62705en PDF
62705en PDF
62705en PDF
Maintenance Manual
Warning
Warning notices are used in this publication to emphasize that hazardous voltages, currents,
temperatures, or other conditions that could cause personal injury exist in this equipment or
may be associated with its use.
In situations where inattention could cause either personal injury or damage to equipment, a
Warning notice is used.
Caution
Caution notices are used where equipment might be damaged if care is not taken.
Note
Notes merely call attention to information that is especially significant to understanding and
operating the equipment.
This document is based on information available at the time of its publication. While efforts
have been made to be accurate, the information contained herein does not purport to cover all
details or variations in hardware or software, nor to provide for every possible contingency in
connection with installation, operation, or maintenance. Features may be described herein
which are not present in all hardware and software systems. GE Fanuc Automation assumes
no obligation of notice to holders of this document with respect to changes subsequently made.
This section describes the safety precautions related to the use of CNC units. It is essential that these precautions
be observed by users to ensure the safe operation of machines equipped with a CNC unit (all descriptions in this
section assume this configuration).
CNC maintenance involves various dangers. CNC maintenance must be undertaken only by a qualified
technician.
Users must also observe the safety precautions related to the machine, as described in the relevant manual supplied
by the machine tool builder.
Before checking the operation of the machine, take time to become familiar with the manuals provided by the
machine tool builder and FANUC.
Contents
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SAFETY PRECAUTIONS B–62705EN/03
This manual includes safety precautions for protecting the maintenance personnel (herein referred
to as the user) and preventing damage to the machine. Precautions are classified into Warnings and
Cautions according to their bearing on safety. Also, supplementary information is described as a
Note. Read the Warning, Caution, and Note thoroughly before attempting to use the machine.
WARNING
Applied when there is a danger of the user being injured or when there is a damage of both the user
being injured and the equipment being damaged if the approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment being damaged, if the approved procedure is not
observed.
NOTE
The Note is used to indicate supplementary information other than Warning and Caution.
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B–62705EN/03 SAFETY PRECAUTIONS
WARNING
1. When checking the operation of the machine with the cover removed
(1) The user’s clothing could become caught in the spindle or other components, thus
presenting a danger of injury. When checking the operation, stand away from the machine
to ensure that your clothing does not become tangled in the spindle or other components.
(2) When checking the operation, perform idle operation without workpiece. When a
workpiece is mounted in the machine, a malfunction could cause the workpiece to be
dropped or destroy the tool tip, possibly scattering fragments throughout the area. This
presents a serious danger of injury. Therefore, stand in a safe location when checking the
operation.
2. When checking the machine operation with the power magnetics cabinet door opened
(1) The power magnetics cabinet has a high–voltage section (carrying a mark). Never
touch the high–voltage section. The high–voltage section presents a severe risk of electric
shock. Before starting any check of the operation, confirm that the cover is mounted on
the high–voltage section. When the high–voltage section itself must be checked, note that
touching a terminal presents a severe danger of electric shock.
(2) Within the power magnetics cabinet, internal units present potentially injurious corners and
projections. Be careful when working inside the power magnetics cabinet.
3. Never attempt to machine a workpiece without first checking the operation of the machine.
Before starting a production run, ensure that the machine is operating correctly by performing
a trial run using, for example, the single block, feedrate override, or machine lock function or
by operating the machine with neither a tool nor workpiece mounted. Failure to confirm the
correct operation of the machine may result in the machine behaving unexpectedly, possibly
causing damage to the workpiece and/or machine itself, or injury to the user.
4. Before operating the machine, thoroughly check the entered data.
Operating the machine with incorrectly specified data may result in the machine behaving
unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the
user.
5. Ensure that the specified feedrate is appropriate for the intended operation. Generally, for each
machine, there is a maximum allowable feedrate. The appropriate feedrate varies with the
intended operation. Refer to the manual provided with the machine to determine the maximum
allowable feedrate. If a machine is run at other than the correct speed, it may behave
unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the
user.
6. When using a tool compensation function, thoroughly check the direction and amount of
compensation. Operating the machine with incorrectly specified data may result in the machine
behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or
injury to the user.
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SAFETY PRECAUTIONS B–62705EN/03
WARNING
1. Always turn off the power to the CNC and the main power to the power magnetics cabinet. If
only the power to the CNC is turned off, power may continue to be supplied to the serve section.
In such a case, replacing a unit may damage the unit, while also presenting a danger of electric
shock.
2. When a heavy unit is to be replaced, the task must be undertaken by two persons. If the
replacement is attempted by only one person, the replacement unit could slip and fall, possibly
causing injury.
3. After the power is turned off, the servo amplifier and spindle amplifier may retain voltages for
a while, such that there is a danger of electric shock even while the amplifier is turned off. Allow
at least twenty minutes after turning off the power for these residual voltages to dissipate.
4. When replacing a unit, ensure that the new unit has the same parameter and other settings as the
old unit. (For details, refer to the manual provided with the machine.) Otherwise, unpredictable
machine movement could damage the workpiece or the machine itself, and present a danger of
injury.
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B–62705EN/03 SAFETY PRECAUTIONS
WARNING
1. When machining a workpiece for the first time after modifying a parameter, close the machine
cover. Never use the automatic operation function immediately after such a modification.
Instead, confirm normal machine operation by using functions such as the single block function,
feedrate override function, and machine lock function, or by operating the machine without
mounting a tool and workpiece. If the machine is used before confirming that it operates
normally, the machine may move unpredictably, possibly damaging the machine or workpiece,
and presenting a risk of injury.
2. The CNC and PMC parameters are set to their optimal values, so that those parameters usually
need not be modified. When a parameter must be modified for some reason, ensure that you
fully understand the function of that parameter before attempting to modify it. If a parameter
is set incorrectly, the machine may move unpredictably, possibly damaging the machine or
workpiece, and presenting a risk of injury.
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SAFETY PRECAUTIONS B–62705EN/03
WARNING
NOTE
The CNC uses batteries to preserve the contents of its memory, because it must retain data such as
programs, offsets, and parameters even while external power is not applied.
If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator’s panel
or CRT screen.
When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the
contents of the CNC’s memory will be lost.
To replace the battery, see the procedure described in Section 2.6 of this manual.
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B–62705EN/03 SAFETY PRECAUTIONS
WARNING
NOTE
The absolute pulse coder uses batteries to preserve its absolute position.
If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator’s panel
or CRT screen.
When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the
absolute position data held by the pulse coder will be lost.
To replace the battery, see the procedure described in Section 2.6 of this manual.
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SAFETY PRECAUTIONS B–62705EN/03
WARNING
3. Fuse replacement
Before replacing a blown fuse, however, it is necessary to locate and remove the cause of the
blown fuse.
For this reason, only those personnel who have received approved safety and maintenance
training may perform this work.
When replacing a fuse with the cabinet open, be careful not to touch the high–voltage circuits
(marked and fitted with an insulating cover).
Touching an uncovered high–voltage circuit presents an extremely dangerous electric shock
hazard.
