 1 or 2 1 or 2 Optional (1)
Thumbwheel,
Hydraulic Pedal,
Electric Pedal,
Foot Switch,
or Joystick with
Three Buttons
16 1 Hydraulic Pedal, 1 1 No
Electric Pedal,
Foot Switch,
or Joystick with
Three Buttons
17 2 Joystick 1 or 2 1 or 2 Optional (1)
Thumbwheel,
Hydraulic Pedal,
Electric Pedal,
Foot Switch,
or Joystick with
Three Buttons
18 2 Joystick 1 or 2 1 or 2 Optional (1)
Thumbwheel,
Hydraulic Pedal,
Electric Pedal,
Foot Switch,
or Joystick with
Three Buttons
(continued)
6 RENR7389-19
Tool Control System
Systems Operation Section
(Table 1, contd)
19 2 Hydraulic Pedal, 1 or 2 1 or 2 Yes
and Joysticks
with Three
Buttons
(1) System 13, System 14, System 17, and System 18 have a medium pressure circuit as an option. Not all machines which are equipped with
these Systems have medium pressure.
g01198467
Illustration 1
Main Control Valve
(1) Attachment Control Valve
(2) Auxiliary Control Valve
(3) Auxiliary Control Valve (Medium Pressure)
RENR7389-19
Pilot pump (12) supplies oil to pilot manifold (9). S/N: TAE1-Up
When the hydraulic activation lever is moved to the
S/N: A6F1-Up
UNLOCK position, pilot oil flows from pilot manifold
(9) to right foot pedal (1). When right foot pedal (1) S/N: A8F1-Up
is depressed to the FORWARD position, pilot oil
flows to the top of attachment control valve (8). The S/N: A9F1-Up
pilot oil shifts the attachment control valve to the
DOWNWARD position. This allows oil from drive S/N: DJF1-Up
pump (11) to flow through the valve. The pump oil S/N: KGF1-Up
flows through the supply line for the work tool (6)
to the work tool. The working pressure for the work S/N: KZF1-Up
tool is controlled by relief valve (2). Return oil flows
through the return line for the work tool (5) and back S/N: NZF1-Up
to hydraulic tank (10).
S/N: PRF1-Up
During the operation of the work tool, implement/swing S/N: MGG1-Up
pressure switch (9) senses pilot pressure.
S/N: DBH1-Up
S/N: EAH1-Up
S/N: TDH1-Up
S/N: FFK1-Up
S/N: GPK1-Up
10 RENR7389-19
Tool Control System
Systems Operation Section
S/N: WDK1-Up
S/N: WRK1-Up
S/N: FAL1-Up
S/N: GKL1-Up
S/N: LFL1-Up
S/N: MPL1-Up
S/N: TZL1-Up
S/N: KLM1-Up
S/N: DFP1-Up
S/N: BYS1-Up
S/N: JAT1-Up
S/N: JBT1-Up
S/N: KKT1-Up
S/N: MDT1-Up
S/N: PGW1-Up
S/N: YFW1-Up
S/N: CJX1-Up
S/N: EDX1-Up
S/N: GMX1-Up
S/N: EBY1-Up
S/N: MEY1-Up
S/N: DTZ1-Up
S/N: JFZ1-Up
S/N: JGZ1-Up
S/N: KBZ1-Up
2
RENR7389-19
Introduction
The combined function hydraulic system that
is present on excavators that are equipped
with a System 2 combines the features of the
one-way/two-way flow system with the features of the
one pump/two pump flow system.
Table 2
SYSTEM 2
Work Tool Direction of Flow Number of Pumps System 2 “TOOL#s”
“1P 1 Way” 1 Way 1 Pump “TOOL#1”
“2P 1 Way” 1 Way 2 Pumps “TOOL#2”
“1P 2 Way” 2 Way 1 Pump “TOOL#3”
“2P 2 Way” 2 Way 2 Pumps “TOOL#4”
g01248907
Illustration 5
(1) Right pedal
g01531196
Illustration 6
RENR7389-19 15
Tool Control System
Systems Operation Section
Description
The default parameter values for one-way hydraulic
oil flow from one main pump are shown in Table 2.
Refer to Testing and Adjusting, “System 2: Default
Value of Work Tool Parameters” for the Tool Control
System.
Operation
Pilot pump (23) supplies oil to pilot manifold (20).
When the hydraulic activation lever is moved to the
UNLOCK position, pilot oil flows from pilot manifold
(20) to the right pedal (1) and the proportional
solenoid valve for negative flow control (12).
g01531254
Illustration 7
Operation
g01532301
Illustration 8
Pilot pump (23) supplies oil to pilot manifold (20). During operation of the work tool, the machine ECM
When the hydraulic activation lever is moved to the sends a signal to the proportional solenoid valve
UNLOCK position, pilot oil flows from pilot manifold for negative flow control (12). Negative flow control
(20) to the right pedal (1) and the proportional pressure in the center bypass passage is blocked
solenoid valve for negative flow control (12). when the control valve spools shift DOWNWARD.
The machine ECM has the following programmed
When right pedal (1) is pressed in the FORWARD parameter values: “A1 FLOW”, “A1 MULTI ADD
position, pilot oil is directed to the top of auxiliary FLOW”, “A1 NOMINAL PRES”, and “COMBINER
control valve (15). The pilot oil will shift the spool ENABLE”. The parameters control the flow and
in the auxiliary control valve to the DOWNWARD pressure for the work tool. The machine ECM
position. This allows oil from drive pump (21) to flow regulates the negative flow control pressure that will
through auxiliary control valve (15). The pump oil be supplied to the pump regulator. The negative flow
flows through the line for the work tool (10) to the control pressure forces the swashplate in the pump
work tool. Return oil flows through the line for the to the correct angle to limit the flow and pressure to
work tool (9), through auxiliary control valve (23), and the work tool.
back to hydraulic tank (24). The working pressure for
the work tool is regulated by line relief valve (13).
RENR7389-19 19
Tool Control System
Systems Operation Section
Operation
g01532749
Illustration 9
Pilot pump (23) supplies oil to pilot manifold (20). During operation of the work tool, the machine ECM
When the hydraulic activation lever is moved to the sends a signal to the proportional solenoid valve
UNLOCK position, pilot oil flows from pilot manifold for negative flow control (12). Negative flow control
(20) to the right pedal (1) and the proportional pressure in the center bypass passage is blocked
solenoid valve for negative flow control (12). when the control valve spools shift UPWARD.
The machine ECM has the following programmed
When right pedal (1) is pressed in the BACKWARD parameter values: “A1 FLOW”, “A1 MULTI ADD
position, pilot oil is directed to the bottom of auxiliary FLOW”, “A1 NOMINAL PRES”, and “COMBINER
control valve (15). The pilot oil will shift the spool in ENABLE”. The parameters control the flow and
the auxiliary control valve to the UPWARD position. pressure for the work tool. The machine ECM
This allows oil from drive pump (21) to flow through regulates the negative flow control pressure that will
auxiliary control valve (15). The pump oil flows be supplied to the pump regulator. The negative flow
through the line for the work tool (9) to the work tool. control pressure forces the swashplate in the pump
Return oil flows through the line for the work tool (10), to the correct angle to limit the flow and pressure to
through the control valves, and back to hydraulic the work tool.
tank (24). The working pressure for the work tool is
regulated by line relief valve (14). Two-Way Flow From Two Pumps
Description
The default parameter values for two-way hydraulic
oil flow from two main pumps are shown in Table 2.
A typical example is a pulverizer. Refer to Testing
and Adjusting, “System 2: Default Value of Work Tool
Parameters” for the Tool Control System.
20 RENR7389-19
Tool Control System
Systems Operation Section
Operation
g01532819
Illustration 10
Pilot pump (23) supplies oil to pilot manifold (20). During operation of the work tool, the machine ECM
When the hydraulic activation lever is moved to the sends a signal to the proportional solenoid valve
UNLOCK position, pilot oil flows from pilot manifold for negative flow control (12). Negative flow control
(20) to the right pedal (1) and the proportional pressure in the center bypass passage is blocked
solenoid valve for negative flow control (12). when the control valve spools shift DOWNWARD.
The machine's ECM has the following programmed
When right pedal (1) is pressed in the FORWARD parameter values: “A1 FLOW”, “A1 MULTI ADD
position, pilot oil is directed to the top of auxiliary FLOW”, “A1 NOMINAL PRES”, and “COMBINER
control valve (15) and to the top of attachment ENABLE”. The parameters control the flow and
control valve (17). The pilot oil will shift the spools pressure of the work tool. The machine ECM
in the control valve to the DOWNWARD position. regulates the negative flow control pressure that will
This allows oil from drive pump (21) to flow through be supplied to the pump regulator. The negative flow
auxiliary control valve (15) and oil from idler pump control pressure forces the swashplate in the pump
(22) to flow through attachment control valve (17). to the correct angle to limit the flow and pressure to
The two pump flow combines after leaving the control the work tool.
valves. The pump oil flows through the line for the
work tool (10) to the work tool. Return oil flows
through the line for the work tool (9), through the
control valves, and back to hydraulic tank (24). The
working pressure for the work tool is regulated by
line relief valve (13).
RENR7389-19 21
Tool Control System
Systems Operation Section
Operation
g01532827
Illustration 11
Pilot pump (23) supplies oil to pilot manifold (20). During operation of the work tool, the machine ECM
When the hydraulic activation lever is moved to the sends a signal to the proportional solenoid valve
UNLOCK position, pilot oil flows from pilot manifold for negative flow control (12). Negative flow control
(20) to the right pedal (1) and the proportional pressure in the center bypass passage is blocked
solenoid valve for negative flow control (12). when the control valve spools shift UPWARD. The
machine's ECM has the following programmed
When right pedal (1) is pressed in the BACKWARD parameter values: “A1 FLOW”, “A1 MULTI ADD
position, pilot oil is directed to the bottom of auxiliary FLOW”, “A1 NOMINAL PRES”, and “COMBINER
control valve (15) and to the bottom of attachment ENABLE”. The parameters control the flow and
control valve (17). The pilot oil will shift the spools pressure of the work tool. The machine ECM
in the control valve to the UPWARD position. This regulates the negative flow control pressure that will
allows oil from drive pump (21) to flow through be supplied to the pump regulator. The negative flow
auxiliary control valve (15) and oil from idler pump control pressure forces the swashplate in the pump
(22) to flow through attachment control valve (17). to the correct angle to limit the flow and pressure to
The two pump flow combines after leaving the control the work tool.
valves. The pump oil flows through the line for the
work tool (9) to the work tool. Return oil flows through
i04154657
the line for the work tool (10), through the control
valve, and back to hydraulic tank (24). The working
pressure for the work tool is regulated by line relief
System 3: One-Way/Two Pump
valve (14). SMCS Code: 5000
S/N: MNB1-Up
S/N: ZGB1-Up
22 RENR7389-19
Tool Control System
Systems Operation Section
(1) Work tool solenoid valve Pilot pump (16) supplies oil to pilot manifold (13).
(2) Line for work tool (return) When the hydraulic activation lever is moved to the
(3) Line relief valve
UNLOCK position, pilot oil flows from pilot manifold
(4) Line for work tool (supply)
(5) Proportional solenoid valve for negative flow control (13) to work tool solenoid valve (1). When foot switch
(6) Main control valve (12) is depressed, pilot oil flows to both auxiliary
(7) Auxiliary control valve control valve (7) and to attachment control valve (8).
(8) Attachment control valve The pilot oil will shift the spool in of the valves to the
(9) Line relief valve
(10) Line relief valve
DOWNWARD position. This allows oil from drive
(11) Machine ECM pump (15) to flow through attachment control valve
(12) Foot switch (8). This also allows oil from idler pump (14) to flow
(13) Drive pump through the auxiliary control valve (7). The hydraulic
(14) Idler pump
oil from the two pumps combines after the oil passes
(15) Pilot manifold
(16) Pilot pump through both valves. The pump oil flows through line
(17) Hydraulic tank (4) to the work tool. Return oil from the work tool
flows through line (2) back to hydraulic tank (17).
Illustration 14
g01194313 S/N: PBE1-Up
(1) Work tool solenoid valve S/N: TAE1-Up
The work tool is operated by foot switch (12) that is S/N: DJF1-Up
located in the cab. Foot switch (12) provides a signal
to machine ECM (11). When the ECM receives a S/N: KGF1-Up
signal, the ECM sends power to work tool solenoid S/N: KZF1-Up
valve (1).
S/N: NZF1-Up
S/N: PRF1-Up
S/N: MGG1-Up
26 RENR7389-19
Tool Control System
Systems Operation Section
S/N: DBH1-Up
S/N: EAH1-Up
S/N: TDH1-Up
S/N: DHK1-Up
S/N: FFK1-Up
S/N: GPK1-Up
S/N: WDK1-Up
S/N: WRK1-Up
S/N: FAL1-Up
S/N: GKL1-Up
S/N: MPL1-Up
S/N: TZL1-Up
S/N: KLM1-Up
S/N: JTN1-Up
S/N: TSN1-Up
S/N: DFP1-Up
S/N: JZR1-Up
S/N: BYS1-Up
S/N: JAT1-Up
S/N: JBT1-Up
S/N: KKT1-Up
S/N: MDT1-Up
S/N: PGW1-Up
S/N: YFW1-Up
S/N: CJX1-Up
S/N: GMX1-Up
S/N: CXY1-Up
S/N: EBY1-Up
S/N: MEY1-Up
S/N: DTZ1-Up
S/N: JFZ1-Up
S/N: JGZ1-Up
S/N: KBZ1-Up
RENR7389-19
4
(1) Hydraulic pedal The machine ECM sends a signal to the proportional
(2) Line for work tool (Return) solenoid valve for negative flow control (5). Negative
(3) Line relief valve
flow control pressure in the center bypass passage is
(4) Line for work tool (Supply)
(5) Proportional solenoid valve for negative flow control blocked when the valve spools shift DOWNWARD.
(6) Main control valve The machine ECM has programmed parameter
(7) Auxiliary control valve values “NAME”, “MAX DIAL”, and “MIN DIAL” for flow
(8) Attachment control valve and pressure for the work tool. The machine ECM
(9) Line relief valve
(10) Machine ECM
calculates the negative flow control pressure that will
(11) Pilot manifold be supplied to the pump regulator. The negative flow
(12) Idler pump control pressure forces the swashplate in drive pump
(13) Pilot pump (14) and idler pump (12) to the correct angle to limit
(14) Drive pump
the flow and pressure to the work tool.
(15) Hydraulic tank
i03021049
Pilot pump (13) supplies oil to pilot manifold (11). S/N: MCH1-Up
When the hydraulic activation lever is moved to the
UNLOCK position, pilot oil flows from pilot manifold S/N: TDH1-Up
(11) to hydraulic pedal (1). When hydraulic pedal (1) S/N: JHJ1-Up
is depressed to the FORWARD position, pilot oil flows
to both auxiliary control valve (7) and to attachment S/N: RSK1-Up
control valve (8). The pilot oil will shift the spool in of
the valves to the DOWNWARD position. This allows S/N: W3K1-Up
oil from drive pump (14) to flow through attachment
S/N: WDK1-Up
control valve (8). This also allows oil from idler pump
(12) to flow through the auxiliary control valve (7). S/N: WRK1-Up
The hydraulic oil from the two pumps combines after
the oil passes through both valves. The pump oil S/N: XCK1-Up
flows through the line for the work tool (4) to the work
tool. Return oil flows through the line for the work tool S/N: FAL1-Up
(2) back to hydraulic tank (15). S/N: KLM1-Up
S/N: GTN1-Up
S/N: SPN1-Up
S/N: AZP1-Up
S/N: JLP1-Up
S/N: MWP1-Up
S/N: A3R1-Up
30 RENR7389-19
Tool Control System
Systems Operation Section
S/N: SCR1-Up
S/N: NAS1-Up
S/N: YDS1-Up
S/N: KKT1-Up
S/N: PYT1-Up
S/N: WLT1-Up
S/N: PGW1-Up
S/N: YFW1-Up
S/N: EDX1-Up
S/N: GMX1-Up
S/N: PHX1-Up
S/N: RMX1-Up
S/N: MEY1-Up
S/N: DTZ1-Up
RENR7389-19
5
PAGES 31-32 1 FOLDOUT
RENR7389-19 33
Tool Control System
Systems Operation Section
g01194864
Illustration 19
Joystick control
(17) Right joystick thumbwheel for two-way flow
Line relief valves (4) and (5) protect the work tool
circuit from pressure spikes. These valves also
provide makeup oil.
Pilot pump (7) supplies oil to solenoid valve (1). When S/N: GKL1-Up
joystick thumbwheel (17) is pressed FORWARD, pilot S/N: LFL1-Up
oil flows to attachment control valve (3). The pilot oil
shifts the spool in the valve (3) to the DOWNWARD S/N: TZL1-Up
position. Machine ECM (12) cancels the swing brake.
The engine returns to high idle if the AEC or the one S/N: KLM1-Up
touch idle feature is active. Oil from drive pump (8)
flows through the valve. The pump oil flows to the S/N: WBN1-Up
work tool. Return oil flows back through the main S/N: DFP1-Up
control valve to hydraulic tank (9).
S/N: GDP1-Up
Pilot pump (7) supplies oil to solenoid valve (1). When
joystick thumbwheel (17) is pressed BACKWARD, S/N: JAT1-Up
pilot oil flows to attachment control valve (3). The
S/N: KKT1-Up
pilot oil shifts the spool in attachment control valve (3)
to the UPWARD position. Machine ECM (12) cancels S/N: M4T1-Up
the swing brake. The engine returns to high idle if the
AEC or the one touch idle feature is active. Oil from S/N: PGW1-Up
drive pump (8) flows through the valve. The pump oil
flows to the work tool. Return oil flows back through S/N: YFW1-Up
the main control valve to hydraulic tank (9). S/N: CJX1-Up
Line relief valves (4) and (5) protect the work tool S/N: EDX1-Up
circuit from pressure spikes. These valves also
provide makeup oil. S/N: GMX1-Up
The working pressure for the work tool is controlled S/N: PCX1-Up
by relief valves (4) and (5). S/N: CXY1-Up
S/N: EBY1-Up
i03021050
S/N: MEY1-Up
System 11: Combined Function
S/N: DTZ1-Up
SMCS Code: 5000
S/N: MNB1-Up
S/N: HJC1-Up
S/N: MND1-Up
S/N: NBD1-Up
S/N: TAE1-Up
S/N: A6F1-Up
S/N: A8F1-Up
S/N: A9F1-Up
S/N: KGF1-Up
S/N: PRF1-Up
S/N: TDH1-Up
S/N: DHK1-Up
S/N: GPK1-Up
S/N: WDK1-Up
S/N: WRK1-Up
RENR7389-19
6
PAGES 35-36 1 FOLDOUT
RENR7389-19 37
Tool Control System
Systems Operation Section
Introduction
The combined function hydraulic system that
is present on excavators that are equipped
with a System 11 combines the features of the
one-way/two-way flow system with the features of the
one pump/two pump flow system.
Table 3
SYSTEM 11
Work Tool Direction of Flow Number of Pumps System 11“TOOL#s”
“1P 1 Way” 1 Way 1 Pump “TOOL#1”
“2P 1 Way” 1 Way 2 Pumps “TOOL#2”
“1P 2 Way” 2 Way 1 Pump “TOOL#3”
“2P 2 Way” 2 Way 2 Pumps “TOOL#4”
g01245717
Illustration 21
(1) Left pedal
(3) Right pedal
g01537293
Illustration 22
The work tool is operated by right pedal (3). When “TOOL #” for one-way flow from one pump is
active, number 1 solenoid valve (EC1) (10) is active.
Operation Number 1 solenoid valve (EC1) (10) allows oil to
flow to line relief valve (9). The work tool's pressure
Pilot pump (31) supplies oil to pilot manifold (28). setting is regulated by line relief valve (9).
When the hydraulic activation lever is moved to the
UNLOCK position, pilot oil flows from pilot manifold
(28) to the right pedal (3), left pedal (1), and the
proportional solenoid valve for negative flow control
(15).
40 RENR7389-19
Tool Control System
Systems Operation Section
g01537314
Illustration 23
Pilot pump (31) supplies oil to pilot manifold (28). When “TOOL #” for one-way flow from two pumps is
When the hydraulic activation lever is moved to the active, number 1 solenoid valve (EC1) (10) is active.
UNLOCK position, pilot oil flows from pilot manifold Number 1 solenoid valve (EC1) (10) allows oil to
(28) to the right pedal (3), left pedal (1), and the flow to line relief valve (9). The work tool's pressure
proportional solenoid valve for negative flow control setting is regulated by line relief valve (9).
(15).
RENR7389-19 41
Tool Control System
Systems Operation Section
Operation
g01537318
Illustration 24
Pilot pump (31) supplies oil to pilot manifold (28). During operation of the work tool, the machine ECM
When the hydraulic activation lever is moved to the sends a signal to the proportional solenoid valve
UNLOCK position, pilot oil flows from pilot manifold for negative flow control (15). Negative flow control
(28) to the right pedal (3), left pedal (1), and the pressure in the center bypass passage is blocked
proportional solenoid valve for negative flow control when the control valve spools shift DOWNWARD.
(15). The machine ECM has the following programmed
parameter values: “A1 FLOW”, “A1 MULTI ADD
When right pedal (3) is pressed in the FORWARD FLOW”, “A1 NOMINAL PRES”, and “COMBINER
position, pilot oil is directed to the top of auxiliary ENABLE”. The parameters control the flow and
control valve (23). The pilot oil will shift the spool pressure for the work tool. The machine ECM
in the auxiliary control valve to the DOWNWARD regulates the negative flow control pressure that will
position. This allows oil from drive pump (29) to flow be supplied to the pump regulator. The negative flow
through auxiliary control valve (23). The pump oil control pressure forces the swashplate in the pump
flows through the line for the work tool (13) to the to the correct angle to limit the flow and pressure to
work tool. Return oil flows through the line for the the work tool.
work tool (12), through auxiliary control valve (23),
and back to hydraulic tank (32). The working pressure
for the work tool is regulated by line relief valve (21).
RENR7389-19 43
Tool Control System
Systems Operation Section
Operation
g01537320
Illustration 25
Pilot pump (31) supplies oil to pilot manifold (28). During operation of the work tool, the machine ECM
When the hydraulic activation lever is moved to the sends a signal to the proportional solenoid valve
UNLOCK position, pilot oil flows from pilot manifold for negative flow control (15). Negative flow control
(28) to the right pedal (3), left pedal (1), and the pressure in the center bypass passage is blocked
proportional solenoid valve for negative flow control when the control valve spools shift UPWARD.
(15). The machine ECM has the following programmed
parameter values: “A1 FLOW”, “A1 MULTI ADD
When right pedal (3) is pressed in the BACKWARD FLOW”, “A1 NOMINAL PRES”, and “COMBINER
position, pilot oil is directed to the bottom of auxiliary ENABLE”. The parameters control the flow and
control valve (23). The pilot oil will shift the spool in pressure for the work tool. The machine ECM
the auxiliary control valve to the UPWARD position. regulates the negative flow control pressure that will
This allows oil from drive pump (29) to flow through be supplied to the pump regulator. The negative flow
auxiliary control valve (23). The pump oil flows control pressure forces the swashplate in the pump
through the line for the work tool (12) to the work to the correct angle to limit the flow and pressure to
tool. Return oil flows through the line for the work tool the work tool.
(13), through auxiliary control valve (23), and back
to hydraulic tank (32). The working pressure for the Two-Way Flow From Two Pumps
work tool is regulated by line relief valve (22).
Description
The default parameter values for two-way hydraulic
oil flow from two main pumps are shown in Table 3. A
typical example is a pulverizer. Refer to Testing and
Adjusting, “System 11: Default Value of Work Tool
Parameters” for the Tool Control System.
44 RENR7389-19
Tool Control System
Systems Operation Section
Operation
g01537323
Illustration 26
Pilot pump (31) supplies oil to pilot manifold (28). During operation of the work tool, the machine ECM
When the hydraulic activation lever is moved to the sends a signal to the proportional solenoid valve
UNLOCK position, pilot oil flows from pilot manifold for negative flow control (15). Negative flow control
(28) to the right pedal (3), left pedal (1), and the pressure in the center bypass passage is blocked
proportional solenoid valve for negative flow control when the control valve spools shift DOWNWARD.
(15). The machine's ECM has the following programmed
parameter values: “A1 FLOW”, “A1 MULTI ADD
When right pedal (3) is pressed in the FORWARD FLOW”, “A1 NOMINAL PRES”, and “COMBINER
position, pilot oil is directed to the top of auxiliary ENABLE”. The parameters control the flow and
control valve (23) and to the top of attachment pressure of the work tool. The machine ECM
control valve (25). The pilot oil will shift the spools regulates the negative flow control pressure that will
in the control valve to the DOWNWARD position. be supplied to the pump regulator. The negative flow
This allows oil from drive pump (29) to flow through control pressure forces the swashplate in the pump
auxiliary control valve (23) and oil from idler pump to the correct angle to limit the flow and pressure to
(30) to flow through attachment control valve (25). the work tool.
The two pump flow combines after leaving the
control valves. The pump oil flows through the line
for the work tool (13) to the work tool. Return oil
flows through the line for the work tool (12), through
auxiliary control valve (23), and back to hydraulic
tank (32). The working pressure for the work tool is
regulated by line relief valve (21).
RENR7389-19 45
Tool Control System
Systems Operation Section
Operation
g01537337
Illustration 27
Pilot pump (31) supplies oil to pilot manifold (28). During operation of the work tool, the machine ECM
When the hydraulic activation lever is moved to the sends a signal to the proportional solenoid valve
UNLOCK position, pilot oil flows from pilot manifold for negative flow control (15). Negative flow control
(28) to the right pedal (3), left pedal (1), and the pressure in the center bypass passage is blocked
proportional solenoid valve for negative flow control when the control valve spools shift UPWARD. The
(15). machine's ECM has the following programmed
parameter values: “A1 FLOW”, “A1 MULTI ADD
When right pedal (3) is pressed in the BACKWARD FLOW”, “A1 NOMINAL PRES”, and “COMBINER
position, pilot oil is directed to the bottom of auxiliary ENABLE”. The parameters control the flow and
control valve (23) and to the bottom of attachment pressure of the work tool. The machine ECM
control valve (25). The pilot oil will shift the spools regulates the negative flow control pressure that will
in the control valve to the UPWARD position. This be supplied to the pump regulator. The negative flow
allows oil from drive pump (29) to flow through control pressure forces the swashplate in the pump
auxiliary control valve (23) and oil from idler pump to the correct angle to limit the flow and pressure to
(30) to flow through attachment control valve (25). the work tool.
The two pump flow combines after leaving the control
valves. The pump oil flows through the line for the Medium Pressure
work tool (12) to the work tool. Return oil flows
through the line for the work tool (13), through the
control valve, and back to hydraulic tank (32). The Description
working pressure for the work tool is regulated by
line relief valve (22). A medium pressure circuit is available on the System
11 excavators. The medium pressure circuit for
the work tool operates in the same manner for all
machines. The descriptions refer to the operation of a
rotating grapple. Other operations may be performed.
46 RENR7389-19
Tool Control System
Systems Operation Section
Operation
g01246347
Illustration 28
Operation
g01246360
Illustration 29
i03352682
Table 4
320D, 323D, and 324D SYSTEM 13
Work Tool Direction of Flow Number of Pumps System 13 “TOOL#s”
“Compactor” 1 Way 1 Pump “TOOL#1”
“Multi-Processor” 2 Way 1 Pump “TOOL#2”
“Hammer” 1 Way 2 Pumps “TOOL#3”
“Multi-Processor” 2 Way 2 Pumps “TOOL#4”
“Thumb” 2 Way 1 Pump “TOOL#5”
325D, 328D, and 329D SYSTEM 13
Work Tool Direction of Flow Number of Pumps System 13 “TOOL#s”
“Compactor” 1 Way 1 Pump “TOOL#1”
“Multi-Processor” 2 Way 1 Pump “TOOL#2”
“Hammer” 1 Way 1 Pump “TOOL#3”
“Multi-Processor” 2 Way 2 Pumps “TOOL#4”
“Thumb” 2 Way 1 Pump “TOOL#5”
“Hammer” 1 Way 2 Pumps “TOOL#6”
330D and 336D SYSTEM 13
Work Tool Direction of Flow Number of Pumps System 13 “TOOL#s”
“Compactor” 1 Way 1 Pump “TOOL#1”
“Hammer” 1 Way 2 Pumps “TOOL#2”
“Hammer” 1 Way 1 Pump “TOOL#3”
“Multi-Processor” 2 Way 2 Pumps “TOOL#4”
“Thumb” 2 Way 1 Pump “TOOL#5”
g01195826
Illustration 31
(32) Horn
(33) Left joystick
(34) Left joystick thumb wheel
(35) Right joystick
(36) Right joystick thumb wheel
(37) Switch for one-way flow
(38) One touch low idle
54 RENR7389-19
Tool Control System
Systems Operation Section
g01732333
Illustration 32
Description Operation
The default parameter values for one-way hydraulic Pilot pump (31) supplies oil to pilot manifold (26).
oil flow from one main pump are shown in Table 4. A When the hydraulic activation lever is moved to the
typical example is a hammer. Refer to Testing and UNLOCK position, pilot oil flows from pilot manifold
Adjusting, “System 13: Default Value of Work Tool (26) to solenoid valves: (14), (15), (16), and (17).
