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SF Hose Cat 2017
SF Hose Cat 2017
FLEXIBLE
METAL HOSE
ASSEMBLIES
THE ASSOCIATION FOR HOSE AND
ACCESSORIES DISTRIBUTION
Introduction
With origins dating to 1902, Senior Flexonics is today recognized as the leader
in the metal hose industry. Our leadership has been earned through consistent
application of solid engineering principles, stringent quality standards and product
innovation to produce safe and reliable metal hose assemblies for various industrial
piping applications.
This catalogue contains product performance data and physical descriptions for
each of our series of metal hose. In addition, applications engineering information
is included to provide guidance in the selection and installation of metal hose
assemblies in your piping system . Hopefully, you will find this catalogue to be a
useful and informative technical reference manual that assists you in making an
educated selection of the most suitable products for your application.
• Testing: All hose assemblies are 100% tested prior to shipment. Standard tests
include hydrostatic and pneumatic. Other tests are available upon request.
Test reports are supplied with shipment upon request.
• Tagging: All assemblies are tagged with CRN number and any other
information required.
Senior Flexonics Ltd., will repair or replace any product in which defects occur
within one (1) year from the date of installation or eighteen (18) months from
the date of shipment, whichever occurs first. Purchaser shall be responsible for
proper installation of the products purchased and that the products purchased are
operating within the design limits of each unit.
36
Contents
Quick Reference Hose Pressure Rating Chart .................................... 1
Notes................................................................................................. 36
[QUICK REFERENCE HOSE
PRESSURE RATING CHART]
No. of 1 2 1 2 2 2 3 4 Multi 1 2 1 2 1 2 1
Braids
Page 3-4 5-6 7 7 8 8 9 10 11 12
No.
1/4 2360 2832 2562 4099 3625 5300 12000 1035 1656 2660
H
O 3/8 1639 1967 1501 2401 3900 9000 685 1096 1610
S 1/2 1225 1470 2194 3510 1750 3600 8500 706 1130 852 1346 1310
E 3/4 1034 1241 1311 2098 3550 6800 682 1015 577 923 709 1161 915
1 796 955 1069 1710 2800 6250 551 798 470 752 692 1133 645
D 1-1/4 600 720 1110 1776 2480 5500 493 696 361 577 611 991 545
I 1-1/2 557 668 868 1388 2200 5200 435 595 329 526 419 769 560
A 2 570 684 810 1296 1675 4350 363 522 317 507 313 616 460
M 2-1//2 387 619 578 925 272 435
E 3 316 506 540 864 1200 3000 201 322
T
4 232 371 333 533 1200 142 227
E
5 191 306 350 385
R
6 165 264 266 425
8 234 374 275 350
10 230 637 250 375
12 161 257 180 320
14 150 190
16 110 170
18 85 150
* Sizes 20” through 30” diameter are available upon request. Please consult factory.
1
[FLEXIBLE METAL HOSE APPLICATION]
DESIGN AND APPLICATION GUIDE
The selection of the correct metal hose is critical to insure optimum field performance. To accomplish this,
there are a number of important applications requirements that must be known. The guide below will help
you identify the requirements, and design the most cost effective, engineering sound product. The word
“STAMPED” is useful as a checklist of applications requirements to be considered.
S
• Size of existing piping and mating • “Hose Technical Data” pages
ize/Hose & Fittings fittings.
• Flow requirements.
T
• Maximum allowable service and conversion factors
temperature rating for hose and fitting
emperature alloys.
• Reduced operating pressures at elevated
temperatures.
A
• Corrosion resistance of hose and fittings • “Corrosion Chart” pages
lloy/hose & Fittings alloys for the media conveyed. • “Metal Hose Selection Factors” pages
• Maximum service temperature and for maximum service temperature for
pressure for the alloy selected. alloys and conversion factors
M
frequency. pages for motion applications
otion & Application • Hose type best suited for application
and motion, including external
durability requirements.
• Cycle life requirement.
• Burst, test and operating pressure. • “Metal Hose Selection Factors” pages for
P
• Constant, pulsating or shock pressures. pressure definitions
Operating pressure at elevated • “Metal Hose Selection Factors” pages for
ressure temperature. maximum service temperature and
• Braid selection to maximize conversion factors
pressure/minimize cost. • “Hose Technical Data” pages
E
• Methods of attachment applicable to • “Metal Hose Selection Factors” pages for
nd Fitting Attachment type and alloy of hose and fittings. maximum service temperature of alloys
• Maximum temperature for alloys and page
methods of attachment. • “Common Metal Hose Fitting” pages
D
• Minimum hose live length for type of • “Metal Hose Selection Factors” pages for
motion. assembly life length, motion and
eveloped Assembly • Hose assembly length with fittings vibration.
Length (overall length). • “Hose Technical Data” pages
NOTICE: This Engineering Guide is to assist you in the selection and Should you be unable to determine a specification for a particular
application of flexible metal hose for your particular requirements. application, we solicit receiving details describing the application so
The information and data contained in this Engineering Guide are that we may make a recommendation. Because we do not supervise
the result of years of our experience and research in flexible metal or control the installation and use our products, we cannot be
hose. As such it is the best information and data available to us as responsible for their performance or the improper application
of the date of printing. Progress is part of any dynamic program of and usage of the data.
research and development, such as the company sponsors, so that all
information and data contained herein are subject to change (with-
out notice) at any time.
2
[STANDARD PRESSURE HOSE]
• Series 100 & 160 Unbraided • Series 101 & 161 Single Braided • Series 102 & 162 Double Braided
Nominal Part Braid Braid Braid Nominal Max. Pressure Bend Weight
I.D. (in.) Number Layers Construction Coverage O.D. (in.) @ 70°F (PSIG) Radius(in) Per Foot
T321/T316L % Working Nominal Dynamic Static (lb.)
Burst
100/160 0 0.38 72 - 0.05
1/4 101/161 1 24 x 6 x .010 95 0.43 2360 9440 3.15 1.1 0.10
102/162 2 0.48 2832 11328 0.15
100/160 0 0.48 72 - 0.05
5/16 101/161 1 24 x 7 x .010 92 0.53 1647 6588 4.85 1.23 0.12
102/162 2 0.58 1976 7904 0.19
100/160 0 0.56 72 - 0.07
3/8 101/161 1 24 x 7 x .012 93 0.62 1639 6556 5.08 1.52 0.16
102/162 2 0.68 1967 7868 0.25
100/160 0 0.66 72 - 0.08
1/2 101/161 1 24 x 8 x .012 92 0.72 1225 4900 5.47 1.75 0.18
102/162 2 0.78 1470 5880 0.28
100/160 0 0.85 71 - 0.12
5/8 101/161 1 36 x 6 x .014 93 0.92 1200 4800 6.28 2.21 0.27
102/162 2 0.99 1440 5760 0.42
100/160 0 1.05 43 - 0.19
3/4 101/161 1 36 x 8 x .014 96 1.12 1034 4136 6.58 2.65 0.39
102/162 2 1.19 1241 4964 0.59
100/160 0 1.27 43 - 0.24
1 101/161 1 48 x 7 x .014 95 1.34 796 3184 7.50 3.33 0.48
102/162 2 1.41 955 3820 0.68
100/160 0 1.62 43 - 0.33
1 1/4 101/161 1 48 x 9 x .014 95 1.69 600 2400 10.2 4.1 0.66
102/162 2 1.76 720 2880 0.99
100/160 0 1.95 28 - 0.51
1 1/2 101/161 1 48 x 9 x .014 94 2.03 557 2228 11.75 5,08 0.91
102/162 2 2.11 668 2672 1.31
100/160 0 2.38 28 - 0.64
2 101/161 1 48 x 9 x .020 94 2.48 570 2280 12.55 6.27 1.27
102/162 2 2.58 684 2736 1.90
100/160 0 3.23 12 - 1.16
2 1/2 101/161 1 72 x 7 x .020 86 3.33 387 1548 20.00 8.0 1.86
102/162 2 3.43 619 2477 2.56
100/160 0 3.78 10 - 1.21
3 101/161 1 72 x 8 x .020 85 3.88 316 1264 22.00 9.0 2.00
102/162 2 3.98 506 2022 2.80
3
[STANDARD PRESSURE HOSE]
• Series 100 & 160 Unbraided • Series 101 & 161 Single Braided • Series 102 & 162 Double Braided
Nominal Part Braid Braid Braid Nominal Max. Pressure Bend Weight
I.D. (in.) Number Layers Construction Coverage O.D. (in.) @ 70°F (PSIG) Radius(in) Per Foot
T321/T316L % Working Nominal Dynamic Static (lb.)