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B–62705EN/03 PREFACE
PREFACE
This chapter covers those items, displayed on the screen, that are related
to maintenance. A list of all supported operations is also provided at the
end of this chapter.
2.HARDWARE
5.DIGITAL SERVO
This chapter describes the servo tuning screen and how to adjust the
reference position return position.
7.TROUBLESHOOTING
APPENDIX
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PREFACE B–62705EN/03
Applicable models This manual can be used with the following models. The abbreviated
names may be used.
Product Name Abbreviations Software series (Specification)
NOTE
Some function described in this manual may not be applied
to some products.
For details, refer to the DESCRIPTIONS (B–62702EN).
Related manuals The table below lists manuals related to MODEL B of Series 21, Series,
Series 210.
In the table, this manual is marked with an asterisk(*).
Specification
Manual name
number
DESCRIPTIONS B–62702EN
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B–62705EN/03 Table of Contents
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . s–1
PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p–1
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Table of Contents B–62705EN/03
2. HARDWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
2.1 GENERAL OF HANDWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
2.2 CONFIGURATION OF PRINTED CIRCUIT BOARD AND LED DISPLAY . . . . . . . . . . . . . . . . . 106
2.2.1 Main PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
2.2.2 I/O Printed Circuit Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
2.2.3 Power Supply Printed Circuit Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
2.2.4 Option 1 Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
2.2.5 Loader Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
2.2.6 HSSB Interface Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
2.2.6.1 Parts layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
2.2.6.2 System block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
2.2.6.3 Configuration switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
2.2.6.4 LED display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
2.2.7 MMC–IV PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
2.2.7.1 A02B–0207–C020, A02B–0207–C021, A02B–0207–C022 . . . . . . . . . . . . . . . . . . . . . . . . . 123
2.2.7.2 A16B–2203–0180 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
2.2.8 Intelligent Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
2.2.9 Intelligent Terminal 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
2.3 LIST OF UNIT AND PRINTED CIRCUIT BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
2.3.1 Control Unit P.C.B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
2.3.2 Others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
2.4 HOW TO REPLACE THE MODULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
2.4.1 Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
2.4.2 Insertion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
2.5 REPLACING THE FUSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
2.5.1 Replacing the Fuses for Power Supply of Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
2.5.2 Replacing the Fuses for New MMC–IV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
2.5.3 Replacing the Fuses for Intelligent Terminal 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
2.5.4 Replacing the Fuse for LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
2.6 HOW TO REPLACE THE BATTERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
2.6.1 Replace the Battery for Memory Back Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
2.6.2 Replacing Batteries for Separate Absolute Pulse Coder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
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B–62705EN/03 Table of Contents
2.6.3 Replacing Batteries for Absolute Pulse Coder (α series servo amplifier module) . . . . . . . . . . . . . . . . 152
2.6.4 Replacing the Battery for New MMC–IV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
2.6.5 Replacing the Battery for Intelligent Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
2.7 REPLACING THE FAN MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
2.7.1 Replacing the Fan Motor for Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
2.7.2 Replacing the Fan for Intelligent Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
2.8 REPLACING THE LCD BACKLIGHT FOR DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
2.9 ADJUSTING THE FLAT DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
2.9.1 Adjusting the Color Liquid Crystal Display and Plasma Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
2.9.2 How to Replace the Monochrome Liquid Crystal Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
2.10 MAINTENANCE OF HEAT PIPE TYPE HEAT EXCHANGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
2.11 ENVIRONMENTAL REQUIREMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
2.12 POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
2.13 ACTION AGAINST NOISE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
2.13.1 Separating Signal Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
2.13.2 Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
2.13.3 Connecting the Signal Ground (SG) of the Control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
2.13.4 Noise Suppressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
2.13.5 Cable Clamp and Shield Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
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7. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
7.1 CORRECTIVE ACTION FOR FAILURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
7.1.1 Investigating the Conditions under which Failure Occurred . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
7.2 NO MANUAL OPERATION NOR AUTOMATIC OPERATION CAN BE EXECUTED . . . . . . . . 275
7.3 JOG OPERATION CANNOT BE DONE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279
7.4 HANDLE OPERATION (MPG) CANNOT BE DONE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
7.5 AUTOMATIC OPERATION CANNOT BE DONE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284
7.6 CYCLE START LED SIGNAL HAS TURNED OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
7.7 NO DISPLAY APPEARS AT POWER–UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293
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B–62705EN/03 Table of Contents
APPENDIX
A. ALARM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337
A.1 LIST OF ALARM CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338
A.2 LIST OF ALARMS (PMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356
A.3 SPINDLE ALARMS (SERIAL SPINDLE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361
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Table of Contents B–62705EN/03
C.2.2 Exiting from the System Monitor (Activating the CNC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371
C.3 SYSTEM MONITOR FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372
C.3.1 Loading a File from a Memory Card into Flash Memory (SYSTEM DATA LOADING Screen) . . . . 372
C.3.2 Listing the Names of the Files Stored in Flash Memory (SYSTEM DATA CHECK Screen) . . . . . . . 374
C.3.3 Deleting a File from Flash Memory (SYSTEM DATA DELETE Screen) . . . . . . . . . . . . . . . . . . . . . . 375
C.3.4 Outputting a File, Stored in Flash Memory, to a Memory Card (SYSTEM DATA SAVE Screen) . . . 376
C.3.5 Backing up SRAM Data to a Memory Card and Subsequently Restoring Data from a Memory Card
(SRAM DATA BACKUP Screen) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378
C.3.6 Deleting a File from a Memory Card (MEMORY CARD FILE DELETE Screen) . . . . . . . . . . . . . . . 380
C.3.7 Formatting a Memory Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 381
C.4 ERROR MESSAGES AND CORRESPONDING CORRECTIVE ACTIONS . . . . . . . . . . . . . . . . . . 382
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B–62705EN/03 1. DISPLAY AND OPERATION
1
1. DISPLAY AND OPERATION B–62705EN/03
1.1 Operations and soft key display staturs for each function key are described
below:
FUNCTION KEYS
AND SOFT KEYS
1.1.1 To display a more detailed screen, press a function key followed by a soft
Soft Keys key. Soft keys are also used for actual operations.
The following illustrates how soft key displays are changed by pressing
each function key.
The symbols in the following figures mean as shown below :
: Indicates screens
*1 Press function keys to switch between screens that are used frequently.
*2 Some soft keys are not displayed depending on the option configuration.
*3 In some cases, the continuous menu key is omitted when the 12 soft keys
type is used.
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B–62705EN/03 1. DISPLAY AND OPERATION
POSITION SCREEN Soft key transition triggered by the function key POS
POS 1.
[RUNPRE] [EXEC]
[ORIGIN] [ALLEXE]
[RUNPRE] [EXEC]
[ORIGIN] [ALLEXE]
[RUNPRE] [EXEC]
Handle interruption
[RUNPRE] [EXEC]
Monitor screen
[RUNPRE] [EXEC]
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1. DISPLAY AND OPERATION B–62705EN/03
PROGRAM SCREEN Soft key transition triggered by the function key PROG
1/2
PROG 2.