Parameters” for the Tool Control System.
When switch (37) is pressed, the machine ECM
Use the display monitor or ET in order to set the sends a signal to the extend solenoid for attachment
hydraulic flow to the work tool. control valve (14). Pilot oil flows to attachment
control valve (21). The pilot oil will shift the spool in
The work tool is operated by switch (37) that is attachment control valve (21) to the DOWNWARD
located on the right joystick (35). position. This allows oil from drive pump (30) to flow
through the valve. The pump oil flows through the
line for the work tool (9) to the work tool. Return oil
flows through the line for the work tool (8) and back
to hydraulic tank (27).
RENR7389-19 55
Tool Control System
Systems Operation Section
g01732713
Illustration 33
56 RENR7389-19
Tool Control System
Systems Operation Section
Description
The default parameter values for one-way hydraulic
oil flow from two main pumps are shown in Table 4.
A typical example is a hammer. Refer to Testing and
Adjusting, “System 13: Default Value of Work Tool
Parameters” for the Tool Control System.
Operation
Pilot pump (31) supplies oil to pilot manifold (26).
When the hydraulic activation lever is moved to the
UNLOCK position, pilot oil flows from pilot manifold
(26) to solenoid valves: (14), (15), (16), and (17).
g01732739
Illustration 34
58 RENR7389-19
Tool Control System
Systems Operation Section
g01732755
Illustration 35
Description Operation
The default parameter values for two-way hydraulic When the hydraulic activation lever is moved to the
oil flow from one main pump are shown in Table 4. A UNLOCK position, pilot pump (31) supplies oil to
typical example is a pulverizer. Refer to Testing and solenoid valves: (14), (15), (16), and (17). When right
Adjusting, “System 13: Default Value of Work Tool joystick thumb wheel (36) is moved FORWARD, the
Parameters” for the Tool Control System. machine ECM sends a signal to the extend solenoid
for attachment control valve (14). Pilot oil flows to
Use the display monitor or ET in order to set the the top of attachment control valve (21). The pilot
hydraulic flow to the work tool. oil will shift the spool to the DOWNWARD position.
This allows oil from drive pump (30) to flow through
The “TOOL#” determines the control device that attachment control valve (21). The pump oil flows
operates the work tool. The work tool operates with through the line for the work tool (9) to the work tool.
modulated control from the right joystick thumb Return oil flows through the line for the work tool (8)
wheel. The work tool can be rotated by operating the and back to hydraulic tank (27).
left joystick thumb wheel.
RENR7389-19 59
Tool Control System
Systems Operation Section
g01732775
Illustration 36
RENR7389-19 61
Tool Control System
Systems Operation Section
g01732797
Illustration 37
Description Operation
The default parameter values for two-way hydraulic Pilot pump (31) supplies oil to pilot manifold (26).
oil flow from two main pumps are shown in Table 4. A When the hydraulic activation lever is moved to the
typical example is a pulverizer. Refer to Testing and UNLOCK position, pilot oil flows from pilot manifold
Adjusting, “System 13: Default Value of Work Tool (26) to the solenoid valves: (14), (15), (16), and (17).
Parameters” for the Tool Control System.
8
RENR7389-19 65
Tool Control System
Systems Operation Section
Table 5
320D, 323D, and 324D SYSTEM 14
Work Tool Direction of Flow Number of Pumps System 14 “TOOL#s”
“Compactor” 1 Way 1 Pump “TOOL#1”
“Multi-Processor” 2 Way 1 Pump “TOOL#2”
“Hammer” 1 Way 2 Pumps “TOOL#3”
“Multi-Processor” 2 Way 2 Pumps “TOOL#4”
“Thumb” 2 Way 1 Pump “TOOL#5”
325D, 328D, and 329D SYSTEM 14
Work Tool Direction of Flow Number of Pumps System 14 “TOOL#s”
“Compactor” 1 Way 1 Pump “TOOL#1”
“Multi-Processor” 2 Way 1 Pump “TOOL#2”
“Hammer” 1 Way 1 Pump “TOOL#3”
“Multi-Processor” 2 Way 2 Pumps “TOOL#4”
“Thumb” 2 Way 1 Pump “TOOL#5”
“Hammer” 1 Way 2 Pumps “TOOL#6”
330D and 336D SYSTEM 14
Work Tool Direction of Flow Number of Pumps System 14 “TOOL#s”
“Compactor” 1 Way 1 Pump “TOOL#1”
“Hammer” 1 Way 2 Pumps “TOOL#2”
“Hammer” 1 Way 1 Pump “TOOL#3”
“Multi-Processor” 2 Way 2 Pumps “TOOL#4”
“Thumb” 2 Way 1 Pump “TOOL#5”
g01195826
Illustration 40
(32) Horn
(33) Left joystick
(34) Left joystick thumbwheel
(35) Right joystick
(36) Right joystick thumbwheel
(37) Switch for one-way flow
(38) One touch low idle
68 RENR7389-19
Tool Control System
Systems Operation Section
g01538513
Illustration 41
Description Operation
The default parameter values for one-way hydraulic Pilot pump (31) supplies oil to pilot manifold (26).
oil flow from one main pump are shown in Table 5. A When the hydraulic activation lever is moved to the
typical example is a hammer. Refer to Testing and UNLOCK position, pilot oil flows from pilot manifold
Adjusting, “System 14: Default Value of Work Tool (26) to solenoid valves: (5), (6), (14), (15), (16), and
Parameters” for the Tool Control System. (17).
g01538534
Illustration 42
Description Operation
The default parameter values for one-way hydraulic Pilot pump (31) supplies oil to pilot manifold (26).
oil flow from two main pumps are shown in Table 5. When the hydraulic activation lever is moved to the
A typical example is a hammer. Refer to Testing and UNLOCK position, pilot oil flows from pilot manifold
Adjusting, “System 14: Default Value of Work Tool (26) to solenoid valves: (5), (6), (14), (15), (16), and
Parameters” for the Tool Control System. (17).
Use the display monitor or ET in order to set the When switch (37) on the right joystick is pressed, the
hydraulic flow to the work tool. machine ECM sends a signal to the extend solenoid
for attachment control valve (16) and the extend
The work tool is operated by switch (37) that is solenoid for auxiliary control valve (14). The machine
located on right joystick (35). ECM also sends a signal to the solenoid valve for
one-way flow (7) in order to open the valve.
RENR7389-19 71
Tool Control System
Systems Operation Section
g01538554
Illustration 43
RENR7389-19 73
Tool Control System
Systems Operation Section
g01538557
Illustration 44
Operation
When the hydraulic activation lever is moved to
the UNLOCK position, pilot pump (31) supplies oil
to solenoid valves: (5), (6), (14), (15), (16), and
(17). When right joystick thumbwheel (36) is moved
FORWARD, the machine ECM sends a signal to the
extend solenoid for attachment control valve (16).
The machine ECM also sends a signal to the solenoid
for number one check valve “EC1” (13) in order to
open the valve. The machine ECM also sends a
signal to the solenoid for one-way flow and two-way
flow “EC3” (7) in order to de-energize this valve. Pilot
oil flows to the top of attachment control valve (21).
The pilot oil will shift the spool to the DOWNWARD
position. This allows oil from drive pump (30) to flow
through attachment control valve (21). The pump oil
flows through the line for the work tool (9) to the work
tool. The working pressure for the work tool is limited
by the line relief valve for the work tool (12) through
number one check valve “EC1” (13).
g01538633
Illustration 45
76 RENR7389-19
Tool Control System
Systems Operation Section
g01538634
Illustration 46
Description Operation
The default parameter values for two-way hydraulic Pilot pump (31) supplies oil to pilot manifold (26).
oil flow from two main pumps are shown in Table 5. A When the hydraulic activation lever is moved to the
typical example is a pulverizer. Refer to Testing and UNLOCK position, pilot oil flows from pilot manifold
Adjusting, “System 14: Default Value of Work Tool (26) to the solenoid valves: (5), (6), (14), (15), (16),
Parameters” for the Tool Control System. and (17).
During operation of the work tool, the machine ECM When left joystick thumbwheel (34) is moved
sends a signal to the proportional solenoid valve FORWARD, the machine ECM sends a signal to
for negative flow control (18). Negative flow control the extend solenoid for the auxiliary control valve
pressure in the center bypass passage is blocked (medium pressure) (6). Pilot oil flows to the top of
when the control valve spools shift Downward. the valve. The pilot oil will shift the control valve
The machine ECM has the following programmed spool to the DOWNWARD position. This allows oil
parameter values: “A1 FLOW”, “A1 MULTI ADD from auxiliary pump (28) to flow through the auxiliary
FLOW”, “A1 NOMINAL PRES”, and “COMBINER control valve (medium pressure) (3) to the motor for
ENABLE”. The parameters control the flow and clockwise rotation. The working pressure for rotation
pressure for the work tool. The machine ECM is limited by main relief valve (4).
regulates the negative flow control pressure that will
be supplied to the pump regulator. The negative flow When left joystick thumbwheel (34) is moved
control pressure forces the swashplate in the pump BACKWARD, the machine ECM sends a signal to
to the correct angle to limit the flow and pressure to the retract solenoid for the auxiliary control valve
the work tool. (medium pressure) (5). Pilot oil flows to the bottom
of the auxiliary control valve (medium pressure)
(3). The pilot oil will shift the control valve spool
to the UPWARD position. This allows oil from
auxiliary pump (28) to flow through the auxiliary
control valve (medium pressure) (3) to the motor for
counterclockwise rotation. The working pressure for
the work tool is limited by main relief valve (22).
78 RENR7389-19
Tool Control System
Systems Operation Section
9
RENR7389-19 81
Tool Control System
Systems Operation Section
g01214885
Illustration 50
(12) Foot switch for the work tool
g01194313
Illustration 53
(1) Work tool solenoid valve
10
RENR7389-19 85
Tool Control System
Systems Operation Section
Table 6
320D SYSTEM 17
Work Tool Direction of Flow Number of Pumps System 17 “TOOL#s”
“Hammers” 1 Way 2 Pumps “TOOL#1”, “TOOL#3”
“Hammer” 1 Way 1 Pump “TOOL#2”
“Multi-Processor” 2 Way 2 Pumps “TOOL#4”
“Shear” 2 Way 1 Pump “TOOL#5”
“Shear” 2 Way 2 Pumps “TOOL#6”
“Grapple” 2 Way 1 Pump “TOOL#7”
“Ditch Bucket” 2 Way 1 Pump “TOOL#8”
323D, 324D, 325D and 328D SYSTEM 17
Work Tool Direction of Flow Number of Pumps System 17 “TOOL#s”
“Hammer” 1 Way 1 Pump “TOOL#1”
“Hammers” 1 Way 2 Pumps “TOOL#2”, “TOOL#3”
“Multi-Processor” 2 Way 2 Pumps “TOOL#4”
“Shear” 2 Way 1 Pump “TOOL#5”
“Shear” 2 Way 2 Pumps “TOOL#6”
“Grapple” 2 Way 1 Pump “TOOL#7”
“Ditch Bucket” 2 Way 1 Pump “TOOL#8”
330D SYSTEM 17
Work Tool Direction of Flow Number of Pumps System 17 “TOOL#s”
“Hammer” 1 Way 1 Pump “TOOL#1”
“Hammers” 1 Way 2 Pumps “TOOL#2”, “TOOL#3”
“Multi-Processor” 2 Way 2 Pumps “TOOL#4”
“Shear” 2 Way 2 Pumps “TOOL#5”
“Shear” 2 Way 2 Pumps “TOOL#6”
“Grapple” 2 Way 1 Pump “TOOL#7”
“Ditch Bucket” 2 Way 1 Pump “TOOL#8”
g01195826
Illustration 55
(32) Horn
(33) Left joystick
(34) Left joystick thumbwheel
(35) Right joystick
(36) Right joystick thumbwheel
(37) Switch for one-way flow
(38) One touch low idle
88 RENR7389-19
Tool Control System
Systems Operation Section
g01538854
Illustration 56
Description Operation
The default parameter values for one-way hydraulic Pilot pump (29) supplies oil to pilot manifold (24).
oil flow from one main pump are shown in Table 6. A When the hydraulic activation lever is moved to the
typical example is a hammer. Refer to Testing and UNLOCK position, pilot oil flows from pilot manifold
Adjusting, “System 17: Default Value of Work Tool (24) to solenoid valves: (5), (6), (12), (13), (14), and
Parameters” for the Tool Control System. (15).
g01538857
Illustration 57
Description Operation
The default parameter values for one-way hydraulic Pilot pump (29) supplies oil to pilot manifold (24).
oil flow from two main pumps are shown in Table 6. When the hydraulic activation lever is moved to the
A typical example is a hammer. Refer to Testing and UNLOCK position, pilot oil flows from pilot manifold
Adjusting, “System 17: Default Value of Work Tool (24) to solenoid valves: (5), (6), (12), (13), (14), and
Parameters” for the Tool Control System. (15).
Use the display monitor or ET in order to set the When switch (37) on the right joystick is pressed, the
hydraulic flow to the work tool. machine ECM sends a signal to the extend solenoid
for attachment control valve (14) and the extend
The work tool is operated by switch (37) that is solenoid for auxiliary control valve (12). The machine
located on right joystick (35). ECM also sends a signal to the solenoid valve for
one-way flow (7) in order to open the valve.
RENR7389-19 91
Tool Control System
Systems Operation Section
g01538859
Illustration 58
RENR7389-19 93
Tool Control System
Systems Operation Section
g01538873
Illustration 59
Operation
When the hydraulic activation lever is moved to
the UNLOCK position, pilot pump (29) supplies oil
to solenoid valves: (5), (6), (12), (13), (14), and
(15). When right joystick thumbwheel (36) is moved
FORWARD, the machine ECM sends a signal to the
extend solenoid for attachment control valve (14).
The machine ECM also sends a signal to the solenoid
for number one check valve “EC1” (11) in order to
open the valve. The machine ECM also sends a
signal to the solenoid for one-way flow and two-way
flow “EC3” (7) in order to de-energize this valve. Pilot
oil flows to the top of attachment control valve (19).
The pilot oil will shift the spool to the DOWNWARD
position. This allows oil from drive pump (28) to flow
through attachment control valve (19). The pump oil
flows through the line for the work tool (9) to the work
tool. The working pressure for the work tool is limited
by the line relief valve for the work tool (10) through
number one check valve “EC1” (11).
g01538875
Illustration 60
96 RENR7389-19
Tool Control System
Systems Operation Section
g01538876
Illustration 61
Description Operation
The default parameter values for two-way hydraulic Pilot pump (29) supplies oil to pilot manifold (24).
oil flow from two main pumps are shown in Table 6. A When the hydraulic activation lever is moved to the
typical example is a pulverizer. Refer to Testing and UNLOCK position, pilot oil flows from pilot manifold
Adjusting, “System 17: Default Value of Work Tool (24) to the solenoid valves: (5), (6), (12), (13), (14),
Parameters” for the Tool Control System. and (15).
11
RENR7389-19 101
Tool Control System
Systems Operation Section
Table 7
320D SYSTEM 17
Work Tool Direction of Flow Number of Pumps System 17 “TOOL#s”
“Hammers” 1 Way 2 Pumps “TOOL#1”, “TOOL#3”
“Hammer” 1 Way 1 Pump “TOOL#2”
“Multi-Processor” 2 Way 2 Pumps “TOOL#4”
“Shear” 2 Way 1 Pump “TOOL#5”
“Shear” 2 Way 2 Pumps “TOOL#6”
“Grapple” 2 Way 1 Pump “TOOL#7”
“Ditch Bucket” 2 Way 1 Pump “TOOL#8”
323D, 324D, 325D, 328D and 329D SYSTEM 17
Work Tool Direction of Flow Number of Pumps System 17 “TOOL#s”
“Hammer” 1 Way 1 Pump “TOOL#1”
“Hammers” 1 Way 2 Pumps “TOOL#2”, “TOOL#3”
“Multi-Processor” 2 Way 2 Pumps “TOOL#4”
“Shear” 2 Way 1 Pump “TOOL#5”
“Shear” 2 Way 2 Pumps “TOOL#6”
“Grapple” 2 Way 1 Pump “TOOL#7”
“Ditch Bucket” 2 Way 1 Pump “TOOL#8”
330D and 336D SYSTEM 17
Work Tool Direction of Flow Number of Pumps System 17 “TOOL#s”
“Hammer” 1 Way 1 Pump “TOOL#1”
“Hammers” 1 Way 2 Pumps “TOOL#2”, “TOOL#3”
“Multi-Processor” 2 Way 2 Pumps “TOOL#4”
“Shear” 2 Way 2 Pumps “TOOL#5”
“Shear” 2 Way 2 Pumps “TOOL#6”
“Grapple” 2 Way 1 Pump “TOOL#7”
“Ditch Bucket” 2 Way 1 Pump “TOOL#8”
g01195826
Illustration 65
(32) Horn
(33) Left joystick
(34) Left joystick thumbwheel
(35) Right joystick
(36) Right joystick thumbwheel
(37) Switch for one-way flow
(38) One touch low idle
104 RENR7389-19
Tool Control System
Systems Operation Section
g01626884
Illustration 66
Description Operation
The default parameter values for one-way hydraulic Pilot pump (31) supplies oil to pilot manifold (26).
oil flow from one main pump are shown in Table 7. A When the hydraulic activation lever is moved to the
typical example is a hammer. Refer to Testing and UNLOCK position, pilot oil flows from pilot manifold
Adjusting, “System 17: Default Value of Work Tool (26) to solenoid valves: (5), (6), (14), (15), (16), and
Parameters” for the Tool Control System. (17).
g01626891
Illustration 67
Description Operation
The default parameter values for one-way hydraulic Pilot pump (31) supplies oil to pilot manifold (26).
oil flow from two main pumps are shown in Table 7. When the hydraulic activation lever is moved to the
A typical example is a hammer. Refer to Testing and UNLOCK position, pilot oil flows from pilot manifold
Adjusting, “System 17: Default Value of Work Tool (26) to solenoid valves: (5), (6), (14), (15), (16), and
Parameters” for the Tool Control System. (17).
Use the display monitor or ET in order to set the When switch (37) on the right joystick is pressed, the
hydraulic flow to the work tool. machine ECM sends a signal to the extend solenoid
for attachment control valve (14) and the extend
The work tool is operated by switch (37) that is solenoid for auxiliary control valve (16). The machine
located on right joystick (35). ECM also sends a signal to the solenoid valve for
one-way flow (7) in order to open the valve.
RENR7389-19 107
Tool Control System
Systems Operation Section
g01626897
Illustration 68
RENR7389-19 109
Tool Control System
Systems Operation Section
g01626902
Illustration 69
Operation
When the hydraulic activation lever is moved to
the UNLOCK position, pilot pump (31) supplies oil
to solenoid valves: (5), (6), (14), (15), (16), and
(17). When right joystick thumbwheel (36) is moved
FORWARD, the machine ECM sends a signal to the
extend solenoid for attachment control valve (14).
The machine ECM also sends a signal to the solenoid
for number one check valve “EC1” (13) in order to
open the valve. The machine ECM also sends a
signal to the solenoid for one-way flow and two-way
flow “EC3” (7) in order to de-energize this valve. Pilot
oil flows to the top of attachment control valve (21).
The pilot oil will shift the spool to the DOWNWARD
position. This allows oil from drive pump (30) to flow
through attachment control valve (21). The pump oil
flows through the line for the work tool (9) to the work
tool. The working pressure for the work tool is limited
by the line relief valve for the work tool (12) through
number one check valve “EC1” (13).
g01626912
Illustration 70
112 RENR7389-19
Tool Control System
Systems Operation Section
g01626916
Illustration 71
Description Operation
The default parameter values for two-way hydraulic Pilot pump (31) supplies oil to pilot manifold (26).
oil flow from two main pumps are shown in Table 7. A When the hydraulic activation lever is moved to the
typical example is a pulverizer. Refer to Testing and UNLOCK position, pilot oil flows from pilot manifold
Adjusting, “System 17: Default Value of Work Tool (26) to the solenoid valves: (5), (6), (14), (15), (16),
Parameters” for the Tool Control System. and (17).
During operation of the work tool, the machine ECM When left joystick thumbwheel (34) is moved
sends a signal to the proportional solenoid valve FORWARD, the machine ECM sends a signal to
for negative flow control (18). Negative flow control the retract solenoid for the auxiliary control valve
pressure in the center bypass passage is blocked (medium pressure) (5). Pilot oil flows to the top of
when the control valve spools shift Downward. the valve. The pilot oil will shift the control valve
The machine ECM has the following programmed spool to the DOWNWARD position. This allows oil
parameter values: “A1 FLOW”, “A1 MULTI ADD from auxiliary pump (28) to flow through the auxiliary
FLOW”, “A1 NOMINAL PRES”, and “COMBINER control valve (medium pressure) (3) to the motor for
ENABLE”. The parameters control the flow and clockwise rotation. The working pressure for rotation
pressure for the work tool. The machine ECM is limited by main relief valve (4).
regulates the negative flow control pressure that will
be supplied to the pump regulator. The negative flow When left joystick thumbwheel (34) is moved
control pressure forces the swashplate in the pump BACKWARD, the machine ECM sends a signal to
to the correct angle to limit the flow and pressure to the extend solenoid for the auxiliary control valve
the work tool. (medium pressure) (6). Pilot oil flows to the bottom
of the auxiliary control valve (medium pressure)
(3). The pilot oil will shift the control valve spool
to the UPWARD position. This allows oil from
auxiliary pump (28) to flow through the auxiliary
control valve (medium pressure) (3) to the motor for
counterclockwise rotation. The working pressure for
the work tool is limited by main relief valve (4).
114 RENR7389-19
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Systems Operation Section
i03552719
12
RENR7389-19 117
Tool Control System
Systems Operation Section
Table 8
320D SYSTEM 18
Work Tool Direction of Flow Number of Pumps System 18 “TOOL#s”
“Hammers” 1 Way 2 Pumps “TOOL#1”, “TOOL#3”
“Hammer” 1 Way 1 Pump “TOOL#2”
“Multi-Processor” 2 Way 2 Pumps “TOOL#4”
“Shear” 2 Way 1 Pump “TOOL#5”
“Shear” 2 Way 2 Pumps “TOOL#6”
“Grapple” 2 Way 1 Pump “TOOL#7”
“Ditch Bucket” 2 Way 1 Pump “TOOL#8”
323D, 324D, 325D and 328D SYSTEM 18
Work Tool Direction of Flow Number of Pumps System 18 “TOOL#s”
“Hammer” 1 Way 1 Pump “TOOL#1”
“Hammers” 1 Way 2 Pumps “TOOL#2”, “TOOL#3”
“Multi-Processor” 2 Way 2 Pumps “TOOL#4”
“Shear” 2 Way 1 Pump “TOOL#5”
“Shear” 2 Way 2 Pumps “TOOL#6”
“Grapple” 2 Way 1 Pump “TOOL#7”
“Ditch Bucket” 2 Way 1 Pump “TOOL#8”
330D SYSTEM 18
Work Tool Direction of Flow Number of Pumps System 18 “TOOL#s”
“Hammer” 1 Way 1 Pump “TOOL#1”
“Hammers” 1 Way 2 Pumps “TOOL#2”, “TOOL#3”
“Multi-Processor” 2 Way 2 Pumps “TOOL#4”
“Shear” 2 Way 2 Pumps “TOOL#5”
“Shear” 2 Way 2 Pumps “TOOL#6”
“Grapple” 2 Way 1 Pump “TOOL#7”
“Ditch Bucket” 2 Way 1 Pump “TOOL#8”
g01195826
Illustration 74
(32) Horn
(33) Left joystick
(34) Left joystick thumb wheel
(35) Right joystick
(36) Right joystick thumb wheel
(37) Switch for one-way flow
(38) One touch low idle
120 RENR7389-19
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Systems Operation Section
g01892284
Illustration 75
Description Operation
The default parameter values for one-way hydraulic Pilot pump (31) supplies oil to pilot manifold (26).
oil flow from one main pump are shown in Table 8. A When the hydraulic activation lever is moved to the
typical example is a hammer. Refer to Testing and UNLOCK position, pilot oil flows from pilot manifold
Adjusting, “System 18: Default Value of Work Tool (26) to solenoid valves: (14), (15), (16), and (17).
Parameters” for the Tool Control System.
When switch (37) is pressed, the machine ECM
Use the display monitor or ET in order to set the sends a signal to the extend solenoid for attachment
hydraulic flow to the work tool. control valve (14). Pilot oil flows to attachment
control valve (21). The pilot oil will shift the spool in
The work tool is operated by switch (37) that is attachment control valve (21) to the DOWNWARD
located on the right joystick (35). position. This allows oil from drive pump (30) to flow
through the valve. The pump oil flows through the
line for the work tool (9) to the work tool. Return oil
flows through the line for the work tool (8) and back
to hydraulic tank (27).
RENR7389-19 121
Tool Control System
Systems Operation Section
g01892288
Illustration 76
122 RENR7389-19
Tool Control System
Systems Operation Section
Description
The default parameter values for one-way hydraulic
oil flow from two main pumps are shown in Table 8.
A typical example is a hammer. Refer to Testing and
Adjusting, “System 18: Default Value of Work Tool
Parameters” for the Tool Control System.
Operation
Pilot pump (31) supplies oil to pilot manifold (26).
When the hydraulic activation lever is moved to the
UNLOCK position, pilot oil flows from pilot manifold
(26) to solenoid valves: (14), (15), (16), and (17).
g01892389
Illustration 77
124 RENR7389-19
Tool Control System
Systems Operation Section
g01892395
Illustration 78
Description Operation
The default parameter values for two-way hydraulic When the hydraulic activation lever is moved to the
oil flow from one main pump are shown in Table 8. A UNLOCK position, pilot pump (31) supplies oil to
typical example is a pulverizer. Refer to Testing and solenoid valves: (14), (15), (16), and (17). When right
Adjusting, “System 18: Default Value of Work Tool joystick thumb wheel (36) is moved FORWARD, the
Parameters” for the Tool Control System. machine ECM sends a signal to the extend solenoid
for attachment control valve (14). Pilot oil flows to
Use the display monitor or ET in order to set the the top of attachment control valve (21). The pilot
hydraulic flow to the work tool. oil will shift the spool to the DOWNWARD position.
This allows oil from drive pump (30) to flow through
The “TOOL#” determines the control device that attachment control valve (21). The pump oil flows
operates the work tool. The work tool operates with through the line for the work tool (9) to the work tool.
modulated control from the right joystick thumb Return oil flows through the line for the work tool (8)
wheel. The work tool can be rotated by operating the and back to hydraulic tank (27).
left joystick thumb wheel.
RENR7389-19 125
Tool Control System
Systems Operation Section
g01892414
Illustration 79
RENR7389-19 127
Tool Control System
Systems Operation Section
g01892415
Illustration 80
Description Operation
The default parameter values for two-way hydraulic Pilot pump (31) supplies oil to pilot manifold (26).
oil flow from two main pumps are shown in Table 8. A When the hydraulic activation lever is moved to the
typical example is a pulverizer. Refer to Testing and UNLOCK position, pilot oil flows from pilot manifold
Adjusting, “System 18: Default Value of Work Tool (26) to the solenoid valves: (14), (15), (16), and (17).
Parameters” for the Tool Control System.
13
RENR7389-19 131
Tool Control System
Systems Operation Section
Introduction
The combined function hydraulic system that
is present on excavators that are equipped
with a System 19 combines the features of the
one-way/two-way flow system with the features of the
one pump/two pump flow system.