Burst
100/160 0 4.85 8 - 1.69
4 101/161 1 72 x 10 x .020 84 4.98 232 927 27.00 13.00 2.68
102/162 2 5.10 371 1485 3.68
100/160 0 5.90 6 - 2.50
5 101/161 1 72 x 8 x .025 74 6.03 191 764 31.00 18.00 3.75
102/162 2 6.15 306 1222 5.00
100/160 0 6.87 5 - 3.47
6 101/161 1 96 x 12 x .020 90 7.10 165 660 36.00 19.00 4.75
102/162 2 7.33 264 1056 6.04
100/160 0 9.09 6 - 5.56
8 101/161 1 96 x 21 x .024 96 9.19 234 934 40.00 20.00 9.44
102/162 2 9.28 374 1495 13.36
100/160 0 11.18 5 - 6.80
10 101/161 1 96 x 25 x .028 98 11.32 230 918 50.00 25.00 12.90
102/162 2 11.45 367 1469 19.00
100/160 0 13.23 3 - 9.02
12 101/161 1 96 x 25 x .028 97 13.37 161 643 60.00 30.00 14.83
102/162 2 13.50 257 1029 20.64
100/160 0 14.37 2.5 - 10.63
14 101/161 1 96 x 29 x .025 80 14.62 150 600 66.00 35.00 17.03
102/162 2 14.88 190 760 23.43
100/160 0 16.37 2 - 12.23
16 101/161 1 96 x 29 x .025 74 16.62 110 440 74.00 40.00 18.44
102/162 2 16.88 170 680 24.65
100/160 0 18.75 1 - 13.83
18 101/161 1 96 x 29 x .025 67 19.00 85 340 82.00 45.00 20.23
102/162 2 19.25 150 600 26.63
100/160 0 20.75 1 - 15.44
20 101/161 1 96 x 29 x .025 62 21.00 65 260 90.00 50.00 21.84
102/162 2 21.25 115 460 28.24
100/160 0 22.75 1 - 17.10
22 101/161 1 96 x 29 x .025 58 23.00 50 200 98.00 55.00 23.50
102/162 2 23.25 90 360 29.90
100/160 0 24.75 1 - 18.64
24 101/161 1 96 x 29 x .025 55 25.00 45 180 104.00 60.00 25.04
102/162 2 25.25 80 320 31.44
100/160 0 30.75 3/4 - 24.45
30 101/161 1 96 x 29 x .025 52 31.00 20 80 128.00 75.00 30.85
102/162 2 31.25 36 144 37.25
4
[HIGH PRESSURE HOSE]
• Series 700 Unbraided • Series 701 & Single Braided • Series 702 Double Braided
Nominal Hose Nominal Minimal Centerline Pressure Ratings at 70°F (PSIG) Weight
Hose Series Outside Bend Radius (in.) Max. Max. Nominal Per Foot
Size (in.) Diameter Static Dynamic Working Test Burst (lb.)
5
[HIGH PRESSURE HOSE]
• Series 700 Unbraided • Series 701 & Single Braided • Series 702 Double Braided
Nominal Hose Nominal Minimal Centerline Pressure Ratings at 70°F (PSIG) Weight
Hose Series Outside Bend Radius (in.) Max. Max. Nominal Per Foot
Size (in.) Diameter Static Dynamic Working Test Burst (lb.)
6
[ULTRA HIGH PRESSURE HOSE]
7
[ULTRA HIGH PRESSURE HOSE]
8
[ULTRA FLEXIBLE HOSE]
• Series 900 & 960 Unbraided • Series 901 & 961 Single Braided • Series 902 & 962 Double Braided
Nominal Hose Nominal Minimal Centerline Pressure Ratings at 70°F (PSIG) Weight
Hose Series Outside Bend Radius (in.) Max. Max. Nominal Per Foot
Size (in.) T321/T316L Diameter Static Dynamic Working Test Burst (lb.)
* Hydro Formed, 95% Braid Coverage, Annular Convolutions, Extreme Flexibility, Reduced Metal Fatigue, Shorter Minimum Live Lengths
* Other sizes are available upon request. Please consult factory.
9
[SPECIALTY HOSE]
• Series 200 Unbraided • Series 201 Single Braided • Series 202 Double Braided
Nominal Hose Nominal Minimal Centerline Pressure Ratings at 70°F (PSIG) Weight
Hose Series Outside Bend Radius (in.) Max. Max. Nominal Per Foot
Size (in.) Diameter Static Dynamic Working Test Burst (lb.)
10
[SPECIALTY HOSE]
• Series 500 Unbraided • Series 501 Single Braided • Series 502 Double Braided
Nominal Hose Nominal Minimal Centerline Pressure Ratings at 70°F (PSIG) Weight
Hose Series Outside Bend Radius (in.) Max. Max. Nominal Per Foot
Size (in.) Diameter Static Dynamic Working Test Burst (lb.)
Senior Flexonics Series 500 Monel® hose and braid is specifically designed for chlorine transfer as well as hydrochloric and
hydroflouric acid applications. The hose and braid combination meets and exceeds the Chlorine Institute’s Pamphlet 6
specification, “Recommended Specifications for Chlorine Transfer Hose”. Our series 500 hose and braid combination is
particularly effective in the harsh seawater environment of ocean going vessels and offshore drilling platforms, where reliable
performance is needed every day. Use Senior Flexonics 500 series for dependable and safe chlorine transfer.
11
[SPECIALTY HOSE]
Senior Flexonics Series 600 Inconel® 625 annular corrugated hose with available Inconel® 625 braid or standard
T321 stainless steel braid offers superior corrosion resistance. As a low temperature corrosion resistant material,
625 alloy has an excellent record in use in the chemical processing industry, in sea and brakish water and in power
plant scrubber appplications. It resists chloride pitting and crevice corrosion as well as chloride stress-corrosion
cracking.
12
[COMMON METAL HOSE FITTINGS]
A DESCRIPTION MALE NPT NIPPLE
HOSE I.D. (INS) 1/4 3/8 1/2 3/4 1 11/4 11/2 2 21/2 3 4
DIMENSION A 11/2 11/2 11/2 2 2 2 2 21/2 3 3 4
DIMENSION B CONSULT FACTORY
B
MATERIAL STEEL, T-304 & T-316 STAINLESS STEEL, MONEL, SCH 40, 80
A
DESCRIPTION HEX MALE NPT NIPPLE
1/4 TO 1-1/2 WITH INTEGRAL HEX
HOSE I.D. (INS) 1/4 3/8 1/2 3/4 1 11/4 11/2 2 21/2 3 4
DIMENSION A 13/16 11/4 17/16 11/2 111/16 115/16 21/8 21/2 3 3 4
DIMENSION B CONSULT FACTORY
B MATERIAL STEEL, T-304 & T-316 STAINLESS STEEL
HOSE I.D. (INS) 1/4 3/8 1/2 3/4 1 11/4 11/2 2 21/2 3 4
DIMENSION A 9/16 9/16 3/4 13/16 7/8 1 1 11/4 17/16 19/16 113/16
DIMENSION B CONSULT FACTORY
B
MATERIAL STEEL, T-304 & T-316 STAINLESS STEEL, * Also available in class 3000 LB, and full length
HOSE I.D. (INS) 1/4 3/8 1/2 3/4 1 11/4 11/2 2 21/2 3 4
DIMENSION A 11/2 15/8 2 2 23/8 25/8 3 31/8 33/4 41/8 4
DIMENSION B CONSULT FACTORY
B
MATERIAL MALLEABLE IRON, STEEL, T-304 & T-316 S.S. * Also available in class 3000 LB
Cast fittings are threaded onto male NPT nipples and are not welded directly to hose.
13
[COMMON METAL HOSE FITTINGS]
DESCRIPTION CLASS 150 LB RAISED FACE SLIP ON FLANGE
A
B
DIMENSION B CONSULT FACTORY
MATERIAL ASTM A-105 F. STL., ASTM/ASME A/SA-182 T-304 & T-316 STAINLESS STEEL
A
DESCRIPTION CLASS 150 LB LAP JOINT FLANGE WITH STUB END
HOSE I.D. (INS) 1/4 3/8 3/8 1/2 1/2 3/4 1 11/4 11/2 2
TUBE O.D. (INS) 1/4 5/16 3/8 1/2 5/8 3/4 1 11/4 11/2 2
DIMENSION A 15/16 13/8 13/8 11/2 11/2 15/8 13/4 15/8 13/4 2
DIMENSION B CONSULT FACTORY
B
MATERIAL STEEL & STAINLESS STEEL
14
[METAL HOSE SELECTION FACTORS]
15
[METAL HOSE SELECTION FACTORS]
CONVERSION FACTORS
Apply to pressure rating for elevated temperatures.
16
[METAL HOSE SELECTION FACTORS]
IV. MOTION 4. Radial Motion: This type of motion occurs when the
Most industrial applications can be reduced to one of center line of a hose assembly is bent in a circular arc. In
five classes of motion: (1) Angular (2) Axial; (3) Offset industrial applications, radial motion is most commonly
(4) Radial; or (5) Random. found in travelling loops.
