ACS1000 Medium Voltage Drive Catalog 3BHT490400R0001 RevK en
ACS1000 Medium Voltage Drive Catalog 3BHT490400R0001 RevK en
M E D I U M VO LTAG E AC D R I V E S
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The flexibility you require.
The reliability you expect.
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Table of contents
14 ACS1000 liquid-cooled
18 Technical data
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The ACS1000 industrial drive
The solution for everyday process control
medium voltage drive ensures At the core of the drives is ABB’s direct torque
high productivity, availability and control (DTC) that enables highly accurate
process control. Reliable control ensures high
efficiency of your operations. productivity, availability and efficiency of
your operations.
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Reliability and flexibility
Food and beverage
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Benefits that add value
Our strong industrial drives family includes the features and functions you
require, and make it easy for your business opportunities to work. They support
you in improving your processes by integrating your variable speed process
control needs into a flexible and comprehensive drive solution.
Energy efficiency
Our medium voltage drives run your motors
based on the demands of your process rather
than running them at full speed and ensure
optimized power consumption and process
efficiency. In this way you can save energy
and reduce CO2 emissions.
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Design flexibility
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Personal safety
Serviceability
Easy front access to all components ensures
that maintenance of the ACS1000 is simple and
smooth. In addition to powerful diagnostic tools,
you will profit from convenient remote monitoring.
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Reliability across all applications
The ACS1000 medium voltage drive provides reliable motor control
for a wide range of applications.
Applications
Cement, mining and minerals Marine Food and beverage
Conveyors, crushers, mills, Fans, pumps, compressors, Fans, pumps, sugar mills
mine hoists, fans and pumps propulsion and thrusters
Other applications
Chemical, oil and gas Power generation Test stands and wind tunnels
Pumps, compressors, extruders, Fans, pumps, conveyors and
mixers and blowers coal mills
Metals Water
Fans and pumps Pumps
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Simple drive system integration
Installing a medium voltage drive could not be easier with ABB’s
three cables in – three cables out concept.
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More efficiency with drive packages
Packaged drive solutions provide you with ultimate efficiency and
reliability to optimize your cost of ownership.
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Standard solution with versatile features
The ACS1000 drives family’s well proven three-level inverter, without series or
parallel connected power semiconductors, is one of the least complex,
most robust and efficient drive topologies.
Medium voltage
supply bus
Cooling
Control
ACS1000 converter
M
ACS1000 converter with integrated input transformer
External transformer
Cooling systems
An ACS1000 configuration with an external
The ACS1000 is available with air and liquid
transformer offers a flexible design that enables
cooling, the latter increasing overall efficiency
the use of dry-type transformers as well as
and minimizing the heat dissipation into the
oil-filled transformers.
electrical room, eliminating your need for
additional ventilation systems.
S TA N D A R D S O LU T I O N W I T H V E R S AT I L E F E AT U R E S 13
IGCT semiconductors
Motor-friendly output waveform
The ACS1000 uses a power semiconductor known
Voltage reflections and common mode voltages,
as IGCT (Integrated Gate Commutated Thyristor),
caused by any inverter topology, are a real concern
which is an ideal switch for high-powered medium
for medium voltage motors. They cause excessive
voltage applications. The use of IGCTs results in a
stress to a standard motor insulation and create
low components count, providing a reliable drive.
harmful bearing currents, both with potentially
disastrous consequences. Furthermore, the motor
Fuseless design
is subjected to additional harmonic heating
The converter design does not require any
generated by the inverter switching if no further
medium voltage power fuses which are known
precautions are taken.
to be unreliable, costly and subject to aging.
The ACS1000 use dedicated IGCTs, instead, which
With an ACS1000, all these harmful effects are
provide faster and more reliable protection of
totally eliminated by its unique output sine filter,
the drive.
which is a standard feature of the drive. The result
is an excellent sinusoidal voltage and current
Long-life capacitors
waveform, supplied to the motor.
Electrolytic capacitors, which have a poor life
expectancy, are not used in the ACS1000.
Retrofit-ready simplicity
Advanced, environmentally friendly, foil capacitors,
The ACS1000 is optimized for retrofits to existing
designed for a long lifetime, are used instead.
motors and is suitable for applications that
require very long motor cables.
0 0
Motor current Motor voltage The ACS1000 medium voltage drives fulfill
the IAC requirements for arc containment,
assuring personnel safety. For higher currents,
the drive cabinet can be equipped with a pressure
relief flap. Optionally, the ACS1000 is available
with ABB’s Arc Guard System™ for fast arc
detection.
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ACS1000 liquid-cooled
Heat dissipation directly into the cooling liquid eliminates the need for
additional ventilation systems which maximizes system efficiency.
Cable connection section for 3-level voltage source inverter using IGCT power
top and bottom entry/exit semiconductors on swing frame for easy access
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ACS1000 air-cooled
with integrated transformer
Easy installation is possible with the ACS1000 with integrated transformer,
simplifying the integration of the drive into your systems.