Table 9
SYSTEM 19
Work Tool Direction of Flow Number of Pumps System 19“TOOL#s”
“1P 1 Way” 1 Way 1 Pump “TOOL#1”
“2P 1 Way” 1 Way 2 Pumps “TOOL#2”
“1P 2 Way” 2 Way 1 Pump “TOOL#3”
“2P 2 Way” 2 Way 2 Pumps “TOOL#4”
g01387098
Illustration 85
Solenoid valves for the medium pressure circuit
(1) Work tool solenoid valve
(2) Work tool solenoid valve
g01387118
Illustration 83
(3) Right pedal The machine monitor is used in order to change
(33) Left joystick between one-way/two-way flow and one pump/two
(34) Right joystick pump flow. Refer to Testing and Adjusting, “Work Tool
Parameter - Program” for the Tool Control System to
access the work tool parameters.
g01387102
Illustration 84
(35) Activation switch for the work tool (left joystick)
(36) Activation switch for the work tool (right joystick)
RENR7389-19 133
Tool Control System
Systems Operation Section
g01539713
Illustration 86
The work tool is operated by right pedal (3). When “TOOL#” for one-way flow from one pump is
active, number 1 solenoid valve (EC1) (10) is active.
Operation Number 1 solenoid valve (EC1) (10) allows oil to flow
to line relief valve (9). The work tool pressure setting
Pilot pump (31) supplies oil to pilot manifold (28). is regulated by line relief valve (9).
When the hydraulic activation lever is moved to the
UNLOCK position, pilot oil flows from pilot manifold
(28) to the right pedal (3), work tool solenoid valve
(1), work tool solenoid valve (2), and the proportional
solenoid valve for negative flow control (15).
134 RENR7389-19
Tool Control System
Systems Operation Section
g01539734
Illustration 87
Pilot pump (31) supplies oil to pilot manifold (28). When “TOOL#” for one-way flow with two pumps is
When the hydraulic activation lever is moved to the active, number 1 solenoid valve (EC1) (10) is active.
UNLOCK position, pilot oil flows from pilot manifold Number 1 solenoid valve (EC1) (10) allows oil to flow
(28) to the right pedal (3), work tool solenoid valve to line relief valve (9). The work tool pressure setting
(1), work tool solenoid valve (2), and the proportional is regulated by line relief valve (9).
solenoid valve for negative flow control (15).
RENR7389-19 135
Tool Control System
Systems Operation Section
Operation
g01539753
Illustration 88
Pilot pump (31) supplies oil to pilot manifold (28). During operation of the work tool, the machine ECM
When the hydraulic activation lever is moved to the sends a signal to the proportional solenoid valve
UNLOCK position, pilot oil flows from pilot manifold for negative flow control (15). Negative flow control
(28) to the right pedal (3), work tool solenoid valve pressure in the center bypass passage is blocked
(1), work tool solenoid valve (2), and the proportional when the control valve spools shift DOWNWARD.
solenoid valve for negative flow control (15). The machine ECM has the following programmed
parameter values: “A1 FLOW”, “A1 MULTI ADD
When right pedal (3) is pressed in the FORWARD FLOW”, “A1 NOMINAL PRES”, and “COMBINER
position, pilot oil is directed to the top of auxiliary ENABLE”. The parameters control the flow and
control valve (23). The pilot oil will shift the spool pressure for the work tool. The machine ECM
in the auxiliary control valve to the DOWNWARD regulates the negative flow control pressure that will
position. This allows oil from drive pump (29) to flow be supplied to the pump regulator. The negative flow
through auxiliary control valve (23). The pump oil control pressure forces the swashplate in the pump
flows through the line for the work tool (13) to the to the correct angle to limit the flow and pressure to
work tool. Return oil flows through the line for the the work tool.
work tool (12), through auxiliary control valve (23),
and back to hydraulic tank (32). The working pressure
for the work tool is regulated by line relief valve (21).
RENR7389-19 137
Tool Control System
Systems Operation Section
Operation
g01539754
Illustration 89
Pilot pump (31) supplies oil to pilot manifold (28). During operation of the work tool, the machine ECM
When the hydraulic activation lever is moved to the sends a signal to the proportional solenoid valve
UNLOCK position, pilot oil flows from pilot manifold for negative flow control (15). Negative flow control
(28) to the right pedal (3), work tool solenoid valve pressure in the center bypass passage is blocked
(1), work tool solenoid valve (2), and the proportional when the control valve spools shift UPWARD.
solenoid valve for negative flow control (15). The machine ECM has the following programmed
parameter values: “A1 FLOW”, “A1 MULTI ADD
When right pedal (3) is pressed in the BACKWARD FLOW”, “A1 NOMINAL PRES”, and “COMBINER
position, pilot oil is directed to the bottom of auxiliary ENABLE”. The parameters control the flow and
control valve (23). The pilot oil will shift the spool in pressure for the work tool. The machine ECM
the auxiliary control valve to the UPWARD position. regulates the negative flow control pressure that will
This allows oil from drive pump (29) to flow through be supplied to the pump regulator. The negative flow
auxiliary control valve (23). The pump oil flows control pressure forces the swashplate in the pump
through the line for the work tool (12) to the work to the correct angle to limit the flow and pressure to
tool. Return oil flows through the line for the work tool the work tool.
(13), through auxiliary control valve (23), and back
to hydraulic tank (32). The working pressure for the Two-Way Flow From Two Pumps
work tool is regulated by line relief valve (22).
Description
The default parameter values for two-way hydraulic
oil flow from two main pumps are shown in Table 9. A
typical example is a pulverizer. Refer to Testing and
Adjusting, “System 19: Default Value of Work Tool
Parameters” for the Tool Control System.
138 RENR7389-19
Tool Control System
Systems Operation Section
Operation
g01539755
Illustration 90
Pilot pump (31) supplies oil to pilot manifold (28). During operation of the work tool, the machine ECM
When the hydraulic activation lever is moved to the sends a signal to the proportional solenoid valve
UNLOCK position, pilot oil flows from pilot manifold for negative flow control (15). Negative flow control
(28) to the right pedal (3), work tool solenoid valve pressure in the center bypass passage is blocked
(1), work tool solenoid valve (2), and the proportional when the control valve spools shift DOWNWARD.
solenoid valve for negative flow control (15). The machine ECM has the following programmed
parameter values: “A1 FLOW”, “A1 MULTI ADD
When right pedal (3) is pressed in the FORWARD FLOW”, “A1 NOMINAL PRES”, and “COMBINER
position, pilot oil is directed to the top of auxiliary ENABLE”. The parameters control the flow and
control valve (23) and to the top of attachment pressure of the work tool. The machine ECM
control valve (25). The pilot oil will shift the spools regulates the negative flow control pressure that will
in the control valve to the DOWNWARD position. be supplied to the pump regulator. The negative flow
This allows oil from drive pump (29) to flow through control pressure forces the swashplate in the pump
auxiliary control valve (23) and oil from idler pump to the correct angle to limit the flow and pressure to
(30) to flow through attachment control valve (25). the work tool.
The two pump flow combines after leaving the
control valves. The pump oil flows through the line
for the work tool (13) to the work tool. Return oil
flows through the line for the work tool (12), through
auxiliary control valve (23), and back to hydraulic
tank (32). The working pressure for the work tool is
regulated by line relief valve (21).
RENR7389-19 139
Tool Control System
Systems Operation Section
Operation
g01539757
Illustration 91
Pilot pump (31) supplies oil to pilot manifold (28). During operation of the work tool, the machine ECM
When the hydraulic activation lever is moved to the sends a signal to the proportional solenoid valve
UNLOCK position, pilot oil flows from pilot manifold for negative flow control (15). Negative flow control
(28) to the right pedal (3), work tool solenoid valve pressure in the center bypass passage is blocked
(1), work tool solenoid valve (2), and the proportional when the control valve spools shift UPWARD.
solenoid valve for negative flow control (15). The machine ECM has the following programmed
parameter values: “A1 FLOW”, “A1 MULTI ADD
When right pedal (3) is pressed in the BACKWARD FLOW”, “A1 NOMINAL PRES”, and “COMBINER
position, pilot oil is directed to the bottom of auxiliary ENABLE”. The parameters control the flow and
control valve (23) and to the bottom of attachment pressure of the work tool. The machine ECM
control valve (25). The pilot oil will shift the spools regulates the negative flow control pressure that will
in the control valve to the UPWARD position. This be supplied to the pump regulator. The negative flow
allows oil from drive pump (29) to flow through control pressure forces the swashplate in the pump
auxiliary control valve (23) and oil from idler pump to the correct angle to limit the flow and pressure to
(30) to flow through attachment control valve (25). the work tool.
The two pump flow combines after leaving the control
valves. The pump oil flows through the line for the Medium Pressure
work tool (12) to the work tool. Return oil flows
through the line for the work tool (13), through the
control valve, and back to hydraulic tank (32). The Description
working pressure for the work tool is regulated by
line relief valve (22). A medium pressure circuit is available on the System
19 excavators. The medium pressure circuit for
the work tool operates in the same manner for all
machines. The descriptions refer to the operation of a
rotating grapple. Other operations may be performed.
140 RENR7389-19
Tool Control System
Systems Operation Section
Operation
g01539758
Illustration 92
Operation
g01539759
Illustration 93
Pilot pump (31) supplies oil to pilot manifold (28). S/N: XDB1-Up
When the hydraulic activation lever is moved to the
UNLOCK position, pilot oil flows from pilot manifold S/N: GBC1-Up
(28) to work tool solenoid valve (1) and work tool
S/N: HJC1-Up
solenoid valve (2). When the activation switch for the
work tool on the right joystick (36) is pressed, pilot S/N: WGC1-Up
oil is directed to the top of the auxiliary control valve
(medium pressure). The pilot oil will shift the control S/N: MND1-Up
valve spool to the DOWNWARD position. This allows
oil from drive pump (29) to flow through the auxiliary S/N: NBD1-Up
control valve (medium pressure) (20). The oil flow is S/N: R2D1-Up
sent through flow control valve (16) to the motor for
counterclockwise rotation. The working pressure for S/N: YSD1-Up
rotation is limited by line relief valve (18).
S/N: DHE1-Up
g01633955
Illustration 94
(1) Machine ECM (6) Extend solenoid valve “A3” (11) Pilot pump
(2) Motor for rotation (7) Retract solenoid valve “A3” (12) Idler pump
(3) Line relief valves (8) Main control valve (13) Drive pump
(4) Auxiliary control valve (9) Pilot manifold (14) Auxiliary pump
(5) Main relief valve (10) Solenoid valve for hydraulic lock (15) Hydraulic tank
Auxiliary pump (14) is mounted on machines that are Use the display monitor or ET in order to set the
equipped with medium pressure in order to supply hydraulic flow to the work tool. Refer to Testing and
hydraulic oil for rotation of the work tool. A typical Adjusting, “Work Tool Setup” section for the Tool
example is a grapple. Control System for more information.
The medium pressure circuit for the work tool can Note: The auxiliary control valve (4) does not
be operated by joysticks with modulation switches, influence negative flow control.
joysticks with three buttons, and a foot pedal. Refer
to Systems Operation, “Switches” for the Tool Control
System for more information on the device for
activation.
Clockwise Rotation
g01634313
Illustration 95
Operation
Pilot pump (11) supplies oil to pilot manifold (9).
When the hydraulic activation lever is moved to the
UNLOCK position, pilot oil flows from pilot manifold
(9) to solenoid valves: (6) and (7).
Counterclockwise Rotation
g01634433
Illustration 96
Operation
Pilot pump (11) supplies oil to pilot manifold (9).
When the hydraulic activation lever is moved to the
UNLOCK position, pilot oil flows from pilot manifold
(9) to solenoid valves: (6) and (7).
i02589200 Table 10
Switch
SMCS Code: 7610-MCH
ON ON OFF OFF The red LED
will momentarily
illuminate when the
key start switch is
turned from the OFF
position to the ON
position.
OFF OFF OFF OFF The green LED will
remain illuminated
for approximately 10
seconds after the key
start switch is turned
to the OFF position.
Table 11
g01216107
Illustration 98
Machine ECM
(2) Red LED
(3) Yellow LED
(4) Green LED
RENR7389-19 147
Tool Control System
Systems Operation Section
i03026143 Horn
Switches When horn switch (1) is depressed, power is sent to
the horn relay. The horn relay sends power to the
SMCS Code: 1435; 7332 horn.
Joystick “Retract”
Button (2) for retraction of the attachment control
valve is located on the left joystick. When the button
is pressed, a signal is sent to the solenoid for the
attachment control valve. Pilot oil will shift the spool
in the attachment control valve. The oil from the
pump will flow to the work tool. The button is not
serviceable. The joystick is serviceable.
Joystick “Retract”
Button (4) for retraction of the attachment control
valve is located on the right joystick. When the button
is pressed, a signal is sent to the solenoid for the
attachment control valve. Pilot oil will shift the spool
in the attachment control valve. The oil from the
pump will flow to the work tool. The button is not
serviceable. The joystick is serviceable.
g01215814
Illustration 101
Typical example of Joysticks with three buttons Foot Switch (Hammer)
(1) Unused
(2) Retraction of the work tool
(3) Extension of the work tool
(4) Retraction of the work tool
(5) Horn
(6) One touch low idle
(7) Left joystick
(8) Right joystick
g01148800
Illustration 103
Foot Switch (Hammer)
g01215838
Illustration 102
RENR7389-19 149
Tool Control System
Systems Operation Section
g01214880
Illustration 104
g00775885
Illustration 106
Pressure Switch (Implement)
Pressure Switches
g01225452
Illustration 105
g00776837
Illustration 108
g01148401
Illustration 111
(3) Hydraulic activation control lever
(4) Plunger
(5) Bar
(6) Limit switch
g00020687
Illustration 114
Temperature Sender (Hydraulic Oil)
Pressure Sensor
g00685436
Illustration 113
g01202323
Illustration 115
Pin connections of the monitor
Table 12
Resistances For Temperature Sender (Hydraulic Oil)
Temperature Resistance
0 °C (32 °F) 20824 to 25451 Ohms
25 °C (77 °F) 6134 to 7496 Ohms
35 °C (95 °F) 3989 to 4875 Ohms
50 °C (122 °F) 2224 to 2718 Ohms
75 °C (167 °F) 973 to 1189 Ohms
100 °C (212 °F) 475 to 522 Ohms
125 °C (257 °F) 221 to 269 Ohms
RENR7389-19 153
Tool Control System
Systems Operation Section
i03503405
Solenoid Valves
SMCS Code: 5479
g01947795
Illustration 116
Tool relief valves (front view)
(1) Proportional reducing solenoid for (2) Proportional reducing solenoid for (3) Main control valve
variable relief variable relief
g01947796
Illustration 117
Proportional reducing solenoid for variable relief
154 RENR7389-19
Tool Control System
Systems Operation Section
g01204436
Illustration 118
Solenoid for one-way flow and solenoids for variable relief
(1) Number one line relief valve (3) “(EC3)” Solenoid for one-way flow (5) Electronic check for stem 2 “(EC2)”
(2) Electronic check for stem 1 “(EC1)” (4) Number two line relief valve
g01204457
Illustration 119
(6) Electric check valves for the following “(EC1)” (2), “(EC3)” (3),
and “(EC2)” (5)
(7) Electric line relief valve (1), and electric line relief valve(4)
g00777019
Illustration 120
g01210422
Illustration 121
Extend solenoids and retract solenoids
i02455945
Relays
SMCS Code: 4493
g01225648
Illustration 122
(1) Main relay (3) Relay for the hydraulic lock solenoid
(2) Diode for the main relay (4) neutral start relay
i02401136
Monitor Overview
SMCS Code: 7490
g01199326
Illustration 123
160 RENR7389-19
Tool Control System
Testing and Adjusting Section
Troubleshooting
i02440845
Troubleshooting
SMCS Code: 7569
Service Tools
SMCS Code: 0738
g00241203
Illustration 124
Digital Multimeter
g00738951
Illustration 126
Connections for the Communication Adapter II and the Electronic Technician (ET)
(2) cable assembly (machine control to the (3) 171-4400 Communication Adapter Gp (4) cable assembly (serial cable to DB-9
Communication Adapter II) connector)
Note: Caterpillar Electronic Technician (ET) is a The Electronic Technician connects to the machine's
software program that can be used on an IBM diagnostic connector. The Electronic Technician
compatible personal computer. communicates with the electronic control modules
over the data link. The diagnostic connector is
In order to use the Caterpillar Electronic Technician located by the fuse panel. For more information and
(ET), order the following materials: Special the locations of the connectors, see Troubleshooting,
Publication, JERD2124, “ET Single Use Program “Electrical Components and Connector Locations”
License”, Special Publication, JEHP1026, and the Electrical System Schematic in your
“Information and Requirements Sheet”, 7X-1425 machine's Service Manual.
Data Link Cable and the Data Subscription, and
Special Publication, JERD2142, “Data Subscription”. Connect the ET to the machine. Turn the key start
The Special Publication, JEHP1026, “Information switch to the RUN position. Start the ET. The ET will
and Requirements Sheet” lists the required hardware initiate communications with the electronic control
and the features of the ET. modules on the machine. The ET will list the available
electronic control modules on the machine after
The Electronic Technician (ET) is not required in communication has been established.
order to determine the diagnostic codes and the ET
is not required in order to clear the diagnostic codes. Machine Control Status Groups For The
The process of determining the diagnostic codes is Electronic Technician
easier and faster with the use of ET. The ET can also
display information on the history of a diagnostic The Electronic Technician uses status groups in
code and the parameter status of diagnostic codes. order to display information about the status of the
These features allow the ET to be a useful tool for parameters. There are seven machine control status
troubleshooting. groups. Status group 7 pertains specifically to the
Tool Control.
RENR7389-19 163
Tool Control System
Testing and Adjusting Section
g00796788
Illustration 127
Typical Status Group 7 for the parameters of the tool control system
g01276162
Illustration 128
(A) Up key
(B) Right key
(C) Home key
(D) Main menu
(E) Left key
(F) Down key
(G) Cancel key
(H) OK key
Tool Installation
1. In order to access the “TOOL INSTALLATION”
menu, you must first enter the “SERVICE” mode
on the monitor.
b. Use the right key (B) or the left key (E) in order
to scroll through the menu options.
Table 13
TOOL CONTROL SYSTEMS
Parameter
System 1 System 2 System 3 System 3 Prime System 5
Description
“MACHINE “SCM Hammer
“SCM Hammer #1” “SCM Common” “NACD Hammer” “NACD Thumb”
APPLICATION” #2”
“FLOW LIMIT
“Installed” “Installed” “Installed” “Installed” “Not Installed”
VALVE”
“F2 - One Way
“ATCH VALVE #1” “F2 - One Way” “F2 - One Way” “F2 - One Way” “F2 - Two Way”
or Two Way”
“F2 - One Way
“ATCH VALVE #2” “Not Installed” “F2 - One Way” “F2 - One Way” “Not Installed”
or Two Way”
“ATCH VALVE #3” “Not Installed” “Not Installed” “Not Installed” “Not Installed” “Not Installed”
“Attachment “Attachment
“Attachment Pump
“ATCH VALVE #4” Pump Valve - “Not Installed” Pump Valve - “Not Installed”
Valve - Two Way”
Two Way” Two Way”
“ATCH VALVE
“Hydraulic” “Hydraulic” “Electrical” “Hydraulic” “Electrical”
#1 TYPE”
“ATCH VALVE
“Hydraulic” “Hydraulic” “Electrical” “Hydraulic” “Hydraulic”
#2 TYPE”
“ATCH VALVE
“Hydraulic” “Hydraulic” “Hydraulic” “Hydraulic” “Hydraulic”
#3 TYPE”
“ATCH VALVE
“Hydraulic” “Hydraulic” “Hydraulic” “Hydraulic” “Hydraulic”
#4 TYPE”
“Valve #2 “Valve #2 “Valve #2
“ATCH VALVE #1
“Not Installed” Combined with Combined with Combined with “Not Installed”
COMBINE”
Valve #1” Valve #1” Valve #1”
“FLOW
“Not Installed” “Installed” “Not Installed” “Not Installed” “Not Installed”
COMBINE”
“HAMMER
“Not Installed” “Installed” “Not Installed” “Not Installed” “Not Installed”
RETURN”
“VARIABLE
“Not Installed” “Not Installed” “Not Installed” “Not Installed” “Not Installed”
RELIEF #1”
“VARIABLE
“Not Installed” “Not Installed” “Not Installed” “Not Installed” “Not Installed”
RELIEF #2”
“TOOL LOAD
“Not Installed” “Not Installed” “Not Installed” “Not Installed” “Not Installed”
PRES SENSOR”
RENR7389-19 167
Tool Control System
Testing and Adjusting Section
Table 14
TOOL CONTROL SYSTEMS
System 13 with System 17 with
Parameter Med Med “3rd Pump
System 11 System 16
Description System 14 with System 18 with Only”
Med Med
“MACHINE “NACD Multi- “EAME Multi- “EAME Auxiliary
“SCM Shear” “EAME Hammer”
APPLICATION” Proc” Proc” Pump”
“FLOW LIMIT
“Installed” “Installed” “Installed” “Installed” “Not Installed”
VALVE”
“F2 - One Way or “F2 - One Way “F2 - One Way
“ATCH VALVE #1” “F2 - One Way” “Not Installed”
Two Way” or Two Way” or Two Way”
“F2 - One Way or “F2 - One Way “F2 - One Way
“ATCH VALVE #2” “F2 - One Way” “Not Installed”
Two Way” or Two Way” or Two Way”
“Attachment “Attachment
“ATCH VALVE #3” “F4 - Two Way” Pump Valve - “Not Installed” “Not Installed” Pump Valve -
Two Way” Two Way”
“Attachment Pump
“ATCH VALVE #4” “Not Installed” “Not Installed” “Not Installed” “Not Installed”
Valve - Two Way”
“ATCH VALVE
“Hydraulic” “Electrical” “Electrical” “Electrical” “Hydraulic”
#1 TYPE”
“ATCH VALVE
“Hydraulic” “Electrical” “Electrical” “Electrical” “Hydraulic”
#2 TYPE”
“ATCH VALVE
“Hydraulic” “Electrical” “Hydraulic” “Electrical” “Electrical”
#3 TYPE”
“ATCH VALVE
“Hydraulic” “Hydraulic” “Hydraulic” “Hydraulic” “Hydraulic”
#4 TYPE”
“Valve #2 “Valve #2 “Valve #2 “Valve #2
“ATCH VALVE #1
Combined with Combined with Combined with Combined with “Not Installed”
COMBINE”
Valve #1” Valve #1” Valve #1” Valve #1”
“FLOW
“Installed” “Not Installed” “Not Installed” “Not Installed” “Not Installed”
COMBINE”
“HAMMER
“Installed” “Installed” “Not Installed” “Installed” “Not Installed”
RETURN”
“Installed on
“VARIABLE “Installed on Valve
“Not Installed” Valve #1 Extend “Not Installed” “Not Installed”
RELIEF #1” #1 Extend Port”
Port”
“Installed on
“VARIABLE
“Not Installed” Valve #1 Retract “Not Installed” “Not Installed” “Not Installed”
RELIEF #2”
Port”
“Installed on
“TOOL LOAD
“Not Installed” Valve #1 Extend “Not Installed” “Not Installed” “Not Installed”
PRES SENSOR”
Port”
Control Input Installation b. Use the right key (B) or the left key (E) in order
to scroll through the menu options.
1. In order to access the “CONTROL INST” menu,
you must first enter the “SERVICE” mode on the c. When the “SERVICE” option is highlighted,
monitor. press the OK key (H).
2. Use the following procedure in order to access the Note: In order to access the “SERVICE” screen, the
“SERVICE” mode on the monitor. password for service must be entered.
Table 15
CONTROL ARRANGEMENT
Joystick with Foot Pedal Foot Switch
Joystick with 4 Button
Modulation Switch (LH) (ON/OFF)
System 3 - - - Type 9
Type 3 Type 11
System 5 Type 8 -
-(1) Type 6(1)
System 13 and System
14 with Medium Type 1 - - -
pressure
System 13 and System
14 without Medium Type 3 - - -
pressure
System 16 with Medium - -
Type 1 Type 10
pressure
System 16 without
Type 3 Type 6 Type 8 Type 9
Medium pressure
System 17 and System
18 with Medium Type 1 Type 4 - -
pressure
System 17 and System Type 11
18 without medium Type 3 Type 8 Type 9
pressure Type 6(1)
Table 16
Parameter
Type 1 Type 2 Type 3 Type 4 Type 5 Type 6
Description
“JOYSTICK “Modulation “Modulation “Modulation “Joystick “Joystick “Joystick
HANDLE” Handle” Handle” Handle” Switch” Switch” Switch”
“FOOT SW” “Not Installed” “Not Installed” “Not Installed” “Not Installed” “Not Installed” “Not Installed”
“ATCH LEFT
“Not Installed” “Not Installed” “Not Installed” “Not Installed” “Not Installed” “Not Installed”
PEDAL”
“ATCH RIGHT
“Not Installed” “Not Installed” “Not Installed” “Not Installed” “Not Installed” “Not Installed”
PEDAL”
“LEFT “Momentary “Momentary
“No Valve “No Valve “No Valve “No Valve
JOYSTICK #1 Valve #3 Valve #3
Controlled” Controlled” Controlled” Controlled”
MODE” Extend” Extend”
“LEFT
“No Valve “No Valve “No Valve “No Valve “No Valve “No Valve
JOYSTICK #2
Controlled” Controlled” Controlled” Controlled” Controlled” Controlled”
MODE”
“LEFT “Momentary “Momentary
“No Valve “No Valve “No Valve “No Valve
JOYSTICK #4 Valve #3 Valve #3
Controlled” Controlled” Controlled” Controlled”
MODE” Retract” Retract”
“RIGHT “Momentary “Momentary “Momentary
“No Valve “No Valve “No Valve
JOYSTICK #1 Valve #1 Valve #1 Valve #1
Controlled” Controlled” Controlled”
MODE” Extend” Extend” Retract”
“RIGHT
“No Valve “No Valve “No Valve “No Valve “No Valve “No Valve
JOYSTICK #2
Controlled” Controlled” Controlled” Controlled” Controlled” Controlled”
MODE”
“RIGHT “Momentary “Momentary
“No Valve “No Valve “No Valve “No Valve
JOYSTICK #4 Valve #1 Valve #1
Controlled” Controlled” Controlled” Controlled”
MODE” Extend” Extend”
“FOOT SW “No Valve “No Valve “No Valve “No Valve “No Valve “No Valve
MODE” Controlled” Controlled” Controlled” Controlled” Controlled” Controlled”
“ATCH LEFT “Attachment “Attachment “No Valve “No Valve “No Valve “No Valve
MOD MODE” Valve #3” Valve #3” Controlled” Controlled” Controlled” Controlled”
“ATCH RIGHT “Attachment “No Valve “Attachment “No Valve “No Valve “No Valve
MOD MODE” Valve #1” Controlled” Valve #1” Controlled” Controlled” Controlled”
“ATCH LEFT “No Valve “No Valve “No Valve “No Valve “No Valve “No Valve
PEDAL MODE” Controlled” Controlled” Controlled” Controlled” Controlled” Controlled”
“ATCH RIGHT “No Valve “No Valve “No Valve “No Valve “No Valve “No Valve
PEDAL MODE” Controlled” Controlled” Controlled” Controlled” Controlled” Controlled”
RENR7389-19 171
Tool Control System
Testing and Adjusting Section
Table 17
Parameter
Type 7 Type 8 Type 9 Type 10 Type 11 Bucket
Description
“JOYSTICK “Joystick “Joystick
“Basic Handle” “Basic Handle” “Basic Handle” “Basic Handle”
HANDLE” Switch” Switch”
“FOOT SW” “Not Installed” “Not Installed” “Installed” “Not Installed” “Not Installed” “Not Installed”
“ATCH LEFT
“Installed” “Installed” “Not Installed” “Not Installed” “Not Installed” “Not Installed”
PEDAL”
“ATCH RIGHT
“Not Installed” “Not Installed” “Not Installed” “Not Installed” “Not Installed” “Not Installed”
PEDAL”
“LEFT “Momentary
“No Valve “No Valve “No Valve “No Valve “No Valve
JOYSTICK #1 Valve #3
Controlled” Controlled” Controlled” Controlled” Controlled”
MODE” Extend”
“LEFT
“No Valve “No Valve “No Valve “No Valve “No Valve “No Valve
JOYSTICK #2
Controlled” Controlled” Controlled” Controlled” Controlled” Controlled”
MODE”
“LEFT “Momentary
“No Valve “No Valve “No Valve “No Valve “No Valve
JOYSTICK #4 Valve #3
Controlled” Controlled” Controlled” Controlled” Controlled”
MODE” Retract”
“RIGHT “Momentary
“No Valve “No Valve “No Valve “No Valve “No Valve
JOYSTICK #1 Valve #1
Controlled” Controlled” Controlled” Controlled” Controlled”
MODE” Retract”
“RIGHT
“No Valve “No Valve “No Valve “No Valve “No Valve “No Valve
JOYSTICK #2
Controlled” Controlled” Controlled” Controlled” Controlled” Controlled”
MODE”
“RIGHT “Momentary “Momentary
“No Valve “No Valve “No Valve “No Valve
JOYSTICK #4 Valve #1 Valve #1
Controlled” Controlled” Controlled” Controlled”
MODE” Extend” Extend”
“Momentary
“FOOT SW “No Valve “No Valve “No Valve “No Valve “No Valve
Valve #1
MODE” Controlled” Controlled” Controlled” Controlled” Controlled”
Extend”
“ATCH LEFT “No Valve “No Valve “No Valve “No Valve “No Valve “No Valve
MOD MODE” Controlled” Controlled” Controlled” Controlled” Controlled” Controlled”
“ATCH RIGHT “No Valve “No Valve “No Valve “No Valve “No Valve “No Valve
MOD MODE” Controlled” Controlled” Controlled” Controlled” Controlled” Controlled”
“ATCH LEFT “Attachment “Attachment “No Valve “No Valve “No Valve “No Valve
PEDAL MODE” Valve #3” Valve #1” Controlled” Controlled” Controlled” Controlled”
“ATCH RIGHT “No Valve “No Valve “No Valve “No Valve “No Valve “No Valve
PEDAL MODE” Controlled” Controlled” Controlled” Controlled” Controlled” Controlled”
i03503360
System Identification
SMCS Code: 5000-546
Table 18
Thumbwheel,
Hydraulic Pedal,
Electric Pedal,
Foot Switch, or
Joystick with
Three Buttons
14 2 Joystick 1 or 2 1 or 2 Optional (1)
Thumbwheel,
Hydraulic Pedal,
Electric Pedal,
Foot Switch, or
Joystick with
Three Buttons
16 1 Hydraulic Pedal, 1 1 No
Electric Pedal,
Foot Switch, or
Joystick with
Three Buttons
17 2 Joystick 1 or 2 1 or 2 Optional (1)
Thumbwheel,
Hydraulic Pedal,
Electric Pedal,
Foot Switch, or
Joystick with
Three Buttons
18 2 Joystick 1 or 2 1 or 2 Optional (1)
Thumbwheel,
Hydraulic Pedal,
Electric Pedal,
Foot Switch, or
Joystick with
Three Buttons
19 2 Hydraulic Pedal, 1 or 2 1 or 2 Yes
and Joysticks
with Three
Buttons
(1) System 13, System 14, System 17, and System 18 have a medium pressure circuit as an option. Not all machines which are equipped with
these Systems have medium pressure.