1. Angular Motion: Motion that occurs when one end of 5. Random Motion: Non-predictable motion that occurs
a hose assembly is deflected in a simple bend with the from manual handling of a hose assembly. Loading and
ends not remaining parallel. Angular motion may be unloading hose would generally fall into this category.
incorporated in an installation to accommodate misalign- Abusive handling of hose is an important factor to con-
ment and vibration only, but must not be used to accoma- sider in applications involving random motions. The use
date expansion that would result in unloading the braid. of an interlocked (RT-6 or RT-8) guard over the corrugated
hose is recommended to protect the hose assembly from
2. Axial Motion: This type of motion occurs when one rough handling and “overbending” adjacent to the end
end of a hose assembly is deflected along its longitudinal fittings.
axis. Axial motion is applicable to annular corrugated,
unbraided flexible hose only. Neither helical hose nor
braided hose should be used in axial motion applications.
RANDOM MOTION
2R T
K2
K1
CL
K
CL
CL
L = 4R + T/2
2R
K = 1.43R + T/2
K2 L = 4R + 1.57T
CL CL CL CL
K1 = 1.43R + .785T
T
CL
T
CL
2R
2R
CL
SUPPORT
K1
CL CL
SUPPORT
K
CL
T = Total travel (in.) L = Hose live length (in.) Note: In loop installations both connections and travel should
R = Center line bend radius (in.) K = Loop Length (in.) be in same plane as the bend.
17
[METAL HOSE SELECTION FACTORS]
V. MOTION FREQUENCY Vibration
The frequency of a particular class of motion to which1.0a 1.0
.9
flexible metal hose may be subjected by repeated flexing .9 .8
or bending. The frequency of motion may be divided into .8
.7
three basic categories: namely vibration, intermittent, and
.7 .6
.6 .5
continuous. The minimum live length required for these .5 VIBRATION
.4
notion categories may be selected as follows: .3 .4
.02
18
[METAL HOSE SELECTION FACTORS]
angular offset motion
Angular movement is defined as the bending of the hose so that the ends are no longer parallel. Amount of
movement is measured in degrees from centerline of the hose if were installed straight.
MINIMUM LIVE LENGTH OF HOSE FOR ANGULAR OFFSET MOTION
2 0.4 0.6 0.7 0.9 1.1 1.4 1.8 2.1 2.5 2.8 3.2 4.2 5.3 6.3
3 0.6 0.8 1.1 1.4 1.6 2.1 2.7 3.2 3.7 4.2 4.8 6.3 7.8 9.5
4 0.7 1.1 1.4 1.8 2.1 2.8 3.5 4.2 4.9 5.6 6.3 8.4 10.5 12.6
5 0.9 1.4 1.8 2.2 2.7 3.5 4.4 5.3 6.2 7.0 7.9 10.5 13.1 15.8
6 1.1 1.6 2.1 2.7 3.2 4.2 5.3 6.3 7.4 8.4 9.5 12.6 15.8 18.9
7 1.3 1.9 2.5 3.1 3.7 4.9 6.2 7.4 8.6 9.8 11.0 14.7 18.4 22.0
8 1.4 2.1 2.8 3.5 4.2 5.6 7.0 8.4 9.8 11.2 12.6 16.8 21.0 25.2
9 1.6 2.4 3.2 4.0 4.8 6.3 7.9 9.5 11.0 12.6 14.2 18.9 23.6 28.3
10 1.8 2.7 3.5 4.4 5.3 7.0 8.8 10.5 12.3 14.0 15.8 21.0 26.2 31.5
11 2.0 2.9 3.9 4.8 5.8 7.7 9.6 11.6 13.5 15.4 17.3 23.1 28.8 34.6
12 2.1 3.2 4.2 5.3 6.3 8.4 10.5 12.6 14.7 16.8 18.9 25.2 31.5 37.7
* Centerline Bend Radius (in.) = R
13 2.3 3.5 4.6 5.7 6.9 9.1 11.4 13.7 15.9 18.2 20.5 27.3 34.1 40.9
14 2.5 3.7 4.9 6.2 7.4 9.8 12.3 14.7 17.2 19.6 22.0 29.4 36.7 44.0
15 2.7 4.0 5.3 6.6 7.9 10.5 13.1 15.8 18.4 21.0 23.6 31.5 39.3 47.2
16 2.8 4.2 5.6 7.0 8.4 11.2 14.0 16.8 19.6 22.4 25.2 33.6 41.9 50.3
17 3.0 4.5 6.0 7.5 9.0 11.9 14.9 17.9 20.8 23.8 26.8 35.7 44.6 53.5
18 3.2 4.8 6.3 7.9 9.5 12.6 15.8 18.9 22.0 25.2 28.3 37.7 47.2 56.6
19 3.4 5.0 6.7 8.3 10.0 13.3 16.6 19.6 23.3 26.6 29.9 39.8 49.8 59.7
20 3.5 5.3 7.0 8.8 10.5 14.0 17.5 21.0 24.5 28.0 31.5 41.9 52.4 62.9
22 3.9 5.8 7.7 9.6 11.6 15.4 19.2 23.1 26.9 30.8 34.6 46.1 57.6 69.2
24 4.2 6.3 8.4 10.5 12.6 16.8 21.0 25.2 29.4 33.6 37.7 50.3 62.9 75.4
26 4.6 6.9 9.1 11.4 13.3 18.2 22.7 27.3 31.8 36.4 40.9 54.5 68.1 81.7
28 4.9 7.4 9.8 12.3 14.7 19.6 24.5 29.4 34.3 39.1 44.0 58.7 73.4 88.0
30 5.3 7.9 10.5 13.1 15.8 21.0 26.2 31.5 36.7 41.9 47.2 62.9 78.6 94.3
35 6.2 9.2 12.3 15.3 18.4 24.5 30.6 36.7 42.8 48.9 55.0 73.4 91.7 110.0
40 7.0 10.5 14.0 17.5 21.0 28.0 35.0 41.9 48.9 55.9 62.9 83.8 104.8 125.7
45 7.9 11.8 15.8 19.7 23.6 31.5 39.3 47.2 55.0 62.9 70.7 94.3 117.9 141.4
50 8.8 13.1 17.5 21.9 26.2 35.0 43.7 52.4 61.1 69.9 78.6 104.8 130.9 157.1
60 10.5 15.8 21.0 26.2 31.5 41.9 52.4 62.9 73.4 83.8 94.3 125.7 157.1 188.5
70 12.3 18.4 24.5 30.6 36.7 48.9 61.1 73.4 85.6 97.8 110.0 146.7 183.3 220.0
80 14.0 21.0 28.0 35.0 41.9 55.9 69.9 83.8 97.8 111.8 125.7 167.6 209.5 251.4
90 15.8 23.6 31.5 39.3 47.2 62.9 78.6 94.3 110.0 125.7 141.4 188.5 235.7 282.8
100 17.5 26.2 35.0 43.7 52.4 69.9 87.3 104.8 122.2
139.7 157.1 209.5 261.8 314.2
Formula: L = πRØ/180
CL
L = Live Hose Length (inches)
π = 3.1416
L
ø R = Minimum centerline bend radius for constant flexing (inches)
L
R Ø = Angular deflection (degrees)
CL
19
[METAL HOSE SELECTION FACTORS]
lateral offset motion
MINIMUM LIVE LENGTH OF HOSE FOR INTERMITTENT OFFSET MOTION
2 11/4 13/4 21/4 21/2 31/4 33/4 41/4 51/4 63/4 8 91/4 101/2 113/4 15
4 13/4 21/2 3 31/2 41/2 5 61/4 71/4 9 103/4 12 131/2 16 181/2
6 21/4 31/4 33/4 41/4 51/2 61/4 71/2 83/4 103/4 123/4 143/4 16 19 211/2
8 21/4 31/2 41/4 5 6 7 83/4 10 121/2 141/2 161/4 18 211/4 241/4
10 23/4 4 43/4 51/2 63/4 8 93/4 111/4 133/4 16 18 20 231/2 261/2
12 3 41/4 51/4 6 71/2 81/2 101/2 121/4 15 171/2 191/2 211/2 251/2 283/4
14 31/4 43/4 53/4 61/2 8 91/4 111/4 131/4 161/4 183/4 21 231/2 271/4 303/4
* Centerline Bend Radius (in.) = R
20
[CORRUGATED METAL HOSE
INSTALLATION DATA]
INSTALLATION RULES
To obtain maximum service life from metal hose, two IMPORTANT installation rules must be kept in mind:
1) Do Not Torque
A hose is subjected to torque by:
A) Twisting in installation. To minimize possible torque damage to a hose, a union of floating flange should be used at one end of
the hose assembly. Where flanges are used, the fixed flange end should be bolted into place before the floating flange end. Where a
threaded nipple and a union are used, the nipple end should be threaded into place, and then the union tightened into place using
two wrenches.