[PRGRM] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed”
(O number) [O SRH]
(N number) [N SRH]
[REWIND]
[P TYPE]
[Q TYPE]
[F SRH] [CAN]
(N number) [EXEC]
[CHECK] [ABS] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed”
[REL] (O number) [O SRH]
(N number) [N SRH]
[REWIND]
[P TYPE]
[Q TYPE]
[F SRH] [CAN]
(N number) [EXEC]
[CURRNT] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed”
[NEXT] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed”
[RSTR] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed”
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B–62705EN/03 1. DISPLAY AND OPERATION
2/2
(2)
5
1. DISPLAY AND OPERATION B–62705EN/03
PROGRAM SCREEN Soft key transition triggered by the function key PROG
1/2
PROG 3.
Program display
[PRGRM] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed”
(O number) [O SRH]
(Address) [SRH↓]
(Address) [SRH↑]
[REWIND]
[F SRH] [CAN]
(N number) [EXEC]
[READ] [CHAIN] (The cursor moves to the end of a program.)
[STOP]
[CAN]
(O number) [EXEC]
[PUNCH] [STOP]
[CAN]
(O number) [EXEC]
[DELETE] [CAN]
(N number) [EXEC]
[EX–EDT] [COPY] [CRSR∼] (O number) [EXEC]
[∼CRSR]
[∼BTTM]
[ALL]
[MOVE] [CRSR∼] (O number) [EXEC]
[∼CRSR]
[∼BTTM]
[ALL]
[MERGE] [∼CRSR] (O number) [EXEC]
[∼BTTM]
[CHANGE] (Address) [BEFORE]
6
B–62705EN/03 1. DISPLAY AND OPERATION
2/2
(1)
[LIB] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed”
(O number) [O SRH] Return to the program
[READ] [CHAIN]
[STOP]
[CAN]
(O number) [EXEC]
[PUNCH] [STOP]
[CAN]
(O number) [EXEC]
7
1. DISPLAY AND OPERATION B–62705EN/03
PROGRAM SCREEN Soft key transition triggered by the function key PROG
PROG 4.
Program display
[PRGRM] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed”
[MDI] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed”
[START] [CAN]
[EXEC]
(Address) [SRH↓]
(Address) [SRH↑]
[REWIND]
[CURRNT] [(OPRT)] [BG–EDT] See When the soft key [BG-EDT] is pressed"
[NEXT] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed”
[RSTR] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed”
8
B–62705EN/03 1. DISPLAY AND OPERATION
PROGRAM SCREEN Soft key transition triggered by the function key PROG
5.
PROG
Program display
[PRGRM] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed”
[CURRNT] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed”
[NEXT] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed”
[RSTR] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed”
PROGRAM SCREEN Soft key transition triggered by the function key PROG
PROG 6.
[MDI] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed”
(O number) [O SRH] Return to the program
(Address) [SRH↓]
(Address) [SRH↑]
[REWIND]
[LIB] [(OPRT)] [BG–EDT] See “When the soft key [BG–EDT] is pressed”
(O number) [O SRH] Return to the program
9
1. DISPLAY AND OPERATION B–62705EN/03
PROG
PROGRAM SCREEN Soft key transition triggered by the function key
(When the soft key [BG–EDT] is pressed in all modes)
1/2
PROG
7.
Program display
[F SRH] [CAN]
(N number) [EXEC]
[READ] [CHAIN] (The cursor moves to the end of a program.)
[STOP]
[CAN]
(O number) [EXEC]
[PUNCH] [STOP]
[CAN]
(O number) [EXEC]
[DELETE] [CAN]
(N number) [EXEC]
[EX–EDT] [COPY] [CRSR∼] (O number) [EXEC]
[∼CRSR]
[∼BTTM]
[ALL]
[MOVE] [CRSR∼] (O number) [EXEC]
[∼CRSR]
[∼BTTM]
[ALL]
[MERGE] [∼CRSR] (O number) [EXEC]
[∼BTTM]
[CHANGE] (Address) [BEFORE]
10
B–62705EN/03 1. DISPLAY AND OPERATION
2/2
(1)
[READ] [CHAIN]
[STOP]
[CAN]
(O number) [EXEC]
[PUNCH] [STOP]
[CAN]
(O number) [EXEC]
11
1. DISPLAY AND OPERATION B–62705EN/03
1/2
OFFSET
SETTING
8.
[CLEAR] [ALL]
[WEAR]
[GEOM]
[READ] [CAN]
[EXEC]
[PUNCH] [CAN]
[EXEC]
Setting screen
[PUNCH] [CAN]
[EXEC]
12
B–62705EN/03 1. DISPLAY AND OPERATION
2/2
(1)
[OPR]
[CLEAR] [ALL]
[WEAR]
[GEOM]
[READ] [CAN]
[EXEC]
[PUNCH] [CAN]
[EXEC]
[OFST.B]
13
1. DISPLAY AND OPERATION B–62705EN/03
1/2
OFFSET
SETTING 9.
[CLEAR] [ALL]
[WEAR]
[GEOM]
[READ] [CAN]
[EXEC]
[PUNCH] [CAN]
[EXEC]
Setting screen
[PUNCH]
14
B–62705EN/03 1. DISPLAY AND OPERATION
2/2
(1)
[OPR]
15
1. DISPLAY AND OPERATION B–62705EN/03
SYSTEM SCREEN Soft key transition triggered by the function key SYSTEM
1/3
SYSTEM 10.
Parameter screen
[READ] [CAN]
[EXEC]
[PUNCH] [CAN]
[EXEC]
Diagnosis screen
PMC screen
[F–SRCH]
[ADRESS]/[SYMBOL]
[TRIGER] [TRGON]
[TRGOFF]
[START]
[DUMP] [SEARCH]
[DPARA]/[NDPARA] [BYTE]
[TRGSRC] [WORD]
[INIT] [D.WORD]
[WINDOW] [DIVIDE]
[CANCEL]
[DELETE]
[SELECT]
[WIDTH]
(1) (2) (3)
(Continued on the next page)
16
B–62705EN/03 1. DISPLAY AND OPERATION
[BYTE]
[WORD]
[D.WORD]
[DRARA]/[NDPARA]
[PMCDGN] [TITLE]
[STATUS] [SEARCH]
[ALARM]
[TRACE] [T.DISP]/[TRCPRM]
[EXEC]
[PMCPRM] [TIMER]
[COUNTR]
[KEEPRL]
[DATA] [G.DATA] [C.DATA]
[G.CONT] [G–SRCH]
[NO.SRH] [SEARCH]
[INIT]
[SETTING] [YES]/[MANUAL]/[ROM]
[NO]/[AUTO]/[RAM]
[STOP]/[RUN]
[I/O] [EXEC]
[CANCEL]
(No.)
