Service Manual 252 769 480 - A
Service Manual 252 769 480 - A
SERVICE MANUAL
PRINTER MODEL-L1
230V (G182-93)
120V (G182-83)
SERVICE MANUAL
TECHNICAL DOCUMENT
PRINTER 252 757 480 - A
TABLE OF CONTENTS
i
PRINTER 252 757 480 - A
ii
PRINTER 252 757 480 - A
COMPONENT LAYOUT
Descriptions
G
Detailed
PRINTER MODEL-L1
B
E
F
(G182) D
SERVICE MANUAL C
G182D101.WMF
TECHNICAL DOCUMENT
No. Name Description
A Laser Unit Consists of the laser diode unit, cylindrical lens, f-theta
lens, polygon mirror motor, and other laser optical
components.
B Toner Cassette Consists of the OPC drum, toner, toner application roller,
development roller, charge brush roller, cleaning blade,
and other development components.
C Upper Tray Bottom Plate Presses paper stacked in the upper paper tray against the
paper feed roller.
D Paper Feed Roller Picks up the top sheet of paper from the stack in the
upper paper tray and feeds it into the transfer area.
E Transfer Roller Applies a charge to the paper to pull the toner off the drum
and onto the copy paper.
F Pressure Roller Applies pressure to the paper during fusing.
G Hot Roller Fuses the toner to the copy paper.
H Paper Exit Roller Feeds the paper out of the printer.
1-1
PRINTER 252 757 480 - A
PRINTING
1.2 PRINTING
1.2.1 PRINTING PROCESSES AROUND THE DRUM
[A]
[K]
[B]
[C]
[J]
PRINTER MODEL-L1
[G]
[D]
[H] (G182)
SERVICE MANUAL
[F] [E]
[K]
TECHNICAL DOCUMENT
G182D010.WMF
1-2
PRINTER 252 757 480 - A
PRINTING
[A]
Descriptions
Detailed
G182D102.WMF
PRINTER MODEL-L1
The OPC (Organic Photoconductor) drum [A] used in this machine is small in
diameter. This allows a very compact design.
(G182)
A charge roller [B] charges the photoconductor. The charge roller has the
advantage of not generating ozone. A large negative voltage is applied from the
Power Supply Unit board to the charge roller. This charge roller gives the OPC
SERVICE MANUAL
drum surface a negative charge.
TECHNICAL DOCUMENT
[C]
G182D003.WMF
The voltage to the charge roller is supplied through the terminal [C] from the Power
Supply Unit board.
1-3
PRINTER 252 757 480 - A
PRINTING
[E]
TECHNICAL DOCUMENT
Laser Unit Layout
A : Laser Diode Unit F : Laser Synchronization Detector
B : Polygon Mirror Motor G : Cylindrical Lens
C : F-theta Lens H : Synchronization Detector Lens
D : First Mirror J : Shutter
E : Second Mirror
This machine uses a laser diode to produce an electrostatic latent image on the
OPC drum. The laser diode unit converts image data into laser pulses, and the
optical components direct these pulses to the OPC drum.
As a mechanical safety feature, the shutter [J] closes to block the laser beam path
whenever the front door is opened.
1-4
PRINTER 252 757 480 - A
PRINTING
Block Diagram
+5V
Laser Diode Regulator
Descriptions
VIDEO
Driver
Detailed
LDENA
APCSH
PGSYCI
+24VD
Polygon Mirror
PMENA
Motor Unit Interlock Switch
PRINTER MODEL-L1
Laser Diode
Polygon Mirror
PMCLK
PMLOK
(G182)
Laser
Synchronization
Detector
Motor Driver
Power
+24V
Supply
TECHNICAL DOCUMENT
The Engine Board controls the laser diode power (APCSH) and transfers data for
printing to the laser diode (VIDEO). As an electrical safety feature, there is an
interlock switch on the Engine Board. This switch cuts +24 volts whenever the front
door is opened.
Error Conditions
Laser Error
The machine detects laser synchronization signal pulses (PGSYCI) 70 milliseconds
after the (LDENA) signal is sent. It detects a laser error if the pulse count does not
reach the specified number within 400 milliseconds.
When this occurs, the machine warns the customer on the LCD panel (Error 56).
1-5
PRINTER 252 757 480 - A
PRINTING
1.2.4 DEVELOPMENT
Overview [D]
[C]
[A]
[B] G182D103.WMF
PRINTER MODEL-L1
(G182)
This machine uses mono-component toner, which is composed of resin and ferrite.
SERVICE MANUAL
The toner mixing bar [A] stirs and carries toner to the toner application roller [B].
The toner application roller supplies toner to the development roller [C]. As the
development roller turns past the toner metering blade [D], only a thin coating of
negatively charged toner particles stays adhered to the development roller.
TECHNICAL DOCUMENT
During printing, a bias voltage is applied to the toner application roller and another
bias voltage is applied to the development roller. The toner is transferred from the
toner application roller to the development roller by the potential difference
between these two rollers.
The development roller applies toner to the exposed areas of the latent image as
they turn past the drum.
1-6
PRINTER 252 757 480 - A
PRINTING
Descriptions
Detailed
[A]
(G182)
SERVICE MANUAL
G182D005.WMF
TECHNICAL DOCUMENT
The voltage to the development roller and the toner application roller is supplied
through the terminals ([A] for the development roller and [B] for the toner
application roller) from the Power Supply Unit board.
1-7
PRINTER 252 757 480 - A
PRINTING
PRINTER MODEL-L1
(G182)
SERVICE MANUAL
TECHNICAL DOCUMENT
1-8
PRINTER 252 757 480 - A
PRINTING
Descriptions
[B]
Detailed
[E]
[D]
This machine uses a transfer roller [A], which touches the OPC drum [B] surface. A
constant current is applied to the transfer roller from the power supply unit board
SERVICE MANUAL
[C]. The positively-biased transfer roller pulls negatively-charged toner off the
drum. The curvature of the drum, and the antistatic brush [D], help the paper [E] to
drop away from the drum.
TECHNICAL DOCUMENT
Cleaning Mode
If a paper jam occurs during printing, toner may be transferred to the transfer roller
surface. To prevent this toner from transferring to the underside of the paper, the
transfer roller must be cleaned before the next printing run.