B) Twisting on flexure. Always install the hose so that flexing takes place in one plane only, and in the plane of bending.
There are many ways a hose can be subjected to recurring sharp bends as a result of improper installation. A few examples are
illustrated below. The minimum centerline bend radius for intermittent flexing should never be less than the values specified in the
Technical Data Section.
Should piping restrictions make it impractical to install hose in the proper manner, the use of an interlocked hose guard will limit
the hose bending to a suitable radius, thus prolonging the life of the corrugated hose.
RIGHT WRONG
MOTION
MOTION
L
VEL
TRAVEL
E
AV
TRA
TR
21
[CORRUGATED METAL HOSE
INSTALLATION DATA]
RIGHT WRONG
TRAVEL
TRAVEL WRONG
SHARP
RIGHT BEND
TRAVEL
TRAVEL
TRAVEL
RIGHT
WRONG
TRAVEL
TRAVEL
TRAVEL
TRAVEL
RIGHT DROOPING
SUPPORT
22
[PIPE ANCHORING AND GUIDING]
A piping system which utilizes flexible metal hose to absorb 2) The pipe must be anchored at each change of direction
pipe movement must be properly anchored and guided to where a flexible metal hose is employed to prevent torsional
assure correct functioning and maximum service life of the stress.
metal hose. The basic principles to be observed are:
Typical examples of correct and incorrect guiding are shown
1) The direction of pipe motion must be perpendicular to below.
the center line (axis) of the hose.
Wrong-if Pipe
Guide not guided
or supported,
allowing
Valve (if used) pipe to sag
Wrong-weight of
Anchor (1) piping on hose
(1) Anchors are to be compresses hose
used at the end of axially, causing braid
hose opposite from to bow-out, allowing
the source of motion Hose Assembly the corrugated hose
(2) Approximate length Wrong-if valve to squirm or buckle
to straighten flow between equipment
before entering and hose is
corrugated metal hose quick-acting type
Wrong-pipe not guided,
allowing pipe to sag
Inlet
Guide
2.5 Times Pipe Size (2)
Inlet
Thermal Expansion Pipe Hanger
Right Wrong
on
nsi Guide
Guide pa
Thermal Expansion (1) l Ex
er ma
Th
23
[THERMAL EXPANSION DATA]
Linear Thermal Expansion between 70F and Indicated Temperature, inches/100 feet
MATERIALS
Saturated Temp. Carbon Steel Austentitic 5 Cr Mo 12 Cr 25 Cr Monel 3 1/2 Bronze Brass 70 Cu Aluminum
Steam deg. F Carbon-Maloy Stainless thru 17 Cr 20 Ni 67 Ni Nickel 30 Ni
(PSIG) Low-Chrome Steels 9 Cr Mo 27 Cr 30 Cr
(thru 3 Cr Mo) Cr 8 Ni 18
-325 -2.37 -3.85 -2.22 -2.04 -3.00 -2.62 -2.22 -3.98 -3.88 -3.15 -4.68
-300 -2.24 -3.65 -2.10 -1.92 -2.83 -2.50 -2.10 -3.74 -3.64 -2.87 -4.46
-275 -2.11 -3.41 -1.98 -1.80 -2.66 -2.38 -1.98 -3.50 3.40 -2.70 -4.21
-250 -1.98 -3.19 -1.86 -1.68 -2.49 -2.26 -1.86 -3.26 -3.16 -2.53 -3.97
-225 -1.85 -2.96 -1.74 -1.57 -2.32 -2.14 -1.74 -3.02 -2.93 -2.36 -3.71
-200 -1.71 -2.73 -1.62 -1.46 -2.15 -2.02 -1.62 -2.78 -2.70 -2.19 -3.44
-175 -1.58 -2.50 -1.50 -1.35 -1.98 -1.90 -1.50 -2.54 -2.47 -2.12 -3.16
-150 -1.45 -2.27 -1.37 -1.24 -1.81 -1.79 -1.38 -2.31 -2.24 -1.95 -2.88
-125 -1.30 -2.01 -1.23 -1.11 -1.60 -1.59 -1.23 -2.06 -2.00 -1.74 -2.57
-100 -1.15 -1.75 -1.08 -0.98 -1.39 -1.38 -1.08 -1.81 -1.76 -1.53 -2.27
-75 -1.00 -1.50 -0.94 -0.85 -1.18 -1.18 -0.93 -1.56 -1.52 -1.33 -1.97
-50 -0.84 -1.24 -0.79 -0.72 -0.98 -0.98 -0.78 -1.32 -1.29 -1.13 -1.67
-25 -0.68 -0.98 -0.63 -0.57 -0.78 -0.77 -0.62 -1.25 -1.02 -0.89 -1.32
0 -0.49 -0.72 -0.46 -0.42 -0.57 -0.57 -0.46 -0.77 -0.75 -0.66 -0.97
25 -0.32 -0.46 -0.30 -0.27 -0.37 -0.37 -0.30 -0.49 -0.48 -0.42 -0.63
50 -0.14 -0.21 -0.13 -0.12 -0.16 -0.20 -0.14 -0.22 -0.21 -0.19 -0.28
-14.33 70 0 0 0 0 0 0 0 0 0 0 0
-13.75 100 0.23 0.34 0.22 0.20 0.28 0.28 0.22 0.36 0.35 0.31 0.46
-12.75 125 0.42 0.62 0.40 0.36 0.51 0.52 0.40 0.66 0.64 0.56 0.85
-10.97 150 0.61 0.90 0.58 0.53 0.74 0.75 0.58 0.96 0.94 0.82 1.23
-7.98 175 0.80 1.18 0.76 0.69 0.98 0.99 0.76 0.26 1.23 1.07 1.62
-3.16 200 0.99 1.46 0.94 0.86 0.21 1.22 0.94 0.56 1.52 1.33 2.00
4.22 225 1.21 1.75 1.13 1.03 1.45 1.46 1.13 0.86 1.83 1.59 2.41
15.12 250 1.40 2.03 1.33 1.21 1.70 1.71 1.32 2.17 2.14 1.86 2.83
30.71 275 1.61 2.32 1.52 1.38 1.94 1.96 1.51 2.48 2.45 2.13 3.24
52.31 300 1.82 2.61 1.71 1.56 2.18 2.21 1.69 2.79 2.76 2.40 3.67
81.46 325 2.04 2.90 1.90 1.74 2.43 2.44 1.88 3.11 3.08 2.68 4.09
119.9 350 2.26 3.20 2.10 1.93 2.69 2.68 2.08 3.42 3.41 2.96 4.52
169.6 375 2.48 3.50 2.30 2.11 2.94 2.91 2.27 3.74 3.73 3.24 4.95
232.6 400 2.70 3.80 2.50 2.30 3.20 3.25 2.47 4.05 4.05 3.52 5.39
311.3 425 2.93 4.10 2.72 2.50 3.46 3.52 2.69 4.37 4.38 5.83
407.9 250 3.16 4.41 2.93 2.69 3.72 3.79 2.91 4.69 4.72 6.28
525.2 475 3.39 4.71 3.14 2.89 3.98 4.06 3.13 5.01 5.06 6.72
666.2 500 3.62 5.01 3.35 3.08 4.24 4.33 3.34 5.33 5.40 7.17
833.6 525 3.86 5.31 3.58 3.28 4.51 4.61 3.57 5.65 5.75 7.63
1031 550 4.11 5.62 3.80 3.49 4.79 4.90 3.80 5.98 6.10 8.10
