Troubleshooting S130D
Troubleshooting S130D
1
Trouble Shooting
Error 1
This error occurs when the vacuum value doesn’t decrease by proper value during setting time.
No Leak
Leak
Vacuum & leak are normal
3. Check the area between
2. Check parts that is
1. Check sterilization items vacuum valve and pump &
connected to chamber
pressure gauge
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RENO PLASMA STERILIZER
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RENO PLASMA STERILIZER
1) Push the Vacuum pump 1) Close the Vacuum valve. 1) Push the Vent valve.
& Vacuum valve icons
to make a vacuum state. 2) The range of vacuum value
must be less than 200mT/1min
2) After 5 minutes, check the (if not, need to find a leak point)
vacuum value.
( normal value is less than 400mT)
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1 Trouble Shooting
Error 1
Prohibited material
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1 Trouble Shooting
Error 1
2-1. Check the Injection Valve 2-2. Check the SFS Nozzle
2-4. Check connecting part of 2-3. Check the parts that is connected
pressure gauge to vent valve
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Prepare vacant sterilant Remove the sticker Push the red rubbers like a picture
Vent Make a vacuum for 4minutes Insert a test sterilant Assemble the sterilant case
If injection valve has a leakage, red rubber is inserted to down side like picture.
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Snap-ring
union
Supporting bolt
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1) Go to maint.4 and then Push the “SV” button to decrease temperature of injection heater.
2) Change the setting value to 10degree and then push the ‘enter, button.
3) Push the ‘change’ button to confirm the setting value.
4) Check the temperature of injection heater.
If the temperature fall down less than 40 degree, try to check the SFS Nozzle.
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Blank Flange
2) Block the hole using blank, and then try to vacuum & leak test
3) If vacuum value is normal & no leak, need to check SFS Nozzle for finding a leakage.
(If not, you need to check others parts)
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Caution
In this case you can’t vent at maint mode because vent valve
TEE pipe Clamp is not connected to chamber, so need to vent slowly with
hand
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1) Unfasten the clamp that is connected to pressure gauge, and then disassemble the Elbow.
2) Connect the pressure gauge directly to the hole
3) Try to do Vacuum & leak test.
4) If vacuum value is normal & no leak, check the clamp & elbow and replace it if it is not
good condition.
13
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1 Trouble Shooting
Error 1
3-1. Check the pressure gauge 3-2. Check the vacuum valve
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A
A
B
B
“U” pipe
1) After disassemble the used pressure gauge, connect “U type pipe” like picture.
2) Connect reference gauge to A line & used gauge to B line.
3) Make a vacuum for 5 minutes.
4) After press the DSP button , check the monitor → “A” is reference gauge value, “B” is used gauge value,
“C” is “ A-B”
5) If “A-B” value is less than 200mT, it is normal
1) If “A-B” value is over than 200mT, adjust “C” value to about “0” by adjusting zero point of used gauge.
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2) After make a vacuum for 5 minutes with used gauge and then make a note the vacuum value
not to forget it.
3) After disassemble the pressure gauge, assemble the new pressure gauge in there, and then make a
Vacuum for 5minutes and also make a note it.
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◆ Elbow
elbow
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Bellows
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1) Check the working Ampere of Vacuum pump without load (standard value is 4.5A ~ 6A)
After making a vacuum for 3 minutes, measure the value with hook meter
2) If the measured value is over than standard value, check the pump condenser.
Check point
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Max Level
Reference Level
Minimum Level
Oil Drain
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2
Trouble Shooting
Error 2
☞ It causes when sterilant solution is not diffused to the chamber at sterilizing 1&2 stage.
6.Pressure gauge
1. Sterilant 2. Sterilization 3.Needle & 4. Injection 5. SFS Nozzle
& Vacuum Valve
reuse Item Mini Valve fault valve fault fault
fault
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2
Trouble Shooting
Error 2
1. Sterilant reuse
◆ After complete sterilizing, if user doesn’t remove used sterilant cassette,
and then reuse it , the error 2 occurs.
2. Sterilization item
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2
Trouble Shooting
Error 2
3.Needle
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2
Trouble Shooting
Error 2
1. Hold the backside union with spanner and then unfasten the front union
with other spanner.