[SPEED] [INPUT]
[INIT]
[MDI]/[ROM]
[SYSTEM]
[READ] [CAN]
[EXEC]
[PUNCH] [CAN]
[EXEC]
(4)
(Continued on the next page)
17
1. DISPLAY AND OPERATION B–62705EN/03
(4) 3/3
[W.DGNS] [W.PRM]
[W.GRPH] [START]
[TIME→]
[←TIME]
[H–DOBL]
[H–HALF]
[START]
[CH–1↑]
[CH–1↓]
[V–DOBL]
[V–HALF]
[START]
[CH–2↑]
[CH–2↓]
[V–DOBL]
[V–HALF]
18
B–62705EN/03 1. DISPLAY AND OPERATION
MESSAGE SCREEN Soft key transition triggered by the function key MESSAGE
MESSAGE 11.
[ALARM]
[MSG]
HELP SCREEN Soft key transition triggered by the function key HELP
HELP
12.
[PARAM]
19
1. DISPLAY AND OPERATION B–62705EN/03
GRAPHIC SCREEN (T series) Soft key transition triggered by the function key GRAPH
GRAPH
13.
Mode 0
GRAPHIC SCREEN (M series) Soft key transition triggered by the function key GRAPH
GRAPH
[PARAM]
20
B–62705EN/03 1. DISPLAY AND OPERATION
1.2
SCREEN DISPLAYED
IMMEDIATELY AFTER
POWER IS TURNED ON
21
1. DISPLAY AND OPERATION B–62705EN/03
0: 01B34000 0:
1: 30464202 1:
2: 00504303 2:
3: 3:
4: 4:
5: 5:
… …
D Module ID ID Name
B3 21–MB (DDA1 series)/210–MB main P.C.B.(A16B–2201–0721)
21–TB (control unit B)/210–TB P.C.B.(A16B–2202–0900)
B5 Loader control board
94 MMC–IV P.C.B.
AA HSSB interface board
3F Option 1 board (for remote buffer)
82 21–MB (D201 series) main P.C.B.
_ 21–TB (control unit A main P.C.B. (A16B–3200–0020))
22
B–62705EN/03 1. DISPLAY AND OPERATION
1.2.4
Setting Module Screen
END : Setting
DDA1–01 completed
1.2.5
Configuration Display
of Software
CNC control
DDA1–01 software
PMC
23
1. DISPLAY AND OPERATION B–62705EN/03
1.3 After the system has been installed correctly, you can find the PCBs
installed and the softwares integrated on the system configuration screen.
SYSTEM
CONFIGURATION
SCREEN
1.3.1 (1) Press SYSTEM key.
Display Method
(2) Press soft key [SYSTEM], then the system configuration screen is
displayed.
(3) The system configuration screen is composed of three screens and
PAGE
each of them can be selected by the page key PAGE
.
1.3.2
Configuration of PCBs
D Screen
Software series of mod-
ule with CPU
Software ID (type)
Module ID
Slot No.
(80 to 8F is 2nd side)
D Module ID ID Name
B3 21–MB (DDA1 series)/210–MB main P.C.B.(A16B–2201–0721)
21–TB (control unit B)/210–TB main P.C.B.(A16B–2202–0900)
B5 Loader control board
94 MMC–IV P.C.B.
AA HSSB interface board
3F Option 1 board (for remote buffer)
82 21–MB (D201 series) main P.C.B.
_ 21–TB (control unit A main P.C.B. (A16B–3200–0020))
24
B–62705EN/03 1. DISPLAY AND OPERATION
1.3.3
Kind of software
Software Configuration Software series
Screen
SYSTEM CONFIG(SOFTWARE)
(3)
Contents of display
(1) Slot number (The number is corresponding to PCB configuration
screen)
(2) Type of PCB mounted
(3) Type of mounted module or hardware
(4) Mounted or not, or type of module
Pressing the PAGE key displays the system configuration screen of
other PCBs.
NOTE
The displayed information varies with the model and
software series.
25
1. DISPLAY AND OPERATION B–62705EN/03
Hardware configuration
26
B–62705EN/03 1. DISPLAY AND OPERATION
1.4
ALARM HISTORY
SCREEN
1.4.1 Alarms generated in the NC are recorded. The latest 25 alarms generated
General are recorded. The 26th and former alarms are deleted.
97/04/18 20:56:26
506 OVERTRAVEL : +X
97/04/18 19:58:11
000 TURN OFF POWER
97/04/18 19:52:45
000 TURN OFF POWER
97/04/18 19:48:43
300 APC ALARM : X–AXIS ZERO RETURN REQUEST
97/04/18 18:10:10
507 OVERTRAVEL : +B
1.4.4 When an external alarm (No. 1000 to 1999) or a macro alarm (No. 3000
Alarm Display to 3999) is output, the alarm history function can record both the alarm
number and message if so specified in the following parameter. If
recording of the message is not set or if no message is input, only an
external alarm or macro alarm is displayed.
#7 #6 #5 #4 #3 #2 #1 #0
3112 EAH
27
1. DISPLAY AND OPERATION B–62705EN/03
1.5.2
Deletion of External (1) The recorded external operator message can be deleted by setting the
MMC bit (bit 0 of parameter 3113) to 1.
Operator Messages Pressing the [CLEAR] soft key erases all the records of the external
Record operator message.
(2) The MS1 and MS0 bits (bits 7 and 6 of parameter 3113) specify the
number of records to be displayed on the external operator message
history screen. When the bits are changed, all external operator
message records retained up to that point are erased.
28
B–62705EN/03 1. DISPLAY AND OPERATION
1.5.3
Parameter #7 #6 #5 #4 #3 #2 #1 #0
3113 MS1 MS0 MHC
#7 #6 #5 #4 #3 #2 #1 #0
3112 OMH
NOTE
After setting this parameter, briefly turn the power off, then
on again.
1.5.4 When the number of an external operator message is specified, the system
Notes starts updating the records of the specified message. The system
continues to perform update until another external operator message is
specified or until an instruction to delete the records of the external
operator message is specified.
29
1. DISPLAY AND OPERATION B–62705EN/03
1.6 This function displays the key and signal operations performed by the
operator upon the occurrence of a fault or the output of an alarm, together
OPERATION with the corresponding alarms.
HISTORY This function records the following data:
(1) MDI key operations performed by the operator
(2) Status changes (ON/OFF) of input and output signals (selected signals
only)
(3) Details of alarms
(4) Time stamp (date and time)
1.6.1
Parameter Setting #7 #6 #5 #4 #3 #2 #1 #0
3106 OHS OHD
NOTE
For the system software of the following series, the
operation history screen is always displayed, regardless of
the setting of this parameter:
– 21–TB (control unit A)
– 21–MB: Software series D201
#7 #6 #5 #4 #3 #2 #1 #0
3112 OPH
NOTE
When this parameter has been set, the power must be
turned off before operation is continued.
30
B–62705EN/03 1. DISPLAY AND OPERATION
3122 Interval at which the clock time is recorded in the operation history
1.6.2
Screen Display
D Displaying the operation
(1) Press the SYSTEM
function key.
history
(2) Press the continue menu key [ ]. The [OPEHIS] [(OPRT)] soft key
are displayed.