1261 575 4.35 5.93 4.02 3.69 5.06 5.18 4.03 6.31 6.45 8.56
1529 600 4.60 6.24 4.24 3.90 5.33 5.46 4.27 6.64 6.80 9.03
625 4.86 6.55 4.47 4.10 5.60 5.75 4.51 6.96 7.16
650 5.11 6.87 4.69 4.31 5.88 6.05 4.75 7.29 7.53
675 5.37 7.18 4.92 4.52 6.16 6.34 4.99 7.62 7.89
700 5.63 7.50 5.14 4.73 6.44 6.64 5.24 7.95 8.26
725 5.90 7.82 5.38 4.94 6.73 6.94 5.50 8.28 8.64
750 6.16 8.15 5.62 5.16 7.02 7.25 5.76 8.62 9.02
775 6.43 8.47 5.86 5.38 7.31 7.55 6.02 8.96 9.40
800 6.70 8.80 6.10 5.60 7.60 7.85 6.27 9.30 9.78
825 6.97 9.13 6.34 5.82 7.89 8.16 6.54 9.64 10.17
850 7.25 9.46 6.59 6.05 8.19 8.48 6.81 9.99 10.57
875 7.53 9.79 6.83 6.27 8.48 8.80 7.08 10.33 10.96
900 7.81 10.12 7.07 6.49 8.78 9.12 7.35 10.68 11.35
925 8.08 10.46 7.31 6.71 9.07 9.44 7.72 11.02 11.75
950 8.35 10.80 7.56 6.94 9.37 9.77 8.09 11.37 12.16
975 8.62 11.14 7.81 7.17 9.66 10.09 8.46 11.71 12.57
1000 8.89 11.48 8.06 7.40 9.95 10.42 8.83 12.05 12.98
1025 9.17 11.82 8.30 7.62 10.24 10.75 8.98 12.40 13.39
1050 9.46 12.16 8.55 7.95 10.54 11.09 9.14 12.76 13.81
1075 9.75 12.50 8.80 8.18 10.83 10.43 9.29 13.11 14.23
1100 10.04 12.84 9.05 8.31 11.12 11.77 9.45 13.47 14.65
1125 10.31 13.18 9.28 8.53 11.41 12.11 9.78
1150 10.57 13.52 9.52 8.76 11.71 12.47 10.11
1175 10.83 13.86 9.76 8.98 12.01 12.81 10.44
1200 11.10 14.20 10.00 9.20 12.31 13.15 10.78
1225 11.38 14.54 10.26 9.42 12.59 13.50
1250 11.66 14.88 10.53 9.65 12.88 13.86
1275 11.94 15.22 10.79 9.88 13.17 14.22
1300 12.22 15.56 11.06 10.11 13.46 14.58
1325 12.50 15.90 11.30 10.33 13.75 14.94
1350 12.78 16.24 11.55 10.56 14.05 15.30
1375 13.06 16.58 11.80 10.78 14.35 15.66
1400 13.34 16.92 12.05 11.01 14.65 16.02
1425 17.30
1450 17.69
1475 18.08
1500 18.47
These data are for information and it is not to be implied that materials are suitable for all the temperatures shown
24
[LABORATORY CORROSION CHART]
Index to Laboratory Corrosion Data Chart II. * Subject to decomposition (forming HCI) in presence of moisture Corrosion Rate Typical 18-8 Stainless Steels
I. <.00035 inches in penetration/month ** Subject to pitting at air line or when allowed to dry -Resistant -Class 1 are Types 304, 404L,321 & 347
.00035-.0035 inches of penetration/month *** Subject to attack in presence of H2SO4 -Partially Resistant -Class 2
>.0035 inches of penetration/month -Not Resistant -Class 3 Typical 18-8 Mo. Stainless Steels
are Types 316 & 316L
Bronze (Phos)
Bronze (Phos)
Chemical Chemical Chemical
Mild Steel
Mild Steel
Mild Steel
18 - 8 Mo
18 - 8 Mo
18 - 8 Mo
Monel
Monel
Monel
18 - 8
18 - 8
18 - 8
Acetic Acid 5%-20% Aniline Chromium Plating Bath 70 1 1 2 3
Agitated or Aerated 70 1 1 3 3 3 2 3% 70 1 1 2 3 3 2 Cider 70 1 1 3 1 1 1
50% 70 1 1 3 3 3 3 Concentrate Crude 70 1 1 1 3 3 2 Citric Acid, 5% Still 70-150 1 1 3 2 1 2
50%-80% Boiling 3 2 3 3 3 3 Aniline Hydrochloride 70 3 3 3 3 3 15% Still 70 1 1 3 3 2 2
80% 70 1 1 3 3 3 1 Antimony Trichloride 70 3 3 3 3 3 3 15% or Concentrated Boiling 2 1 3 3 2 3
100% 70 1 1 3 3 3 1 Barium Carbonate 70 1 1 2 1 1 2 Coca-Cola Syrup (Pure) 70 1 1 3 2
100% Boiling 3 2 3 3 3 2 Barium Chloride Coffee Boiling 1 1 3 1 1 1
100% - 150lbs.pressure 400 3 3 3 3 3 2 5% & Saturated 70 1 1 3 2 2 2 Copper Acetate (Sat. Sol.) 70 1 1 3 2
Acetic Anhydride 70 1 1 3 3 3 2 Barium Hydroxide Copper Carbonate (Sat. Sol.)
Boiling 1 1 3 3 3 2 Aqueous Solution Hot 1 1 2 1 1 2 in 50% NH4OH 1 1 3 3 -
Acetic Acid Vapors, 30% Hot 3 2 3 3 3 3 Barium Nitrate Copper Chloride, 1% Agitated 70 2 1 3 3 3 3
100% Hot 3 3 3 3 3 2 Aqueous Solution Hot 1 1 2 - 1% Agitated 158 3 3 3 3 3 3
Acetone Bioling 1 1 3 1 1 1 Barium Sulphate 1% Aerated 70 2 1 3 3 3 3
Acetyl Chloride Cold 2 2 3 2 2 1 (Barytes-Blanc Fixe) 70 1 1 1 1 2 5% Agitated 70 3 2 3 3 3 3
Boiling 2 2 3 2 2 3 Barium Sulphide 5% Aerated 70 3 3 3 3 3 3
Acetylene Concentrated 70 1 1 1 3 3 1 Saturated Solution 70 1 1 3 3 3 - Copper Cyanide (Sat. Sol.) Boiling 1 1 3 3 2
Commercially Pure 70 1 1 1 3 3 1 Beer (Barley Malt & Hops) 70 1 1 3 1 1 1 Copper Nitrate
Acid Salt Mixture 3.5%-4.5% Alcohol 160 1 1 3 1 1 1 1% Still, Agitated & Aerated 70 1 1 3 3 3 3
10% H2SO4 Sp. G. 1.07 + Benzene (Benzol) 70° or Hot 70 1 1 2 1 1 2 5% Still, Agitated or Aerated 70 1 1 3 3 3 3
10% CuSO4 • 5 H2O Boiling 1 1 3 3 3 3 Benzoic Acid 70 1 1 1 1 1 - 50% Aqueous Solution Hot 1 1 3 3 3 3
Acid Salt Mixture Blood (MeatJuices) Cold 1 1 3 2 Copper Sulphate
10% H2SO4 Sp. G. 1.07 + Borax 5% Hot 1 1 2 1 1 2 5% Agitated Still or Aerated 70 1 1 3 2 2 3
2% FeSO4 • 7 H2O Boiling 1 1 3 3 3 3 Boracic Acid 5% Hot or Saturated Solution Boiling 1 1 3 2 2 3
Alcohol, Ethyl, 70° & Boiling 70 1 1 1 1 1 1 Cold 1 1 Creosote (Coal Tar) Hot 1 1 2 1 1 2
Alcohol, Methyl 70 1 1 1 1 1 1 Boric Acid Creosote Oil Hot 1 1 2 2 2 2
(150) 5% Solution, 70° or Hot 70 1 1 3 1 1 2 Cynogen Gas 70 1 1 -