While the machine is in the cleaning mode, the Power Supply Unit board applies a
negative voltage to the transfer roller.
The negatively charged toner on the transfer roller is then transferred back to the
drum.
The machine goes through the cleaning mode at the following times.
x At power-up: The process starts when the fusing temperature reaches the
standby temperature.
x When the cover is opened and then closed during the printing process.
x After a printer jam has been cleared.
1-9
PRINTER 252 757 480 - A
PRINTING
[B]
[A]
G182D102.WMF
PRINTER MODEL-L1
The cleaning blade and the used toner tank are contained in the toner cartridge.
(G182)
A counter blade system is used for drum cleaning. The cleaning blade [A] removes
any toner remaining on the drum after the image is transferred to the paper. This
SERVICE MANUAL
removed toner is stored in the used toner tank [B].
There is no used toner overflow detection mechanism, because the used toner
tank is large enough for the lifetime of the toner cassette.
TECHNICAL DOCUMENT
1-10
PRINTER 252 757 480 - A
PRINTING
Descriptions
Detailed
[D]
[E]
[A]
PRINTER MODEL-L1
[B]
(G182)
G182D105.WMF
[C]
Paper Feed System: Feed roller [A] and Friction pad [B]
SERVICE MANUAL
Paper Lift Mechanism:
Sheet feeder
Tray Capacity:
Bottom plate with spring [C]
1 sheet feeder [D]
250 sheets [E]
Paper End Detection: Paper end sensor
Paper Size Detection:TECHNICAL DOCUMENT
None
1-11
PRINTER 252 757 480 - A
PRINTING
[D]
PRINTER MODEL-L1
(G182) [B]
TECHNICAL DOCUMENT
The feed roller [A] is located above the upper tray bottom plate [B], and the friction
pad [C]. It allows only one sheet to feed from the paper tray. They are controlled by
the paper feed clutch [D]. The registration sensor detects the leading edge of the
paper and synchronizes paper feed with the activation of the laser diode to write
the image on the OPC drum.
1-12
PRINTER 252 757 480 - A
PRINTING
Descriptions
Detailed
[A]
[B]
PRINTER MODEL-L1
(G182)
[D]
[E] [C]
SERVICE MANUAL
A : Paper feed drive gear D : Friction pad
G182D007.WMF
The paper feed drive gear [A] always rotates while the main motor rotates, since
the paper feed clutch (magnet clutch) [B] is energized to turn the paper feed roller
[C].
When the paper feed clutch [B] is energized to turn the feed roller, the paper feed
roller feeds one sheet of paper from the tray. The paper is fed into the machine by
the registration roller.
1-13
PRINTER 252 757 480 - A
PRINTING
[A]
Registration
(G182)
The registration sensor [A] detects the leading edge of the paper and synchronizes
paper feed with the writing of the image on the drum, so that the image and paper
match up properly. This sensor also detects paper feed jams.
SERVICE MANUAL
TECHNICAL DOCUMENT
1-14
PRINTER 252 757 480 - A
PRINTING
[B]
Descriptions
Detailed
[C]
PRINTER MODEL-L1
[A]
(G182)
SERVICE MANUAL G182D008.WMF
TECHNICAL DOCUMENT
The laser unit [A] has the paper end sensor [B] built into it. The paper end sensor
detects the presence or absence of paper. The sensor has an actuator that
extends through a slot in the paper tray bottom plate [C], so that the sensor is
actuated when paper is placed in the upper tray.
When the upper tray runs out of paper, the actuator of the paper end sensor moves
into the slot in the upper tray bottom plate. This informs the CPU that paper has run
out.
1-15
PRINTER 252 757 480 - A
PRINTING
Jam Detection
Time 2830 2000 1410 1410 2450 1740 2660 3400 1820
(msec)
(G182)
SERVICE MANUAL
Jam 3. Paper did not reach the fusing unit
When the paper exit sensor does not turn on within 2.1 seconds after the
TECHNICAL DOCUMENT
registration sensor turns on.
1-16
PRINTER 252 757 480 - A
PRINTING
1.2.8 FUSING
Overview
[E]
Descriptions
[A]
Detailed
[D]
[F]
K
(G182)
[C]
[H]
[B]
SERVICE MANUAL
G182D106 WMF
After the image is transferred, the copy paper enters the fusing unit. The image is
fused to the copy paper by applying heat and pressure through the use of a hot
roller [A] and pressure roller [B].
TECHNICAL DOCUMENT
The CPU monitors the hot roller temperature through a thermistor [C] that is in
contact with the hot roller surface. A thermostat [D] protects the fusing unit from
overheating.
The hot roller strippers [E] separate the copy paper from the hot roller and direct it
to the exit rollers [F]. The paper feed/exit sensor [G], which is under the fusing unit,
monitors the progress of the copy paper through the fusing unit and detects
misfeeds. The exit rollers [F] drive the copy paper to the paper output tray.
Springs [H] at the front and rear apply the proper fusing pressure between the hot
roller and pressure roller.
The fusing lamp [K] is located in the hot roller.
1-17
PRINTER 252 757 480 - A
PRINTING
170°C
PRINTER MODEL-L1
Stand-by
(G182)
SERVICE MANUAL
TECHNICAL DOCUMENT t
G182D013.WMF
When the power saver timer expires, the machine automatically goes into energy
saver mode.
1-18
PRINTER 252 757 480 - A
PRINTING
Descriptions
Detailed
G182D014.JPG
x Power pack
x Laser diode driver
x Fan motor
x Main motor
x Polygon mirror motor
x Fusing lamp
1-19
PRINTER 252 757 480 - A
PRINTING
[B] [J]
[C]
[A]
[D]
PRINTER MODEL-L1
(G182) [F]
TECHNICAL DOCUMENT
[G]
G182D009.WMF
The main motor drives the paper feed unit, the transfer roller, the toner cassette,
and fusing unit through a series of gears as follows.
Main motor [A]
Hot roller gear [H] OPC drum gear [F] Paper feed
drive gear [E]
1-20
PRINTER 252 757 480 - A
1.2.10
2. PAPER FEED DRIVE
REPLACEMENT RELEASE
AND AND FUSING DRIVE
ADJUSTMENT
RELEASE
The following table shows the part replacement rank, which explains the difficulty of
each replacement procedure. [I]
[H]
Definition:
[B] [J]
A: Replacement in the field cannot be recommended.