2. Remove the used needle.
3. Insert the new needle and fasten both union again.
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Prepare vacant sterilant Remove the sticker Push the red rubbers like picture
Vent Make a vacuum for 4minutes Insert a test sterilant Assemble the sterilant case
If injection valve has a leakage, red rubber is inserted to down side like picture.
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2
Trouble Shooting
Error 2
union
Supporting bolt
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2
Trouble Shooting
Error 2
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2
Trouble Shooting
Error 2
1) Go to maint.4 and then Push the “SV” button to decrease temperature of injection heater.
2) Change the setting value to 10degree and then push the ‘enter, button.
3) Push the ‘change’ button to confirm the setting value.
4) Check the temperature of injection heater.
If the temperature fall down less than 40 degree, try to check the SFS Nozzle.
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2
Trouble Shooting
Error 2
2) Bore the injection port holes of SFS Nozzle with a proper tool.
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2
Trouble Shooting
Error 2
2) If as soon as sterilizing cycle starts, the vacuum values is “0”, , pressure gauge need to be changed
3) After hydrogen Peroxide is injected to chamber , if the vacuum value falls down from 20T to 0 slowly,
vacuum valve need to be changed because vacuum valve has a leakage.
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2
Trouble Shooting
Error 2
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2
Trouble Shooting
Error 2
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3
Trouble Shooting
Error 3
◆ Cause
- This error occurs when user notices problem and presses Cancel button.
◆ Action
- If you push ‘STOP ’ or “Cancel” button during the process,
it will be carried out as FINISH processing.
Don’t Open the door during FINISH processing
to protect user from vapor hydrogen peroxide in the chamber.
If you push ‘stop’ button before sterilizing 1 process,
It will take 1min for FINISH processing.
But if you push ‘stop’ button after sterilizing 1 process,
It will take 13min for FINISH processing.
And you can open the door after FINISH processing.
.
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RENO PLASMA STERILIZER
4
Trouble Shooting
Error 4(Check the vacuum pump)
◆ Cause
- This error occurs due to abnormality of pump in any section during the process.
.
◆ Action
Oil inlet
1. Check result on printer paper.
2. Check Pump oil level(not Min) and color
(Transparent→Turbid).
3. Check the ampere with current measuring tool.
If on the current measuring tool it shows 4.5 ~ 6 ampere,
pump is damaged. Oil outlet
(How to check)
1) Hook tool to blown color electric line on EOCR.
2) Activate Pump in maintenance mode by manual.
3) Check ampere value on current measuring tool.
EOCR
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4
Trouble Shooting
Error 4(Check the vacuum pump)
4. When activates pump if it is not working and show error4 on the monitor,
check pump condenser inside of pump circuit box.
As opens pump circuit box if condenser is broken like picture, pump must be changed.
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5
Trouble Shooting
Error 5(Sterilization error)
◆ Cause
- This error occurs when the vacuum is not reached the setting value the
sterilization 2 cycle.
.
◆ Action
- same to error1
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6
Trouble Shooting
Error 6(Self test failed)
◆ Cause
- This error occurs when processing in not carried out smoothly during the self
test process .
.
◆ Action
- same to error1
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RENO PLASMA STERILIZER
7
Trouble Shooting
Error 7,9,11,13(Chamber, Injection, Doors - Overheating)
◆ Cause
- This error occurs when the chamber temperature or front/rear door temperature
reaches over 58 degree and the injection heater temperature reaches over 220
degree
.◆ Action
- 1. Check printer paper result.
2. Check temperature on the Maint.4 screen
to check temperature on setting value (SV)
and Process Value (PV).
* Don’t turn off the machine when you check.
3. Check the SSR status. If the SSR is “turn ON”- short,
The heater is always working. Exchange the SSR Board.
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7
Trouble Shooting
Error 7,9,11,13(Chamber, Heater, Doors - Overheating)
4. Check the Heater Resistance working well or not.
ⓐ How to check chamber heater resistance (60Ω/ ±10%)
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8
Trouble Shooting
Error 8,10,12,14(Chamber, Injection, Doors – Heater Low )
◆ Cause
- This error occurs when the chamber temperature does not reach over 45 degree
and vaporizer temperature does not reach over 145 degree(in case of front/rear door
temperature setting value is 40degree)
◆ Action
- 1. Check printer paper result.