(3) Press the [OPEHIS] soft key twice. The operation history screen is
displayed.
On the operation history screen, the soft keys are configured as shown
below:
31
1. DISPLAY AND OPERATION B–62705EN/03
(4) To display the next part of the operation history, press the page down
PAGE
32
B–62705EN/03 1. DISPLAY AND OPERATION
Mode selection signals and rapid traverse override signals are displayed
as indicated below:
Input signal
Name displayed
MD1 ND2 MD4 REF DNC1
0 0 0 0 0 MDI
1 0 0 0 0 MEM
1 0 0 0 1 RMT
0 1 0 0 0 NOMODE
1 1 0 0 0 EDT
0 0 1 0 0 H/INC
1 0 1 0 0 JOG
1 0 1 1 0 REF
0 1 1 0 0 TJOG
1 1 1 0 0 THND
Input signal
Name displayed
ROV1 ROV2
0 0 R 100%
1 0 R 50%
0 1 R 25%
1 1 R F0%
(3) NC alarms
NC alarms are displayed in reverse video.
P/S alarms, system alarms, and external alarms are displayed together
with their numbers.
For other types of alarms, only the alarm type is displayed. (No details
are displayed.)
Example) P/S0050, SV_ALM, S_APC_ALM
33
1. DISPLAY AND OPERATION B–62705EN/03
NOTE
The clock time is recorded for a specified interval only when
data is stored within that interval.
34
B–62705EN/03 1. DISPLAY AND OPERATION
1.6.3
Setting the Input Signal (1) On the operation history signal selection screen, press the [(OPRT)]
or Output Signal to be soft key.
Recorded in the OP_HIS SIGNAL SELECT O1000 N02000
Operation History
No. ADDRES SIGNAL No. ADDRES SIGNAL
01 G0004 00000010 11 ********
02 ******** 12 ********
03 ******** 13 ********
04 ******** 14 ********
05 ******** 15 ********
06 ******** 16 ********
07 ******** 17 ********
08 ******** 18 ********
09 ******** 19 ********
10 ******** 20 ********
>
EDIT **** *** *** *** 00:00:00
[ ALLDEL ][ DELETE ][ ON:1 ][ OFF:0 ][ ]
key.
Example) G0004 INPUT
35
1. DISPLAY AND OPERATION B–62705EN/03
(8) Pressing the return menu key causes the [OPEHIS] (OPE) soft
key to be displayed again.
D Input signals and output
signals to be recorded in
the history NOTE
1 A cross (×) indicates that a signal will not be recorded. Also,
any signal for which an address is not specified will not be
recorded, either.
2 A circle (f) indicates that a signal can be recorded.
3 A signal indicated by its symbol name will also be displayed
by its symbol name.
1. M/T addresses
MT→PMC
#7 #6 #5 #4 #3 #2 #1 #0
X000 f f f f f f f f
to
X127 f f f f f f f f
PMC→CNC
#7 #6 #5 #4 #3 #2 #1 #0
G000 f f f f f f f f
to
G003 f f f f f f f f
G004 f f f f FIN f f f
G009 f f f f f f f f
to
G013 f f f f f f f f
G014 f f f f f f f f
G015 f f f f f f f f
to
G018 f f f f f f f f
G019 RT f f f f f f f
36
B–62705EN/03 1. DISPLAY AND OPERATION
#7 #6 #5 #4 #3 #2 #1 #0
G020 f f f f f f f f
to
G042 f f f f f f f f
G043 f × f × × f f f
G047 f f f f f f f f
to
G060 f f f f f f f f
G061 f f f f f f f RGTA
G062 f f f f f f f f
to
G099 f f f f f f f f
G101 f f f f f f f f
G103 f f f f f f f f
to
G105 f f f f f f f f
G107 f f f f f f f f
G109 f f f f f f f f
G111 f f f f f f f f
G113 f f f f f f f f
37
1. DISPLAY AND OPERATION B–62705EN/03
#7 #6 #5 #4 #3 #2 #1 #0
G115 f f f f f f f f
G117 f f f f f f f f
G119 f f f f f f f f
G121 f f f f f f f f
to
G125 f f f f f f f f
G127 f f f f f f f f
to
G129 f f f f f f f f
G131 f f f f f f f f
G133 f f f f f f f f
G135 f f f f f f f f
to
G255 f f f f f f f f
PMC→MT
#7 #6 #5 #4 #3 #2 #1 #0
Y000 f f f f f f f f
to
Y127 f f f f f f f f
CNC→PMC
#7 #6 #5 #4 #3 #2 #1 #0
F000 f f f f f f f f
to
F255 f f f f f f f f
38
B–62705EN/03 1. DISPLAY AND OPERATION
T(identifier word)
T0 : Header
T50 : MDI/soft key
T51 : Signal
T52 : Alarm
T53 : For extension (date or time)
39
1. DISPLAY AND OPERATION B–62705EN/03
1) Header
T 0 C O P E R A T I O N
H I S T O R Y ;
C: Data word
2) MDI/soft key
T 5 0 P 0 to 1 H * * ;
P0: Usually
P1: At power–on
H **: Key code (See the following table.)
3) Signal
T 5 1 P 0 to 6 N 0 to 255 H * * , * * ;
4) Alarm
T 5 2 P 0 to 10 N * * * * ;
Date T 5 3 P 0 to 1 E 0 D * * * * * * * * ;
Time T 5 3 P 0 to 1 E 1 D * * * * * * ;
P0: Usually
P1: At power–on
E0: Date
E1: Time
D*..*: Data Example) October 29, 1997
D 1 9 9 7 1 0 2 9
40
B–62705EN/03 1. DISPLAY AND OPERATION
1 ! 1 A Q
2 ” 2 B R
3 # 3 C S
4 $ 4 D T
5 % 5 E U
6 & 6 F V
7 ’ 7 G W
8 ( 8 H X
9 ) 9 I Y
A ; * : J Z
(EOB)
B + K [
C ’ < L ¥
D – = M ]
E . > N
F / ? O –
41
1. DISPLAY AND OPERATION B–62705EN/03
(80H to FFH)
8 9 A B C D E F
0 Reset F0
*2 *2
1 MMC F1
*2 *2
2 CNC F2
*2 *2
3 F3
*2
4 Shift Insert F4
*2 *2
5 Delete F5
*2 *2
6 CAN Alter F6
*2 *2
7 F7
*2
8 Cur→ Input POS F8
*2 *2 *2 *2
9 Cur← PROG F9
*2 *2 *2
A Cur↓ Help OFFSET
*2 *2 SETTING
*2
B Cur↑ SYSTEM
*2 *2
C MESSAGE
*2
D CUSTOM
GRAPH
*1, *2
E Page↓ CUSTOM FR
*2 *2 *2
F Page↑ FL
*2 *2
42
B–62705EN/03 1. DISPLAY AND OPERATION
1.6.5
Notes (1) While the operation history screen is displayed, no information can be
recorded to the history.