(It takes time and needs space.)
B: Replacement[C] in the field is recommended. (It should take less than 10 minutes.)
C: Replacement in the field is recommended. (It should take less than 5 minutes.)
Fusing
SERVICE MANUAL
[E] Pressure roller
Fusing lamp
Thermistor
B
B
B
Thermostat B
Paper feed
Registration
TECHNICAL DOCUMENT
Paper feed roller
Registration roller
B
A [G]
Transfer Transfer roller C
Main motor A G182D009.WMF
Motors
Fan motor C
PSU PSU A
The main motor drives the paper feed unit, the transfer roller, the toner cassette,
Replacement
Adjustment
and fusing unit through a series of gears as follows.
Main motor [A]
Hot roller gear [H] OPC drum gear [F] Paper feed
drive gear [E]
1-20
2-1
PRINTER 252 757 480 - A
PAPER CASSETTE
[A]
Side Fence
(G182)
[B]: Side fence gear (pull it out)
TECHNICAL
[C] DOCUMENT
G182R002.JPG
G182R003.JPG
[D]
2-2
PRINTER 252 757 480 - A
PAPER CASSETTE
Bottom Plate
[G]
[E]: Bottom plate
Unhook at both sides of the cassette [F].
Detach from the pin [G] at both sides.
[E]
G182R004.JPG
PRINTER MODEL-L1
(G182) [F]
TECHNICAL DOCUMENT
Friction Pad
[H]: Friction pad (two hooks)
NOTE: Be careful not to lose the
spring [I].
Replacement
Adjustment
[H]
G182R006.JPG
[I]
2-3
PRINTER 252 757 480 - A
LASER UNIT
Preparation:
1) Remove the upper unit. (See Upper Unit Removal.)
[C]
[A]
PRINTER MODEL-L1 [C]
(G182) [B]
SERVICE MANUAL
TECHNICAL DOCUMENT
[C] G182R007.JPG
[F]
[A]: Laser diode unit harness
[B]: Polygon mirror motor harness
[C]: Laser unit (3 screws [circled in blue above])
[E]
2-4
PRINTER 252 757 480 - A
LASER UNIT
CAUTION
VORSICHT CATION-CLASS 3B LASER RADIATION
WHEN OPEN
AVOID EXPOSURE TO THE BEAM
VORSICHT-LASERSTRAHLUNG KLASSE 3B
WENN ABDECKUNG GEOFFNET
NICHT DEM STRAHL AUSSETZEN
>PS<
3BLASERCAUTION.WMF
PRINTER MODEL-L1
(G182)
SERVICE MANUAL
TECHNICAL DOCUMENT
Replacement
Adjustment
2-5
PRINTER 252 757 480 - A
[C]
[D]
(G182)
SERVICE MANUAL
[D]
TECHNICAL DOCUMENT
G182R009.JPG
[D]
[A]
Replacement
Adjustment
[A]: Thermistor harness
[B]: Paper exit sensor harness
[C]: Fusing lamp harness
[D]: Fusing unit (4 screws [circled in blue above])
2-6
2-5
PRINTER 252 757 480 - A
FUSING AREA
G182R010.JPG
PRINTER MODEL-L1
[B]: Paper exit assembly (2 screws [circled
in blue in the lower diagram])
(G182)
SERVICE MANUAL
TECHNICAL DOCUMENT
[B] G182R012.JPG
Replacement
Adjustment
G182R011.JPG
2-7
PRINTER 252 757 480 - A
FUSING AREA
Fusing Lamp
[A]: Fusing lamp (2 screws)
PRINTER MODEL-L1
(G182) G182R013.JPG
SERVICE MANUAL
TECHNICAL DOCUMENT
G182R014.JPG G182R015.JPG
[A]
Reassembly
G182R018.JPG
When reassembling, be careful to set the
fusing lamp on the frame first, then set the terminals [B] and [C]. [C]
[B]
G182R017.JPG G182R016.JPG
2-8
PRINTER 252 757 480 - A
FUSING AREA
Hot Roller
[A]: Electrode (1 screw)
[A]
G182R019.JPG
PRINTER MODEL-L1
[B]: Hot roller (pull it out)
TECHNICAL DOCUMENT
G182R020.JPG
[C]
NOTE: When re-assembling, be careful not to damage the hot roller strippers [C].
Replacement
Adjustment
2-9
PRINTER 252 757 480 - A
FUSING AREA
G182R046.JPG
PRINTER MODEL-L1
(G182) [B]
TECHNICAL DOCUMENT
G182R048.JPG
[B]
[C]
G182R047.JPG
2-10
PRINTER 252 757 480 - A
FUSING AREA
2.3.5 THERMISTOR
Preparation:
x Remove the paper exit assembly (
2.3.2).
[A]
PRINTER MODEL-L1
(G182) G182R023.JPG
SERVICE MANUAL
2.3.6 HOT ROLLER STRIPPERS
Preparation:
TECHNICAL DOCUMENT
x Remove the paper exit assembly (
2.3.2).
x Remove the fusing lamp and hot
roller (
2.3.3).
There are 3 hot roller strippers [A] in the
Replacement
Adjustment
fusing unit.
[B]: Hot roller stripper (1 spring [B] each)
NOTE: When reassembling, be careful G182R022.JPG
not to lose the spring [B].
[A]
[B]
[A]
G182R021.JPG
2-11
PRINTER 252 757 480 - A
FUSING AREA
2.3.7 THERMOSTAT
Preparation:
x Remove the paper exit assembly (
2.3.2).
x Remove the fusing lamp and hot roller (
2.3.3).