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ACS1000 air-cooled
with external transformer
A small footprint and lower heat losses will reduce your space
and ventilation requirements.
Cable connection section for Integrated fan for low 3-level voltage source inverter using
top and bottom entry/exit noise level IGCT power semiconductors
24-pulse input
bridge as option
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Technical data
Input
Input configuration 12- or 24-pulse diode rectifier
Input voltage External transformer: 1.3 kV, 1.9 kV and 2.3 kV (on drive input)
Integrated transformer: 2.3 kV, 3.3 kV, 4.16 kV, 6 to 6.9 kV, 10 to 11 kV and 13.8 kV *)
Input voltage variation ± 10%
Input frequency 50/60 Hz
Input frequency variation < 5%
Input power factor > 0.95
Input harmonics Complies with IEC 61000-2-4 and IEEE 519
Auxiliary voltage 110 V DC, 220 V DC
110 to 240 V AC 50/60 Hz
380 to 690 V AC 50/60 Hz, 3-phase
Output
Output power 315 to 5000 kW
Output voltage 2.3 kV, 3.3 kV, 4.0 kV, 4.16 kV
Output frequency 0 to 82.5 Hz (higher on request)
Motor type Induction
Efficiency of converter > 98%, external transformer
> 96%, integrated transformer
Motor harmonics < 2% THDi
Mechanical
Enclosure Air-cooled: Standard IP21, optional IP22, IP32 and IP42
Liquid-cooled: Standard IP31, optional IP42 and IP54
Cable entry Top/bottom
Environmental
Altitude 5500 m.a.s.l., air-cooled
4000 m.a.s.l., liquid-cooled
Ambient air temperature 0 to +40 °C, air-cooled (lower and higher with derating)
+1 to +50 °C, liquid-cooled (lower and higher with derating)
External cooling liquid temperature +4 to +27 °C (lower and higher with derating)
Noise < 75 dB(A), air-cooled, external transformer
< 80 dB(A), air-cooled, integrated transformer
< 70 dB(A), liquid-cooled
Cooling type Air, liquid
Standards EN, IEC, CE, optional UL and all common marine standards
*) Not all supply voltage and frequency combinations are available.
A B B M E D I U M V O LTA G E D R I V E S , A C S 1 0 0 0 D R I V E S , C ATA LO G 19
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Ratings, types and voltages
With integrated transformer
Motor data Converter data
Nominal ratings Type code Power Length Weight
(kW) (hp) (A) (kVA) (mm) (kg)
3300 V air-cooled
315 420 70 ACS1000-033-A01A-J4-010 400 3300 3900
355 480 79 ACS1000-033-A01B-J4-010 450 3300 3900
400 540 87 ACS1000-033-A01C-J4-010 500 3300 3900
450 600 96 ACS1000-033-A01D-J4-010 550 3300 3900
500 670 105 ACS1000-033-A01E-J4-010 600 3300 3900
560 750 122 ACS1000-033-A01F-J4-010 700 3300 4300
630 840 131 ACS1000-033-A02A-J4-010 750 3300 4300
710 950 149 ACS1000-033-A02B-J4-010 850 3300 4300
800 1070 166 ACS1000-033-A02C-J4-010 950 3300 4300
900 1210 192 ACS1000-033-A02D-J4-010 1100 3300 4300
1000 1340 210 ACS1000-033-A02E-J4-010 1200 3300 5100
1120 1500 236 ACS1000-033-A03A-J4-010 1350 3300 5100
1250 1680 262 ACS1000-033-A03B-J4-010 1500 3300 5100
1400 1880 297 ACS1000-033-A03C-J4-010 1700 3300 5500
1500 2010 332 ACS1000-033-A03D-J4-010 1900 3300 5500
4000 V / 4160 V air-cooled
300 400 52 ACS1000-040-A01A-J4-010 400 3300 4000
340 450 58 ACS1000-040-A01B-J4-010 400 3300 4000
370 500 65 ACS1000-040-A01C-J4-010 450 3300 4000
450 600 79 ACS1000-040-A01D-J4-010 550 3300 4000
520 700 94 ACS1000-040-A01E-J4-010 650 3300 4000
600 800 108 ACS1000-040-A01F-J4-010 750 3300 4000
670 900 115 ACS1000-040-A01G-J4-010 800 3300 4000
750 1000 130 ACS1000-040-A01H-J4-010 900 3300 4000
930 1250 166 ACS1000-040-A02A-J4-010 1150 3300 4900
1120 1500 195 ACS1000-040-A02B-J4-010 1350 3300 4900
1300 1750 224 ACS1000-040-A03A-J4-010 1550 3300 5600
1490 2000 260 ACS1000-040-A03B-J4-010 1800 3300 5600
1680 2250 289 ACS1000-040-A03C-J4-010 2000 3300 5600
2010 2700 347 ACS1000-040-A03D-J4-010 2330 3300 5600
Indicative information only
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Ratings, types and voltages
With external transformer
Motor data Converter data
Nominal ratings Type code 1) Power Length Weight
(kW) (hp) (A) (kVA) (mm) (kg)
2300 V air-cooled
300 400 94 ACS1000-023-A01A-Ex-010 400 3000 1600
340 450 100 ACS1000-023-A01B-Ex-010 400 3000 1600