RENR7389-19 173
Tool Control System
Testing and Adjusting Section
i02588581
g01197980
Illustration 131
(1) Up key
(2) Right key
(3) Home key
(4) Main menu
(5) Left key
(6) Down key
(7) Cancel key
(8) OK key
g01220271
Illustration 133
g01197981
Illustration 132
g01220277
Illustration 134
5. After entering the last letter of the password, the Illustration 136
g01220281
monitor will continue with the “SERVICE” screen.
7. If an incorrect password is entered, Illustration
136 is displayed.
g01220279
Illustration 135
176 RENR7389-19
Tool Control System
Testing and Adjusting Section
i03503402
Table 19
TOOL CONTROL SYSTEMS
Name of
Description
Parameter
(continued)
RENR7389-19 177
Tool Control System
Testing and Adjusting Section
Programming The Machine System 2. From the “MAIN MENU” screen, use the right key
(2) to scroll through the menu options.
Use the following Illustration to operate the monitor.
3. When the “SERVICE” option is highlighted, press
the OK key (8).
Table 20
“SERVICE” / “CONFIGURATION” / “TOOL
INSTILLATION”
Display Description
“MACHINE Configuration of the
APPLICATION” application for the machine
“ATCH ECM Installation status of the
INSTALLATION” attachment controller
“FLOW LIMIT VALVE” Installation status of the
main pump's control valve
for the limitation of flow
“ATCH VALVE #1” Configuration of the
number 1 attachment valve
“ATCH VALVE #3” Configuration of the
number 3 attachment valve
“COMBINER VALVE” Configuration of the
number 1 combiner valve
“VARIABLE RELIEF #1” Configuration of the
number 1 variable relief
valve
“VARIABLE RELIEF #2” Configuration of the
number 2 variable relief
valve
g01198906 “TOOL LOAD PRES Installation status of the F2
Illustration 138
SENSOR” valve's pressure sensor for
This is a typical example of the “SERVICE” screen. load sensing
“SERVICE” / “TOOL PROGRAM” / “TOOL #??” “SERVICE” / “TOOL PROGRAM” / “TOOL #??”
Display Description Display Description
“NAME” Name of the tool “ATCH RIGHT PEDAL” Control mode of the right
attachment pedal
“MAX DIAL” Maximum position of the
dial for the throttle “ATCH #1 TOOL SW” Control mode of the
number 1 attachment
“MIN DIAL” Minimum position of the switch
dial for the throttle
“ATCH #2 TOOL SW” Control mode of the
“UNDERSPEED ENABLE” Enabling of the number 2 attachment
underspeed option switch
“COMBINER ENABLE” Combined two pump flow “ATCH #3 TOOL SW” Control mode of the
“WARNING TEMP” Threshold for the number 3 attachment
warning of high hydraulic switch
temperature “ATCH #4 TOOL SW” Control mode of the
“ONE OR TWO WAY” one-way/two-way mode number 4 attachment
switch
“VAR RELIEF #1 PRES” Pressure of the number 1
variable relief valve “INIT PUMP POWER Initial power reduction
RED” for the medium pressure
“VAR RELIEF #2 PRES” Pressure of the number 2 circuit's main pump
variable relief valve
“TOTAL PUMP POW RED” Total power reduction
“F2 DERATE MAX PRES” Maximum control pressure for the medium pressure
for the derate of the F2 circuit's main pump
valve
“A1 FLOW” Flow setting for the number
“F2 SQEZ START” Starting pressure for the 1 attachment valve
derate of the F2 valve
“A1 MULTI ADD FLOW” Additional flow for the
“F2 SQEZ END PRES” Ending pressure for the number 1 valve during
derate of the F2 valve multiple operations
“F2 MULTI OPE EXTND” Maximum pilot pressure “A1 NOMINAL PRES” Nominal pressure for the
for the extension of the number 1 attachment valve
attachment control valve
during multiple operation “A1 OPEN TIME” Open time for the number
1 attachment valve
“F2 MULTI OPE RETCT” Maximum pilot pressure
for the retraction of the “A1 CLOSE TIME” Close time for the number
attachment control valve 1 attachment valve
during multiple operation “A1 EXTND MAX PRES” Maximum pressure for the
“MOD L JOYSTK SW #1” Control mode of the extension of the number 1
number 1 switch on the left attachment valve
joystick “A1 RETCT MAX PRES” Maximum pressure for the
“MOD L JOYSTK SW #2” Control mode of the retraction of the number 1
number 2 switch on the left attachment valve
joystick “A3 FLOW” Flow setting for the number
“MOD R JOYSTK SW #1” Control mode of the 3 attachment valve
number 1 switch on the “A3 MULTI ADD FLOW” Additional flow for the
right joystick number 3 attachment valve
“MOD R JOYSTK SW #2” Control mode of the during multiple operations
number 2 switch on the “A3 NOMINAL PRES” Nominal pressure for the
right joystick number 3 attachment valve
“MOD L THUMBWHEEL” Control mode of the thumb “A3 OPEN TIME” Open time for the number
wheel on the left joystick 3 attachment valve
“MOD R THUMBWHEEL” Control mode of the thumb “A3 CLOSE TIME” Close time for the number
wheel on the right joystick 3 attachment valve
“ATCH LEFT PEDAL” Control mode of the left “A3 EXTND MAX PRES” Maximum pressure for the
attachment pedal extension of number 3
(continued) attachment valve
(continued)
182 RENR7389-19
Tool Control System
Testing and Adjusting Section
g01198684
Illustration 139
184 RENR7389-19
Tool Control System
Testing and Adjusting Section
i03518780
g01197980
Illustration 141
(1) Up key
(2) Right key
(3) Home Key
(4) Main menu
(5) Left key
(6) Down key
(7) Cancel key
(8) OK key
9. The right key (2) and left key (5) move the cursor
along the character display. When the appropriate
character is highlighted press the OK key (8). The
monitor will prompt the user for the next character
after the OK key (8) has been pressed. Enter the
customer password or enter the password for
service FFF2 in order to continue.
RENR7389-19 185
Tool Control System
Testing and Adjusting Section
g01198159
Illustration 142
g01198281 g01198295
Illustration 145 Illustration 146
5. After OK key (8) is pressed, Illustration 145 will be 8. Use the up key (1) and the down key (6) in order
displayed. Press the down key (6) until “WORK to move the highlighted line.
TOOL SELECT” is highlighted.
9. When the desired tool is highlighted, press the
6. When “WORK TOOL SELECT” is highlighted OK key (8). If a dot appears in the circle to the
press the OK key (8). left of “TOOL NAME”, the tool is selected. See
Illustration 147.
7. After the OK key (8) is pressed the “WORK TOOL
SELECT” screen should be displayed. Refer to
Illustration 146.
RENR7389-19 187
Tool Control System
Testing and Adjusting Section
“F2 MULTI OPE EXTND” Maximum pilot pressure “A1 MULTI ADD FLOW” Additional flow for multiple
for the extension of the operation of number 1
combined attachment attachment valve
valve during multiple “A1 NOMINAL PRES” Nominal pressure for the
operation number 1 attachment valve
“F2 MULTI OPE RETCT” Maximum pilot pressure “ A1 OPEN TIME” Open time of the number 1
for the retraction of the attachment valve
combined attachment
valve during multiple “A1 CLOSE TIME” Close time of the number 1
operation attachment valve
“MOD L JOYSTICK SW # Control mode of the “A1 EXTND MAX PRES” Maximum pressure for the
1” number 1 switch on the left extension of the number 1
joystick attachment valve
“MOD L JOYSTICK SW # Control mode for the “A1 RETCT MAX PRES” Maximum pressure for the
2” number 2 switch on the left retraction of the number 1
joystick attachment valve
“MOD R JOYSTICK SW # Control mode of the “A3 FLOW” Flow setting of the number
1” Number 1 switch on the 3 attachment valve
right joystick
“A3 MULTI ADD FLOW” Additional flow for the
“MOD R JOYSTICK SW # Control mode for the number 3 attachment valve
2” number 2 switch on the during multiple operations
right joystick
“A3 NOMINAL PRES” Nominal pressure for the
“MOD L THUMBWHEEL” Control mode for the thumb number 3 attachment valve
wheel on the left joystick
“A3 OPEN TIME” Open time for the number
“MOD R THUMBWHEEL” Control mode for the thumb 3 attachment valve
wheel on the right joystick
“A3 CLOSE TIME” Close time for the number
“ATCH LEFT PEDAL” Control mode for the left 3 attachment valve
attachment pedal
“A3 EXTND MAX PRES” Maximum pressure for the
“ATCH RIGHT PEDAL” Control mode for the right extension of the number 3
attachment pedal attachment valve
(continued) “A3 RETCT MAX PRES” Maximum pressure for the
retraction of the number 3
attachment valve
RENR7389-19 189
Tool Control System
Testing and Adjusting Section
g01197980
Illustration 148
(1) Up key
(2) Right key
(3) Home key
(4) Main menu
(5) Left key
(6) Down key
(7) Cancel key
(8) OK key
g01199204
Illustration 150
Chart for the navigation which is used in order to access parameters
Press OK key (8) in order to access the next screen. Setting The Name of the Tool
Press the cancel key (7) in order to back out of a
screen. It is possible to set up names for each of the ten tools.
These names consist of 14 letters of your choosing.
Note: Under “MACHINE APPLICATION” menu, The following characters are valid in a name: (space),
“SPECIAL APPLICATION” is used for custom tool !, #, *, +, -, ., /, 0-9, :, ;, =, ?, and A-Z.
installations. These parameters will be based on the
machine configuration and the custom tool that is All of the other parameters are programmed in the
being installed. same manner.
RENR7389-19 191
Tool Control System
Testing and Adjusting Section
S/N: GDP1-Up
Calibration with Monitor
S/N: JLP1-Up
Note: Use the keys in the following illustration in
S/N: MWP1-Up order to calibrate the joystick slide control.
S/N: MYP1-Up
S/N: A3R1-Up
S/N: GBR1-Up
S/N: JWR1-Up
S/N: MKR1-Up
S/N: SCR1-Up
S/N: DTS1-Up
S/N: NAS1-Up
S/N: NES1-Up g01197980
Illustration 151
S/N: RAS1-Up (1) Up key
(2) Right key
S/N: T2S1-Up (3) Home key
(4) Main menu
S/N: YDS1-Up (5) Left key
(6) Down key
S/N: EJT1-Up (7) Cancel key
(8) OK key
S/N: KKT1-Up
Recalibration must be performed if any of the
S/N: M4T1-Up following components are replaced:
S/N: PYT1-Up • The joystick slide control
S/N: WET1-Up
• The tool controller
S/N: WLT1-Up
• The software
S/N: CYW1-Up
Place the backup switch in the AUTO position.
S/N: DKW1-Up
S/N: PGW1-Up 1. In order to access the “CALIBRATION” menu,
you must first enter the “SERVICE” mode on the
S/N: YFW1-Up monitor.
g01199794 g01199796
Illustration 152 Illustration 153
Typical example of the “SERVICE” menu for the monitor
5. After the OK key is pressed the “CALIBRATIONS”
3. From the “SERVICE” menu, use the up key (1) or screen will appear. From the “CALIBRATIONS”
the down key (6) in order to move the highlighted menu, highlight “LEVER / PEDAL / ATCH”.
line.
6. When the “LEVER / PEDAL / ATCH” option
4. When the “CALIBRATIONS” menu option is is highlighted, press the OK key (8). Refer to
highlighted, press the OK key (8). Refer to Illustration 153.
Illustration 152.
194 RENR7389-19
Tool Control System
Testing and Adjusting Section
g01199800 g01199803
Illustration 154 Illustration 155
7. After the OK key is pressed, the “LEVER / PEDAL 8. After the OK key is pressed, the monitor will begin
/ ATCH” screen should appear. Use the down key to communicate to the ECM. When the ECM is
in order to highlight “MOD L THUMBWHEEL”. ready, the next screen will automatically appear.
Press the OK key (8).
g01199818
Illustration 156
RENR7389-19 195
Tool Control System
Testing and Adjusting Section
g01199823
Illustration 158
g01199825
Illustration 159
g01199827
Illustration 160
RENR7389-19 197
Tool Control System
Testing and Adjusting Section
g01203270
Illustration 162
g01203273
Illustration 163
g01203281
Illustration 164
g01203291
Illustration 165
RENR7389-19 201
Tool Control System
Testing and Adjusting Section
g01203292
Illustration 166
g01203295
Illustration 167
Table 23
TOOL CHART FOR FLOW TEST
Item Part
Part Description Quantity
Number Number
10 4C-9910 Flow Meter 1
11 6K-6307 O-ring seal 2
12 8C-9026 Adapter 2
13 7M-8485 O-ring seal 8
g01154622 4C-6482 Nipple 4
Illustration 168
14
Thumb wheel on the right joystick 9U-5086 Optional Dust Cap 4
The device for activation of the work tool is the thumb 4C-6481 Coupler 4
15
wheel on the right joystick for System 3, System 5, 9U-5084 Optional Dust Plug 4
System 13, System 14, System 16 and System 17.
16 4C-8767 Coupling 4
17 5P-1010 Sleeve 4
XT-5 Hose
18 5P-0201 2
3.5 m (12 ft)
19 8T-4194 Bolt 4
20 8T-4223 Hard Washer 2
21 1P-5767 Half Flange 4
22 9U-7440 Adapter 2
23 1P-3704 Rectangular Seal 2
28 6V-4143 Coupler 2
g01243522
29 6V-3014 Hose 1
Illustration 169
30 6V-3989 Nipple 1
Right pedal for the work tool
31 8T-0861 Pressure Gauge 1
The device for activation of the work tool is the right
pedal for System 1, System 2, System 3 Prime and
System 11.
g01223669
Illustration 170
(24) Port on supply line for work tool (27) Pump pressure tap (40) Flow meter inlet
(25) Port on return line for work tool (34) Load valve for flow meter (41) Outlet of the flow meter
(26) Pump pressure tap (35) Main pump
RENR7389-19 207
Tool Control System
Testing and Adjusting Section
g01240895
Illustration 173
Pump Compartment 330D and 336D
(26) Pressure tap (idler pump pressure)
(27) Pressure tap (drive pump pressure)
(37) Pressure tap (power shift pressure)
a. Connect one end of the test hose (32) to the 8. Increase the oil temperature to 50 °C (122 °F).
supply line for the work tool (24). Connect the
other end of the test hose (32) to the inlet port Two Pump Calibration
on the flow meter (40). Refer to Illustration 171.
Use Illustration 174 in order to navigate the monitor.
b. Connect one end of the second test hose (33)
to the return line for the work tool. Connect the
other end of the test hose (33) to the outlet port
on the flow meter. Refer to Illustration 171.
g01197980
Illustration 174
(1) Up key
(2) Right key
(3) Home key
g01537754
Illustration 172 (4) Main menu
Pump Compartment 320D, 323D, 324D, 325D, 328D, and 329D (5) Left key
(6) Down key
(26) Pressure tap (idler pump pressure) (7) Cancel key
(27) Pressure tap (drive pump pressure) (8) OK key
(37) Pressure tap (power shift pressure)
1. Be sure to select a work tool that provides two
pump flow. Refer to Testing and Adjusting, “Work
Tool - Select” for the Tool Control System.
208 RENR7389-19
Tool Control System
Testing and Adjusting Section
g01223994
Illustration 176
Typical example of the “CALIBRATIONS” screen
g01223996 g01200825
Illustration 177 Illustration 178
“CALIBRATION TITLE” screen
8. After the OK key is pressed the “FLOW LIMIT (L) Lower limit
VALVE” menu will appear. From this menu, the (U) Upper limit
following options are available: (C) Current value
(S) “STEP No:”
• “FLOW LIMIT PRES”
10. After the OK key is pressed, the “CALIBRATION
• “2PUMP FLOW LIMIT” TITLE” screen will appear. Refer to Illustration
178. The “CALIBRATION TITLE” screen allows
• “1PUMP FLOW LIMIT” the upper limitation and the lower limitation to be
set.
9. From the “FLOW LIMIT VALVE” menu, highlight
the “2PUMP FLOW LIMIT” option. When “2PUMP Note: The title of the calibration and the name of
FLOW LIMIT” option is highlighted, press the OK the step will change in accordance to the procedure
key (8). that is being performed. “CALIBRATION TITLE” and
“STEP NAME” are used in this document as an
example.
Note: Pressing the device for activation three times Note: If OK key (8) is not pressed, the calibration will
ensures that an accurate reading will result. not be saved.
Table 24
ITEM FOR CALIBRATION DISPLAY Use information TARGET VALUE MEASURING
that pertains to POINT
the calibration
that is being
performed.
“SYSTEM 3, 13, 2 PUMP FLOW MAX FLOW 200 ± 2 L/min FLOW METER
14, 16, 17, 18” (52.8 ± .5 US
Use the gpm)
highlighted
information for INDICATED 16000 kPa PRESSURE (42)
320D, 321D CR, calibration with a PRESSURE (2321 psi)
323D, 324D pressure gauge MIN FLOW 120 ± 2 L/min FLOW METER
and a flow meter. (31.7 ± 0.5 US
gpm)
INDICATED 16000 kPa PRESSURE (42)
PRESSURE (2321 psi)
“SYSTEM 3, 13, 2 PUMP FLOW MAX FLOW 220 ± 2 L/min FLOW METER
14, 16, 17, 18” (58 ± .5 US gpm)
Use the
highlighted INDICATED 16000 kPa PRESSURE (42)
325D, 328D CR, information for PRESSURE (2321 psi)
329D calibration with a MIN FLOW 140 ± 2 L/min FLOW METER
pressure gauge (37 ± 0.5 US gpm)
and a flow meter.
INDICATED 16000 kPa PRESSURE (42)
PRESSURE (2321 psi)
“SYSTEM 3, 13, 2 PUMP FLOW MAX FLOW 300 ± 2 L/min FLOW METER
14, 16, 17, 18” (79.3 ± .5 US
Use the gpm)
highlighted
information for INDICATED 16000 kPa PRESSURE (42)
calibration with a PRESSURE (2321 psi)
330D, 336D
pressure gauge MIN FLOW 200 ± 2 L/min FLOW METER
and a flow meter. (52.8 ± 0.5 US
gpm)
INDICATED 16000 kPa PRESSURE (42)
PRESSURE (2321 psi)
12. When the calibration for “MAX” flow is completed, (Table 25, contd)
calibrate “MIN” flow. Repeat Steps 11.b through Error Description of Event
11.m for the “MIN” flow.
$0006 Calibration Aborted by
The “2PUMP FLOW” calibration is now complete. Tool/Monitor
It is possible for an error to occur when you are $0007 Requested Display Not
calibrating. Table 25 gives some of the errors that Supported
may occur.
$0008 Unavailable Display
Table 25 $0009 Calibration Aborted by ECM
Error Description of Event
$000A Calibration Failure
$0001 ECM Fault
$000B Calibration Not Supported
$0002 Active Diagnostic Present
$0100 Out-of-Range Low -
$0003 Another Calibration is Incr/Decr Parameter
Active
$0101 Out-of-Range High -
$0004 Calibration Active by Incr/Decr Parameter
Another ECM
$0102 Invalid Action/Key Stroke
$0005 Loss of Calibration Interlock Command
(continued) (continued)
212 RENR7389-19
Tool Control System
Testing and Adjusting Section
$0103 Calibration Value 4. Close the stop valves that are mounted on each
Out-of-Range side of the stick in order to prevent oil flow to the
$0104 Calibration Range Too work tool during this procedure.
Small
5. Release the pressure in the hydraulic system.
$0105 Calibration Range Too Refer to Testing and Adjusting, “Hydraulic System
Large
Pressure - Release” for the machine.
$0106 Calibration Value Not Saved
$1000 See Service Manual
$1010 Engine Stopped (No Engine
RPM)
$1011 Engine Running (Engine
RPM Present)
$1012 Engine RPM Incorrect
$1013 Engine High Idle RPM Too
Fast
$1014 Engine Low Idle RPM Too
Slow
$1015 Abnormal Engine RPM Illustration 179
g01947613
Signal
320D, 323D, 324D, 325D, and 329D pump compartment (top view)
$1016 Speed Sensor Circuit Is (38) Pressure tap for the proportional solenoid valve for negative
Open flow control (idler pump)
(39) Pressure tap for the proportional solenoid valve for negative
$1017 Service Brake Pedal flow control (drive pump)
Pressed
$1018 Parking Brake Not Engaged
$1019 Parking Brake Engaged
$101A Implement is Swinging/
Travelling
$101B Machine Speed Not Zero
g01947614 g01197980
Illustration 181 Illustration 183
330D and 336D pump compartment (top view) Buttons for controlling the monitor
(38) Pressure tap for the proportional solenoid valve for negative (1) Up key
flow control (idler pump) (2) Right key
(39) Pressure tap for the proportional solenoid valve for negative (3) Home key
flow control (drive pump) (4) Main menu key
(5) Left key
(6) Down key
6. Attach a 4900 kPa (750 psi) pressure gauge to the
(7) Cancel key
pressure tap for the proportional solenoid valve for (8) OK key
negative flow control (38).
a. From the default screen, press the main menu
key (4).
g01199794 g01223994
Illustration 184 Illustration 185
Typical example of the “SERVICE” menu for the monitor
16. When the “FLOW LIMIT VALVE” option is
14. From the “SERVICE” menu, use the up key (1) or highlighted, press the OK key (8).
the down key (6) in order to move the highlighted
line.
g01224194
Illustration 186
RENR7389-19 215
Tool Control System
Testing and Adjusting Section
17. After the OK key is pressed the “FLOW LIMIT Note: In the “CALIBRATION TITLE” screen,
VALVE” menu will appear. From this menu, the “STEP No” is displayed in blue. The “OPERATION
following options are available: GUIDANCE” will be displayed in green. Perform the
following operation for each “STEP No”.
• “FLOW LIMIT PRES”
• “2PUMP FLOW LIMIT”
• “1PUMP FLOW LIMIT”
Refer to Illustration 186.
g01200825
Illustration 187
“CALIBRATION TITLE” screen
(L) Lower limit
(U) Upper limit
(C) Current value
(S) “STEP No:”
g01224203
Illustration 188
Illustration 188 displays the current value of pump 1 and pump 2.
g01224206
Illustration 189
RENR7389-19 217
Tool Control System
Testing and Adjusting Section
23. Use the left key (5) or the right key (2) to adjust
the current level. Tune the machine to the “LOW
PRESSURE” value that is located under “TARGET
VALUE” that is found in table 24.
g01224207
Illustration 190
g01224223
Illustration 192
g01224218
Illustration 191
218 RENR7389-19
Tool Control System
Testing and Adjusting Section
g01224225 g01224227
Illustration 193 Illustration 194
27. While the stick is in the STICK IN position, activate 29. When the desired value is achieved, press the OK
the work tool. Observe the pressure on the gauge. key (8). After the OK key is pressed, the monitor
will automatically display the “SUCCEEDED”
28. Use the left key (5) or the right key (2) to adjust screen.
the current level. Tune the pressure to the “HIGH
PRESSURE” value that is located under “TARGET 30. After completion of the calibration, press the
VALUE” that is found in Table 24. cancel key (7) in order to exit the program.
Table 26
Error Description of Event
$0001 ECM Fault
$0002 Active Diagnostic Present
$0003 Another Calibration is
Active
$0004 Calibration Active by
Another ECM
$0005 Loss of Calibration Interlock
$0006 Calibration Aborted by
Tool/Monitor
(continued)
RENR7389-19 219
Tool Control System
Testing and Adjusting Section
Table 27
Identification of Solenoid Valves
Proportional Reducing
Tool Control System
Solenoid Valve
System 3, 5, 13, 14,
“A1 EXTEND”
16, 17 and 18
System 5, 13, 14, 17
“A1 RETRACT”
and 18
System 3, 13, 14, 16,
“A2 EXTEND”
17 and 18
System 13, 14, 17 and 18 “A2 RETRACT”
“A3 EXTEND”
Medium Pressure
“A3 RETRACT”
g01836954
Illustration 196
Pump compartment
(9) Manifold for the PRV solenoids (Pressure Reducing Valve)
(10) Pressure tap for retract solenoid “A2”
(11) Pressure tap for extend solenoid “A2”
(12) Pressure tap for retract solenoid “A1”
(13) Pressure tap for extend solenoid “A1”
(14) Pressure tap for retract solenoid “A3”
(15) Pressure tap for extend solenoid “A3”
g01197803
Illustration 195
(1) Up key
(2) Right key
(3) Home key
(4) Main menu
(5) Left key
(6) Down key
(7) Cancel key
(8) OK key
g00994029
g01838193 Illustration 200
Illustration 198
321D CR Compartment for swing motor (top view)
4. Close the stop valves that are mounted on each
(9) Manifold for the PRV solenoids (Pressure Reducing Valve) side of the stick in order to prevent oil flow to the
(10) Pressure tap for retract solenoid “A2”
(11) Pressure tap for extend solenoid “A2”
work tool during this procedure.
(12) Pressure tap for retract solenoid “A1”
(13) Pressure tap for extend solenoid “A1” 5. Start the engine.
(14) Pressure tap for retract solenoid “A3”
(15) Pressure tap for extend solenoid “A3” 6. Move the engine speed dial to position 10.
11. Set the auxiliary tool mode for two-way flow from
two pumps. Refer to Testing and Adjusting, “Work
Tool - Select” for the Tool Control System.
g01199794 g01201348
Illustration 201 Illustration 202
Typical example of the “SERVICE” menu for the monitor
16. Press down key (6) until “CONTROL VALVE” is
14. Press down key (6) in order to highlight the menu highlighted.
option “CALIBRATIONS”.
17. Press the OK key (8).
15. When the “CALIBRATIONS” menu is highlighted,
press the OK key (8). This will bring up the “CONTROL VALVE” menu.
g01201644 g01201659
Illustration 203 Illustration 204
1. Within the “CONTROL VALVE” menu, press the 3. The monitor will begin to communicate with the
down key (6) in order to highlight “A1 VALVE ECM. This may take a few moments. When the
EXTEND”. communication link is established, the monitor will
display the calibration screen.