PRINTER MODEL-L1
(G182) [A]
G182R024.JPG
SERVICE MANUAL
TECHNICAL DOCUMENT
G182R025.JPG
2-12
PRINTER 252 757 480 - A
PAPER FEED
(G182) G182R026.JPG
SERVICE MANUAL
[B]: Electromagnetic
clutch assembly (1
clip)
TECHNICAL DOCUMENT
G182R027.JPG G182R028.JPG
[B] [D]
Replacement
Adjustment
[C]: Paper feed roller
(2 clips, one at
the left side [D],
and one at the
right side)
G182R030.JPG G182R030.JPG
[C]
2-13
PRINTER 252 757 480 - A
PAPER FEED
G182R031.JPG
PRINTER MODEL-L1
(G182)
SERVICE MANUAL
TECHNICAL DOCUMENT
2-14
PRINTER 252 757 480 - A
PAPER FEED
Preparation:
1) Remove the upper unit. (See Upper Unit Removal)
2) Remove the paper tray
3) Remove the toner cartridge
(G182) [C]
SERVICE MANUAL
TECHNICAL DOCUMENT
Replacement
Adjustment
G182R035.JPG G182R040.JPG
[A]
[G]
G182R034.JP
[F]
[H]
2-15
PRINTER 252 757 480 - A
OTHERS
2.5 OTHERS
2.5.1 TRANSFER ROLLER
Preparation:
1) Remove the upper unit. (See Upper Unit Removal.)
2) Remove the toner cartridge.
[A] [B]
PRINTER MODEL-L1
[B]: Black bushing
(G182) G182R036.JPG
SERVICE MANUAL
TECHNICAL DOCUMENT G182R035.JPG
G182R037.JPG
2-16
PRINTER 252 757 480 - A
OTHERS OTHERS
PRINTER MODEL-L1
[E]: Guide shield (4 screws)
[F]: Main motor (3 screws and 1 harness)
[B]
[E]
[C]
(G182) G182R038.JPG
SERVICE MANUAL
TECHNICAL DOCUMENT
G182R035.JPG G182R040.JPG
[A] [F] [D]
Replacement
Adjustment
[F]
G182R041.JPG
2-18
2-17
PRINTER 252 757 480 - A
OTHERS
PRINTER MODEL-L1
[E]: Guide shield (4 screws)
[F]: Main motor (3 screws and 1 harness)
[B]
[E]
[C]
(G182)
SERVICE MANUAL
TECHNICAL DOCUMENT
G182R035.JPG G182R040.JPG
[A] [F] [D]
[F]
G182R041.JPG
2-18
PRINTER 252 757 480 - A
PRINTER MODEL-L1
(G182) [A]
SERVICE MANUAL
TECHNICAL DOCUMENT
G182R042.JPG
Replacement
Adjustment
2-19
B2520/2540
MAINTENANCE GUIDE
MAINTENANCE GUIDE
CONTENTS
2 LASER PRINTER 43
2.1 REPLACING THE PRINTER 43
-3- MG 252 769 480 - A
1.3 MAINTENANCE-TUNING
1.3.1 SUPPLY VOLTAGES: CONNECTIONS BETWEEN THE POWER SUPPLY BOARD AND
CPU BOARD
CPU board pin Values Function
CN°
8-9 +5V 5V Supply
10-11 GND Ground
12-13 + 24 V 24V Supply
Remark(s) : The mains input of the power supply is protected by a fuse.
B2520 / B2540
basic assembly
CPU card Loud speaker Interface equiped Equiped scanner Inside paper way
(Worksheet D5) (Worksheet D6) (Worksheet D10) (Worksheet D8) assembly
(Worksheet D4)
CIS Feeder
(Worksheet D8) assembly
(Worksheet D4)
D1
OBJECT :EQUIPED FRONT PANEL
Requirements
• None.
Preliminary steps
• None.
Disassembly
1 - Stand in front of the terminal.
2 - Unlock the three clips of the front panel (A, B and C).
A B C
D E
3 - Push the panel towards the back to release it from the two bottom slots (D and E).
4 - Disconnect the panel ribbon cable from the panel card connector.
D2
OBJECT :ADF SCANNER COVER AND WHITE PANEL
Requirements
• Flat screwdriver (medium size).
• Cross-threaded (Philips) screwdriver.
Preliminary steps
• None.
Disassembly
White panel
1 - Stand in front of the terminal and open the ADF scanner cover.
2 - Pull out the white panel located inside the ADF scanner cover.
2 - Remove the ADF motor cover from its two slots using a flat screwdriver then disassemble
the ADF motor cover.
- 12 - MG 252 769 480 - A
D2
OBJECT :ADF SCANNER COVER AND WHITE PANEL (CONTINUED)
4 - Disconnect the ADF scanner cover sensor connector (A) and the paper sensor connector
(B).
5 - Open the ADF scanner cover, unscrew the two mounting screws of the cable cover and
remove the cable cover.
6 - Remove the ground cable, the ADF cover sensor connector and the paper sensor connector
from their cable guide then slide them out of the ADF scanner cover.
- 13 - MG 252 769 480 - A
D2
OBJECT :ADF SCANNER COVER AND WHITE PANEL (CONTINUED)
7 - Insert a flat screwdriver in each slot of the two ADF scanner cover hinges.
Assembly
1 - Unpack and check all new components.
2 - Screw the mouting screws of the two hinges and position the ADF scanner cover by inser-
ting the two hinges in their slots.
3 - Insert the ground cable, the ADF cover sensor cable and the paper sensor cable in the cable
guide.
- 14 - MG 252 769 480 - A
D2
OBJECT :ADF SCANNER COVER AND WHITE PANEL (CONTINUED)
4 - Position the cable cover, screw the two mouting screws then close the ADF scanner cover.
5 - Connect the paper sensor connector (black end) and the ADF cover sensor connector (white
end).
7 - Clip the ADF motor cover in its slots and close the ADF feeder cover.
8 - Stick the white panel inside the ADF scanner cover.
- 15 - MG 252 769 480 - A
D3
OBJECT :PRINTER FRONT DOOR AND SIDE COVERS
Requirements
• Cross-threaded (Philips) screwdriver.
• Flat screwdriver.
Preliminary steps
• None.
Disassembly
Printer front door
1 - Stand in front of the terminal.
2 - Push the left and right side of the printer front door and simultaneously pull it towards your-
self.
3 - Move the arms away from each other and remove the printer front door.
Side covers
1 - Open the printer’s paper tray.
2 - Unscrew the two mounting screws on the front and back of the side covers.