370 500 113 ACS1000-023-A01C-Ex-010 450 3000 1600
450 600 138 ACS1000-023-A01D-Ex-010 550 3000 1600
520 700 163 ACS1000-023-A01E-Ex-010 650 3000 1600
600 800 188 ACS1000-023-A01F-Ex-010 750 3000 1600
670 900 201 ACS1000-023-A01G-Ex-010 800 3000 1600
750 1000 226 ACS1000-023-A01H-Ex-010 900 3000 1600
930 1250 289 ACS1000-023-A02A-Ex-010 1150 3000 1750
1120 1500 339 ACS1000-023-A02B-Ex-010 1350 3000 1750
1300 1750 389 ACS1000-023-A03A-Ex-010 1550 3000 2000
1490 2000 452 ACS1000-023-A03B-Ex-010 1800 3000 2000
1680 2250 502 ACS1000-023-A03C-Ex-010 2000 3000 2000
3300 V air-cooled
315 420 70 ACS1000-033-A01A-Ex-010 400 3000 1600
355 480 79 ACS1000-033-A01B-Ex-010 450 3000 1600
400 540 87 ACS1000-033-A01C-Ex-010 500 3000 1600
450 600 96 ACS1000-033-A01D-Ex-010 550 3000 1600
500 670 105 ACS1000-033-A01E-Ex-010 600 3000 1600
560 750 122 ACS1000-033-A01F-Ex-010 700 3000 1600
630 840 131 ACS1000-033-A01G-Ex-010 750 3000 1600
710 950 149 ACS1000-033-A01H-Ex-010 850 3000 1600
800 1070 166 ACS1000-033-A02A-Ex-010 950 3000 1750
900 1210 192 ACS1000-033-A02B-Ex-010 1100 3000 1750
1000 1340 210 ACS1000-033-A02C-Ex-010 1200 3000 1750
1120 1500 236 ACS1000-033-A02D-Ex-010 1350 3000 1750
1250 1680 262 ACS1000-033-A02E-Ex-010 1500 3000 1750
1400 1880 297 ACS1000-033-A02F-Ex-010 1700 3000 1750
1600 2150 332 ACS1000-033-A03A-Ex-010 1900 3000 2000
1800 2410 376 ACS1000-033-A03B-Ex-010 2150 3000 2000
2000 2680 420 ACS1000-033-A03C-Ex-010 2400 3000 2000
Indicative information only
1)
‘x’ indicates the different pulse numbers
2- to 12-pulse diode front end
4- to 24-pulse diode front end
R AT I N G S , T Y P E S A N D V O LTA G E S 21
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Services to match your needs
Is rapid response
a key consideration?
If your drives require immediate action,
Is uptime your priority? our global network is at your service.
Rapid response
Operational efficiency
A B B M E D I U M V O LTA G E D R I V E S , A C S 1 0 0 0 D R I V E S , C ATA LO G 23
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Drives service
Your choice, your future
The future of your drives depends on Your choice, your business efficiency
the service you choose. ABB Drive Care agreement lets you focus on your
Whatever you choose, it should be a well- core business. A selection of predefined service
informed decision. No guesswork. We have the options matching your needs provides optimal,
expertise and experience to help you find and more reliable performance, extended drive
implement the right service for your drive lifetime and improved cost control. So you can
equipment. You can start by asking yourself reduce the risk of unplanned downtime and find
these two critical questions: it easier to budget for maintenance.
• Why should my drive be serviced?
• What would my optimal service options be?
Performance improvement
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A lifetime of peak performance
Full range of life cycle services and support Limited range of life cycle Replacement and
services and support end-of-life services
Full range of life cycle Full range of life cycle Limited range of life Replacement and
services is available. services is available. cycle services is end-of-life services
Services
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ABB Ability™ Condition Monitoring
for drives
ABB Ability™ Condition Monitoring
for Drives is a service that
delivers you accurate, real-time
information about drive events
to ensure your equipment is
available, reliable and maintenable.
When you have the facts, you can
make the right decisions.
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Notes
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Additional information
We reserve the right to make technical
changes or modify the contents of this
document without prior notice. With
regard to purchase orders, the agreed
particulars shall prevail. ABB does not
accept any responsibility whatsoever for
potential errors or possible lack of infor-
mation in this document.
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3BHT490400R0001 REV K EN 07.11.2018