2. When the “A1 VALVE EXTEND” option is
highlighted, press the OK key (8).
RENR7389-19 225
Tool Control System
Testing and Adjusting Section
g01200825
Illustration 205
(L) Lower limit
(U) Upper limit
(C) Current Value
(S) “STEP NUMBER” and “STEP NAME”
g01201666
Illustration 206
g01201670
Illustration 207
g01201736
Illustration 208
g01201744
Illustration 210
g01201674
Illustration 209
228 RENR7389-19
Tool Control System
Testing and Adjusting Section
g01201745 g01201760
Illustration 211 Illustration 212
13. Press the right key (2) in order to increase the 17. Release all controls. When all controls are in the
value. Press the left key (5) in order to decrease neutral position, press the OK key (8).
the value. Adjust the value until the gauge
pressure is within the specification.
g01201764
Illustration 213
RENR7389-19 229
Tool Control System
Testing and Adjusting Section
18. The calibration is complete. Press the cancel key S/N: RAC1-Up
(7) in order to exit the process of calibration.
S/N: SDC1-Up
S/N: WGC1-Up
S/N: CYD1-Up
S/N: NBD1-Up
S/N: PBD1-Up
S/N: R2D1-Up
S/N: SED1-Up
S/N: T2D1-Up
S/N: YSD1-Up
S/N: DHE1-Up
S/N: GGE1-Up
S/N: NDE1-Up
S/N: PKE1-Up
S/N: TAE1-Up
S/N: WNE1-Up
S/N: CZF1-Up
g01201763
S/N: J2F1-Up
Illustration 214
S/N: JBF1-Up
19. The “ERROR ID” screen will be displayed on
the monitor if an error occurs. The process of S/N: KGF1-Up
calibration will not be saved and the process must
S/N: PRF1-Up
be restarted.
S/N: SWF1-Up
i03630806 S/N: ZMF1-Up
Solenoid Valve (Proportional S/N: CWG1-Up
Reducing) - Calibrate S/N: JJG1-Up
(Number 1 Relief Valve and S/N: JLG1-Up
Number 2 Relief Valve)
S/N: LMG1-Up
SMCS Code: 5479
S/N: MPG1-Up
S/N: GPB1-Up
S/N: MYG1-Up
S/N: LAB1-Up
S/N: B6H1-Up
S/N: MNB1-Up
S/N: MCH1-Up
S/N: XDB1-Up
S/N: TDH1-Up
S/N: ZGB1-Up
S/N: TRH1-Up
S/N: BFC1-Up
S/N: JHJ1-Up
S/N: EJC1-Up
S/N: KDJ1-Up
S/N: GBC1-Up
S/N: THJ1-Up
S/N: HJC1-Up
S/N: BTK1-Up
230 RENR7389-19
Tool Control System
Testing and Adjusting Section
S/N: PPN1-Up
S/N: SPN1-Up
S/N: AZP1-Up
S/N: JLP1-Up
S/N: MWP1-Up
S/N: MYP1-Up
S/N: A3R1-Up
S/N: GBR1-Up
g01197980
S/N: JWR1-Up Illustration 215
(1) Up key
S/N: MKR1-Up (2) Right key
(3) Home key
S/N: SCR1-Up (4) Main menu
(5) Left key
S/N: DTS1-Up (6) Down key
(7) Cancel key
S/N: NAS1-Up (8) OK key
S/N: NES1-Up 1. Position the machine on level ground and stop the
engine.
S/N: RAS1-Up
S/N: T2S1-Up 2. Release the pressure in the hydraulic system.
Refer to Testing and Adjusting, “Hydraulic System
S/N: YDS1-Up Pressure - Release” for the machine.
RENR7389-19 231
Tool Control System
Testing and Adjusting Section
11. Set the auxiliary tool mode for two-way flow from
two pumps. Refer to Testing and Adjusting, “Work
Tool - Select” for the Tool Control System.
g01534994
Illustration 216 12. Enter the service mode. Refer to Testing and
Pump Compartment 320D, 323D, 324D, 325D, 328D, and 329D Adjusting, “Service Mode - Enter” for the Tool
(9) Pressure tap (drive pump ) Control System.
(10) Pressure tap (idler pump )
(11) Pressure tap (power shift)
g01240899
Illustration 217
Pump Compartment 330D and 336D
(9) Pressure tap (drive pump pressure)
(10) Pressure tap (idler pump pressure)
(11) Pressure tap (power shift pressure)
7. Set the main relief valve to specifications. Refer to 14. When the “CALIBRATIONS” menu is highlighted,
Testing and Adjusting, “Relief Valve (Main) - Test press the OK key (8).
and Adjust” for the machine.
g01200805 g01200806
Illustration 219 Illustration 220
15. Press down key (6) in order to highlight the menu 1. After the OK key is pressed the “RELIEF VALVE”
option “RELIEF VALVE”. menu will appear.
16. When “RELIEF VALVE” is highlighted, press the 2. When the “ATCH #1 RLF VALVE” menu option is
OK key (8). highlighted, press the OK key (8).
g01200810 g01200825
Illustration 221 Illustration 222
(L) Lower limit
3. The monitor will begin to communicate with the (U) Upper limit
ECM. This may take a few moments. When the (C) Current value
(S) “STEP NUMBER” and the “STEP NAME”
communication link is established, the monitor will
display the calibration screen.
4. After the OK key is pressed, the “CALIBRATION
TITLE” will appear. The “CALIBRATION TITLE”
screen allows the upper limitation and the lower
limitation to be set. Refer to Illustration 222.
g01200833
Illustration 223
g01200867
Illustration 224
g01427526 g01200889
Illustration 225 Illustration 226
7. Press the right key (2) in order to increase the 11. After the OK key is pressed the monitor will
value. Press the left key (5) in order to decrease automatically continue with the tuning of the next
the value. Adjust the value until the gauge pressure value.
pressure is within the specification.
Hold the attachment controls in the FORWARD
8. Press the device for activation 3 times and release position. Press the OK key (8).
the device for activation 3 times.
g01427530 g01200892
Illustration 227 Illustration 228
12. Press the right key (2) in order to increase the 16. Release all controls. When all controls are in the
value. Press the left key (5) in order to decrease neutral position, press the OK key (8).
the value. Adjust the value until the gauge
pressure is within the specification.
g01200894
Illustration 229
RENR7389-19 237
Tool Control System
Testing and Adjusting Section
g01200896
Illustration 230
S/N: MNB1-Up
S/N: HJC1-Up
S/N: MND1-Up
S/N: NBD1-Up
S/N: TAE1-Up
S/N: A6F1-Up
S/N: A8F1-Up
S/N: A9F1-Up
S/N: KGF1-Up
S/N: PRF1-Up
S/N: TDH1-Up
S/N: DHK1-Up
S/N: WDK1-Up
S/N: WRK1-Up
S/N: FAL1-Up
S/N: GKL1-Up
S/N: LFL1-Up
S/N: KLM1-Up
S/N: DFP1-Up
S/N: JAT1-Up
S/N: KKT1-Up
S/N: MDT1-Up
S/N: PGW1-Up
S/N: YFW1-Up
S/N: CJX1-Up
S/N: EDX1-Up
S/N: GMX1-Up
S/N: CXY1-Up
S/N: EBY1-Up
S/N: MEY1-Up
RENR7389-19 239
Tool Control System
Testing and Adjusting Section
Table 28
DISPLAY “TOOL #1” “TOOL #2” “TOOL #3” “TOOL #4” “TOOL #5”
“TOOL PROGRAM: GENERAL”
“NAME” 0 0 0 0 0
“MAX DIAL” 10 10 10 10 10
“MIN DIAL” 1 1 1 1 1
“UNDERSPEED ENABLE” ENABLED ENABLED ENABLED ENABLED ENABLED
“WARNING HYD TEMP” 126°F 126°F 126°F 126°F 126°F
“COMBINER ENABLE” DISABLED DISABLED ENABLED DISABLED DISABLED
“TOOL PROGRAM: ATTACHMENT #1 VALVE”
“A1 FLOW” 160 160 160 160 160
Flow setting of the attachment valve A1
180 180 180 180 180
325D, 328D 325D, 328D 325D, 328D 325D, 328D 325D, 328D
and 329D and 329D and 329D and 329D and 329D
225 225 225 225 225
330D and 330D and 330D and 330D and 330D and
336D 336D 336D 336D 336D
“A1 MULTI ADD FLOW” 0.0 0.0 0.0 0.0 0.0
Additional oil flow for the A1 circuit
“A1 NOMINAL PRES” 16000 16000 16000 16000 16000
Normal working pressure for the A1
circuit
“A1 EXTND MAX PRES” 0 0 0 0 0
Maximum pressure for the extension of
the number 1 attachment valve
“A1 OPEN TIME” 0.2 0.2 0.2 0.2 0.2
Open time of the number 1 attachment
valve
“A1 CLOSE TIME” 0.2 0.2 0.2 0.2 0.2
Close time of the number 1 attachment
valve
“TOOL PROGRAM -> ATTACHMENT #2 VALVE”
“A2 EXTND MAX PRES” 0 0 0 0 0
Maximum pressure for the extension of
the number 2 attachment valve
“A2 OPEN TIME” 0.2 0.2 0.2 0.2 0.2
Open time of the number 2 attachment
valve
“A2 CLOSE TIME” 0.2 0.2 0.2 0.2 0.2
Close time of the number 2 attachment
valve
240 RENR7389-19
Tool Control System
Testing and Adjusting Section
Table 29
DISPLAY “TOOL #6” “TOOL #7” “TOOL #8” “TOOL #9” “TOOL #10”
“TOOL PROGRAM: GENERAL”
“NAME” 0 0 0 0 0
“MAX DIAL” 10 10 10 10 10
“MIN DIAL” 1 1 1 1 1
“UNDERSPEED ENABLE” ENABLED ENABLED ENABLED ENABLED ENABLED
“WARNING HYD TEMP” 126°F 126°F 126°F 126°F 126°F
“COMBINER ENABLE” DISABLED DISABLED ENABLED DISABLED DISABLED
“TOOL PROGRAM: ATTACHMENT #1 VALVE”
“A1 FLOW” 160 160 160 160 160
Flow setting of the attachment valve A1
180 180 180 180 180
325D, 328D 325D, 328D 325D, 328D 325D, 328D 325D, 328D
and 329D and 329D and 329D and 329D and 329D
225 225 225 225 225
330D and 330D and 330D and 330D and 330D and
336D 336D 336D 336D 336D
“A1 MULTI ADD FLOW” 0.0 0.0 0.0 0.0 0.0
Additional oil flow for the A1 circuit
“A1 NOMINAL PRES” 16000 16000 16000 16000 16000
Normal working pressure for the A1
circuit
“A1 EXTND MAX PRES” 0 0 0 0 0
Maximum pressure for the extension of
the number 1 attachment valve
“A1 OPEN TIME” 0.2 0.2 0.2 0.2 0.2
Open time of the number 1 attachment
valve
“A1 CLOSE TIME” 0.2 0.2 0.2 0.2 0.2
Close time of the number 1 attachment
valve
“TOOL PROGRAM -> ATTACHMENT #2 VALVE”
“A2 EXTND MAX PRES” 0 0 0 0 0
Maximum pressure for the extension of
the number 2 attachment valve
“A2 OPEN TIME” 0.2 0.2 0.2 0.2 0.2
Open time of the number 2 attachment
valve
“A2 CLOSE TIME” 0.2 0.2 0.2 0.2 0.2
Close time of the number 2 attachment
valve
S/N: PRF1-Up
S/N: TDH1-Up
S/N: DHK1-Up
S/N: WDK1-Up
S/N: WRK1-Up
S/N: FAL1-Up
S/N: GKL1-Up
S/N: LFL1-Up
S/N: KLM1-Up
g01197980
Illustration 231
S/N: DFP1-Up (1) Up key
(2) Right key
S/N: JAT1-Up (3) Home key
(4) Main menu key
S/N: KKT1-Up (5) Left key
(6) Down key
S/N: MDT1-Up (7) Cancel key
(8) OK key
S/N: PGW1-Up
1. Position the machine on level ground and stop the
S/N: YFW1-Up engine.
S/N: CJX1-Up
2. Release the pressure in the hydraulic system.
S/N: EDX1-Up Refer to Testing and Adjusting, “Hydraulic System
Pressure - Release” for the machine.
S/N: GMX1-Up
S/N: CXY1-Up
S/N: EBY1-Up
S/N: MEY1-Up
S/N: DTZ1-Up
S/N: KBZ1-Up
g01240884
Note: For more detailed steps with entering
Illustration 233 passwords or entering the service mode, refer to
Pump Compartment 330D and 336D Testing and Adjusting, “Service Mode - Enter” for the
(9) Pressure tap (drive pump ) Tool Control System.
(10) Pressure tap (idler pump )
(11) Pressure tap (power shift)
11. Use the following procedure to access the 12. Use the down key (6) in order to scroll through
“SERVICE” mode of the monitor. the menu options.
a. From the default screen, press the main menu 13. When the “DEVICE TEST” option is highlighted,
key (4). press the OK key (8).
b. Use the right key (2) or the left key (5) in order
to scroll through the menu options.
g01200028 g01200030
Illustration 235 Illustration 236
14. After the OK key is pressed, the “DEVICE TEST” 17. Use the down key (6) in order to highlight the
menu should appear. value of the power shift pressure.
15. Use the down key (6) in order to scroll through 18. Use the right key (2) in order to decrease the
the menu options. value of the power shift pressure. Use the left key
(5) in order to increase the value of the power
16. When the “POWER SHIFT PRESS” option is shift pressure.
highlighted, press the OK key (8).
Pressing the left key (5) one time decreases the
power shift pressure 10 kPa (1.5 psi). Pressing
the right key (2) one time increases the power
shift pressure 10 kPa (1.5 psi).
Table 30
SYSTEM 2
Work Tool Direction of Flow System 2“TOOL#s”
“Compactor” 1 Way “TOOL#1”“TOOL#2”
“Multi-Processor” 2 Way “TOOL#3”, “TOOL#4”
“Hammers” 1 Way “TOOL#1”, “TOOL#2”
“Thumb” 2 Way “TOOL#1”“TOOL#2”
Table 31
Name Display “TOOL#1” “TOOL#2” “TOOL#3” “TOOL#4” “TOOL#5”
“TOOL PROGRAM -> GENERAL”
Name of the tool “NAME” 1P 1WAY 2P 1WAY 1P 2WAY 2P 2WAY 0
Maximum “MAX DIAL” 10 10 10 10 10
position of the
dial for the
throttle
Minimum “MIN DIAL” 1 1 1 1 1
position of the
dial for the
throttle
Dial for the “DIAL FLOW ON ON ON ON ON
control of the CONT”
flow
Control for the “UNDER ENABLED ENABLED ENABLED ENABLED ENABLED
underspeed SPEED
option ENABLE”
Temperature “WARNING HYD 126.0 126.0 126.0 126.0 126.0
of the high TEMP”
temperature
warning for the
hydraulic oil
Combiner for “COMBINER “DISABLE” “ENABLED” “DISABLE” “ENABLED” “DISABLE”
two pump flow ENABLE”
Initial power “INT PUMP 5.0 5.0 5.0 5.0 5.0
reduction of the POWER RE”
main pump
Total power “TOTAL PUMP 30.0 30.0 30.0 30.0 30.0
reduction of the POWER RE”
main pump
One-way flow or “ONE OR TWO “ONE-WAY” “ONE-WAY” “TWO-WAY” “TWO-WAY” “TWO-WAY”
two-way flow WAY”
Pressure of “VAR RELIEF #1 40000 40000 40000 40000 40000
the number 1 PRES”
variable relief
valve
Pressure of “VAR RELIEF #2 40000 40000 40000 40000 40000
the number 2 PRES”
variable relief
valve
Maximum “F2 DERATE 4000 4000 4000 4000 4000
pressure of the MAX PRES”
derate of the F2
valve
(continued)
RENR7389-19 247
Tool Control System
Testing and Adjusting Section
Table 32
Name Display “TOOL#6” “TOOL#7” “TOOL#8” “TOOL#9” “TOOL#10”
“TOOL PROGRAM -> GENERAL”
Name of the tool “NAME” 0 0 0 0 0
Maximum “MAX DIAL” 10 10 10 10 10
position of the
dial for the
throttle
(continued)
250 RENR7389-19
Tool Control System
Testing and Adjusting Section
S/N: GKL1-Up
S/N: LFL1-Up
S/N: MPL1-Up
S/N: TZL1-Up
S/N: KLM1-Up
S/N: DFP1-Up
S/N: BYS1-Up
S/N: JAT1-Up
S/N: JBT1-Up
g01197980
Illustration 238
S/N: KKT1-Up (1) Up key
(2) Right key
S/N: MDT1-Up (3) Home key
(4) Main menu key
S/N: PGW1-Up (5) Left key
(6) Down key
S/N: YFW1-Up (7) Cancel key
(8) OK key
S/N: CJX1-Up
1. Position the machine on level ground and stop the
S/N: EDX1-Up engine.
S/N: GMX1-Up
2. Release the pressure in the hydraulic system.
S/N: EBY1-Up Refer to Testing and Adjusting, “Hydraulic System
Pressure - Release” for the machine.
S/N: MEY1-Up
S/N: DTZ1-Up
S/N: JFZ1-Up
S/N: JGZ1-Up
S/N: KBZ1-Up
g01240884
Illustration 240
Pump Compartment 330D and 336D
(9) Pressure tap (drive pump pressure)
(10) Pressure tap (idler pump pressure)
(11) Pressure tap (power shift pressure)
b. Use the right key (2) or the left key (5) in order
to scroll through the menu options.
g01200028 g01200030
Illustration 242 Illustration 243
12. After the OK key is pressed, the “DEVICE TEST” 15. Use the down key (6) in order to highlight the
menu should appear. value of the power shift pressure.
13. Use the down key (6) in order to scroll through 16. Use the right key (2) in order to decrease the
the menu options. value of the power shift pressure. Use the left key
(5) in order to increase the value of the power
14. When the “POWER SHIFT PRESS” option is shift pressure.
highlighted, press the OK key (8).
Pressing the left key (5) one time decreases the
power shift pressure 10 kPa (1.5 psi). Pressing
the right key (2) one time increases the power
shift pressure 10 kPa (1.5 psi).
17. Be sure to select a work tool that provides Note: After relief valve adjustments, cancel Service
one-way flow. Refer to Testing and Adjusting, Mode.
“Work Tool - Select” for the Tool Control System.
Note: Return the main relief valve pressure to the
Note: To prevent oil flow to the work tool during specified setting after testing and adjusting any line
this testing and adjusting procedure, close the stop relief valve. Refer to Testing and Adjusting, “Relief
valves in the lines for the work tool. Valve (Main) - Test and Adjust” for the machine for
the main relief valve pressure setting.
Adjustment of the Line Relief Valve
for Auxiliary Control Valve i03296383
Illustration 244
g01199900 S/N: DJF1-Up
Line relief valve (typical example) S/N: KGF1-Up
(12) Locknut
(13) Adjustment screw S/N: KZF1-Up
5. Loosen locknut (12) on the line relief valve for S/N: NZF1-Up
the work tool. The relief valve is located near the S/N: PRF1-Up
boom foot. Turn adjustment screw (13) until the
pressure gauge reading at pressure tap (9) is S/N: MGG1-Up
within the specification.
S/N: DBH1-Up
6. After completion of line relief valve adjustment,
tighten locknut (12). S/N: EAH1-Up
S/N: TDH1-Up
Note: Turning adjustment screw (13) clockwise
increases the pressure. Turning adjustment screw S/N: FFK1-Up
(13) counterclockwise decreases the pressure.
S/N: GPK1-Up
Note: Always make final pressure adjustment on
S/N: WDK1-Up
pressure rise.
S/N: WRK1-Up
258 RENR7389-19
Tool Control System
Testing and Adjusting Section
S/N: FAL1-Up
S/N: GKL1-Up
S/N: LFL1-Up
S/N: MPL1-Up
S/N: TZL1-Up
S/N: KLM1-Up
S/N: DFP1-Up
S/N: BYS1-Up
S/N: JAT1-Up
g01197980
Illustration 245
S/N: JBT1-Up (1) Up key
(2) Right key
S/N: KKT1-Up (3) Home key
(4) Main menu key
S/N: MDT1-Up (5) Left key
(6) Down key
S/N: PGW1-Up (7) Cancel key
(8) OK key
S/N: YFW1-Up
1. Position the machine on level ground and stop the
S/N: CJX1-Up engine.
S/N: EDX1-Up
2. Release the pressure in the hydraulic system.
S/N: GMX1-Up Refer to Testing and Adjusting, “Hydraulic System
Pressure - Release” for the machine.
S/N: EBY1-Up
S/N: MEY1-Up
S/N: DTZ1-Up
S/N: JFZ1-Up
S/N: JGZ1-Up
S/N: KBZ1-Up
g01240884
Illustration 247
Pump Compartment 330D and 336D
(9) Pressure tap (drive pump pressure)
(10) Pressure tap (idler pump pressure)
(11) Pressure tap (power shift pressure)
b. Use the right key (2) or the left key (5) in order
to scroll through the menu options.
g01200028 g01200030
Illustration 249 Illustration 250
12. After the OK key is pressed, the “DEVICE TEST” 15. Use the down key (6) in order to highlight the
menu should appear. value of the power shift pressure.
13. Use the down key (6) in order to scroll through 16. Use the right key (2) in order to decrease the
the menu options. value of the power shift pressure. Use the left key
(5) in order to increase the value of the power
14. When the “POWER SHIFT PRESS” option is shift pressure.
highlighted, press the OK key (8).
Pressing the left key (5) one time decreases the
power shift pressure 10 kPa (1.5 psi). Pressing
the right key (2) one time increases the power
shift pressure 10 kPa (1.5 psi).
2. Check the pressure in the work tool at the drive 10. Loosen locknut (14) on the line relief valve for the
pump's pressure tap (11). work tool. The relief valve is located on the bottom
of the main control valve. Turn adjustment screw
3. Return the pedal to the NEUTRAL position. (15) until the pressure gauge reading at pressure
tap (11) is 37000 ± 1000 kPa (5350 ± 145 psi).
4. Compare the pressure reading to the specification
37000 ± 1000 kPa (5350 ± 145 psi). If the pressure 11. After completion of line relief valve adjustment,
reading is within the specification, no further tighten locknut (14).
adjustment is necessary. If the pressure reading
is not within the specification, then proceed to Note: Turning adjustment screw (15) clockwise
Step 5. increases the pressure. Turning adjustment screw
(15) counterclockwise decreases the pressure.
5. Loosen locknut (14) on the line relief valve for the
work tool. The relief valve is located on the top side Note: Always make final pressure adjustment on
of the main control valve. Turn adjustment screw pressure rise.
(15) until the pressure gauge reading at pressure
tap (11) is 37000 ± 1000 kPa (5350 ± 145 psi). Note: After relief valve adjustments, cancel Service
Mode.
6. To adjust the line relief valve pressure setting
of the lower work tool, push the left pedal Note: Return the main relief valve pressure to the
BACKWARD. Hold the pedal in this position. specified setting after testing and adjusting any line
relief valve. Refer to Testing and Adjusting, “Relief
7. Check the pressure in the work tool at pressure Valve (Main) - Test and Adjust” for the machine for
tap (11). the main relief valve pressure setting.
Table 33
SYSTEM 3
Work Tool Direction of Flow System 3 “TOOL#s”
“Hammers” 1 Way “TOOL#1”, “TOOL#2”, “TOOL#3”
Table 34
DISPLAY “TOOL #1” “TOOL #2” “TOOL #3” “TOOL #4” “TOOL #5”
“TOOL PROGRAM: GENERAL”
“NAME” H115 H120C H130 0 0
“MAX DIAL” 10 10 10 10 10
“MIN DIAL” 1 1 1 1 1
“UNDERSPEED ENABLE” ENABLED ENABLED ENABLED ENABLED ENABLED
“WARNING HYD TEMP” 80°F 80°F 80°F 126°F 126°F
“COMBINER ENABLE” DISABLED DISABLED ENABLED DISABLED DISABLED
ENABLED ENABLED
320D 320D
“TOOL PROGRAM: ATTACHMENT #1 VALVE”
“A1 FLOW” 120 150 200 0.0 0.0
Flow setting of the attachment valve A1
“A1 MULTI ADD FLOW” 0.0 0.0 0.0 0.0 0.0
Additional oil flow for the A1 circuit
“A1 NOMINAL PRES” 16000 16000 16000 16000 16000
Normal working pressure for the A1
circuit
“A1 EXTND MAX PRES” 4000 4000 4000 4000 4000
Maximum pressure for the extension of
the number 1 attachment valve
“A1 OPEN TIME” 0.2 0.2 0.2 0.2 0.2
Open time of the number 1 attachment
valve
“A1 CLOSE TIME” 0.2 0.2 0.2 0.2 0.2
Close time of the number 1 attachment
valve
“TOOL PROGRAM -> ATTACHMENT #2 VALVE”
“A2 EXTND MAX PRES” 4000 4000 4000 4000 4000
Maximum pressure for the extension of
the number 2 attachment valve
“A2 OPEN TIME” 0.2 0.2 0.2 0.2 0.2
Open time of the number 2 attachment
valve
“A2 CLOSE TIME” 0.2 0.2 0.2 0.2 0.2
Close time of the number 2 attachment
valve
264 RENR7389-19
Tool Control System
Testing and Adjusting Section
Table 35
DISPLAY “TOOL #6” “TOOL #7” “TOOL #8” “TOOL #9” “TOOL #10”
“TOOL PROGRAM: GENERAL”
“NAME” 0 0 0 0 0
“MAX DIAL” 10 10 10 10 10
“MIN DIAL” 1 1 1 1 1
“UNDERSPEED ENABLE” ENABLED ENABLED ENABLED ENABLED ENABLED
“WARNING HYD TEMP” 126°F 126°F 126°F 126°F 126°F
“COMBINER ENABLE” DISABLED DISABLED DISABLED DISABLED DISABLED
ENABLED ENABLED ENABLED ENABLED ENABLED
320D 320D 320D 320D 320D
“TOOL PROGRAM: ATTACHMENT #1 VALVE”
“A1 FLOW” 0.0 0.0 0.0 0.0 0.0
Flow setting of the attachment valve A1
“A1 MULTI ADD FLOW” 0.0 0.0 0.0 0.0 0.0
Additional oil flow for the A1 circuit
“A1 NOMINAL PRES” 16000 16000 16000 16000 16000
Normal working pressure for the A1
circuit
“A1 EXTND MAX PRES” 4000 4000 4000 4000 4000
Maximum pressure for the extension of
the number 1 attachment valve
“A1 OPEN TIME” 0.2 0.2 0.2 0.2 0.2
Open time of the number 1 attachment
valve
“A1 CLOSE TIME” 0.2 0.2 0.2 0.2 0.2
Close time of the number 1 attachment
valve
“TOOL PROGRAM -> ATTACHMENT #2 VALVE”
“A2 EXTND MAX PRES” 4000 4000 4000 4000 4000
Maximum pressure for the extension of
the number 2 attachment valve
“A2 OPEN TIME” 0.2 0.2 0.2 0.2 0.2
Open time of the number 2 attachment
valve
“A2 CLOSE TIME” 0.2 0.2 0.2 0.2 0.2
Close time of the number 2 attachment
valve
S/N: RSK1-Up Note: A temporary setting of the relief valve for the
work tool is required before the line relief valve for
S/N: W3K1-Up the auxiliary control valve can be adjusted. The
pressure setting for the relief valve for the work tool is
S/N: WDK1-Up 21000 kPa (3046 psi). Make a temporary adjustment
S/N: WRK1-Up of the relief valve for the work tool in order to test the
line relief valve for the auxiliary control valve. Turn
S/N: XCK1-Up the adjustment screw on the relief valve for the work
tool. Turn the adjustment screw about one half turn
S/N: FAL1-Up clockwise in order to make the temporary adjustment.
S/N: LFL1-Up
S/N: KLM1-Up
S/N: GTN1-Up
S/N: SPN1-Up
S/N: AZP1-Up
S/N: GDP1-Up
S/N: JLP1-Up
S/N: MWP1-Up
S/N: A3R1-Up g01197980
Illustration 252
S/N: SCR1-Up (1) Up key
(2) Right key
S/N: NAS1-Up (3) Home key
(4) Main menu key
S/N: YDS1-Up (5) Left key
(6) Down key
S/N: EJT1-Up (7) Cancel key
(8) OK key
S/N: KKT1-Up
1. Position the machine on level ground and stop the
S/N: M4T1-Up engine.