Front mounting screw of the right Back mounting screw of the right-
hand side cover hand side cover
- 16 - MG 252 769 480 - A
D3
SUBJECT:PRINTER FRONT DOOR AND SIDE COVERS (CONTINUED)
3 - Using a flat screwdriver, unscrew the side covers from their slots located under the terminal.
4 - Unclip the side covers from the top slots located at the back of the terminal and pivot them
towards yourself to remove them.
D4
OBJECT :INSIDE PAPER WAY ASSEMBLY
Requirements
• Cross-threaded (Philips) screwdriver.
• Flat screwdriver.
Preliminary steps
• None.
Feeder assembly
Disassembly
1 - Open the ADF cover.
3 - Lift the roller bearing from the other end of the feeder.
- 18 - MG 252 769 480 - A
D4
OBJECT :INSIDE PAPER WAY ASSEMBLY (CONTINUED)
3 - Remove the feeder shoe, the rocking plate and the rocking lever spring.
• LFX Cork
1 - From the upper part of the ADF scanner.
2 - Insert a screwdriver in the right slot as shown below and make a pivoting movement
downwards without strain to remove the LFX cork.
D4
OBJECT :INSIDE PAPER WAY ASSEMBLY (CONTINUED)
Assembly
• LFX Cork
1 - Make sure that the slot of the cork on the paper input guide is clean.
2 - Unpack and check all new components.
3 - Remove the adhesive from the cork and place the cork in its slot.
• Rocking plate
1 - Unpack and check all new components.
2 - Equip the rocking plate with the rocking lever spring.
3 - Position the assembly in its slot.
4 - Place the feeder shoe on the rocking plate respecting the assembly structure then press on
the right and left sides until it reaches its final position.
2 - Lift the inside paper way assembly and remove it from its slot without disassembling it.
- 20 - MG 252 769 480 - A
D4
OBJECT :INSIDE PAPER WAY ASSEMBLY(CONTINUED)
4 - Disconnect the connector reaching the ADF cover and remove the inside paper way assem-
bly.
Assembly
1 - Unpack and check all new components.
2 - Position the inside paper way assembly near its final slot.
3 - Connect the motor frame connector to its connector.
4 - Hold the inside paper way assembly, open the ADF cover. Screw the two mounting screws.
D4
OBJECT :INSIDE PAPER WAY ASSEMBLY (CONTINUED)
Assembly
1 - Unpack and check all new components.
2 - Insert the paper guide assembly forward in the paper input guide.
3 - Screw the two mounting screws.
Motor frame
Preliminary steps
• Disassemble the inside paper way assembly.
- 22 - MG 252 769 480 - A
D4
OBJECT :INSIDE PAPER WAY ASSEMBLY (CONTINUED)
DIsassembly
1 - Unscrew the mounting screw of the motor frame.
2 - Lift and remove the motor frame. Locate the teeth gears and remove them.
Motor
Disassembly
1 - Unscrew the two mounting screws of the motor and remove the motor.
Assembly
1 - Position the motor on its frame and screw the two mounting screws.
- 23 - MG 252 769 480 - A
D4
OBJECT :INSIDE PAPER WAY ASSEMBLY (CONTINUED)
3 - Position the equiped motor frame in its slot on the inside paper way assembly.
D4
OBJECT :INSIDE PAPER WAY ASSEMBLY (CONTINUED)
2 - Lift the white frame plate to disassemble it from the inside paper way assembly and remove
it.
- 25 - MG 252 769 480 - A
D4
OBJECT :INSIDE PAPER WAY ASSEMBLY (CONTINUED)
3 - Remove the roller bearing turnings of the analysis rollers and remove the rollers.
Analysis roller assembly
1 - Unpack and check all new components.
2 - Position the analysis rollers in their slots.
3 - Position the roller bearing turnings on the ends of the analysis rollers and fix them with the
roller bearing turnings.
D4
OBJECT :INSIDE PAPER WAY ASSEMBLY (CONTINUED)
3 - Lift vertically the ADF sliders and remove them from the inside paper way assembly.
D5
OBJECT :CPU MODULE
Requirements
• Cross-threaded (Philips) screwdriver.
Preliminary steps
• Disassembling the printer front door and the right side cover (see worksheet D3).
Disassembly
1 - Unscrew the three mounting screws of the CPU board armour plate.
2 - Pull the CPU board armour plate towards yourself and remove it.
3 - Unscrew the mounting screw of the CPU card ground connector and disconnect it.
4 - Disconnect all incoming cords and leads from the CPU module connectors.
Attention - MEMORIZE ALL CONNECTIONS FOR REASSEMBLY.
- 28 - MG 252 769 480 - A
D5
OBJECT :CPU MODULE (CONTINUED)
5 - Unscrew the eight mounting screws and remove the CPU board.
Assembly
1 - Unpack and check all new components.
2 - Place the CPU board in the rack, screw in and tighten the eight mounting screws.
3 - Connect all the cords and leads to their corresponding CPU board connectors.
4 - Position and screw the ground connector to the CPU card.
5 - Position the CPU board armour plate, screw and tighten the three mounting screws.
6 - Position the right-hand side cover and the front door. (see Worksheet D3).
- 29 - MG 252 769 480 - A
D6
OBJECT :LOUD SPEAKER
Requirements
• None.
Preliminary steps
• Disassembling the front door and the right-hand side cover (see Worksheet D3).
• Disassembling the CPU armour plate (see Worksheet D5).
Disassembly
1 - Disconnect the loudspeaker connector from the CPU board.
2 - Remove the loudspeaker connector from its ferrite tube and cable guide.
D7
OBJECT :FLATBED SCANNER ASSEMBLY
Requirements
• Cross-threaded (Philips) screwdriver.
• Flat screwdriver.
Preliminary steps
• Disassemble the flatbed scanner cover (see Worksheet D2).
• Disassemble the front door and the side covers (see Worksheet D3).
• Disassemble the CPU board armour plate (see Worksheet D5).
Disassembly
1 - Disconnect the scanner connector from the CPU board and remove it from its ferrite tube
and cable guide.
2 - Disconnect the front panel ribbon cable and the CIS ribbon cable from the CPU board.