Bioling 3 2 3 1 1 1 5% Solution Boiling 1 1 3 2 1 2 Dichloroethane (Dry) Boiling 1 1 3 3 3 2
Aluminium, Molten 1400 3 3 3 3 3 3 Saturated Solution 70 1 1 3 3 2 2 Dinitrochlorobenzene
Aluminum Acetate, Saturated 70 & Saturated Solution Boiling 1 1 3 3 3 2 Melted & Solidified 70 1 1 3 -
Boiling 1 1 3 3 3 1 Bromine, Bromine Water 70 3 3 3 3 3 3 Distillery Wort 70 1 1 -
Aluminum Chloride Buttermilk 70 1 1 3 3 3 2 Developing Solutions 70 1 1 -
10% Quiescent 70 3 3 3 3 3 2 Butyl Acetate 1 1 2 2 Dyewood Liquor 70 1 1 3 2
25% Quiescent 70 1 1 3 3 3 2 Butyric Acid 5% 70-150 1 1 3 2 2 2 Epsom Salt (Magnesium Sulfate) Hot &
Aluminum Flouride 70 3 3 3 3 3 2 Aqueous Soln. Sp. G. 964 Boiling 1 1 3 3 3 2 Cold 1 1 3 1 1 2
Aluminum Hudroxide, Saturated 70 1 1 1 1 1 1 Calcium Carbonate 70 1 1 1 1 Ethers 70 1 1 2 1 1 2
Aluminum Sulphate, 5% 150 1 1 3 3 3 1 Calcium Chlorate Ethyl Acetate(Conc. Sol.) 70 1 1 2 1 1 2
10% 70 1 1 3 3 3 1 Dilute Solution 70 or Ethyl Chloride 70 1 1 2 2 2 1
10% Boiling 2 1 3 3 3 1 Hot 1 1 2 2 Ethylene Chloride 70 1 1 2 2 2 1
Saturated 70 1 1 3 3 3 1 Calcium Chloride Ethylene Glycol 70 1 1 2 1 1 1
Saturated Boiling 2 1 3 3 3 1 Dilute or Concen. Solution 70 2 1 3 2 2 3 Ferric Chloride
Aluminum Potassium Sulphate Calcium Chlorohypochlorite 1% Solution Still 70 2 1 3 3 3 3
(alum) 2% - 10% 70 1 1 3 2 2 2 (Bleaching Powder) 1% 70 3 3 3 2 2 3 1% Solution Boiling 3 3 3 3 3 3
10% Boiling 2 1 3 3 3 2 5% 70 3 3 3 2 2 3 5% Solution, Agitated, Aerated 70 3 3 3 3 3 3
Saturated Boiling 3 2 3 3 3 2 Calcium Hypochlorite, 2% 70 2 1 3 2 2 3 Ferric Hydroxide
Ammonia (Anhydrous) Calcium Hydroxide, 10-20% Boiling 1 1 3 1 1 1 (Hydrated Iron Oxide) 70 1 1 3 2
All Concentrations 70 1 1 1 1 1 1 Calcium Sulphate, Saturated 70 1 1 3 1 1 2 Ferric Nitrate
Gas Hot 3 3 3 3 3 Carbonic Acid Saturated Soln. 70 1 1 3 3 1 3 1%-5% Quiescent or Agitated 70 1 1 3 3 3 3
Ammonia Liquor 70 1 1 3 3 3 3 Carbolic Acid C.P. 70 or 1%-5% Aerated 70 1 1 3 3 3 3
Boiling 1 1 3 3 3 3 Boiling 1 1 3 2 2 1 Ferric Sulphate
Ammonium Bicarbonate 70 1 1 3 3 3 2 Carbonated Water 1 1 3 2 2 3 1%-5% Quiescent or Agitated 70 1 1 3 3 3 3
Hot 1 1 3 3 3 2 Carbon Bisulfide 70 1 1 2 1 2 2 1%-5% Aerated 70 1 1 3 3 3 3
Ammonium Bromide 70 2 1 3 3 3 2 Carbon Monoxide Gas 1400 10% Boiling 1 1 3 3 3 3
Ammonium Carbonate 1 & 5% 70 1 1 1 3 3 3 1600 1 1 1 3 3 1 Ferrous Chloride
Ammoium Chloride 1% 70 1 1 2 3 3 1 Carbon Tetrachloride Saturated Solution 70 3 1 3 2 2 -
10% Boiling 1 1 3 3 2 C.P. 70 1 1 2 1 1 1 Ferrous Sulphate
28% Boiling 2 1 3 3 2 Dry C.P. Boiling 1 1 2 1 1 2 Dilute Solution 70 1 1 3 2 2 3
50% Boiling 2 1 3 3 2 Commercial +1% Water 3 3 3 2 2 2 Fluorine (Gas) Moist 70 3 3 3 3 3 3
Ammonium Hydroxide Carnallite - Cold Saturated Soln. Formaldehyde 40% Solution 1 1 2 1 1 1
All Concentrations 70 1 1 2 3 3 3 (KCI . MgCl2 . 6H2O) Boiling 3 1 Formic Acid, 5% Still 70 2 1 3 2 2 2
Ammonium Monophosphate 70 1 1 2 3 3 2 Cellulose 1 1 1 5% Still 150 2 1 3 2 2 3
Ammonium Nitrate Chloracetic Acid 70 3 3 3 2 2 2 Fruit Juices 70 1 1 3 2 2 2
All Concentrate Agitated 70 1 1 3 3 3 2 Chlorbenzol Conc. Pure Dry 70 1 1 2 2 2 2 Fuel Oil Hot 1 1 2 1 1 2
All Concentrate Aerated 70 1 1 3 3 3 2 Chloric Acid 70 3 3 3 3 3 3 Containing Sulphuric Acid 3 2 3 3 2
All Concentrate Saturated Boiling 1 1 3 3 3 2 Chlorine Gas (Dry) 70 3 2 2 1 1 2 Furfural 70 1 1 2 1 1 2
Ammonium Oxatate 70 1 1 2 3 3 - Moist) 70 3 3 3 3 3 3 Gallic Acid, 5% 70-150 1 1 3 2
Ammonium Perchlorate 10% Boiling 1 1 2 3 3 - Chlorinated Water. Saturated 3 2 3 2 Saturated 212 1 1 3 2
Ammonium Persulphate 5% 70 1 1 3 3 3 Chloroform 70 1 1 1 1 1 1 Gasoline 70 1 1 2 1 1 1
Ammonium Phosphate 5% 70 1 1 2 3 3 3 Chromic Acid Gelatin 1 1 3 1 1 1
Ammonium Sulphate 5% C.P. 70 1 1 3 3 3 3 Glue Dry 70 1 1 1 2 2 2
1% Aerated or Agitated 70 1 1 3 3 3 2 10% 70 3 2 3 3 3 3 Solution-Acid 70-140 2 1 2 3 3 2
Ammonium Sulphate Chromic Acid Glycerine 70 1 1 2 1 1 1
5% Aerated & Agitated 70 1 1 3 3 3 2 10% C.P. Boiling 3 2 3 3 3 3 Hydrochloric Acid
10% & Saturated Boiling 2 1 3 3 3 2 50% C.P. 70 3 2 3 3 3 3 All Concentrations 70 3 3 3 3 3 3
Ammonium Sulphite, 70° & 50% C.P. Boiling 3 3 3 3 3 3 Hydrocyanic Acid 70 1 1 3 3 3 2
Boiling 70 1 1 3 3 3 3 Commercial 50% (Cont. SO3)70 3 3 3 3 3 3 Hydrofluoric Acid 70 3 3 3 3 3 1
Amyl Acetate Concentrate 70 1 1 2 1 1 1 Commercial 50% (Cont. SO3) Boiling 3 3 3 3 3 3
Amyl Chloride 70 1 1 3 2 2 2
25
[LABORATORY CORROSION CHART]
These charts contain recommendations based on published corrosion data for valid laboratory or fiels tests. However, this data should be used only as a guide and is not a guarantee of actual
service performance. It is recommended that the user test the combination before connecting the product to any application. For additional recommendations contact Senior Flexonics.