S/N: PYT1-Up 2. Release the pressure in the hydraulic system.
S/N: WLT1-Up Refer to Testing and Adjusting, “Hydraulic System
Pressure - Release” for the machine.
S/N: PGW1-Up
S/N: YFW1-Up
S/N: EDX1-Up
S/N: GMX1-Up
S/N: PHX1-Up
S/N: RMX1-Up
266 RENR7389-19
Tool Control System
Testing and Adjusting Section
g01224557 g01211211
Illustration 253 Illustration 255
Pump Compartment 320D, 323D, 324D, 325D, 328D, and 329D Stop valve
(9) Pressure tap (drive pump )
(10) Pressure tap (idler pump ) 5. Close the valves that are mounted on the end of
(11) Pressure tap (power shift) the stick in order to prevent activation of the work
tool.
g01200028
Illustration 257
20. The pressure setting for the top line relief valve
for the auxiliary control valve is 36800 ± 1500 kPa
(5340 ± 220 psi).
g01199900
Illustration 259
Line relief valve (Typical example)
(12) Locknut
(13) Adjustment screw
g01200030
Note: After relief valve adjustments, cancel Service
Illustration 258 Mode.
16. Use the down key (6) in order to highlight the
value of the power shift pressure. Adjustment of the Line Relief Valve
for Auxiliary Control Valve
17. Use the right key (2) in order to decrease the
value of the power shift pressure. Use the left key 1. In order to adjust the line relief valve pressure
(5) in order to increase the value of the power setting of the upper work tool, push the foot switch.
shift pressure. Hold the foot switch in this position.
Pressing the left key (5) one time decreases the 2. Check the pressure in the work tool at the drive
power shift pressure 10 kPa (1.5 psi). Pressing pump's pressure tap (11).
the right key (2) one time increases the power
shift pressure 10 kPa (1.5 psi). 3. Return the foot switch to the NEUTRAL position.
Note: The value for power shift pressure on the 4. Compare the pressure reading to the specification
monitor may not always match the pressure reading 36800 ± 1470 kPa (5340 ± 220 psi). If the pressure
on the pressure gauge. Adjust the value on the reading is within the specification, no further
monitor until the desired power shift pressure is adjustment is necessary. If the pressure reading
attained on the pressure gauge that is connected to is not within the specification, then proceed to
the pressure tap for power shift pressure. The actual Step 5.
power shift pressure must be 2900 kPa (420 psi) on
the pressure gauge. 5. Loosen locknut (12) on the line relief valve for the
work tool. The relief valve is located on the top side
Note: To prevent a change in power shift pressure of the main control valve. Turn adjustment screw
during the adjustment of the line relief valve for the (13) until the pressure gauge reading at pressure
attachment control valve, do not turn the engine start tap (11) is 36800 ± 1470 kPa (5340 ± 220 psi).
switch to the OFF position.
6. After completion of line relief valve adjustment,
Note: Refer to Systems Operation, “Monitoring tighten locknut (12).
System” for additional information on Service Mode.
7. Return the main relief valve . Refer to Testing and
18. Set the main relief valve to specifications. Refer Adjusting, “Relief Valve (Main) - Test and Adjust”
to Testing and Adjusting, “Relief Valve (Main) - for the machine.
Test and Adjust” for the machine.
RENR7389-19 269
Tool Control System
Testing and Adjusting Section
8. Return the line relief valve for the work tool to S/N: SPN1-Up
21000 kPa (3046 psi).
S/N: AZP1-Up
g01197980 g01240884
Illustration 260 Illustration 262
(1) Up key Pump Compartment 330D and 336D
(2) Right key
(9) Pressure tap (drive pump )
(3) Home key
(10) Pressure tap (idler pump )
(4) Main menu key
(11) Pressure tap (power shift)
(5) Left key
(6) Down key
(7) Cancel key 3. Install a pressure gauge with a 6000 kPa (870 psi)
(8) OK key capacity on pressure tap (11) for the power shift.
1. Position the machine on level ground and stop the 4. Install a pressure gauge with a 60000 kPa
engine. (8700 psi) capacity on pressure tap (9) for the
drive pump.
2. Release the pressure in the hydraulic system.
Refer to Testing and Adjusting, “Hydraulic System 5. Start the engine.
Pressure - Release” for the machine.
6. Place the machine controls at the following
settings: engine speed dial 10 and AEC switch
OFF. Refer to Testing and Adjusting, “Engine
Performance - Test (Engine Speed)” for the
machine for engine rpm settings.
b. Use the right key (2) or the left key (5) in order
to scroll through the menu options.
g01200028
Illustration 264
g01200022
Illustration 263
Typical example of the “SERVICE” menu for the monitor
g01199900
Illustration 266
Line relief valve (Typical example)
(12) Locknut
(13) Adjustment screw
Note: The value for power shift pressure on the 4. Return the device for activation to the NEUTRAL
monitor may not always match the pressure reading position.
on the pressure gauge. Adjust the value on the
monitor until the desired power shift pressure is 5. Compare the pressure reading to the specification
attained on the pressure gauge that is connected 21000 ± 500 kPa (3050 ± 73 psi). If the pressure
to the pressure tap for power shift pressure (11). reading is within the specification, no further
The actual power shift pressure must be 2900 kPa adjustment is necessary. If the pressure reading
(420 psi) on the pressure gauge. is not within the specification, then proceed to
Step 6.
Note: To prevent a change in power shift pressure
during the adjustment of the line relief valve for the 6. Loosen locknut (12) on the line relief valve (14)
attachment control valve, do not turn the engine start for the work tool. Turn adjustment screw (13) until
switch to the OFF position. the pressure gauge reading at pressure tap (9) is
21000 ± 500 kPa (3050 ± 73 psi).
Note: Refer to Systems Operation, “Monitoring
System” for additional information on Service Mode. 7. After completion of line relief valve adjustment,
tighten locknut (12).
RENR7389-19 273
Tool Control System
Testing and Adjusting Section
S/N: EAH1-Up
S/N: TDH1-Up
S/N: DHK1-Up
S/N: FFK1-Up
S/N: GPK1-Up
S/N: WDK1-Up
S/N: WRK1-Up
S/N: FAL1-Up
S/N: GKL1-Up
S/N: MPL1-Up
S/N: TZL1-Up
RENR7389-19 275
Tool Control System
Testing and Adjusting Section
Table 36
DISPLAY “TOOL #1” “TOOL #2” “TOOL #3” “TOOL #4” “TOOL #5”
“TOOL PROGRAM: GENERAL”
“NAME” 0 0 0 0 0
“MAX DIAL” 10 10 10 10 10
“MIN DIAL” 1 1 1 1 1
“UNDERSPEED ENABLE” ENABLED ENABLED ENABLED ENABLED ENABLED
“WARNING HYD TEMP” 126°F 126°F 126°F 126°F 126°F
“COMBINER ENABLE” ENABLED ENABLED ENABLED ENABLED ENABLED
“TOOL PROGRAM: ATTACHMENT #1 VALVE”
“A1 FLOW” 160 160 160 160 160
Flow setting of the attachment valve A1
180 180 180 180 180
325D, 328D, 325D, 328D, 325D, 328D, 325D, 328D, 325D, 328D,
and 329D and 329D and 329D and 329D and 329D
225 225 225 225 225
330D,336D, 330D,336D, 330D,336D, 330D,336D, 330D,336D,
and 340D and 340D and 340D and 340D and 340D
“A1 MULTI ADD FLOW” 0.0 0.0 0.0 0.0 0.0
Additional oil flow for the A1 circuit
“A1 NOMINAL PRES” 16000 16000 16000 16000 16000
Normal working pressure for the A1
circuit
“A1 EXTND MAX PRES” 0 0 0 0 0
Maximum pressure for the extension of
the number 1 attachment valve
“A1 OPEN TIME” 0.2 0.2 0.2 0.2 0.2
Open time of the number 1 attachment
valve
“A1 CLOSE TIME” 0.2 0.2 0.2 0.2 0.2
Close time of the number 1 attachment
valve
“TOOL PROGRAM -> ATTACHMENT #2 VALVE”
Table 37
DISPLAY “TOOL #6” “TOOL #7” “TOOL #8” “TOOL #9” “TOOL #10”
“TOOL PROGRAM: GENERAL”
“NAME” 0 0 0 0 0
“MAX DIAL” 10 10 10 10 10
“MIN DIAL” 1 1 1 1 1
“UNDERSPEED ENABLE” ENABLED ENABLED ENABLED ENABLED ENABLED
“WARNING HYD TEMP” 126°F 126°F 126°F 126°F 126°F
“COMBINER ENABLE” ENABLED ENABLED ENABLED ENABLED ENABLED
“TOOL PROGRAM: ATTACHMENT #1 VALVE”
“A1 FLOW” 160 160 160 160 160
Flow setting of the attachment valve A1
180 180 180 180 180
325D, 328D, 325D, 328D, 325D, 328D, 325D, 328D, 325D, 328D,
and 329D and 329D and 329D and 329D and 329D
225 225 225 225 225
330D,336D, 330D,336D, 330D,336D, 330D,336D, 330D,336D,
and 340D and 340D and 340D and 340D and 340D
“A1 MULTI ADD FLOW” 0.0 0.0 0.0 0.0 0.0
Additional oil flow for the A1 circuit
“A1 NOMINAL PRES” 16000 16000 16000 16000 16000
Normal working pressure for the A1
circuit
“A1 EXTND MAX PRES” 0 0 0 0 0
Maximum pressure for the extension of
the number 1 attachment valve
“A1 OPEN TIME” 0.2 0.2 0.2 0.2 0.2
Open time of the number 1 attachment
valve
“A1 CLOSE TIME” 0.2 0.2 0.2 0.2 0.2
Close time of the number 1 attachment
valve
“TOOL PROGRAM -> ATTACHMENT #2 VALVE”
“A2 EXTND MAX PRES” 0 0 0 0 0
Maximum pressure for the extension of
the number 2 attachment valve
“A2 OPEN TIME” 0.2 0.2 0.2 0.2 0.2
Open time of the number 2 attachment
valve
“A2 CLOSE TIME” 0.2 0.2 0.2 0.2 0.2
Close time of the number 2 attachment
valve
S/N: JTN1-Up
1. Position the machine on level ground and stop the
S/N: TSN1-Up engine.
g01534994
b. Use the right key (2) or the left key (5) in order
Illustration 268 to scroll through the menu options.
Pump Compartment 320D, 323D, 324D, 325D, 328D, and 329D
(9) Pressure tap (drive pump ) c. When the “SERVICE” option is highlighted,
(10) Pressure tap (idler pump ) press the OK key (8).
(11) Pressure tap (power shift)
Note: In order to access the “SERVICE” screen, the
password for service must be entered.
g01200022 g01200028
Illustration 270 Illustration 271
Typical example of the “SERVICE” menu for the monitor
14. After the OK key is pressed, the “DEVICE TEST”
12. Use the down key (6) in order to scroll through menu should appear.
the menu options.
15. Use the down key (6) in order to scroll through
13. When the “DEVICE TEST” option is highlighted, the menu options.
press the OK key (8).
16. When the “POWER SHIFT PRESS” option is
highlighted, press the OK key (8).
280 RENR7389-19
Tool Control System
Testing and Adjusting Section
g01199900
Illustration 273
Line relief valve (Typical example)
(12) Locknut
(13) Adjustment screw
Note: The value for power shift pressure on the 4. Return the device for activation to the NEUTRAL
monitor may not always match the pressure reading position.
on the pressure gauge. Adjust the value on the
monitor until the desired power shift pressure is 5. Compare the pressure reading to the specification
attained on the pressure gauge that is connected 21000 ± 500 kPa (3050 ± 73 psi). If the pressure
to the pressure tap for power shift pressure (11). reading is within the specification, no further
The actual power shift pressure must be 2900 kPa adjustment is necessary. If the pressure reading
(420 psi) on the pressure gauge. is not within the specification, then proceed to
Step 6.
Note: To prevent a change in power shift pressure
during the adjustment of the line relief valve for the 6. Loosen locknut (12) on the line relief valve (14)
attachment control valve, do not turn the engine start for the work tool. Turn adjustment screw (13) until
switch to the OFF position. the pressure gauge reading at pressure tap (9) is
21000 ± 500 kPa (3050 ± 73 psi).
Note: Refer to Systems Operation, “Monitoring
System” for additional information on Service Mode. 7. After completion of line relief valve adjustment,
tighten locknut (12).
RENR7389-19 281
Tool Control System
Testing and Adjusting Section
g01240875
Illustration 276
Pump Compartment 330D and 336D
(9) Pressure tap (drive pump pressure)
(10) Pressure tap (idler pump pressure)
(11) Pressure tap (power shift pressure)
g01211211
Illustration 277
Stop valve
10. Use the following procedure to access the 12. When the “DEVICE TEST” option is highlighted,
“SERVICE” mode of the monitor. press the OK key (8).
b. Use the right key (2) or the left key (5) in order
to scroll through the menu options.
g01200022
Illustration 278
Typical example of the “SERVICE” menu for the monitor
20. The pressure setting for the top line relief valve
for the auxiliary control valve is 36800 ± 1500 kPa
(5340 ± 220 psi).
g01199900
Illustration 281
Line relief valve (Typical example)
(12) Locknut
(13) Adjustment screw
g01200030
Note: After relief valve adjustments, cancel Service
Illustration 280 Mode.
16. Use the down key (6) in order to highlight the
value of the power shift pressure. Adjustment of the Line Relief Valve
for Auxiliary Control Valve
17. Use the right key (2) in order to decrease the
value of the power shift pressure. Use the left key 1. In order to adjust the line relief valve pressure
(5) in order to increase the value of the power setting of the upper work tool, push the pedal.
shift pressure. Hold the pedal in this position.
Pressing the left key (5) one time decreases the 2. Check the pressure in the work tool at the drive
power shift pressure 10 kPa (1.5 psi). Pressing pump's pressure tap (11).
the right key (2) one time increases the power
shift pressure 10 kPa (1.5 psi). 3. Return the pedal to the NEUTRAL position.
Note: The value for power shift pressure on the 4. Compare the pressure reading to the specification
monitor may not always match the pressure reading 36800 ± 1470 kPa (5340 ± 220 psi). If the pressure
on the pressure gauge. Adjust the value on the reading is within the specification, no further
monitor until the desired power shift pressure is adjustment is necessary. If the pressure reading
attained on the pressure gauge that is connected to is not within the specification, then proceed to
the pressure tap for power shift pressure. The actual Step 5.
power shift pressure must be 2900 kPa (420 psi) on
the pressure gauge. 5. Loosen locknut (12) on the line relief valve for the
work tool. The relief valve is located on the top side
Note: To prevent a change in power shift pressure of the main control valve. Turn adjustment screw
during the adjustment of the line relief valve for the (13) until the pressure gauge reading at pressure
attachment control valve, do not turn the engine start tap (11) is 36800 ± 1470 kPa (5340 ± 220 psi).
switch to the OFF position.
6. After completion of line relief valve adjustment,
Note: Refer to Systems Operation, “Monitoring tighten locknut (12).
System” for additional information on Service Mode.
7. Return the main relief valve . Refer to Testing and
18. Set the main relief valve to specifications. Refer Adjusting, “Relief Valve (Main) - Test and Adjust”
to Testing and Adjusting, “Relief Valve (Main) - for the machine.
Test and Adjust” for the machine.
RENR7389-19 285
Tool Control System
Testing and Adjusting Section
Table 38
DISPLAY “TOOL #1” “TOOL #2” “TOOL #3” “TOOL #4” “TOOL #5”
“TOOL PROGRAM: GENERAL”
“NAME” 0 0 0 0 0
“MAX DIAL” 10 10 10 10 10
“MIN DIAL” 1 1 1 1 1
“UNDERSPEED ENABLE” ENABLED ENABLED ENABLED ENABLED ENABLED
“WARNING HYD TEMP” 126°F 126°F 126°F 126°F 126°F
“ONE OR TWO WAY” “TWO-WAY” “TWO-WAY” “TWO-WAY” “TWO-WAY” “TWO-WAY”
One-way flow or two-way flow
“TOOL PROGRAM: ATTACHMENT #1 VALVE”
“A1 EXTND MAX PRES” 4000 4000 4000 4000 4000
Maximum pressure for the extension of
the number 1 attachment valve
“A1 RETCT MAX PRES” 4000 4000 4000 4000 4000
Maximum pressure for the retraction of
the number 1 attachment valve
“A1 OPEN TIME” 0.2 0.2 0.2 0.2 0.2
Open time of the number 1 attachment
valve
“A1 CLOSE TIME” 0.2 0.2 0.2 0.2 0.2
Close time of the number 1 attachment
valve
“A1 FLOW DIRCTN” Normal Normal Normal Normal Normal
Direction of the oil flow for the number
1 attachment valve
288 RENR7389-19
Tool Control System
Testing and Adjusting Section
Table 39
DISPLAY “TOOL #6” “TOOL #7” “TOOL #8” “TOOL #9” “TOOL #10”
“TOOL PROGRAM: GENERAL”
“NAME” 0 0 0 0 0
“MAX DIAL” 10 10 10 10 10
“MIN DIAL” 1 1 1 1 1
“UNDERSPEED ENABLE” ENABLED ENABLED ENABLED ENABLED ENABLED
“WARNING HYD TEMP” 126°F 126°F 126°F 126°F 126°F
“ONE OR TWO WAY” “TWO-WAY” “TWO-WAY” “TWO-WAY” “TWO-WAY” “TWO-WAY”
One-way flow or two-way flow
“TOOL PROGRAM: ATTACHMENT #1 VALVE”
“A1 EXTND MAX PRES” 4000 4000 4000 4000 4000
Maximum pressure for the extension of
the number 1 attachment valve
“A1 RETCT MAX PRES” 4000 4000 4000 4000 4000
Maximum pressure for the retraction of
the number 1 attachment valve
“A1 OPEN TIME” 0.2 0.2 0.2 0.2 0.2
Open time of the number 1 attachment
valve
“A1 CLOSE TIME” 0.2 0.2 0.2 0.2 0.2
Close time of the number 1 attachment
valve
“A1 FLOW DIRCTN” Normal Normal Normal Normal Normal
Direction of the oil flow for the number
1 attachment valve
S/N: PYT1-Up
S/N: WLT1-Up
S/N: PGW1-Up
S/N: YFW1-Up
S/N: EDX1-Up
S/N: GMX1-Up
S/N: PHX1-Up
S/N: RMX1-Up
S/N: MEY1-Up
g01534994
Illustration 283
S/N: DTZ1-Up Pump Compartment 320D, 323D, 324D, 325D, 328D, and 329D
(9) Pressure tap (drive pump )
Test for the Line Relief Valve on the (10) Pressure tap (idler pump )
(11) Pressure tap (power shift)
Attachment Control Valve
Note: A temporary setting of the main relief valve
pressure is required before any line relief valve
pressure setting is adjusted. Refer to the temporary
setting of the main relief valve pressure in Testing
and Adjusting, “Relief Valve (Main) - Test and Adjust”
for the machine.
g01240884
Illustration 284
Pump Compartment 330D and 336D
(26) Pressure tap (idler pump pressure)
(27) Pressure tap (drive pump pressure)
(37) Pressure tap (power shift pressure)
9. Use the following procedure to access the 11. When the “DEVICE TEST” option is highlighted,
“SERVICE” mode of the monitor. press the OK key (8).
b. Use the right key (2) or the left key (5) in order
to scroll through the menu options.
g01200022
Illustration 285
Typical example of the “SERVICE” menu for the monitor
g01199900
Illustration 288
g01200030
Illustration 287 Line relief valve (Typical example)
(12) Locknut
15. Use the down key (6) in order to highlight the (13) Adjustment screw
value of the power shift pressure.
Note: After relief valve adjustments, cancel Service
16. Use the right key (2) in order to decrease the Mode.
value of the power shift pressure. Use the left key
(5) in order to increase the value of the power Note: Return the main relief valve pressure to the
shift pressure. specified setting after testing and adjusting any line
relief valve. Refer to Testing and Adjusting, “Relief
Pressing the left key (5) one time decreases the Valve (Main) - Test and Adjust” for the machine for
power shift pressure 10 kPa (1.5 psi). Pressing the main relief valve pressure setting.
the right key (2) one time increases the power
shift pressure 10 kPa (1.5 psi). Note: To prevent oil flow to the work tool during
this testing and adjusting procedure, close the stop
Note: The value for power shift pressure on the valves in the lines for the work tool.
monitor may not always match the pressure reading
on the pressure gauge. Adjust the value on the
monitor until the desired power shift pressure is Adjustment of the Line Relief Valve
attained on the pressure gauge that is connected to for Attachment Control Valve
the pressure tap for power shift pressure. The actual
power shift pressure must be 2900 kPa (420 psi) on Note: System 5 is controlled by one of the following:
the pressure gauge. joystick thumbwheel and Electric Foot Pedal.
The following procedure is for a machine that is
Note: To prevent a change in power shift pressure equipped with joystick thumbwheel. The procedure
during the adjustment of the line relief valve for the for machines that are equipped with an electric foot
attachment control valve, do not turn the engine start pedal is accomplished in the same manner.
switch to the OFF position.
1. In order to adjust the line relief valve pressure
Note: Refer to Systems Operation, “Monitoring setting of the upper work tool, push the right
System” for the machine for additional information on joystick thumbwheel to the FORWARD position.
Service Mode. Hold the joystick thumbwheel in this position.
10. Loosen locknut (12) on the line relief valve for the
work tool. The relief valve is located on the bottom
of the main control valve. Turn adjustment screw
(13) until the pressure gauge reading at pressure
tap (11) is 37000 ± 1000 kPa (5350 ± 145 psi).
Table 40
SYSTEM 11
Work Tool Direction of Flow System 11 “TOOL#s”
“Compactor” 1 Way “TOOL#1”“TOOL#2”
“Multi-Processor” 2 Way “TOOL#3”, “TOOL#4”
“Hammers” 1 Way “TOOL#1”, “TOOL#2”
“Thumb” 2 Way “TOOL#1”“TOOL#2”
Table 41
Name Display “TOOL#1” “TOOL#2” “TOOL#3” “TOOL#4” “TOOL#5”
“TOOL PROGRAM -> GENERAL”
Name of the tool “NAME” 1P 1WAY 2P 1WAY 1P 2WAY 2P 2WAY 0
Maximum “MAX DIAL” 10 10 10 10 10
position of the
dial for the
throttle
Minimum “MIN DIAL” 1 1 1 1 1
position of the
dial for the
throttle
Dial for the “DIAL FLOW ON ON ON ON ON
control of the CONT”
flow
Control for the “UNDER ENABLED ENABLED ENABLED ENABLED ENABLED
underspeed SPEED
option ENABLE”
Temperature “WARNING 126.0 126.0 126.0 126.0 126.0
of the high HYD TEMP”
temperature
warning for the
hydraulic oil
Combiner for “COMBINER “DISABLE” “ENABLED” “DISABLE” “ENABLED” “DISABLE”
two pump flow ENABLE”
Initial power “INT PUMP 5.0 5.0 5.0 5.0 5.0
reduction of the POWER RE”
main pump
Total power “TOTAL PUMP 30.0 30.0 30.0 30.0 30.0
reduction of the POWER RE”
main pump
One-way flow or “ONE OR TWO “ONE-WAY” “ONE-WAY” “TWO-WAY” “TWO-WAY” “TWO-WAY”
two-way flow WAY”
Pressure of “VAR RELIEF #1 40000 40000 40000 40000 40000
the number 1 PRES”
variable relief
valve
Pressure of “VAR RELIEF #2 40000 40000 40000 40000 40000
the number 2 PRES”
variable relief
valve
Maximum “F2 DERATE 4000 4000 4000 4000 4000
pressure of the MAX PRES”
derate of the F2
valve
(continued)
RENR7389-19 295
Tool Control System
Testing and Adjusting Section
Table 42
Name Display “TOOL#6” “TOOL#7” “TOOL#8” “TOOL#9” “TOOL#10”
“TOOL PROGRAM -> GENERAL”
Name of the tool “NAME” 0 0 0 0 0
Maximum “MAX DIAL” 10 10 10 10 10
position of the
dial for the
throttle
(continued)
298 RENR7389-19
Tool Control System
Testing and Adjusting Section
S/N: PGW1-Up
S/N: YFW1-Up
S/N: CJX1-Up
S/N: EDX1-Up
S/N: GMX1-Up
S/N: PCX1-Up
S/N: CXY1-Up
S/N: EBY1-Up
S/N: MEY1-Up
g01534994
Illustration 290
S/N: DTZ1-Up Pump Compartment 320D, 323D, 324D, 325D, 328D, and 329D
S/N: KBZ1-Up (9) Pressure tap (drive pump )
(10) Pressure tap (idler pump )
(11) Pressure tap (power shift)
Test for the Line Relief Valve on the
Auxiliary Control Valve
Note: A temporary setting of the main relief valve
pressure is required before any line relief valve
pressure setting is adjusted. Refer to the temporary
setting of the main relief valve pressure in Testing
and Adjusting, “Relief Valve (Main) - Test and Adjust”
for the machine.
g01240884
Illustration 291
Pump Compartment 330D and 336D
(9) Pressure tap (drive pump pressure)
(10) Pressure tap (idler pump pressure)
(11) Pressure tap (power shift pressure)
Illustration 289
g01197980 4. Install a pressure gauge with a 60000 kPa
(8700 psi) capacity on pressure tap (9) for the
(1) Up key
(2) Right key drive pump.
(3) Home key
(4) Main menu key
(5) Left key
(6) Down key
(7) Cancel key
(8) OK key
g01211211
Illustration 292
Stop valve
b. Use the right key (2) or the left key (5) in order
to scroll through the menu options.
g01200028 g01200030
Illustration 294 Illustration 295
13. After the OK key is pressed, the “DEVICE TEST” 16. Use the down key (6) in order to highlight the
menu should appear. value of the power shift pressure.
14. Use the down key (6) in order to scroll through 17. Use the right key (2) in order to decrease the
the menu options. value of the power shift pressure. Use the left key
(5) in order to increase the value of the power
15. When the “POWER SHIFT PRESS” option is shift pressure.
highlighted, press the OK key (8).
Pressing the left key (5) one time decreases the
power shift pressure 10 kPa (1.5 psi). Pressing
the right key (2) one time increases the power
shift pressure 10 kPa (1.5 psi).
18. Be sure to select a work tool that provides Note: After relief valve adjustments, cancel Service
one-way flow. Refer to Testing and Adjusting, Mode.
“Work Tool - Select” for the Tool Control System.
Note: Return the main relief valve pressure to the
19. Set the main relief valve to specifications. Refer specified setting after testing and adjusting any line
to Testing and Adjusting, “Relief Valve (Main) - relief valve. Refer to Testing and Adjusting, “Relief
Test and Adjust” for the machine. Valve (Main) - Test and Adjust” for the machine for
the main relief valve pressure setting.
Adjustment of the Line Relief Valve
for Auxiliary Control Valve i03296502
Illustration 296
g01199900 S/N: GPK1-Up
Line relief valve (Typical example) S/N: WDK1-Up
(12) Locknut
(13) Adjustment screw S/N: WRK1-Up
5. Loosen locknut (12) on the line relief valve for S/N: FAL1-Up
the work tool. The relief valve is located near the S/N: GKL1-Up
boom foot. Turn adjustment screw (13) until the
pressure gauge reading at pressure tap (9) is S/N: LFL1-Up
within the specification.
S/N: TZL1-Up
6. After completion of line relief valve adjustment,
tighten locknut (12). S/N: KLM1-Up
S/N: WBN1-Up
Note: Turning adjustment screw (13) clockwise
increases the pressure. Turning adjustment screw S/N: DFP1-Up
(13) counterclockwise decreases the pressure.
S/N: GDP1-Up
Note: Always make final pressure adjustment on
S/N: JAT1-Up
pressure rise.
S/N: KKT1-Up
306 RENR7389-19
Tool Control System
Testing and Adjusting Section
S/N: M4T1-Up
S/N: PGW1-Up
S/N: YFW1-Up
S/N: CJX1-Up
S/N: EDX1-Up
S/N: GMX1-Up
S/N: PCX1-Up
S/N: CXY1-Up
S/N: EBY1-Up
g01534994
Illustration 298
S/N: MEY1-Up Pump Compartment 320D, 323D, 324D, 325D, 328D, and 329D
S/N: DTZ1-Up (9) Pressure tap (drive pump )
(10) Pressure tap (idler pump )
S/N: KBZ1-Up (11) Pressure tap (power shift)
g01240884
Illustration 299
Pump Compartment 330D and 336D
(9) Pressure tap (drive pump pressure)
(10) Pressure tap (idler pump pressure)
(11) Pressure tap (power shift pressure)
g01211211
Illustration 300
Stop valve
b. Use the right key (2) or the left key (5) in order
to scroll through the menu options.
g01200028 g01200030
Illustration 302 Illustration 303
13. After the OK key is pressed, the “DEVICE TEST” 16. Use the down key (6) in order to highlight the
menu should appear. value of the power shift pressure.