D7
OBJECT :FLATBED SCANNER ASSEMBLY (CONTINUED)
4 - Unlock the assembled flatbed scanner with a flat screwdriver and pull it towards yourself.
Assembly
1 - Unpack and check all new components.
2 - Stand in front of the terminal.
3 - Position the assembled flatbed scanner on the equiped printer and slide it towards the left
until it clicks into place.
4 - Place the front panel and CIS ribbon cables into their cable guide.
5 - Connect the front panel and CIS ribbon cables to the CPU board.
6 - Connect the scanner connector to the CPU board, do not forget the ferrite tube.
7 - Position the CPU board armour plate (see Worksheet D5).
8 - Position the side covers and the printer front door (see Worksheet D3).
9 - Position the ADF scanner cover (see Worksheet D2).
- 32 - MG 252 769 480 - A
D8
OBJECT :EQUIPED SCANNER - SCANNER WINDOW FRAME - CIS - CIS
RIBBON CABLE - CIS SUPPORT - SCANNER MOTOR
Requirements
• Cross-threaded (Philips) screwdriver.
• Flat screwdriver.
Preliminary steps
• Disassemble the scanner cover (see Worksheet D2).
• Disassemble the printer front door and the side covers (see Worksheet D3).
• Disassemble the CPU board armour plate (see Worksheet D5).
• Disassemble the assembled flatbed scanner (see Worksheet D7).
Disassembly
• Scanner window frame
1 - Unscrew the two mounting screws on the equiped scanner (A and B) and turn it upside
down.
2 - Unscrew the seven mounting screws at the back of the equiped scanner and turn it upside
down.
- 33 - MG 252 769 480 - A
D8
OBJECT :EQUIPED SCANNER - SCANNER WINDOW FRAME - CIS - CIS
RIBBON CABLE - CIS SUPPORT - SCANNER MOTOR (CONTI-
3 - Lift the front part of the scanner window panel and disassemble it.
• CIS
1 - Lift the CIS backwards.
2 - Disconnect the CIS ribbon cable and disassemble it from its two side slots.
Attention - KEEP THE CIS SUPPORT SPRINGS AND SLIDES.
D8
OBJECT :EQUIPED SCANNER - SCANNER WINDOW FRAME - CIS - CIS
RIBBON CABLE - CIS SUPPORT - SCANNER MOTOR (CONTI-
2 - Slide the CIS ribbon cable out of its ferrite tube which is fixed to the CIS panel and remove
it from the scanner.
3 - Remove the CIS ribbon cable from its cable guides located above and below the scanner
bottom then slide it to extract it from the scanner bottom.
Attention - MEMORIZE THE CABLE GUIDE FOR REASSEMBLY.
4 - Disasssemble the CIS ribbon cable.
• CIS support
1 - Lift the CIS drive pulley and the drive to extract the CIS drive pulley from its slot.
D8
OBJECT :EQUIPED SCANNER - SCANNER WINDOW FRAME - CIS - CIS
RIBBON CABLE - CIS SUPPORT - SCANNER MOTOR (CONTI-
• Scanner motor
1 - Unscrew the two mounting screws of the scanner motor (A et B).
2 - Remove the end of the scanner motor connector from its ferrite tube.
3 - Remove the CIS motor connector from its cable guide.
Assembly
1 - Unpack and check all new components.
2 - Position the scanner motor and screw in the two mounting screws.
3 - Place the motor connector into it cable guide, without forgetting the ferrite tube.
4 - Position the CIS support, place the belt in the CIS drive pulley, do not forget the CIS sup-
port springs.
5 - Check that there is enough grease on the pulley motor axis.
6 - Place the CIS ribbon cable in its cable guide, do not foget the ferrite tube, then connect it to
the CIS.
7 - Place the CIS, do not forget its slides and support springs.
8 - Position the scanner window frame by first inserting the back part, then insert the front part.
Screw in the two mounting screws for the scanner window frame.
9 - Turn the equiped scanner around and screw in the seven mounting screws.
10 - Assemble the assembled flatbed scanner (see Worksheet D7).
11 - Assemble the CPU board armour plate (see Worksheet D5).
- 36 - MG 252 769 480 - A
D8
OBJECT :EQUIPED SCANNER - SCANNER WINDOW FRAME - CIS - CIS
RIBBON CABLE - CIS SUPPORT - SCANNER MOTOR (CONTI-
12 - Assemble the side covers and the printer front door (see Worksheet D3).
13 - Assemble the ADF scanner cover (see Worksheet D2).
- 37 - MG 252 769 480 - A
D9
OBJECT :BACK COVER
Requirements
• Cross-threaded (Philips) screwdriver.
Preliminary steps
• Disassemble the ADF scanner cover (see Worksheet D2).
• Disassemble the printer front door and the side covers (see Worksheet D3).
• Disassemble the CPU board armour plate (see Worksheet D5).
• Disassemble the assembled flatbed scanner (see Worksheet D7).
Disassembly
1 - Stand behind the terminal.
2 - Unscrew the two back mounting screws on the back cover (A et B).
3 - Unscrew the two top mounting screws on the back cover (C et D).
D10
OBJECT :EQUIPED INTERFACE
Requirements
• Cross-threaded (Philips) screwdriver..
Preliminary steps
• Disassemble theADF scanner cover (see Worksheet D2).
• Disassemble the printer front door and the side covers (see Worksheet D3).
• Disassemble the CPU board armour plate (see Worksheet D5).
• Disassemble the loudspeaker (see Worksheet D6).
• Disassemble the assembled flatbed scanner (see Worksheet D7).
• Disassemble the back cover (see Worksheet D9).
Disassembly
1 - Unscrew the two mounting screws on the left and right side on the equiped interface.
Assembly
1 - Unpack and check all new components.
2 - Position the equiped interface and screw in the four mounting screws on both sides.
3 - Assemble the back cover (see Worksheet D9).
4 - Assemble the assembled flatbed scanner (see Worksheet D7).
5 - Assemble the loudspeaker (see Worksheet D6).
6 - Assemble the CPU board armour plate (see Worksheet D5).
7 - Assemble the printer front door and the side covers (see Worksheet D3).
8 - Assemble the ADF scanner cover (see Worksheet D2).