(2) An input signal having an on/off width of up to 16 msec is not recorded
in the history. Some signals are not recorded in the history. See
Appendix A.
(3) Once the storage becomes full, old data is deleted, starting from the
oldest record. Up to about 8000 key information items can be
recorded.
(4) The recorded data is retained even after the power is turned off. A
memory all clear operation, however, erases the recorded data.
(5) The operation history function cannot execute sampling when the
OHS bit (bit 7 of parameter No. 3106) is set to 1.
(6) Set the date and time on the setting screen.
(7) The time needed to input and output 6000 operation records at a rate
of 4800 baud is as follows:
Output : About 5 minutes
Input : About 2 minutes and 30 seconds
This file corresponds to a paper tape of about 180 m in length.
43
1. DISPLAY AND OPERATION B–62705EN/03
1.7
HELP FUNCTION
1.7.1 The help function displays alarm information, operation method and a
General table of contents for parameters. This function is used as a handbook.
1.7.2
Display Method
D Help for alarm (1) When an alarm is generated, press soft key [ALARM], then a help
message of the alarm is displayed.
NUMBER : 010
M’SAGE : IMPROPER G CODE
FUNCTION :
ALARM :
A G CODE NOT LISTED IN G–CODE TABLE
IS BEING COMMANDED
ALSO G–CODE FOR FUNCTION NOT ADDED
IS BEING COMMANDED
(2) Pressing soft key [OPERAT],(alarm No.), and soft key [SELECT]
in this order, a help message corresponding to the input alarm number
is displayed.
44
B–62705EN/03 1. DISPLAY AND OPERATION
D Help for operation (1) Press [OPERAT], then a menu for operation method is displayed.
HELP (OPERATION METHOD) O1234 N12345
1. PROGRAM EDIT
2. SEARCH
3. RESET
4. DATA INPUT WITH MDI
5. DATA INPUT WITH TAPE
6. OUTPUT
7. INPUT WITH FANUC CASSETTE
8. OUTPUT WITH FANUC CASSETTE
9. MEMORY CLEAR
(2) Press [OPERAT], (an item number) and soft key [SELECT], then an
operation method of the item is displayed.
PAGE
Pressing PAGE key PAGE
or displays another pages.
[ ] [ ] [ ] [ ] [SELECT]
D Parameter table Press soft key [PARAM], then a parameter table is displayed.
HELP (PARAMETER TABLE) O1234 N12345
1/4 Current
page/ Total
·SETTING (NO.0000~ ) page
·READER/PUNCHER INTERFACE (NO.0100~ )
·AXIS CONTROL/SETTING UNIT (NO.1000~ )
·COORDINATE SYSTEM (NO.1200~ )
·STROKE LIMIT (NO.1300~ )
·FEED RATE (NO.1400~ )
·ACCEL/DECELERATION CTRL (NO.1600~ )
·SERVO RELATED (NO.1800~ )
·DI/DO (NO.3000~ )
PAGE
Another screen can be selected by the PAGE key PAGE
or .
45
1. DISPLAY AND OPERATION B–62705EN/03
1.8
DISPLAYING
DIAGNOSTIC PAGE
1.8.2
Contents Displayed
46
B–62705EN/03 1. DISPLAY AND OPERATION
D State of TH alarm
030 CHARACTER NUMBER TH ALARM
Position of the character that caused TH alarm.
The position is counted from the head.
031 TH DATA Data of the character that caused TH alarm.
D Detail of serial pulse
coder #7 #6 #5 #4 #3 #2 #1 #0
DGN 0202 CSA BLA PHA RCA BZA CKA SPH
#7 #6 #5 #4 #3 #2 #1 #0
DGN 0203 DTE CRC STB PRM
47
1. DISPLAY AND OPERATION B–62705EN/03
#7 #6 #5 #4 #3 #2 #1 #0
DGN 0204 OFS MCC LDA PMS
#3(PMS): Feedback is not correct due to faulty serial pulse coder C or feedback
cable.
#4(LDA): Serial pulse coder LED is abnormal
#5(MCC): Contacts of MCC of servo amplifier is melted.
#6(OFS): Abnormal current value result of A/D conversion of digital
This data indicates the cause of servo alarm No. 417, detected by the NC.
If the alarm is detected by the servo, the PRM bit (bit 4 of DGN No. 0203)
is set to 1.
#7 #6 #5 #4 #3 #2 #1 #0
0280 AXS DIR PLS PLC MOT
#0 (MOT): The motor type specified in parameter No. 2020 falls outside the
predetermined range.
#2 (PLC): The number of velocity feedback pulses per motor revolution, specified in
parameter No. 2023, is zero or less. The value is invalid.
#3 (PLS): The number of position feedback pulses per motor revolution, specified in
parameter No. 2024, is zero or less. The value is invalid.
#4 (DIR): The wrong direction of rotation for the motor is specified in parameter No.
2022 (the value is other than 111 or –111).
#6 (AXS): In parameter No. 1023 (servo axis number), a value that falls outside the
range of 1 to the number of controlled axes is specified. (For example, 4 is
specified instead of 3.) Alternatively, the values specified in the
parameter are not consecutive.
48
B–62705EN/03 1. DISPLAY AND OPERATION
D Machine position
DGN 0301 Distance from reference position of an axis in detection unit
#0(PR1): The setting of the following parameters has been changed: Parameters
1821, 1850, 1860, 1861.
#1(PR2): The setting of the ATS bit (bit 1 of parameter 8302) has been changed.
#2(BZ1): The detected APC battery voltage is 0 V (Inductosyn).
#3(BZ2): The detected APC battery voltage is 0 V (separate position detector).
#4(NOF): The Inductosyn output no offset data.
#5(ALP): Before the α pulse coder detects a full single rotation, reference position
establishment by parameters was attempted.
#6(DTH): A controlled axis detach signal/parameter was input.
#7 #6 #5 #4 #3 #2 #1 #0
DGN 311 DUA XBZ GSG AL4 AL3 AL2 AL1
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1. DISPLAY AND OPERATION B–62705EN/03
#7 #6 #5 #4 #3 #2 #1 #0
DGN 0408 SSA SCA CME CER SNE FRE CRE
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B–62705EN/03 1. DISPLAY AND OPERATION
#7 #6 #5 #4 #3 #2 #1 #0
DGN 0409 SPE S2E S1E SHE
DGN 0416 Absolute value of synchronization error between 1st and 2nd spindles
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1. DISPLAY AND OPERATION B–62705EN/03
DGN 455 Instantaneous difference for the move command, calculated in terms of the spindle,
during rigid tapping (signed, accumulated value)
DGN 456 Instantaneous difference for the travel error, calculated in terms of the spindle,
during rigid tapping (signed)
DGN 457 Width of synchronization error during rigid tapping (maximum value)
0: Not ready
1: Reset state
2: Operation state
3: Alarm state
4: Circuit disconnection
D Open CNC
#7 #6 #5 #4 #3 #2 #1 #0
DGN 510
This data indicates the internal Open CNC information (not available to
general users).