14. Use the down key (6) in order to scroll through 17. Use the right key (2) in order to decrease the
the menu options. value of the power shift pressure. Use the left key
(5) in order to increase the value of the power
15. When the “POWER SHIFT PRESS” option is shift pressure.
highlighted, press the OK key (8).
Pressing the left key (5) one time decreases the
power shift pressure 10 kPa (1.5 psi). Pressing
the right key (2) one time increases the power
shift pressure 10 kPa (1.5 psi).
18. Be sure to select a work tool that provides two 5. Loosen locknut (12) on the line relief valve for the
pump flow. Refer to Testing and Adjusting, “Work work tool. The relief valve is located on the top side
Tool - Select” for the Tool Control System. of the main control valve. Turn adjustment screw
(13) until the pressure gauge reading at pressure
19. Set the main relief valve to specifications. Refer tap (11) is 37000 ± 1000 kPa (5350 ± 145 psi).
to Testing and Adjusting, “Relief Valve (Main) -
Test and Adjust” for the machine. 6. To adjust the line relief valve pressure setting
of the lower work tool, push the left pedal
20. Calibrate the power shift pressure. Refer to BACKWARD. Hold the pedal in this position.
Testing and Adjusting, “Calibration” for the
Machine Electronic Control System. 7. Check the pressure in the work tool at pressure
tap (11).
Note: After relief valve adjustments, cancel Service
Mode. 8. Return the pedal to the NEUTRAL position.
Note: Return the main relief valve pressure to the 9. Compare the pressure reading to the specification
specified setting after testing and adjusting any line 37000 ± 1000 kPa (5350 ± 145 psi). If the pressure
relief valve. Refer to Testing and Adjusting, “Relief reading is within the specification, no further
Valve (Main) - Test and Adjust” for the machine for adjustment is necessary. If the pressure reading is
the main relief valve pressure setting. not within the specification, then proceed to Step
10.
Adjustment of the Line Relief Valve 10. Loosen locknut (12) on the line relief valve for the
for Auxiliary Control Valve work tool. The relief valve is located on the bottom
of the main control valve. Turn adjustment screw
1. To adjust the line relief valve pressure setting (13) until the pressure gauge reading at pressure
of the upper work tool, push the left pedal tap (11) is 37000 ± 1000 kPa (5350 ± 145 psi).
FORWARD. Hold the pedal in this position.
11. After completion of line relief valve adjustment,
2. Check the pressure in the work tool at the drive tighten locknut (12).
pump's pressure tap (11).
Note: Turning adjustment screw (13) clockwise
3. Return the pedal to the NEUTRAL position. increases the pressure. Turning adjustment screw
(13) counterclockwise decreases the pressure.
4. Compare the pressure reading to the specification
37000 ± 1000 kPa (5350 ± 145 psi). If the pressure Note: Always make final pressure adjustment on
reading is within the specification, no further pressure rise.
adjustment is necessary. If the pressure reading
is not within the specification, then proceed to Note: After relief valve adjustments, cancel Service
Step 5. Mode.
g01199900
Illustration 304
Line relief valve (Typical example)
(12) Locknut
(13) Adjustment screw
310 RENR7389-19
Tool Control System
Testing and Adjusting Section
Table 43
SYSTEM 13
Work Tool Direction of Flow System 14 “TOOL#s”
“Compactor” 1 Way “TOOL#1”
“Multi-Processor” 2 Way “TOOL#2”, “TOOL#4”
“Hammers” 1 Way “TOOL#3”, “TOOL#6”
“Thumb” 2 Way “TOOL#5”
Table 44
Name Display “TOOL#1” “TOOL#2” “TOOL#3” “TOOL#4” “TOOL#5”
“TOOL PROGRAM -> GENERAL”
Name of the tool “NAME” CVP110 MP15 H120 MP20 THUMB
Maximum “MAX DIAL” 10 10 10 10 10
position of the
dial for the
throttle
Minimum “MIN DIAL” 1 1 1 1 1
position of the
dial for the
throttle
Dial for the “DIAL FLOW ON ON ON ON ON
control of the CONT”
flow
Control for the “UNDER ENABLED ENABLED ENABLED ENABLED ENABLED
underspeed SPEED
option ENABLE”
Temperature “WARNING 126.0 126.0 126.0 126.0 126.0
of the high HYD TEMP”
temperature
warning for the
hydraulic oil
Combiner for “COMBINER “DISABLE” “DISABLE” “DISABLE” “ENABLED” “DISABLE”
two pump flow ENABLE”
“ENABLED” “ENABLED”
336D 320D, 323D,
and 324D
Initial power “INT PUMP 5.0 5.0 5.0 5.0 5.0
reduction of the POWER RE”
main pump
Total power “TOTAL PUMP 50.0 50.0 50.0 50.0 50.0
reduction of the POWER RE”
main pump
One-way flow or “ONE OR TWO “ONE-WAY” “TWO-WAY” “ONE-WAY” “TWO-WAY” “TWO-WAY”
two-way flow WAY”
“ONE-WAY”
336D
Pressure of “VAR RELIEF 22000 40000 20600 40000 19300
the number 1 #1 PRES”
variable relief 20600
valve 336D
Table 45
Name Display “TOOL#6” “TOOL#7” “TOOL#8” “TOOL#9” “TOOL#10”
“TOOL PROGRAM -> GENERAL”
Name of the tool “NAME” H130 0 0 0 0
Maximum “MAX DIAL” 10 10 10 10 10
position of the
dial for the
throttle
Minimum “MIN DIAL” 1 1 1 1 1
position of the
dial for the
throttle
Dial for the “DIAL FLOW ON ON ON ON ON
control of the CONT”
flow
Control for the “UNDER ENABLED ENABLED ENABLED ENABLED ENABLED
underspeed SPEED
option ENABLE”
Temperature “WARNING 126 126 126 126 126
of the high HYD TEMP”
temperature
warning for the
hydraulic oil
Combiner for “COMBINER “ENABLED” “DISABLE” “DISABLE” “DISABLE” “DISABLE”
two pump flow ENABLE”
Initial power “INT PUMP 5.0 5.0 5.0 5.0 5.0
reduction of the POWER RE”
main pump
Total power “TOTAL PUMP 50.0 50.0 50.0 50.0 50.0
reduction of the POWER RE”
main pump
One-way flow or “ONE OR TWO “ONE-WAY” “TWO-WAY” “TWO-WAY” “TWO-WAY” “TWO-WAY”
two-way flow WAY”
Pressure of “VAR RELIEF 20600 40000 40000 40000 40000
the number 1 #1 PRES”
variable relief
valve
Pressure of “VAR RELIEF 20600 40000 40000 40000 40000
the number 2 #2 PRES”
variable relief
valve
Maximum “F2 DERATE 4000 4000 4000 4000 4000
pressure of the MAX PRES”
derate of the F2
valve
Starting “F2 SQEZ 40000 40000 40000 40000 40000
pressure of the START PRES”
F2 valve for
squeeze
(continued)
316 RENR7389-19
Tool Control System
Testing and Adjusting Section
i03559499
g01240884
Illustration 307
Pump Compartment 336D
(9) Pressure tap (drive pump pressure)
(10) Pressure tap (idler pump pressure)
(11) Pressure tap (power shift pressure)
b. Use the right key (2) or the left key (5) in order
to scroll through the menu options.
g01200028 g01200030
Illustration 309 Illustration 310
12. After the OK key is pressed, the “DEVICE TEST” 15. Use the down key (6) in order to highlight the
menu should appear. value of the power shift pressure.
13. Use the down key (6) in order to scroll through 16. Use the right key (2) in order to decrease the
the menu options. value of the power shift pressure. Use the left key
(5) in order to increase the value of the power
14. When the “POWER SHIFT PRESS” option is shift pressure.
highlighted, press the OK key (8).
Pressing the left key (5) one time decreases the
power shift pressure 10 kPa (1.5 psi). Pressing
the right key (2) one time increases the power
shift pressure 10 kPa (1.5 psi).
17. Set the main relief valve to specifications. Refer 4. Compare the pressure reading to the specification
to Testing and Adjusting, “Relief Valve (Main) - 37000 ± 1000 kPa (5350 ± 145 psi). If the pressure
Test and Adjust” for the machine. reading is within the specification, no further
adjustment is necessary. If the pressure reading
18. Calibrate the power shift pressure. Refer to is not within the specification, then proceed to
Testing and Adjusting, “Calibration” for the Step 5.
Machine Electronic Control System.
5. Loosen locknut (14) on the line relief valve for the
19. The pressure setting for the top line relief work tool. The relief valve is located on the top side
valve and for the bottom line relief valve for the of the main control valve. Turn adjustment screw
attachment control valve is 37000 ± 1000 kPa (15) until the pressure gauge reading at pressure
(5350 ± 145 psi). tap (11) is 37000 ± 1000 kPa (5350 ± 145 psi).
1. To adjust the line relief valve pressure setting of Note: Return the main relief valve pressure to the
the upper work tool, push the thumb wheel on the specified setting after testing and adjusting any line
right joystick FORWARD. Hold the thumb wheel relief valve. Refer to Testing and Adjusting, “Relief
in this position. Valve (Main) - Test and Adjust” for the machine for
the main relief valve pressure setting.
2. Check the pressure in the work tool at the drive
pump's pressure tap (11).
Table 46
SYSTEM 14
Work Tool Direction of Flow System 14 “TOOL#s”
“Compactor” 1 Way “TOOL#1”
“Multi-Processor” 2 Way “TOOL#2”, “TOOL#4”
“Hammers” 1 Way “TOOL#3”, “TOOL#6”
“Thumb” 2 Way “TOOL#5”
Table 47
Name Display “TOOL#1” “TOOL#2” “TOOL#3” “TOOL#4” “TOOL#5”
“TOOL PROGRAM -> GENERAL”
Name of the tool “NAME” CVP110 MP15 H120 MP20 THUMB
Maximum “MAX DIAL” 10 10 10 10 10
position of the
dial for the
throttle
Minimum “MIN DIAL” 1 1 1 1 1
position of the
dial for the
throttle
Dial for the “DIAL FLOW ON ON ON ON ON
control of the CONT”
flow
Control for the “UNDER ENABLED ENABLED ENABLED ENABLED ENABLED
underspeed SPEED
option ENABLE”
Temperature “WARNING 126.0 126.0 126.0 126.0 126.0
of the high HYD TEMP”
temperature
warning for the
hydraulic oil
Combiner for “COMBINER “DISABLE” “DISABLE” “DISABLE” “ENABLED” “DISABLE”
two pump flow ENABLE”
“ENABLED” “ENABLED”
330D, 336D 320D, 323D,
and 324D
Initial power “INT PUMP 5.0 5.0 5.0 5.0 5.0
reduction of the POWER RE”
main pump
Total power “TOTAL PUMP 50.0 50.0 50.0 50.0 50.0
reduction of the POWER RE”
main pump
One-way flow or “ONE OR TWO “ONE-WAY” “TWO-WAY” “ONE-WAY” “TWO-WAY” “TWO-WAY”
two-way flow WAY”
“ONE-WAY”
330D
, 336D
Pressure of “VAR RELIEF 22000 40000 20600 40000 19300
the number 1 #1 PRES”
variable relief 20600
valve 330D
, 336D
(continued)
RENR7389-19 325
Tool Control System
Testing and Adjusting Section
Table 48
Name Display “TOOL#6” “TOOL#7” “TOOL#8” “TOOL#9” “TOOL#10”
“TOOL PROGRAM -> GENERAL”
Name of the tool “NAME” H130 0 0 0 0
Maximum “MAX DIAL” 10 10 10 10 10
position of the
dial for the
throttle
Minimum “MIN DIAL” 1 1 1 1 1
position of the
dial for the
throttle
Dial for the “DIAL FLOW ON ON ON ON ON
control of the CONT”
flow
Control for the “UNDER ENABLED ENABLED ENABLED ENABLED ENABLED
underspeed SPEED
option ENABLE”
Temperature “WARNING 126 126 126 126 126
of the high HYD TEMP”
temperature
warning for the
hydraulic oil
Combiner for “COMBINER “ENABLED” “DISABLE” “DISABLE” “DISABLE” “DISABLE”
two pump flow ENABLE”
Initial power “INT PUMP 5.0 5.0 5.0 5.0 5.0
reduction of the POWER RE”
main pump
Total power “TOTAL PUMP 50.0 50.0 50.0 50.0 50.0
reduction of the POWER RE”
main pump
One-way flow or “ONE OR TWO “ONE-WAY” “TWO-WAY” “TWO-WAY” “TWO-WAY” “TWO-WAY”
two-way flow WAY”
Pressure of “VAR RELIEF 20600 40000 40000 40000 40000
the number 1 #1 PRES”
variable relief
valve
Pressure of “VAR RELIEF 20600 40000 40000 40000 40000
the number 2 #2 PRES”
variable relief
valve
(continued)
RENR7389-19 329
Tool Control System
Testing and Adjusting Section
g01197980 g01240884
Illustration 312 Illustration 314
(1) Up key Pump Compartment 330D and 336D
(2) Right key
(9) Pressure tap (drive pump pressure)
(3) Home key
(10) Pressure tap (idler pump pressure)
(4) Main menu key
(11) Pressure tap (power shift pressure)
(5) Left key
(6) Down key
(7) Cancel key 3. Install a pressure gauge with a 6000 kPa (870 psi)
(8) OK key capacity on pressure tap (11) for the power shift.
1. Position the machine on level ground and stop the 4. Install a pressure gauge with a 60000 kPa
engine. (8700 psi) capacity on pressure tap (9) for the
drive pump.
2. Release the pressure in the hydraulic system.
Refer to Testing and Adjusting, “Hydraulic System 5. Start the engine.
Pressure - Release” for the machine.
6. Place the machine controls at the following
settings: engine speed dial 10 and AEC switch
OFF. Refer to Testing and Adjusting, “Engine
Performance - Test (Engine Speed)” for the
machine for engine rpm settings.
g01200028
Illustration 316
Illustration 315
g01200022 14. When the “POWER SHIFT PRESS” option is
Typical example of the “SERVICE” menu for the monitor
highlighted, press the OK key (8).
g01199900
Illustration 318
g01200030
Illustration 317 Line relief valve (Typical example)
(12) Locknut
15. Use the down key (6) in order to highlight the (13) Adjustment screw
value of the power shift pressure.
Note: After relief valve adjustments, cancel Service
16. Use the right key (2) in order to decrease the Mode.
value of the power shift pressure. Use the left key
(5) in order to increase the value of the power Note: Return the main relief valve pressure to the
shift pressure. specified setting after testing and adjusting any line
relief valve. Refer to Testing and Adjusting, “Relief
Pressing the left key (5) one time decreases the Valve (Main) - Test and Adjust” for the machine for
power shift pressure 10 kPa (1.5 psi). Pressing the main relief valve pressure setting.
the right key (2) one time increases the power
shift pressure 10 kPa (1.5 psi). Note: To prevent oil flow to the work tool during
this testing and adjusting procedure, close the stop
Note: The value for power shift pressure on the valves in the lines for the work tool.
monitor may not always match the pressure reading
on the pressure gauge. Adjust the value on the
monitor until the desired power shift pressure is Adjustment of the Line Relief Valve
attained on the pressure gauge that is connected to for Attachment Control Valve
the pressure tap for power shift pressure. The actual
power shift pressure must be 2900 kPa (420 psi) on 1. To adjust the line relief valve pressure setting of
the pressure gauge. the upper work tool, push the thumb wheel on the
right joystick FORWARD. Hold the thumb wheel
Note: To prevent a change in power shift pressure in this position.
during the adjustment of the line relief valve for the
attachment control valve, do not turn the engine start 2. Check the pressure in the work tool at the drive
switch to the OFF position. pump's pressure tap (11).
Note: Refer to Systems Operation, “Monitoring 3. Return the thumb wheel to the NEUTRAL position.
System” for the machine for additional information on
Service Mode.
336 RENR7389-19
Tool Control System
Testing and Adjusting Section
S/N: JLP1-Up
S/N: MWP1-Up
S/N: A3R1-Up
S/N: SCR1-Up
S/N: NAS1-Up
S/N: YDS1-Up
S/N: EJT1-Up
S/N: KKT1-Up
S/N: M4T1-Up
S/N: PYT1-Up
S/N: WLT1-Up
S/N: PGW1-Up
S/N: YFW1-Up
S/N: EDX1-Up
S/N: GMX1-Up
S/N: PHX1-Up
S/N: RMX1-Up Illustration 319
g01207646
Table 49
SYSTEM 16
Direction of SYSTEM 16
Work Tool
Flow “TOOL#s”
“TOOL#1”,
“Hammers” 1 Way “TOOL#2”,
“TOOL#3”
Table 50
DISPLAY “TOOL #1” “TOOL #2” “TOOL #3” “TOOL #4” “TOOL #5”
“TOOL PROGRAM: GENERAL”
“NAME” H120C H130S H140DS 0 0
“MAX DIAL” 10 10 10 10 10
“MIN DIAL” 1 1 1 1 1
“UNDERSPEED ENABLE” ENABLED ENABLED ENABLED ENABLED ENABLED
“WARNING HYD TEMP” 80°F 80°F 80°F 126°F 126°F
“COMBINER ENABLE” DISABLED ENABLED ENABLED DISABLED DISABLED
“TOOL PROGRAM: ATTACHMENT #1 VALVE”
“A1 FLOW” 150 190 200 0.0 0.0
Flow setting of the attachment valve A1
“A1 MULTI ADD FLOW” 0.0 0.0 0.0 0.0 0.0
Additional oil flow for the A1 circuit
“A1 NOMINAL PRES” 16000 16000 16000 16000 16000
Normal working pressure for the A1
circuit
“A1 EXTND MAX PRES” 4000 4000 4000 4000 4000
Maximum pressure for the extension of
the number 1 attachment valve
“A1 OPEN TIME” 0.2 0.2 0.2 0.2 0.2
Open time of the number 1 attachment
valve
“A1 CLOSE TIME” 0.2 0.2 0.2 0.2 0.2
Close time of the number 1 attachment
valve
“TOOL PROGRAM -> ATTACHMENT #2 VALVE”
“A2 EXTND MAX PRES” 4000 4000 4000 4000 4000
Maximum pressure for the extension of
the number 2 attachment valve
“A2 OPEN TIME” 0.2 0.2 0.2 0.2 0.2
Open time of the number 2 attachment
valve
“A2 CLOSE TIME” 0.2 0.2 0.2 0.2 0.2
Close time of the number 2 attachment
valve
RENR7389-19 341
Tool Control System
Testing and Adjusting Section
Table 51
DISPLAY “TOOL #6” “TOOL #7” “TOOL #8” “TOOL #9” “TOOL #10”
“TOOL PROGRAM: GENERAL”
“NAME” 0 0 0 0 0
“MAX DIAL” 10 10 10 10 10
“MIN DIAL” 1 1 1 1 1
“UNDERSPEED ENABLE” ENABLED ENABLED ENABLED ENABLED ENABLED
“WARNING HYD TEMP” 126°F 126°F 126°F 126°F 126°F
“COMBINER ENABLE” DISABLED DISABLED DISABLED DISABLED DISABLED
“TOOL PROGRAM: ATTACHMENT #1 VALVE”
“A1 FLOW” 0.0 0.0 0.0 0.0 0.0
Flow setting of the attachment valve A1
“A1 MULTI ADD FLOW” 0.0 0.0 0.0 0.0 0.0
Additional oil flow for the A1 circuit
“A1 NOMINAL PRES” 16000 16000 16000 16000 16000
Normal working pressure for the A1
circuit
“A1 EXTND MAX PRES” 4000 4000 4000 4000 4000
Maximum pressure for the extension of
the number 1 attachment valve
“A1 OPEN TIME” 0.2 0.2 0.2 0.2 0.2
Open time of the number 1 attachment
valve
“A1 CLOSE TIME” 0.2 0.2 0.2 0.2 0.2
Close time of the number 1 attachment
valve
“TOOL PROGRAM -> ATTACHMENT #2 VALVE”
“A2 EXTND MAX PRES” 4000 4000 4000 4000 4000
Maximum pressure for the extension of
the number 2 attachment valve
“A2 OPEN TIME” 0.2 0.2 0.2 0.2 0.2
Open time of the number 2 attachment
valve
“A2 CLOSE TIME” 0.2 0.2 0.2 0.2 0.2
Close time of the number 2 attachment
valve
g01224557 g01211211
Illustration 321 Illustration 323
Pump Compartment 320D, 323D, 324D, 325D, 328D, and 329D Stop valve
(9) Pressure tap (drive pump )
(10) Pressure tap (idler pump ) 5. Close the valves that are mounted on the end of
(11) Pressure tap (power shift) the stick in order to prevent activation of the work
tool.
g01200028
Illustration 325
20. The pressure setting for the top line relief valve
for the auxiliary control valve is 36800 ± 1500 kPa
(5340 ± 220 psi).
g01199900
Illustration 327
Line relief valve (Typical example)
(12) Locknut
(13) Adjustment screw
g01200030
Note: After relief valve adjustments, cancel Service
Illustration 326 Mode.
16. Use the down key (6) in order to highlight the
value of the power shift pressure. Adjustment of the Line Relief Valve
for Auxiliary Control Valve
17. Use the right key (2) in order to decrease the
value of the power shift pressure. Use the left key 1. In order to adjust the line relief valve pressure
(5) in order to increase the value of the power setting of the upper work tool, push the foot switch.
shift pressure. Hold the foot switch in this position.
Pressing the left key (5) one time decreases the 2. Check the pressure in the work tool at the drive
power shift pressure 10 kPa (1.5 psi). Pressing pump's pressure tap (11).
the right key (2) one time increases the power
shift pressure 10 kPa (1.5 psi). 3. Return the foot switch to the NEUTRAL position.
Note: The value for power shift pressure on the 4. Compare the pressure reading to the specification
monitor may not always match the pressure reading 36800 ± 1470 kPa (5340 ± 220 psi). If the pressure
on the pressure gauge. Adjust the value on the reading is within the specification, no further
monitor until the desired power shift pressure is adjustment is necessary. If the pressure reading
attained on the pressure gauge that is connected to is not within the specification, then proceed to
the pressure tap for power shift pressure. The actual Step 5.
power shift pressure must be 2900 kPa (420 psi) on
the pressure gauge. 5. Loosen locknut (12) on the line relief valve for the
work tool. The relief valve is located on the top side
Note: To prevent a change in power shift pressure of the main control valve. Turn adjustment screw
during the adjustment of the line relief valve for the (13) until the pressure gauge reading at pressure
attachment control valve, do not turn the engine start tap (11) is 36800 ± 1470 kPa (5340 ± 220 psi).
switch to the OFF position.
6. After completion of line relief valve adjustment,
Note: Refer to Systems Operation, “Monitoring tighten locknut (12).
System” for additional information on Service Mode.
7. Return the main relief valve . Refer to Testing and
18. Set the main relief valve to specifications. Refer Adjusting, “Relief Valve (Main) - Test and Adjust”
to Testing and Adjusting, “Relief Valve (Main) - for the machine.
Test and Adjust” for the machine.
346 RENR7389-19
Tool Control System
Testing and Adjusting Section
Table 52
SYSTEM 17
Work Tool Direction of Flow System 17 “TOOL#s”
“Hammers” 1 Way “TOOL#1”, “TOOL#2”, “TOOL#3”
“Multi-Processor” 2 Way “TOOL#4”
Table 53
Name Display “TOOL#1” “TOOL#2” “TOOL#3” “TOOL#4” “TOOL#5”
“TOOL PROGRAM -> GENERAL”
Name of the tool “NAME” H120CS H130S H140DS MP20 S320
Maximum “MAX DIAL” 10 10 10 10 10
position of the
dial for the
throttle
Minimum “MIN DIAL” 1 1 1 1 1
position of the
dial for the
throttle
Dial for the “DIAL FLOW ON ON ON ON ON
control of the CONT”
flow
Control for the “UNDER SPEED ENABLED ENABLED ENABLED ENABLED ENABLED
underspeed ENABLE”
option
Temperature “WARNING HYD 80 80 80 100 100
of the high TEMP”
temperature
warning for the
hydraulic oil
Combiner for two “COMBINER “DISABLE” “ENABLED” “ENABLED” “ENABLED” “DISABLE”
pump flow ENABLE”
Initial power “INT PUMP 5.0 5.0 5.0 5.0 5.0
reduction of the POWER RE”
main pump
Total power “TOTAL PUMP 50.0 50.0 50.0 50.0 50.0
reduction of the POWER RE”
main pump
One-way flow or “ONE OR TWO “ONE-WAY” “ONE-WAY” “ONE-WAY” “TWO-WAY” “TWO-WAY”
two-way flow WAY”
Pressure of “VAR RELIEF #1 21000 21000 21000 40000 40000
the number 1 PRES”
variable relief
valve
Pressure of “VAR RELIEF #2 N/A N/A N/A N/A N/A
the number 2 PRES” 40000 40000 40000 40000 40000
variable relief
valve
(continued)
RENR7389-19 349
Tool Control System
Testing and Adjusting Section
Table 54
Name Display “TOOL#6” “TOOL#7” “TOOL#8” “TOOL#9” “TOOL#10”
“TOOL PROGRAM -> GENERAL”
Name of the tool “NAME” S340 G320B DCT Bucket 0 0
Maximum “MAX DIAL” 10 10 10 10 10
position of the
dial for the
throttle
(continued)
352 RENR7389-19
Tool Control System
Testing and Adjusting Section
S/N: M4T1-Up
S/N: WET1-Up
S/N: WLT1-Up
S/N: CYW193-Up
S/N: DKW335-Up
S/N: YFW1-Up
S/N: SCY1-Up
S/N: T2Y251-Up
S/N: DTZ1-Up
SYSTEM 17
Work Tool Direction of Flow System 17 “TOOL#s”
“Hammers” 1 Way “TOOL#1”, “TOOL#2”, “TOOL#3”
“Multi-Processor” 2 Way “TOOL#4”
Table 56
Name Display “TOOL#1” “TOOL#2” “TOOL#3” “TOOL#4” “TOOL#5”
“TOOL PROGRAM -> GENERAL”
Name of the tool “NAME” H120CS H130S H140DS MP20 S320
Maximum “MAX DIAL” 10 10 10 10 10
position of the
dial for the
throttle
Minimum “MIN DIAL” 1 1 1 1 1
position of the
dial for the
throttle
(continued)
RENR7389-19 357
Tool Control System
Testing and Adjusting Section
Table 57
Name Display “TOOL#6” “TOOL#7” “TOOL#8” “TOOL#9” “TOOL#10”
“TOOL PROGRAM -> GENERAL”
Name of the tool “NAME” S340 G320B DCT Bucket 0 0
Maximum “MAX DIAL” 10 10 10 10 10
position of the
dial for the
throttle
Minimum “MIN DIAL” 1 1 1 1 1
position of the
dial for the
throttle
Dial for the “DIAL FLOW ON ON ON ON ON
control of the CONT”
flow
Control for the “UNDER SPEED ENABLED ENABLED ENABLED ENABLED ENABLED
underspeed ENABLE”
option
Temperature “WARNING HYD 100 100 100 126 126
of the high TEMP”
temperature
warning for the
hydraulic oil
Combiner for two “COMBINER “ENABLED” “DISABLE” “DISABLE” “DISABLE” “DISABLE”
pump flow ENABLE”
Initial power “INT PUMP 5.0 5.0 5.0 5.0 5.0
reduction of the POWER RE”
main pump
Total power “TOTAL PUMP 50.0 50.0 50.0 50.0 50.0
reduction of the POWER RE”
main pump
One-way flow or “ONE OR TWO “TWO-WAY” “TWO-WAY” “TWO-WAY” “TWO-WAY” “TWO-WAY”
two-way flow WAY”
(continued)
RENR7389-19 361
Tool Control System
Testing and Adjusting Section
b. Use the right key (2) or the left key (5) in order
to scroll through the menu options.
g01240884
Illustration 330
Pump Compartment 330D and 336D
(9) Pressure tap (drive pump pressure)
(10) Pressure tap (idler pump pressure)
(11) Pressure tap (power shift pressure)
g01200030
Illustration 333
Illustration 332
g01200028 15. Use the down key (6) in order to highlight the
value of the power shift pressure.