- 39 - MG 252 769 480 - A
D11
OBJECT :PRINTER
Requirements
• Cross-threaded (Philips) screwdriver.
Preliminary steps
• None.
Disassembly
1 - Stand in front of the terminal.
2 - Disassemble the equiped front panel (see Worksheet D1) and the ADF scanner cover (see
Worksheet D2).
3 - Disassemble the printer front door and the side covers (see Worksheet D3).
4 - Disassemble the CPU module (see Worksheet D5) and the loudspeaker (see Worksheet D6).
5 - Disassemble the assembled flatbed scanner (see Worksheet D7).
6 - Disassemble the back cover (see Worksheet D9) and the equiped interface (see
Worksheet D10).
Assembly
1 - Unpack and check all new components.
2 - Assemble the equiped interface (see Worksheet D10) and the back cover (see
Worksheet D9).
3 - Assemble the flatbed scanner assembly (see Worksheet D7).
4 - Assemble the CPU module (see Worksheet D5) and the loudspeaker (see Worksheet D6).
5 - Assemble the side covers and the printer front door (see Worksheet D3).
6 - Assemble the ADF scanner cover (see Worksheet D2) and the equiped front panel (see
Worksheet D1).
Flatbed Loudspeaker
Power supply
and sensors
MG 252 769 480 - A - 40 -
• Reset all parameters (user, installer or technical) to the default configuration (factory configura-
tion):
# 0
• Erase the consumable counters ( 85):open the printer front door then:
# 4
To see the initialization message (this requires inserting the smart card INIT), switch On
then Off.
• Reinitialize the flash data (erases all):open the printer front door then :
# 5
• Erase all.
Reset to default configuration (combination of functions 0 and 8):
# 7
2. LASER PRINTER
Refer to the printer’s technical manual.
NOMENCLATURE ILLUSTREE
ILLUSTRATED PART LIST
SOMMAIRE / CONTENTS
TABLE COLUMNS 3
Fusing unit 27
PLANCHE 12 / FIGURE 12 28
Parties électriques
Electric parts 29
NI/IPL 252 769 480 - A -3-
1 2
PLANCHE 1 / FIGURE 1
NI/IPL 252 769 480 - A -5-
1 2
16
4 5 6
15 14 13 12 11 10 9 8
PLANCHE 2 / FIGURE 2
NI/IPL 252 769 480 - A -7-
Haut-parleur
6 252237243 1
Loud speaker
Tube ferrite
7 185588072 1
Ferrite sensor wires and motor wires
Voir § 3 Carte UC 1
10
See § 3 Main PCB board
4
2
PLANCHE 3 / FIGURE 3
NI/IPL 252 769 480 - A -9-
Trappe arrière
4 189049993 1
Cover rear
Voir § 3 Imprimante
5 1
See § 3 Printer
Vue de dessous
1 2
PLANCHE 4 / FIGURE 4
NI/IPL 252 769 480 - A - 11 -
Brosse antistatique
2 189051394 1
Discharge brush
Interface colorée
3 252236999 1
Interface colored
2
17
16
3
15 18
4
14 5
13
12
11
10
6
9
PLANCHE 5 / FIGURE 5
NI/IPL 252 769 480 - A - 13 -
CIS DL515 sp
16 189488091 1
CIS DL515 sp
Ressort CIS
18 252152528 2
CIS spring
Vue de dessous
Bottom view
5 1
8 2
PLANCHE 6 / FIGURE 6
NI/IPL 252 769 480 - A - 15 -
Ressort courroie
7 252151886 1
CIS belt spring
Courroie
8 251450602 1
CIS drive belt
PLANCHE 7 / FIGURE 7
NI/IPL 252 769 480 - A - 17 -
Flap assemblé
4 252296619 1
Flap assembly
1 2
Vue de dessus
Top view
4
22 23
4
6
23
21
7
20
19
18
Vue de dessous
16 Bottom view
17
4 4 8
14
13 9
24 15
3
12
11
10
PLANCHE 8 / FIGURE 8
NI/IPL 252 769 480 - A - 19 -
Kit déliasseur
6 252876321 1
ADF assembly kit
Rouleau analyse
15 251280779 1
Analysis roller
Chargeur assemblé
22 251269709 1
Feeder assembly
BLANK PAGE
NI/IPL 252 769 480 - A - 22 -
PLANCHE 9 / FIGURE 9
NI/IPL 252 769 480 - A - 23 -
1 2
PLANCHE 10 / FIGURE 10
NI/IPL 252 769 480 - A - 25 -
PLANCHE 11 / FIGURE 11
NI/IPL 252 769 480 - A - 27 -
1
3
PLANCHE 12 / FIGURE 12
NI/IPL 252 769 480 - A - 29 -
3. PERSONNALISATION
Modèle/Model: B2520/B2540 OKI (Europe)
3. PERSONNALISATION
Modèle/Model: B2520/B2540 OKI (United states)
INSTALLATION GUIDE
INSTALLATION GUIDE
CONTENTS
1 INSTALLATION REQUIREMENTS 3
1.1 FUNCTIONAL SPACE REQUIREMENTS 3
1.2 MAINS POWER CORD 3
1.3 ENVIRONMENTAL CONDITIONS 3
4 CONNECTIONS 6
4.1 CONNECTING THE PHONE LINE AND THE LAN CABLE 6
4.2 CONNECTING THE POWER SUPPLY AND SWITCHING ON THE MACHINE 6
4.3 PC CONNECTIONS 7
4.3.1 PC connections via USB 7
4.3.2 PC connections via WLAN 7
6 REMOTE READABOUT 21
6.1 ENABLING THE REMOTE READABOUT 21
6.2 TRIGGER CRITERIA 21
6.3 INITIAL CONSUMABLES 22
6.4 DESCRIPTION OF THE TRANSMITTED DATA 22
6.4.1 Format of transmitted data in transparent mode 22
6.4.2 Remote Readabout Report 24
6.4.3 Description of the parameters 25
6.5 REMINDERS 26
1. INSTALLATION REQUIREMENTS
412 mm
m
m
6
38
447 m
m
Power cord
Terminal
Installation Guide
2 - Apply pressure on the front section of the front panel (B) to click it into place.