2. Check controller to check temperature on controller
after taking out right side outer cover.
3. Check how many time machine has been warming up.
At least 2~3hours must be heated up.
* Don’t turn off the machine when you check.
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8
Trouble Shooting
Error 8,10,12,14(Chamber, Heater, Doors – Heater Low )
4. Check the Heater Resistance working well or not.
ⓐ How to check chamber heater resistance (60Ω/ ±10%)
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8
Trouble Shooting
Error 8,10,12,14(Chamber, Heater, Doors – Heater Low )
5. Check the Heater SSR . If the SSR is “broken” or disconnection, The heater is not
working. Exchange the SSR Board or tighten the wires.
1) Check 24V 2) LED of SSR is always blinking when main power is supplied.
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8
Trouble Shooting
Error 8,10,12,14(Chamber, Heater, Doors – Heater Low )
3) Check 220V
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9
Trouble Shooting
Alarm 1 (Sterilant cassette is not inserted)
◆ Cause
- This alarms occurs when user push the start button without inserting sterilant cassette
at user mode.
◆ Action
1. Insert RENO-SA10 cassette into sterilant injection part.
2. HPS Sensor wire connection loosen or disconnection.
3. Check the HPS sensor damaged or position deformed. (If necessary, replace it)
HPS sensor
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10
Trouble Shooting
Alarm 2 (Remove sterilant cassette)
◆ Cause
- This alarm occurs when user push the start button with inserting sterilant cassette
at self test mode.
◆ Action
1. Remove RENO-SA10 cassette from the sterilant cart with Self-Test operation.
2. HPS Sensor wire connection short.
3. Check the HPS sensor damaged or position deformed(If necessary, replace it)
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11
Trouble Shooting
Alarm 3 & Alarm 4(front/rear door is not closed)
◆ Cause
- these alarms occurs when door up sensor didn’t detect the signal or door lock
sensor didn’t detect the signal.
◆ Action(Alarm 3)
1. The front door is not closed.
Close the front door.
2. Check the maint. 3 screen
and close/open front door by manual.
If the Alarm 12 happens,
the problem is front door up (FDU) Sensor.
① Check the FDU Sensor wire connection (FUD or RDU Sensor)
② FDU sensor damaged or position deformed.
(If necessary, replace it)
3. If the Alarm 14 happens,
the problem is Front Door lock sensor(DLS1).
① Check the DLS1 sensor wire connection.
② DLS1 Sensor wire connection is deformed or is damaged
(If necessary, adjust the sensor position or replace the sensor)
※ in case of Alarm 4, you can check the RDU sensor or
DLS2 sensor (DLS1 or DLS2)
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12
Trouble Shooting
Alarm 5 & Alarm 6(rear/front door is opened)
◆ Cause
- These alarms occurs when user tried to open the door with the opposite door
is opened or Door plate detection sensor didn’t detect the signal.
◆ Action(Alarm 5)
1. Close the Rear door and then open the front door.
2. If the rear door is closed but door indicator is opened,
① check the Rear Door Lock sensor (DLS II ) sensor wire connection.
② Check the DLS II sensor is damaged or it’s position deformed.
(If necessary, replace it)
※ in case of Alarm 6, you can check the DLS I sensor.
DLS I or DLS II
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13
Trouble Shooting
Alarm 7(Check the chamber pressure)
◆ Cause
- This alarm occurs when user try to open the door at vacuum state,
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14
Trouble Shooting
Alarm 8(Air pressure low)
◆ Cause
- This alarm occurs when air tank pressure value is lower than 3.5 bar.
1. Check the Comp. pressure is lower than 3.5bar on the monitor mode(Y)
-> Check compressor or output air pressure.
2. Check the Air pressure Gauge problems.
3. Check the Air pressure leakage. (by using sound or water bubble)
4. Check the compressor and if necessary, replace it
15
Trouble Shooting
Alarm 9(Power Outage)
◆ Cause
- This alarm occurs when main power is suddenly cut off or user turn off the main s/w
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16
Trouble Shooting
Alarm 10 (Check front door motor)/ Alarm 11(check rear door motor)
◆ Cause
- This alarm occurs when front door motor is damaged or happens over current
◆ Action(alarm 10)
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17
Trouble Shooting
Alarm 12 & Alarm 13(emergency stop(front/rear door))
◆ Cause
- These alarms occurs when Door up(down) limit sensor detected the signal because
door up/down sensor couldn’t detect the signal.