12. After the OK key is pressed, the “DEVICE TEST”
menu should appear. 16. Use the right key (2) in order to decrease the
value of the power shift pressure. Use the left key
13. Use the down key (6) in order to scroll through (5) in order to increase the value of the power
the menu options. shift pressure.
14. When the “POWER SHIFT PRESS” option is Pressing the left key (5) one time decreases the
highlighted, press the OK key (8). power shift pressure 10 kPa (1.5 psi). Pressing
the right key (2) one time increases the power
shift pressure 10 kPa (1.5 psi).
Note: Return the main relief valve pressure to the S/N: THJ1-Up
specified setting after testing and adjusting any line
relief valve. Refer to Testing and Adjusting, “Relief S/N: BTK1-Up
Valve (Main) - Test and Adjust” for the machine for
S/N: LAL1-Up
the main relief valve pressure setting.
S/N: MCL1-Up
i03053529 S/N: BYM1-Up
System 17: Relief Valve (Main) S/N: EBM1-Up
- Test and Adjust S/N: LRM1-Up
(Auxiliary Control Valve S/N: PBM1-Up
(Medium Pressure))
S/N: SYM1-Up
SMCS Code: 5069-036
S/N: TPM1-Up
S/N: TXA1-Up
S/N: ERN1-Up
S/N: GPB1-Up
S/N: PPN1-Up
S/N: XDB1-Up
S/N: MYP1-Up
S/N: BFC1-Up
S/N: GBR1-Up
S/N: EJC1-Up
S/N: MKR1-Up
S/N: GBC1-Up
S/N: DTS1-Up
S/N: RAC1-Up
S/N: NES1-Up
S/N: SDC1-Up
S/N: RAS1-Up
S/N: WGC1-Up
S/N: T2S1-Up
S/N: CYD1-Up
S/N: M4T1-Up
S/N: PBD1-Up
S/N: WET1-Up
S/N: SED1-Up
S/N: WLT1-Up
S/N: T2D1-Up
S/N: CYW1-Up
S/N: YSD1-Up
S/N: DKW1-Up
S/N: GGE1-Up
S/N: YFW1-Up
S/N: NDE1-Up
S/N: SCY1-Up
S/N: PKE1-Up
S/N: T2Y1-Up
S/N: WNE1-Up
S/N: DTZ1-Up
S/N: CZF1-Up
Complete the following steps in order:
S/N: JBF1-Up
1. Position the machine on level ground and stop the
S/N: SWF1-Up engine.
S/N: ZMF1-Up
2. Release the pressure on the hydraulic system.
S/N: CWG1-Up Refer to Testing and Adjusting, “Hydraulic System
Pressure - Release” for the machine.
S/N: JLG1-Up
S/N: MYG1-Up
S/N: TRH1-Up
S/N: KDJ1-Up
RENR7389-19 369
Tool Control System
Testing and Adjusting Section
Table 58
SYSTEM 18
Work Tool Direction of Flow System 18 “TOOL#s”
“Hammers” 1 Way “TOOL#1”, “TOOL#2”, “TOOL#3”
“Multi-Processor” 2 Way “TOOL#4”
Table 59
Name Display “TOOL#1” “TOOL#2” “TOOL#3” “TOOL#4” “TOOL#5”
“TOOL PROGRAM -> GENERAL”
Name of the tool “NAME” H120CS H130S H140DS MP20 S320
Maximum “MAX DIAL” 10 10 10 10 10
position of the
dial for the
throttle
Minimum “MIN DIAL” 1 1 1 1 1
position of the
dial for the
throttle
Dial for the “DIAL FLOW ON ON ON ON ON
control of the CONT”
flow
Control for the “UNDER SPEED ENABLED ENABLED ENABLED ENABLED ENABLED
underspeed ENABLE”
option
Temperature “WARNING HYD 80 80 80 100 100
of the high TEMP”
temperature
warning for the
hydraulic oil
Combiner for two “COMBINER “DISABLE” “ENABLED” “ENABLED” “ENABLED” “DISABLE”
pump flow ENABLE”
Initial power “INT PUMP 5.0 5.0 5.0 5.0 5.0
reduction of the POWER RE”
main pump
Total power “TOTAL PUMP 50.0 50.0 50.0 50.0 50.0
reduction of the POWER RE”
main pump
One-way flow or “ONE OR TWO “ONE-WAY” “ONE-WAY” “ONE-WAY” “TWO-WAY” “TWO-WAY”
two-way flow WAY”
Pressure of “VAR RELIEF #1 21000 21000 21000 40000 40000
the number 1 PRES”
variable relief
valve
Pressure of “VAR RELIEF #2 21000 21000 21000 40000 40000
the number 2 PRES”
variable relief
valve
(continued)
372 RENR7389-19
Tool Control System
Testing and Adjusting Section
Table 60
Name Display “TOOL#6” “TOOL#7” “TOOL#8” “TOOL#9” “TOOL#10”
“TOOL PROGRAM -> GENERAL”
Name of the tool “NAME” S340 G320B DCT Bucket 0 0
Maximum “MAX DIAL” 10 10 10 10 10
position of the
dial for the
throttle
Minimum “MIN DIAL” 1 1 1 1 1
position of the
dial for the
throttle
Dial for the “DIAL FLOW ON ON ON ON ON
control of the CONT”
flow
(continued)
RENR7389-19 375
Tool Control System
Testing and Adjusting Section
i03559282
g01534994
Illustration 337
Pump Compartment 323D and 329D
(9) Pressure tap (drive pump )
(10) Pressure tap (idler pump )
(11) Pressure tap (power shift)
RENR7389-19 379
Tool Control System
Testing and Adjusting Section
g01240884
Illustration 338
Pump Compartment 336D
(9) Pressure tap (drive pump pressure)
(10) Pressure tap (idler pump pressure)
(11) Pressure tap (power shift pressure)
b. Use the right key (2) or the left key (5) in order
to scroll through the menu options.
g01200028 g01200030
Illustration 340 Illustration 341
12. After the OK key is pressed, the “DEVICE TEST” 15. Use the down key (6) in order to highlight the
menu should appear. value of the power shift pressure.
13. Use the down key (6) in order to scroll through 16. Use the right key (2) in order to decrease the
the menu options. value of the power shift pressure. Use the left key
(5) in order to increase the value of the power
14. When the “POWER SHIFT PRESS” option is shift pressure.
highlighted, press the OK key (8).
Pressing the left key (5) one time decreases the
power shift pressure 10 kPa (1.5 psi). Pressing
the right key (2) one time increases the power
shift pressure 10 kPa (1.5 psi).
17. Set the main relief valve to specifications. Refer 4. Compare the pressure reading to the specification
to Testing and Adjusting, “Relief Valve (Main) - 37000 ± 1000 kPa (5350 ± 145 psi). If the pressure
Test and Adjust” for the machine. reading is within the specification, no further
adjustment is necessary. If the pressure reading
18. Calibrate the power shift pressure. Refer to is not within the specification, then proceed to
Testing and Adjusting, “Calibration” for the Step 5.
Machine Electronic Control System.
5. Loosen locknut (14) on the line relief valve for the
19. The pressure setting for the top line relief work tool. The relief valve is located on the top side
valve and for the bottom line relief valve for the of the main control valve. Turn adjustment screw
attachment control valve is 37000 ± 1000 kPa (15) until the pressure gauge reading at pressure
(5350 ± 145 psi). tap (11) is 37000 ± 1000 kPa (5350 ± 145 psi).
1. To adjust the line relief valve pressure setting of Note: Return the main relief valve pressure to the
the upper work tool, push the thumb wheel on the specified setting after testing and adjusting any line
right joystick FORWARD. Hold the thumb wheel relief valve. Refer to Testing and Adjusting, “Relief
in this position. Valve (Main) - Test and Adjust” for the machine for
the main relief valve pressure setting.
2. Check the pressure in the work tool at the drive
pump's pressure tap (11).
Table 61
SYSTEM 19
Work Tool Direction of Flow System 19 “TOOL#s”
“Compactor” 1 Way “TOOL#1”, “TOOL#2”
“Multi-Processor” 2 Way “TOOL#3”, “TOOL#4”
“Hammers” 1 Way “TOOL#1”, “TOOL#2”
“Thumb” 2 Way “TOOL#1”, “TOOL#2”
Table 62
Name Display “TOOL#1” “TOOL#2” “TOOL#3” “TOOL#4” “TOOL#5”
“TOOL PROGRAM -> GENERAL”
Name of the tool “NAME” 1P 1WAY 2P 1WAY 1P 2WAY 2P 2WAY 0
Maximum “MAX DIAL” 10 10 10 10 10
position of the
dial for the
throttle
Minimum “MIN DIAL” 1 1 1 1 1
position of the
dial for the
throttle
Control for the “UNDER ENABLED ENABLED ENABLED ENABLED ENABLED
underspeed SPEED
option ENABLE”
(continued)
RENR7389-19 383
Tool Control System
Testing and Adjusting Section
Table 63
Name Display “TOOL#6” “TOOL#7” “TOOL#8” “TOOL#9” “TOOL#10”
“TOOL PROGRAM -> GENERAL”
Name of the tool “NAME” 0 0 0 0 0
Maximum “MAX DIAL” 10 10 10 10 10
position of the
dial for the throttle
Minimum position “MIN DIAL” 1 1 1 1 1
of the dial for the
throttle
Control for the “UNDER SPEED ENABLED ENABLED ENABLED ENABLED ENABLED
underspeed ENABLE”
option
Combiner for two “COMBINER “DISABLED” “DISABLED” “DISABLED” “DISABLED” “DISABLED”
pump flow ENABLE”
Temperature “WARNING HYD 126 126 126 126 126
of the high TEMP”
temperature
warning for the
hydraulic oil
One-way flow or “ONE OR TWO “TWO-WAY” “TWO-WAY” “TWO-WAY” “TWO-WAY” “TWO-WAY”
two-way flow WAY”
Pressure of the “VAR RELIEF #1 40000 40000 40000 40000 40000
number 1 variable PRES”
relief valve
Pressure of the “VAR RELIEF #2 40000 40000 40000 40000 40000
number 2 variable PRES”
relief valve
Maximum “F2 DERATE 4000 4000 4000 4000 4000
pressure of the MAX PRES”
derate of the F2
valve
Starting pressure “F2 SQEZ START 40000 40000 40000 40000 40000
of the F2 valve for PRES”
squeeze
Ending pressure “F2 SQEZ END 40000 40000 40000 40000 40000
of the F2 valve for PRES”
squeeze
Maximum pilot “F2 MULTI OPE 4000 4000 4000 4000 4000
pressure for EXTND”
the extension of
attachment valve
during multiple
operations
Maximum pilot “F2 MULTI OPE 4000 4000 4000 4000 4000
pressure for the RETCT”
retraction of the
attachment valve
during multiple
operations
Maximum pilot “CB MULTI OPE 4000 4000 4000 4000 4000
pressure for EXTND”
the extension
of auxiliary valve
during multiple
operations
(continued)
388 RENR7389-19
Tool Control System
Testing and Adjusting Section
i03296666
Auxiliary Control Valve Pump Compartment 320D, 321D, 323D, 324D, 325D, 328D, and
329D
Note: A temporary setting of the main relief valve (9) Pressure tap (drive pump)
pressure is required before any line relief valve (10) Pressure tap (idler pump)
pressure setting is adjusted. Refer to the temporary (11) Pressure tap (power shift)
setting of the main relief valve pressure in Testing
and Adjusting, “Relief Valve (Main) - Test and Adjust”
for the machine.
g01240884
Illustration 345
Pump Compartment 330D and 336D
(9) Pressure tap (drive pump pressure)
g01197980
Illustration 343 (10) Pressure tap (idler pump pressure)
(1) Up key (11) Pressure tap (power shift pressure)
(2) Right key
(3) Home key 3. Install a pressure gauge with a 6000 kPa (870 psi)
(4) Main menu key capacity on pressure tap (11) for the power shift.
(5) Left key
(6) Down key
(7) Cancel key 4. Install a pressure gauge with a 60000 kPa
(8) OK key (8700 psi) capacity on pressure tap (9) for the
drive pump.
1. Position the machine on level ground and stop the
engine. 5. Start the engine.
2. Release the pressure in the hydraulic system. 6. Place the machine controls at the following
Refer to Testing and Adjusting, “Hydraulic System settings: engine speed dial 10 and AEC switch
Pressure - Release” for the machine. OFF. Refer to Testing and Adjusting, “Engine
Performance - Test (Engine Speed)” for the
machine for engine rpm settings.
9. Use the following procedure to access the 11. When the “DEVICE TEST” option is highlighted,
“SERVICE” mode of the monitor. press the OK key (8).
b. Use the right key (2) or the left key (5) in order
to scroll through the menu options.
g01200022
Illustration 346
Typical example of the “SERVICE” menu for the monitor
g01240884
Illustration 352
Pump Compartment 330D and 336D
(9) Pressure tap (drive pump pressure)
(10) Pressure tap (idler pump pressure)
(11) Pressure tap (power shift pressure)
b. Use the right key (2) or the left key (5) in order
to scroll through the menu options.
g01200028 g01200030
Illustration 354 Illustration 355
12. After the OK key is pressed, the “DEVICE TEST” 15. Use the down key (6) in order to highlight the
menu should appear. value of the power shift pressure.
13. Use the down key (6) in order to scroll through 16. Use the right key (2) in order to decrease the
the menu options. value of the power shift pressure. Use the left key
(5) in order to increase the value of the power
14. When the “POWER SHIFT PRESS” option is shift pressure.
highlighted, press the OK key (8).
Pressing the left key (5) one time decreases the
power shift pressure 10 kPa (1.5 psi). Pressing
the right key (2) one time increases the power
shift pressure 10 kPa (1.5 psi).
17. Be sure to select a work tool that provides 6. To adjust the line relief valve pressure setting
two-way flow from two pumps. Refer to Testing of the lower work tool, push the right pedal
and Adjusting, “Work Tool - Select” for the Tool BACKWARD. Hold the pedal in this position.
Control System.
7. Check the pressure in the work tool at pressure
18. Set the main relief valve to specifications. Refer tap (11).
to Testing and Adjusting, “Relief Valve (Main) -
Test and Adjust” for the machine. 8. Return the pedal to the NEUTRAL position.
19. Calibrate the power shift pressure. Refer to 9. Compare the pressure reading to the specification
Testing and Adjusting, “Calibration” for the 37000 ± 1000 kPa (5350 ± 145 psi). If the pressure
Machine Electronic Control System. reading is within the specification, no further
adjustment is necessary. If the pressure reading is
Note: To prevent oil flow to the work tool during not within the specification, then proceed to Step
this testing and adjusting procedure, close the stop 10.
valves in the lines for the work tool.
10. Loosen locknut (12) on the line relief valve for the
work tool. The relief valve is located on the bottom
Adjustment of the Line Relief Valve of the main control valve. Turn adjustment screw
for Auxiliary Control Valve (13) until the pressure gauge reading at pressure
tap (11) is 37000 ± 1000 kPa (5350 ± 145 psi).
1. To adjust the line relief valve pressure setting
of the upper work tool, push the right pedal 11. After completion of line relief valve adjustment,
FORWARD. Hold the pedal in this position. tighten locknut (12).
2. Check the pressure in the work tool at the drive Note: Turning adjustment screw (13) clockwise
pump's pressure tap (11). increases the pressure. Turning adjustment screw
(13) counterclockwise decreases the pressure.
3. Return the pedal to the NEUTRAL position.
Note: Always make final pressure adjustment on
4. Compare the pressure reading to the specification pressure rise.
37000 ± 1000 kPa (5350 ± 145 psi). If the pressure
reading is within the specification, no further Note: After relief valve adjustments, cancel Service
adjustment is necessary. If the pressure reading Mode.
is not within the specification, then proceed to
Step 5. Note: Return the main relief valve pressure to the
specified setting after testing and adjusting any line
relief valve. Refer to Testing and Adjusting, “Relief
Valve (Main) - Test and Adjust” for the machine for
the main relief valve pressure setting.
g01199900
Illustration 356
Line relief valve (Typical example)
(12) Locknut
(13) Adjustment screw
S/N: WDK1-Up
S/N: WRK1-Up
S/N: FAL1-Up
RENR7389-19 399
Tool Control System
Testing and Adjusting Section
Table 64
Name Display “TOOL#1” “TOOL#2” “TOOL#3” “TOOL#4” “TOOL#5”
“TOOL PROGRAM -> GENERAL”
Name of the tool “NAME” 0 0 0 0 0
Maximum “MAX DIAL” 10 10 10 10 10
position of the
dial for the throttle
Minimum position “MIN DIAL” 1 1 1 1 1
of the dial for the
throttle
Control for the “UNDER SPEED ENABLED ENABLED ENABLED ENABLED ENABLED
underspeed ENABLE”
option
Combiner for two “COMBINER DISABLED DISABLED DISABLED DISABLED DISABLED
pump flow ENABLE”
Implement flow “PRIORITY DISABLED DISABLED DISABLED DISABLED DISABLED
mode control FLOW MODE”
Initial power “INT PUMP 5.0 5.0 5.0 5.0 5.0
reduction of the POWER RE”
main pump
Total power “TOTAL PUMP 50.0 50.0 50.0 50.0 50.0
reduction of the POWER RE”
main pump
One-way flow or “ONE OR TWO TWO-WAY TWO-WAY TWO-WAY TWO-WAY TWO-WAY
two-way flow WAY”
Pressure of the “VAR RELIEF #1 40000 40000 40000 40000 40000
number 1 variable PRES”
relief valve
Pressure of the “VAR RELIEF #2 40000 40000 40000 40000 40000
number 2 variable PRES”
relief valve
Maximum “F2 DERATE 4000 4000 4000 4000 4000
pressure of the MAX PRES”
derate of the F2
valve
Starting pressure “F2 SQEZ START 40000 40000 40000 40000 40000
of the F2 valve for PRES”
squeeze
Ending pressure “F2 SQEZ END 40000 40000 40000 40000 40000
of the F2 valve for PRES”
squeeze
Maximum pilot “F2 MULTI OPE 4000 4000 4000 4000 4000
pressure for EXTND”
the extension of
attachment valve
during multiple
operations
Maximum pilot “F2 MULTI OPE 4000 4000 4000 4000 4000
pressure for the RETCT”
retraction of the
attachment valve
during multiple
operations
(continued)
400 RENR7389-19
Tool Control System
Testing and Adjusting Section
Table 65
Name Display “TOOL#6” “TOOL#7” “TOOL#8” “TOOL#9” “TOOL#10”
“TOOL PROGRAM -> GENERAL”
Name of the tool “NAME” 0 0 0 0 0
(continued)
402 RENR7389-19
Tool Control System
Testing and Adjusting Section
Index
C Service Mode - Enter........................................... 173
Exiting the Service Mode ................................. 175
Calibration ........................................................... 191 Service Tools ....................................................... 161
Using Caterpillar Electronic Technician............ 161
Solenoid Valve (Proportional Reducing) -
G Calibrate ............................................................ 220
Calibration of Solenoid Valve for the Attachment
General Information................................................. 5 Control Valve.................................................. 223
Solenoid Valve (Proportional Reducing) - Calibrate
(Negative Flow Control) ..................................... 204
I Calibration with a Pressure Gauge .................. 212
Calibration with a Pressure Gauge and a Flow
Important Safety Information ................................... 2 Meter .............................................................. 205
Solenoid Valve (Proportional Reducing) - Calibrate
(Number 1 Relief Valve and Number 2 Relief
J Valve)................................................................. 230
“Attachment Relief Valve” ................................ 232
Joystick Slide Control - Calibrate......................... 192 Solenoid Valves ................................................... 153
Calibration with Caterpillar Electronic Attachment Solenoid Valves ............................ 156
Technician ...................................................... 197 Proportional Reducing Solenoids for Variable
Calibration with Monitor ................................... 192 Relief .............................................................. 153
Solenoid Valve (Proportional Reducing) .......... 155
Solenoid Valve for One-Way Flow and Solenoid
M Valves for Variable Relief ............................... 154
Switches .............................................................. 147
Machine Electronic Control Module (Engine and Foot Switch (Hammer) ..................................... 148
Hydraulic)........................................................... 146 Hydraulic Lock Limit Switch (Neutral Start)...... 150
Machine Tool Control System - Select................. 176 Joystick with Three Buttons ............................. 148
Programming The Machine System................. 179 Left Pedal......................................................... 149
Medium Pressure Hydraulic System ........... 142, 398 Pressure Switch (Implement)........................... 149
Clockwise Rotation .......................................... 144 Pressure Switches ........................................... 149
Counterclockwise Rotation .............................. 145 Switches for the Joystick.................................. 147
Medium Pressure: Default Value of Work Tool System 1: Default Value of Work Tool
Parameters ........................................................ 398 Parameters ........................................................ 238
Medium Pressure: Relief Valve (Main) - Test and System 1: One-Way/One Pump ...................... 7, 238
Adjust................................................................. 406 System 1: Relief Valve (Line) - Test and Adjust (Tool
Monitor Overview................................................. 158 Relief Valve)....................................................... 241
Adjustment of the Line Relief Valve for the Tool
Relief Valve .................................................... 244
P System 11: Combined Function..................... 34, 293
Introduction ........................................................ 37
Process for Setting Up the Work Tool.................. 163 Medium Pressure............................................... 45
Setup Procedure for Field Installation of Tool One-Way Flow from One Pump ......................... 39
Control Systems............................................. 164 One-Way Flow From Two Pumps ...................... 40
Two-Way Flow From One Pump ........................ 41
Two-Way Flow From Two Pumps ...................... 43
R System 11: Default Value of Work Tool
Parameters ........................................................ 293
Relays.................................................................. 157 System 11: Relief Valve (Line) - Test and Adjust (Line
Hydraulic Lock Solenoid .................................. 157 Relief Valves for One-Way Flow) ....................... 302
Neutral Start Relay........................................... 157 Adjustment of the Line Relief Valve for Auxiliary
Control Valve.................................................. 305
Test for the Line Relief Valve on the Auxiliary
S Control Valve.................................................. 302
System 11: Relief Valve (Line) - Test and Adjust (Line
Senders ............................................................... 151 Relief Valves for Two-Way Flow) ....................... 306
Temperature Sender (Hydraulic Oil) ................ 151 Adjustment of the Line Relief Valve for Auxiliary
Sensors ............................................................... 151 Control Valve.................................................. 309
Engine Speed Sensor ...................................... 151 Test for the Line Relief Valve on the Auxiliary
Pressure Sensor .............................................. 151 Control Valve.................................................. 306
408 RENR7389-19
Tool Control System
Index Section
System 13: Combined Function .................... 48, 310 System 18: Relief Valve (Line) - Test and Adjust
One-Way Flow from One Pump......................... 54 (Auxiliary Control Valve) .................................... 378
One-Way Flow from Two Pumps ....................... 55 Adjustment of the Line Relief Valve for Attachment
Two-Way Flow from One Pump ......................... 57 Control Valve.................................................. 381
Two-Way Flow from Two Pumps ....................... 60 Test for the Line Relief Valve on the Attachment
System 13: Default Value of Work Tool Control Valve.................................................. 378
Parameters ........................................................ 310 System 19: Combined Function .................. 129, 382
System 13: Relief Valve (Line) - Test and Adjust Introduction ...................................................... 131
(Auxiliary Control Valve) .................................... 319 Medium Pressure............................................. 139
Adjustment of the Line Relief Valve for Attachment One-Way Flow from One Pump ....................... 133
Control Valve.................................................. 322 One-Way Flow From Two Pumps .................... 134
Test for the Line Relief Valve on the Attachment Two-Way Flow From One Pump ...................... 135
Control Valve.................................................. 319 Two-Way Flow From Two Pumps .................... 137
System 14: Combined Function .................... 63, 323 System 19: Default Value of Work Tool
One-Way Flow from One Pump......................... 68 Parameters ........................................................ 382
One-Way Flow from Two Pumps ....................... 70 System 19: Relief Valve (Line) - Test and Adjust (Line
Two-Way Flow from One Pump ......................... 72 Relief Valves for One-Way Flow) ....................... 391
Two-Way Flow from Two Pumps ....................... 75 Adjustment of the Line Relief Valve for Auxiliary
System 14: Default Value of Work Tool Control Valve.................................................. 393
Parameters ........................................................ 323 Test for the Line Relief Valve on the Auxiliary
System 14: Relief Valve (Line) - Test and Adjust Control Valve.................................................. 391
(Auxiliary Control Valve) .................................... 332 System 19: Relief Valve (Line) - Test and Adjust (Line
Adjustment of the Line Relief Valve for Attachment Relief Valves for Two-Way Flow) ....................... 394
Control Valve.................................................. 335 Adjustment of the Line Relief Valve for Auxiliary
Test for the Line Relief Valve on the Attachment Control Valve.................................................. 397
Control Valve.................................................. 332 Test for the Line Relief Valve on the Auxiliary
System 14: Relief Valve (Main) - Test and Adjust Control Valve.................................................. 394
(Auxiliary Control Valve (Medium Pressure))..... 337 System 2: Combined Function ...................... 10, 245
System 16: Default Value of Work Tool Introduction ........................................................ 13
Parameters ........................................................ 339 One-Way Flow from One Pump ......................... 14
System 16: One-Way/One Pump ........................ 339 One-Way Flow From Two Pumps ...................... 16
System 16: One-Way/Two Pump .......................... 79 Two-Way Flow From One Pump ........................ 17
System 16: Relief Valve (Line) - Test and Adjust Two-Way Flow From Two Pumps ...................... 19
(Auxiliary Control Valve) .................................... 342 System 2: Default Value of Work Tool
Adjustment of the Line Relief Valve for Auxiliary Parameters ........................................................ 245
Control Valve.................................................. 345 System 2: Relief Valve (Line) - Test and Adjust (Line
Test for the Line Relief Valve on the Auxiliary Relief Valves for One-Way Flow) ....................... 254
Control Valve.................................................. 342 Adjustment of the Line Relief Valve for Auxiliary
System 17: Combined Function .............. 82, 99, 347 Control Valve.................................................. 257
One-Way Flow from One Pump................. 88, 104 Test for the Line Relief Valve on the Auxiliary
One-Way Flow from Two Pumps ..................... 106 Control Valve.................................................. 254
One-Way Flow From Two Pumps ...................... 90 System 2: Relief Valve (Line) - Test and Adjust (Line
Two-Way Flow from One Pump ....................... 108 Relief Valves for Two-Way Flow) ....................... 258
Two-Way Flow From One Pump ........................ 92 Adjustment of the Line Relief Valve for Auxiliary
Two-Way Flow from Two Pumps ...................... 111 Control Valve.................................................. 261
Two-Way Flow From Two Pumps ...................... 95 Test for the Line Relief Valve on the Auxiliary
System 17: Default Value of Work Tool Control Valve.................................................. 258
Parameters ................................................ 347, 356 System 3 Prime: Default Value of Work Tool
System 17: Relief Valve (Line) - Test and Adjust Parameters ........................................................ 274
(Auxiliary Control Valve) .................................... 364 System 3 Prime: One-Way/Two Pump .......... 26, 274
Adjustment of the Line Relief Valve for Attachment System 3 Prime: Relief Valve (Line) - Test and Adjust
Control Valve.................................................. 367 (Auxiliary Control Valve) .................................... 281
Test for the Line Relief Valve on the Attachment Adjustment of the Line Relief Valve for Auxiliary
Control Valve.................................................. 364 Control Valve.................................................. 284
System 17: Relief Valve (Main) - Test and Adjust Test for the Line Relief Valve on the Auxiliary
(Auxiliary Control Valve (Medium Pressure))..... 368 Control Valve.................................................. 281
System 18: Combined Function ................... 114, 370 System 3 Prime: Relief Valve (Line) - Test and Adjust
One-Way Flow from One Pump....................... 120 (Tool Relief Valve).............................................. 277
One-Way Flow from Two Pumps ..................... 121 Adjustment of the Line Relief Valve for the Tool
Two-Way Flow from One Pump ....................... 123 Relief Valve .................................................... 280
Two-Way Flow from Two Pumps ..................... 126 System 3: Default Value of Work Tool
System 18: Default Value of Work Tool Parameters ........................................................ 262
Parameters ........................................................ 370 System 3: One-Way/Two Pump .................... 22, 262
RENR7389-19 409
Tool Control System
Index Section
Table of Contents..................................................... 3
Testing and Adjusting Section ............................. 160
Troubleshooting................................................... 160