Bronze (Phos)
Bronze (Phos)
Chemical Chemical Chemical
Mild Steel
Mild Steel
Mild Steel
18 - 8 Mo
18 - 8 Mo
18 - 8 Mo
Monel
Monel
Monel
18 - 8
18 - 8
18 - 8
Hydrofluosilicic Acid 70 3 3 3 2 2 2 Paraffine Cold & Sodium Cyanide 70 1 1 2 3 3 -
Hydrogen Peroxide 70 1 1 3 3 3 2 Hot 1 1 2 1 1 1 Sodium Fluoride, 5% Solution 70 2 1 3 1 1 1
Boiling 2 1 3 3 3 2 Phenol (See Carbonic Acid) Sodium Hydroxide 70 1 1 2 3 2 1
Hydrogen Sulphide (Dry) 70 1 1 2 1 1 3 Petroleum Ether 1 1 2 2 Sodium Hypochlorite, 5% Still 2 1 3 3 2 3
(Wet) 70 2 1 3 3 3 3 Phosphoric Acid Sodium Hyposulfite 70 1 1 3 1
Hyposulphite Soda (Hypo) 1 1 - 1% 70 1 1 3 3 3 2 Sodium Nitrate Fused 1 1 2 1 1 2
Ink 70 2 1 3 3 3 1 1% Boiling 1 1 3 3 3 2 Sodium, Perchlorate, 10% 70 1 1 -
Iodine 70 3 3 3 3 3 3 1%-45 lbs. Pressure 284 1 1 3 3 3 2 Boiling 1 1 -
Iodoform 70 1 1 3 2 5% Quiescent, or Agitated 70 1 1 3 3 3 2 Sodium Phosphate 70 1 1 2 2 2 2
Kerosene 70 1 1 2 1 1 2 5% Aerated 70 1 1 3 3 3 2 Sodium Sulphate, 5% Still 70 1 1 3 1 1 1
Ketchup, Quiescent 70-150 1 1 3 2 10% Quiescent 70 3 1 3 3 3 2 All Concentrations 70 1 1 3 1 1 1
Lactic Acid, 1% 70 1 1 3 2 2 2 10% Agitated or Aerated 70 3 2 3 3 3 2 Sodium Sulphide, Saturated 2 1 3 3 3 2
1% Boiling 1 1 3 3 3 2 10%-50% Boiling 1 1 3 3 3 3 Sodium Sulphite, 5% 70 1 1 3 3 2 2
5% 70 1 1 3 2 2 2 80% 70 3 3 3 3 3 2 10% 150 1 1 3 3 2 2
5% 150 80% 230 3 3 3 3 3 3 Sodium Thiosulphate
Boiling 2 1 3 3 3 2 85% Boiling 3 3 3 3 3 3 Saturated Solution 70 1 1 3 3 3 1
10% 70 2 1 3 2 2 2 Picric Acid 70 1 1 3 3 3 3 Acid Fixing Bath (Hypo) 70 1 1 3 3 3 2
10% 150 Potassium Bichromate, 25% 70 1 1 3 3 2 25% Solution 70 &
Boiling 3 2 3 3 3 2 25% Boiling 1 1 3 3 2 Boiling 1 1 3 3 3 2
Concentrated 70 2 1 3 2 2 2 Potassium Bromide 70 2 1 3 2 2 2 Stannic Chloride Solution
Concentrated Boiling 3 2 3 3 3 2 Potassium Carbonate 1% 70 1 1 2 2 2 1 Sp. G. 1.21 70 &
Lard 70 1 1 1 Potassium Carbonate Hot 1 1 2 3 3 1 Boiling 3 3 3 3 3 3
Lead (Molten) 750 2 2 3 3 3 Potassium Chlorate Stannous Chloride, Saturated 3 1 3 3
Lead Acetate 5% Boiling 1 1 3 2 Sat. at 212° Boiling 1 1 2 3 3 3 Steam 1 1 3 2 1 1
Linseed Oil 701 1 1 2 2 2 1 Potassium Chloride Stearic Acid 70 1 1 3 3 2 2
Plus 3% H2SO4 390 2 1 3 3 3 1 1% Quiescent 70 1 1 3 3 2 1 Starch, Aqueous Solution 1 1 2
Magnesium Chloride 1% Agitated or Aerated 70 1 1 3 3 2 1 Strontium Hydroxide 1 1 -
1% Quiescent 70 1 1 3 2 2 1 5% Quiescent 70 1 1 3 3 2 1 Strontium Nitrate Solution Hot 1 1 3 2
1% Quiescent Hot 3 2 3 2 2 1 5% Agitated or Aerated 70 1 1 3 3 2 1 Sulphur, Moist 70 2 1 3 3 3 2
5% Quiescent 70 1 1 3 2 2 1 5% Boiling 1 1 3 3 2 1 Molten 266 1 1 3 3 3 1
5% Quiescent Hot 3 2 3 2 2 1 Potassium Chromium Sulfate Molten 833 3 3 3 3 3 3
Magnesium Oxychloride 70 3 2 3 - 5% 70 1 1 3 3 2 - Sulphur Chloride (Dry) 3 3 3 1 1 2
Magnesium Sulphate Hot & Sp. G 1.6 Boiling 3 3 3 3 3 - Sulphur Dioxide Gas (Moist) 70 2 1 3 2 2 3
Cold 1 1 3 1 1 1 Potassium Cyanide 70 1 1 2 3 3 2 Gas (Dry) 575 1 1 3 1 1 2
Malic Acid Hot & Potassium Ferricyanide, 5%-25% 70 1 1 3 2 Sulphuric Acid
Cold 2 1 3 2 25% Boiling 1 1 3 2 5%-10% 70 3 2 3 3 2 3
Mash Hot 1 1 2 Potassium Ferricyanide, 5% 70 1 1 3 2 5%-10% Boiling 3 3 3 3 3 3
Mayonnaise 70 1 1 3 2 Potassium Hydroxide, 5% 70 1 1 2 3 2 1 50% 70 3 3 3 3 3 3
Mercury 1 1 1 3 3 3 27% Boiling 1 1 2 3 2 1 50% Boiling 3 3 3 3 3 3
Mercuric Chloride Dilute Sol. 70 3 3 3 3 3 3 50% Boiling 2 1 3 3 2 1 Concentrated 70 1 1 3 3 2 3
Methanol (Methyl Alcohol) 1 1 2 1 1 1 Potassium Hypochlorite 70 2 2 3 3 3 3 Concentrated Boiling 3 3 3 3 2 3
Milk, Fresh or Sour 70 1 1 3 1 1 2 Potassium Nitrate Concentrated 300 3 3 3 3 3 3
Boiling 1 1 3 1 1 2 1%-5% Still or Agitated 70 1 1 3 2 2 1 Fuming 70 3 2 3 3 2 3
Mixed Acids 1%-5%Aerated 70 1 1 3 2 2 1 Sulphurous Acid, Saturated 70 3 2 3 3 2 3
53% H2SO4 +45% HNO3 Cold 1 1 3 3 3 3 50% 70 1 1 3 2 2 1 Saturated - 60 lb. Pressure 250 3 2 3 3 2 3
Molasses 1 1 2 2 1 1 50% Boiling 1 1 3 1 Saturated -70-125 lb. Pressure 310 3 2 3 3 2 3
Muriatic Acid 70 3 3 3 3 3 2 Molten 1022 1 1 3 150 lbs. Pressure 375 3 2 3 3 2 3
Mustard 70 1 1 3 2 - Sulphurous Spray 70 3 3 3 3 3 3
Naphtha, Crude 70 1 1 2 2 2 1 Potassium Oxalate 1 1 - Tannic Acid 70 1 1 3 2 1 3
Naphtha, Pure 70 1 1 2 2 2 1 Potassium Permanganate, 5% 70 1 1 2 3 150 1 1 2 1 3
Naphthalene Sulfonic Acid 70 1 1 3 1 Potassium Sulphate Tanning Liquor 70 1 1 1
Nickel Chloride Solution 70 1 1 3 3 2 2 1%-5% Still or Agitated 70 1 1 2 2 1 2 Tar 1 1 2 1 1 2
Nitrating Solutions Cold & 1%-5% Aerated 70 1 1 2 2 1 2 Tartaric Acid, 10% 70 1 1 3 2 1 2
Hot 2 2 3 2 3 Hot 1 1 3 2 1 2 10%-50% Boiling 2 1 3 2 1 2
Nickel Sulphate Cold & Potassium Sulphide (Salt) 1 1 3 - Tin Molten 3 3 3 3 3 -
Hot 1 1 3 3 1 1 Pyrogallic Acid 1 1 2 - Trichloracetic Acid 70 3 3 3 3 2 3
Niter Cake Fused 2 1 3 2 Quinine Bisulphate (Dry) 2 1 3 - Trichlorethylene (Dry) 70 1 1 3 1 1 1
Nitric Acid Quinine Sulphate (Dry) 1 1 3 2 2 2 (Moist) 2 2 -
5%-50%-70% Boiling 1 1 3 3 3 3 Rosin Molten 1 1 3 1 1 1 Varnish 70 1 1 2 1 1 1
65% 70 1 1 3 3 3 3 Sea Water 70 1 1 3 2 2 1 Vegetable Juices 1 1 2 3 2 2
65% Boiling 2 2 3 3 3 3 Sewage 1 1 1 1 1 Vinegar Fumes 2 1 3 3 2 3
Concentrated 70 1 1 3 3 3 3 Silver Bromide 2 1 3 3 3 - Vinegar, Still, Agitated ot Aerated 70 1 1 3 3 2 3
Concentrated Boiling 3 3 3 3 3 3 Silver Chloride 3 3 3 3 3 3 Water 1 1 2 1 1 1
Fuming Concentrated 70-110 1 1 3 3 3 3 Silver Nitrate 1 1 3 3 3 3 Whiskey 1 1 3 2 1 1
Fuming Concentrated Boiling 3 3 3 3 3 3 Soap 70 1 1 2 1 1 1 Wine - All Phases of Processing
Nitrous Acid 5% 70 1 1 3 3 3 3 Sodium Acetate (Moist) 1 1 3 2 and Storing 75 1 1 3 3 3 2
Oils, Crude Cold & Sodium Bicarbonate Yeast 1 1 3 3 1
Hot 1 1 2 2 1 All Concentrations 70 1 1 3 2 2 1 Zinc Molten 3 3 3 3 3 3
Oils, Vegetable, Mineral Cold & 5% Still 150 1 1 3 2 2 1 Zinc Chloride, 5% Still 70 1 1 3 3 3 2
Hot 1 1 2 2 1 Sodium Bisulphate, Solution 70 1 1 3 3 2 2 Boiling 2 2 3 3 3 2
Oleic Acid 70-400 1 1 2 2 2 2 Saturated Solution 70 3 3 3 3 2 2 Zinc Cyanide, Moist 70 1 1 3 -
Oxalic Acid 2 g. + 1 g. H2SO4 liter 68 3 1 3 3 2 2 Zinc Nitrate, Solution Hot 1 1 3 -
5%-10% 70 & Sodium Carbonate, 5% 70-150 1 1 2 2 2 1 Zinc Sulphate Sulphate, 5% 70 1 1 3 3 2 2
Boiling 1 1 3 3 2 2 5%-50% Boiling 1 1 2 2 2 1 25% Boiling 1 1 3 3 2 2
10% Boiling 3 3 3 3 2 2 Molten 1650 3 3 3 3 3 1 Saturated 70 1 1 3 3 2 2
25%-50% Boiling 3 3 3 3 2 1 Sodium Chloride, 5% Still 70-150 1 1 3 3 2 1
20% Aerated 70 1 1 3 3 2 1
Saturated 70 1 1 3 3 2 1
Saturated Boiling 2 1 3 3 2 1
Mild steel severely stressed subject to caustic embrittlement.