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B–62705EN/03 1. DISPLAY AND OPERATION
#7 #6 #5 #4 #3 #2 #1 #0
DGN 511
This data indicates the internal Open CNC information (not available to
general users).
#7 #6 #5 #4 #3 #2 #1 #0
DGN 512 PA1 PA0 BNK THH THL PRA
This data indicates the cause of a system alarm that has occurred in Open
CNC.
#0(PRA) 1 : A RAM parity error occurred in shared RAM.
#2(THL) 0 : The temperature of the harddisk of Open CNC is too low.
1 : Normal
#3(THH) 0 : The temperature of the harddisk of Open CNC is too high.
1 : Normal
#4 0 : Normal
1 : An NMI has occurred in HSSB.
#5(BNK) If bit 0 (PRA) is set to 1,
0 : An alarm occurred in the lower half of shared RAM.
1 : An alarm occurred in the upper half of shared RAM.
#6 (PA0) If bit 0 (PRA) is set to 1,
1 : An alarm occurred at an even–numbered address.
#7 (PA1) If bit 0 (PRA) is set to 1,
1 : An alarm occurred at an odd–numbered address.
D Diagnostic data related
to a small–diameter peck
drilling cycle (M series
only)
DGN 520 Total number of retractions during cutting after G83 is specified
DGN 521 Total number of retractions made by receiving the overload signal during cutting
after G83 is specified
DGN 522 Position on the drill axis from which retraction is started
DGN 523 Difference between the position on the drill axis from which the previous retraction
was started and the position from which the current retraction is started
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1. DISPLAY AND OPERATION B–62705EN/03
DGN 541 Difference in the position error between the master and slave axes in simple synchro-
nas control
DGN 540 indicates the difference in the position error between the master
and slave axes when a single axis pair is subjected to simple synchronous
control. DGN 541 is used when two or more pairs are subjected to simple
synchronous control. The position error is indicated for the master axis.
DGN 540 and 541 indicate values in detection units. They are displayed
only with the M series.
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B–62705EN/03 1. DISPLAY AND OPERATION
Semi–closed loop
error (No. 551)
Motor
Command
+ + +
Kp Speed Machine
- + control
-
Servo amplifier
Ps
Conversion
coefficients
55
1. DISPLAY AND OPERATION B–62705EN/03
1.9
CNC STATUS ACTUAL POSITION (ABSOLUTE) O1000 N00010
DISPLAY
X 217.940
Y 363.233
Z 0.000
PART COUNT 5
RUN TIME 0H15M CYCLE TIME 0H 0M38S
ACT.F 3000MM/M S 0 T0000
– –EMG– –/–RESET–
(Emergency stop/reset state)
STRT/STOP/HOLD/INC
(Start/Stop/Hold state)
Mode display
EDIT/MEM/RMT/MDI/INC
HND/JOG/REF/THND/TJOG
EDIT : Edit mode
MEM : Memory mode
RMT : Remote operation mode
MDI : MDI operation mode
INC : Incremental feed mode
(Without manual pulse
generator)
HND : Handle feed mode
JOG : Jog feed mode
REF : Reference position
return mode
THND : TEACH IN NANDLE
mode
TJOG : TEACH IN JOG mode
56
B–62705EN/03 1. DISPLAY AND OPERATION
1.10 Tuning becomes easier by graphically displaying servo error amount and
torque command, etc. (Graphic option is required).
WAVE FORM
DIAGNOSTIC The following two types of waveform diagnosis functions are supported:
FUNCTION (1) One–shot type
The one–shot type waveform diagnosis function can graphically
display, as a waveform, any variation in those data items listed below.
The start of data sampling can be triggered by the rising or falling edge
of a machine signal. This function facilitates the adjustment of the
servo and spindle motors.
a. Error, pulse distribution amount, torque, speed, current, and
thermal simulation data for the servo motor of each axis
b. Composite speed for the first, second, and third axes
c. Spindle motor speed and load meter value
d. On/off state of a machine signal specified with a signal address
(2) Storage type
The storage type waveform diagnosis function enables the storing of
any variation in the data items listed below and, if a servo alarm occurs,
the graphical display (as a waveform) of the stored data. The end of
data sampling can be triggered by the rising or falling edge of a
machine signal. This function facilitates the estimation of erroneous
locations. Stored data can be output via the reader/punch interface.
a. Error, pulse distribution amount, torque, speed, current, and
thermal simulation data for the servo motor for each axis
NOTE
1 To output stored waveform data, the optional reader/punch
interface must have been installed.
2 The waveform diagnosis function is enabled when bit 0
(SGD) of parameter No. 3112 is set to 1. Note, however, that
a graphics module is necessary to display waveforms.
1.10.1 (1) Set a parameter to utilize the servo waveform diagnostic function.
Setting Parameters #7 #6 #5 #4 #3 #2 #1 #0
3112 SGD
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1. DISPLAY AND OPERATION B–62705EN/03
1.10.2 1. Press the SYSTEM key to display a system screen such as aparameter.
Waveform Diagnostic
Parameter Screen 2. Press the continuous menu key several times, and the soft key
[W.DGNS] is displayed.
3. Press [W.DGNS], then the parameter screen for the waveform
diagnosis is displayed.
Set the necessary data items. Position the cursor to the item to be set,
enter the corresponding data, then press INPUT . Data items for which
***** is displayed cannot be set. To assist in data setting, the frame on
the right side of the screen displays help information for that data to which
the cursor is positioned. Help information which cannot fit into a single
frame is split into several pages, which the user can scroll through using
PAGE
the page keys PAGE
and .
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B–62705EN/03 1. DISPLAY AND OPERATION
(4) Data number: The table below lists the numbers of the data items for
which a waveform can be displayed (n = 1 to 4).
Data Description Units
No.
00 Does not display a waveform. –
0n Servo error (8 ms) for the n–th axis (positional deviation) Pulses
(detection units)
1n Pulse distribution for the n–th axis (move command) Pulses
(input increments)
2n Torque for the n–th axis (actual current) % (relative to maxi-
mum current)
3n Servo error (2 ms) for the n–th axis (positional deviation) Pulses
(detection units)
5n Actual speed for the n–th axis RPM
6n Command current for the n–th axis % (relative to maxi-
mum current)
7n Thermal simulation data for the n–th axis % (OVC alarm ratio)
90 Composite speed for the first, second, and third axes Pulses
(input increments)
99 On/off state of a machine signal specified with a signal None
address
10n Actual spindle speed for the n–th axis % (relative to maxi-
mum rotation speed)
11n Load meter for the spindle for the n–th axis % (relative to maxi-
mum output)
161 Difference in position error calculated on the spindle Pulses
basis (detection unit)
(5) Data units: Weight of data when 1 is specified. The data units are
automatically specified for each data item and need not be set unless
the units must be changed for some reason.