◆ Action(Alarm 12)
1. Push the ALMRST button at Maint 3.
If the alarm happens again, the problem is caused by FDU(Front Door Up) Sensor
or FDD (Front Door Down)sensor didn’t detect the signal.
① Check the FDU& FDD Sensor cable
② Remove the Side deco B cover, and then check the FDU& FDD sensor.
if the sensor is damaged, replace it.
③ to remove the alarm signal, you can remove the FEA(Front door emergency Alarm)
if you remove the this signal cable, you can move the door. And then, connect FEA
signal cable again.
※ In case of Alarm 13, you can check FDU & FDD, REA signal cable.
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17
Trouble Shooting
Alarm 12 & Alarm 13(emergency stop(front/rear door))
※ Check point
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17
Trouble Shooting
Alarm 12 & Alarm 13
※ Check point
(FDU or RDU)
(FDD or RDD)
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17
Trouble Shooting
Alarm 12 & Alarm 13(emergency stop(front/rear door))
※ Check point
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18
Trouble Shooting
Alarm 14 & Alarm 15(check front/rear door cylinder)
◆ Cause
- These alarms occurs when Door Lock Sensor (front/rear) did not detect a signal
because of low pressure of compressor or temporary missing sensor position.
◆ Action(Alarm 14)
1. Open &Close the Front door with a foot switch.
2. Check the pressure of compressor & main regulator
(it must be more than 4.0 bar)
① if not, check the air line of compressor has a leakage or not.
(If necessary, replace a compressor)
3. Check the front door lock (DLS I ) sensor connection.
4. Check the DLS I sensor position deformed or the sensor
& sensor bracket is damaged
※ in case of Alarm 15, you can check the DLS II sensor.
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18
Trouble Shooting
Alarm 14 & Alarm 15(check front/rear door cylinder)
※ Check point
(Main regulator)
DLSⅠor DLS Ⅱ
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19 PM KIT 1 Procedure
✓ Preparation
- Glove, Oil Container, Funnel & Some paper,Oil
RENO PLASMA STERILIZER
To Change Oil
1. Unscrew clamp connected oil mist trap
2. Unscrew oil Inlet plug.
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Oil Inlet
Max Level
Reference Level
Minimum Level
O-ring(Outlet)
O-ring(Inlet)
RENO PLASMA STERILIZER
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PM KIT 2 Procedure
2. Heat-resisting O-ring
3. NW25 Clamp
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Unscrew it
※ Caution
Down the injection Vaporizer Temperature before handle the vaporizer.
On the temperature controller
Press Set button. → down the temperature with arrow button.
After 10 minutes, check temperature goes down, then handle vaporizer.
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PM KIT 3 Procedure
1. Catalyst filter
3. HEPA filter
4. Door Gasket
RENO PLASMA STERILIZER
Catalyst filter
1. Loosen NW 25 Clamp.
2. Replace Catalyst Filter.
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◆ Sintec type
4. Take out the below union. 5. Unscrew 2 injection valve supporting bolts
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1. Grab Hepa Filter body, turn in a counter-clockwise direction, then take out Hepa Filter.
2. To replace a new HEPA Filter, turn in a clockwise.
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4. How to change Door gasket
When you replace door gasket, removing the air layer is very important.
If there is remaining air gap, there is possibility gasket would be off.
So, put the gasket on the door track and remove the air layer like following picture.
1. Put and push the gasket on the door track. Door gasket size is different the width and length.
Check the direction.
2. Push 45 degree on the gasket one direction with head of screwdriver.
And then the air layer gathers some point.
3. Put and incline the small thin flat screwdriver on the gap between gasket and door track. Remove
the air layers on the gap. And push & put the door gasket. Do that all door gasket surface.
4. Repeat 2 and 3 several times
1.Push
3.Push
Flat-blade ScrewDriver
Air SPACE