26
[FLEXIBLE METAL PUMP CONNECTORS]
Why use Senior Flexonics FEATURES:
Pump Connectors? • ABSORBS THERMAL GROWTH MOTION
The basic function of pump connectors is to provide piping Excellent protection to adjacent piping and
systems with the flexibility needed to absorb noise and equipment.
vibration, compensate for thermal growth, or permit • COMPENSATES FOR MISALIGNMENT
motion of other piping elements. Reduces stresses.
• CONTROLS VIBRATION
Senior Flexonics pump connectors are a perfect match of Normal mechanical equipment vibrations are
style, wall thickness and design to minimize the forces and reduced at the connector.
stress within piping systems. These pump connectors are
• REDUCES NOISE
factory engineered, manufactured and tested to effectively
High pipe vibration noise is greatly reduced . . .
minimize the stress on pump and compressor housings
often eliminated.
and to isolate vibrations transmitted by mechanical equip-
ment. Senior Flexonics can help you comply with noise • ALL METAL CONSTRUCTION
level requirements by reducing pipe vibration throughout Eliminates shelf life problems and allows operation
a structure. at elevated temperature.
NOTE: Also available from 18”, 24”, 36” and 48” overall in sizes ½” – 2”
Optional • SCH 80 fittings • Stainless Steel Fittings
• HEX Male Nipples • Double Braid for higher pressure
27
[FLEXIBLE METAL PUMP CONNECTORS]
DESIGN CHARACTERISTICS
BSN Conectors: Stainless Steel hose and braid, SCH 40 carbon steel NPT nipples.
BRC Connectors: Bronze hose and braid, copper female sweat ends. For use in copper piping systems.
BSFS Connectors: Stainless Steel hose and braid, 150lb. raised face forged steel Slip On flanges.
TCS-R Connectors: Multi-Ply Stainless Steel bellows, carbon steel 150lb. flat faced flanges.
NOTE • Model TCS-R rated for 1” compression, 3/8” extension, 1/8” -5/16” lateral and pump vibration.
(Depending on size)
• Movements shown are non-concurrent
• Larger sizes available upon request.
28
[C.S.A CERTIFIED ASSEMBLIES]
SERIES “FLT” STAINLESS STEEL METAL HOSE ASSEMBLIES
FOR NATURAL GAS AND PROPANE TRANSFER
• Sizes 1/4” ID through 6” ID with fittings welded each end
• Single Braided to 2-1/2” ID, Double-Braided from 3” through 6” ID
• CSA labels permanently attached
• Hoses 100% tested per CSA standard for minimum of 1 minute
• Supplied with carbon steel or stainless steel end fittings
PRESSURE RANGE
• Max WP 350 PSIG (* 275 PSIG for Class 150# Flanges) - 1/4” through 2” ID
• Max WP 250 PSIG (All end fitting types) - 2-1/2” and 3” ID
• Max WP 200 PSIG (All end fitting types) - 4” through 6” ID
FLT-025-AA-030.5-350
NOMINAL HOSE AND FITTING SIZE OPERATING PRESSURE IN PSIG
EXAMPLE: The above part number designation is for a 1/4” size hose with a SCH 80 Steel Male Nipple on each end, 30.5” long,
working at an operating pressure of 350 PSIG.
Max. Working
Series Size Pressure PSIG Overall Length End Fitting Type
(Class 300/150) (Inches) (Options)
29
[MONEL® CHLORINE ASSEMBLIES]
SERIES “CMA” MONEL® 400 BRAIDED HOSE ASSEMBLIES FOR
CHLORINE TRANSFER
• Sizes 1/2” through 2” ID with fittings welded each end
• Manufactured and tested in accordance with the chlorine institute
recommendations per pamphlet 6 - appendix A. latest edition
• Minimum Design Pressure 375 PSIG @ 70 °F.
• Minimum burst pressure 1876 PSIG. Pamphlet 6 - edition 16
• Factory assembled and gas pressure tested to 750 PSIG
• Cleaned and capped prior to shipping
• Permanently labeled with SS Tag
• Standard Monel Hex Male NPT pipe nipple end fittings or optional 300 LB Forged
Steel Lap Joint flange on Sch 80 Type “A” Stub End
MONEL MALE PIPE STEEL OR MALLEABLE STAINLESS STEEL MONEL WIRE BRAID ANNULAR
NIPPLE SCH. 80 WRENCH HEX INTERLOCKED CORRUGATED
ARMOUR MONEL 400 HOSE
CMA-050-72-1-1
END FITTING TYPE
EXAMPLE: The above part number designation is for a 1/2” size hose with a Sch 80 Monel Hex Male Nipple on each end, 72” long.
30
[SPECIALTY ASSEMBLIES]
JACKETED ASSEMBLY
JACKETED ASSEMBLIES ARE USED IN
THE FOLLOWING APPLICATIONS:
INLET PORT
TRACED ASSEMBLY
INLET PORT OUTLET PORT
FLANGE
Media (steam or hot oil) conveyed through the inner hose in order to increase temperature of the media being
conveyed through the outer hose assembly
31
[SPECIALTY ASSEMBLIES]
LINED ASSEMBLY
LINED ASSEMBLIES ARE USED IN THE FOLLOWING APPLICATIONS:
Assemblies can be furnished with a stainless steel interlocked metal hose installed inside the corrugated hose.
This liner reduces turbulence when high product velocity is a concern.
Also used to protect the inside of corrugated hose from abrasive media.
GUARDED ASSEMBLY
GUARDED ASSEMBLIES ARE USED IN THE FOLLOWING APPLICATIONS:
Assemblies can be furnished with a stainless steel interlocked metal hose covering some or all of the outside of the
corrugated hose. This guard helps to protect the hose assembly from damage and over bending.
32
[ENGINEERED METAL HOSE ASSEMBLY]
OXYGEN LANCE HOSES
Senior Flexonics has for decades manufactured and supplied all metal corrugated stainless steel hoses for handling
oxygen. Our lance hoses have provided documented operating performance improvements, and are a practical answer
to the many uncertainties of rubber or packed interlocked lance hoses.
Senior Flexonics all metal construction is safe, non-combustible, pressure tight, and wear resistant.
HEADER
SS INTERLOCKED LINER
K (Smoothes high velocity flow)
LANCE IN TWO-LAYER
DOWN ANNULAR, 321 SS BRAID
SS INTERLOCKED GUARD
POSITION CLOSE-PITCH SS HOSE (On each end of hose.
CL RADIUS (2) Prevents over-bending.)
FURNACE
METAL HOSES FOR ALL STEEL
MAKING APPLICATIONS
Senior Flexonics has available, metal hose products for most steel making
applications. Our developmental approach is to research a problem area
and design a product to solve the specific need. This technique has been
used for over 100 years and has enabled us to develop an unsurpassed
line of standard steel mill products. Our applications engineering exper-
tise can help you with the design of any new product.
33
[INTERLOCKED HOSE]
SERIES RT-6 LIGHTWEIGHT INTERLOCK STAINLESS STEEL HOSE
Assemblies can be furnished with a stainless steel interlocked metal hose installed inside the corrugated hose.
Construction: Fully Interlocked. Galvanized Steel, Stainless Steel
Size Range: 1/2” through 12”
Metal Thickness: .010”
Application: Auto heater tubing, ventilation ducting, automotive exhaust,
moderate suction lines, dust collecting, refrigeration tubing armour,
air blower ducting, wiring conduit, carburetor air intake.
34
[INTERLOCKED HOSE]
SERIES RT-8 HEAVYWEIGHT INTERLOCK STAINLESS STEEL HOSE
Construction: Fully Interlocked. Galvanized Steel, Stainless Steel
Size Range: 1/2” through 12”
Metal Thickness: .016” to .018”
Application: Truck exhaust, ventilating ducting, tractor exhaust,
suction hose, voice tubing, conveying sawdust and grain,
engine exhaust, air intake, protective armour or guard.
• Specifications are for standard sizes. Information on other sizes and metals is available on request.
• Also available with Hi-Temp cotton or wire packing.
• May be purchased as bulk hose or assembly with end fittings.
00 35
Toll Free 1-800-267-1975
Website: www.flexonics.com
Please send all inquiries regarding
the products found in this catalog to
[email protected] THE ASSOCIATION FOR HOSE AND
ACCESSORIES DISTRIBUTION