-5- IG 252 769 480 - A
4 - Insert the cartridge into its compartment by pushing it to the end until it clicks into place
(last movement downwards).
4. CONNECTIONS
Front Back
D*
E**
B C G H I
* model B2540
** model B2520
5 - Depending on the model, after the initialization phase, WAITING FOR INIT appears on the
screen. Insert the initialization card provided in the smart card reader.
After the analysis phase, INIT. OK - REMOVE CARD appears on the screen.
Remove the initialization card from the smart card reader.
Remark(s) : By default, the terminal is set in English. The language can be changed in the User
parameters (see User Guide booklet).
4.3 PC CONNECTIONS
Users can install and configure their terminal on their PC as a local printer and scanner. There are two
ways of connecting the terminal to a PC :
• via a USB connection,
• via a WLAN connection.
This section only describes physical connections. Refer to the User Guide booklet for more information
on configuring the terminal to a PC.
2 - Connect the other end of the USB cable into a USB port on the PC.
1 - Plug in the electronic WLAN key into the USB master connector (A) located at the front of
the terminal.
The significance of the principal configuration parameters for the terminal are provided below. They
can be modified just like any other parameter.
-9- IG 252 769 480 - A
If the terminal restarts immediately, the file is corrupted (checksum false) or the software is
not compatible with the terminal. The terminal then restarts with the initially installed
software. In this case, check the file and repeat step 1.
4 - After about 40 seconds, the terminal switches off then restarts. The message WAIT is dis-
played.
5 - Check the version of the prinicpal software and checksum by typing in * V or check the
software version and the miniboot’s checksum by typing in * B.
5.4.1.2 Via the UDPATEDEVICE function of COMPANION SUITE
This procedure requires a standard PC running under Windows equipped with the Companion Suite
software and a USB cable.
Before you start, Check that the terminal is connected to the PC via the USB cable.
1 - On the PC, click START > COMPANION SUITE > COMPANION > UPDATE.
2 - In the window MFUPDATEPRINTER, click on the BROWSE icon and select the update file to be
downloaded on the terminal.
3 - After selecting the update file, click on OPEN.
4 - Click on UPDATE.
5.4.2 DOWNLOADING WITH THE MINIBOOT
5.4.2.3 Via the exécutable TELUSB2
This procedure requires a standard PC running under Windows and equipped with the TELUSB2.exe
(version 2.2.0.0) executable and a USB cable.
Before you start, position the bit n° 8 to 1 on the Soft-switch 1.
1 - Set the terminal’s On/Off switch to Off (position 0).
2 - Connect the terminal to the PC via the USB cable.
- 19 - IG 252 769 480 - A
3 - Press the 4, 6 and 0 keys simultaneously and set the On/Off switch to On (position I).
The terminal is switched on. The message USB DETECTED WAITING FOR DOWNLOAD is
displayed and an alert sound is emitted. If the message WAITING FOR A USB LINK is dis-
played, check that the terminal is properly connected to the PC via the USB cable.
4 - Release the 4, 6 and 0 keys.
5 - Continue downloading from step 3 of the section 5.4.1.1.
5.4.2.4 Via the UDPATEDEVICE function of the COMPANION SUITE
This procedure requires a standard PC running under Windows and equipped with the Companion Suite
software and a USB cable.
Before you start, position the bit n° 8 to 1 on the Soft-switch 1.
1 - Set the terminal’s On/Off switch to Off (position 0).
2 - Connect the terminal to the PC via the USB cable.
3 - Press the 4, 6 and 2 keys simultaneously and set the On/Off switch to On (position I).
The terminal is switched on. The message RECEIVING FILE is displayed and an alert sound
is emitted.
4 - Release the 4, 6 and 2 keys.
5 - Continue downloading from step 1 of the section 5.4.1.2.
- Create a message (using Outlook Express) on the PC destinated to "toto@toto" and attach to
it the file containing the software to download to the terminal . Send the message.
The terminal LCD screen displays the TELELOADING message.
At the end of download, the terminal reboots.
- Check that the download was successfull by typing the following sequence on the terminal
keyboard: , *, V.
The terminal display shows the software version and the checksum.
6. REMOTE READABOUT
Attention - BEFORE AND AFTER EACH INTERVENTION ON A MACHINE EQUIPPED WITH
THE REMOTE READOUT OPTION, PERFORM A MANUAL TRANSMISSION OF
THE REMOTE READOUT PARAMETERS TO THE SERVER CENTER, IF THE
STATE OF THE MACHINE ALLOWS IT.
All faxes are equipped with the Remote Readout option (locked).
The option is unlocked by the installer or maintenance technician during the initial installation or during
the intervention following the subscription of the contract (see § 5.3.7 page 11).
When intervening on these machines, it is very important to proceed with care, because the remote
readout parameters are verified by the processing center in order to detect any anomalies, such as
moving the machine, withdrawal, unintentional modification of the parameters, attempted fraud, etc.
At each automatic transmission, the Remote Readout parameters are transmitted in the night to the Ser-
ver center. A report of the transmission of these parameters is printed.
The transmissions triggered by the two criteria (thresholds and day) are independent of each other. I.e.,
as soon as one of the criteria is met, the transmission is triggered, irrespective of the state of the other
parameters. The transmission is immediate.
It is also possible to force a transmission manually by means of the FONCTIONS ÉVOLUÉES (advanced
functions) menu (key sequence , 8, 7, 3).
INFORMATIONS GENERALES
INFORMATIONS DE GESTION
INFORMATIONS EMISSION
6.5 REMINDERS
• Every fax is equipped with a copy counter, implemented in EEPROM memory on the CPU
board. This counter is used in particular by the Remote Readout function. It can be consulted by
the user (see § 5 of the Installation Guide). This counter cannot be modified. It is stored indefe-
nitely.
• Before any corrective intervention on the machine that risks modifying the installation parame-
ters or the value of the counter (replacement of the CPU board or installation of new software), a
manual Remote Readout transmission should be performed, if the state of the machine allows it.
If this transmission is not possible for any reason, print out the Remote Readout parameters or
display the copy counter and note these values on the intervention report.
Power cord
Terminal
Installation Guide
5 - Pack all documentation (manuals and printed documents) into the packing box and seal it
with adhesive tape.