[Valid data range] 1 to 1000
[Unit] 0.001
(6) Signal address: PMC address and bit number. Set in the same way as
that for trigger, when the data number is 99.
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1. DISPLAY AND OPERATION B–62705EN/03
(5) Data units: Weight of data when 1 is specified. The data units are
automatically specified for each data item and need not be set unless
the units must be changed for some reason.
[Valid data range] 1 to 1000
[Unit] 0.001
(6) Signal address: Invalid
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B–62705EN/03 1. DISPLAY AND OPERATION
CH1 CH2
1.0 1.0
0.5 0.5
0 0
–0. –0.
5 5
–1. –1.
0 0
[START] [TIME³] [²TIME] [H–DOBL] [H–HALF]
2. Press soft key [(OPRT)], then the following soft keys are displayed.
The following three sets of soft keys are displayed by the key.
D Drawing a waveform for The one–shot type waveform diagnosis function draws a waveform for a
one–shot type waveform specified data item in real time as the data is sampled. The sampled data,
diagnosis however, is not stored and thus cannot be output later.
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1. DISPLAY AND OPERATION B–62705EN/03
Pressing the [SATART] soft key starts data sampling. While sampling
is being performed, SAMPLING blinks at the top of the screen. Once data
sampling has been completed, a waveform is automatically displayed.
CH1 CH2
D Drawing a waveform for To use storage type waveform diagnosis, set 100 for the display start
storage type waveform condition. The maximum data width for storage type waveform diagnosis
diagnosis is 32760 ms. Data must be sampled before starting drawing. The next
page explains sampling in detail.
Pressing the [START] soft key loads stored data. While the data is being
loaded, SAMPLING blinks at the top of the screen. Once the data has
been loaded, a waveform is displayed. The date on which the data was
stored is displayed at the top left of the screen. If the [START] soft key
is pressed while data is being stored, storage is stopped and the waveform
for the data stored up to that point is displayed. The WAVE DIAGNOS.
(MEMORY) screen indicates whether data is being stored.
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B–62705EN/03 1. DISPLAY AND OPERATION
1.10.4 (1) Press the SYSTEM function key. Pressing the menu continuation key
Data Sampling for
displays the [W.DGNS] soft key. Press this soft key to display
Storage Type
the WAVE DIAGNOS. (PARAMETER) screen.
Waveform Diagnosis
(2) Press the [W.MEM] soft key to display the WAVE DIAGNOS.
(MEMORY) screen. The operation selection soft keys appear.
The configuration of the operation selection soft keys is as follows:
Press
[SELECT] [ ] [ ] [ ] [START]
[ ] [ ] [PUNCH] [ ] [ ]
(4) Using the cursor, set the necessary data items. To set the sampling
axes, position the cursor to the data item to be set, enter the names of
the axes for which data will be sampled for that data item, then press
[SELECT] or INPUT . The axis names are displayed to the right of the
data items.
(5) Once the sampling axes have been selected, the sampling period for
each axis is displayed. Subsequently pressing the [START] soft key
starts data sampling.
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1. DISPLAY AND OPERATION B–62705EN/03
CAUTION
1 Data items for which ***** is displayed cannot be set.
2 To change the sampling axes, enter new axis names then
press the [SELECT] soft key. Pressing the [SLELCT] soft
key without entering an axis name results in no sampling
axis being set.
3 If the sampling axes are changed during data sampling,
data sampling is stopped. In this case, press the [START]
soft key to restart data sampling for the new sampling axes.
4 Initially, no sampling axis is set.
(4) Sampling axis: The axes along which data will be sampled are
displayed.
(5) Sampling period: The sampling period for each axis is displayed.
(6) Date of storage: While data is being sampled, MEMORY blinks in this
field. When data sampling stops, the date at that point appears in this
field.
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B–62705EN/03 1. DISPLAY AND OPERATION
1.10.5 Waveform diagnosis data of servo alarm format can be output to an I/O
Outputting Waveform device, as follows:
Diagnosis Data 1) Select EDIT mode.
(Storage Type) 2) Press the SYSTEM key, then display the WAVE DIAGNOS. (MEMORY)
screen.
3) Press the [W.MEM], , [PUNCH], and [EXEC] soft keys, in this
order.
For details of input/output to/from the FANUC Floppy Cassette or FA
Card, see “Output to FANUC Floppy Cassette or FA Card,” below.
[ ] [ ] [PUNCH] [ ] [ ]
Press
[ ] [ ] [ ] [ CAN ] [ EXEC ]
Press
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1. DISPLAY AND OPERATION B–62705EN/03
D Directory display The directory in the cassette or card is displayed by means of the
following procedure:
1) Select EDIT mode.
D Deleting a file A file stored on a cassette or card is deleted by means of the following
procedure:
1) Select EDIT mode.
3) Set the write protect switch on the cassette or card to enable writing.
4) Press [FLOPPY].
5) Press [DELETE].
6) Enter the file number, then press [F SET].
7) Press [EXEC].
The file corresponding to the specified file number is deleted. The
number of each file subsequent to the deleted file is decremented by
one.
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B–62705EN/03 1. DISPLAY AND OPERATION
D Output format In the servo alarm format, the header, date and time, selected axes, and
waveform diagnosis data are output in this order. Data items are identified
by nine identifier words. Output data other than the identifier words
varies with the data type.
T(identifier word)
T0 : Header
T60 : Positional deviation
T61 : Move command
T62 : Actual current
T63 : Actual speed
T64 : Command current
T65 : Thermal simulation
T68 : Selected axes
T69 : Date and time
1) Header
T 0 C W A V E D I A G N O S ;
C: Data word
2) Data word
T 6 9 D * * * * * * , * * * * * * ;
T 6 9 D 1 9 9 7 0 6 2 3 , 1 2 1 4 5 9 ;
3) Selected axes
T 6 8 P * * D * * , * * , to * * ,
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1. DISPLAY AND OPERATION B–62705EN/03
T 6 0 D * * , * * , * * , to * * ,
T 6 1 D * * , * * , * * , to * * ,
T 6 2 D * * , * * , * * , to * * ,
T 6 3 D * * , * * , * * , to * * ,
T 6 4 D * * , * * , * * , to * * ,
T 6 5 D * * , * * , * * , to * * ,
NOTE
1 Records are classified into header records and data records.
2 ”%” is used as an end–of–record code.
3 Each record starts with an identifier and ends with an end–of–block code.
4 Either the ISO or EIA code system is used.
5 The output code type is specified with parameter ISO (bit 1 of No. 0100). For ISO code,
parameter NCR (bit 3 of No. 0100) is used to specify whether the end–of–block code is <LF>
only, or a sequence of <LF> <CR> <CR>.
6 Parameter NFD (bit 7 of No. 01X1, where X is the channel number) is used to specify whether
a feed code is output before and after the data.
7 No identifier word is output for a data item for which no axis is selected.
8 The above file corresponds to a paper tape of about 200 m in length.
1.10.6
Notes (1) Once the storage is full, the oldest data is overwritten.
(2) Stored–type waveform diagnostic data is not lost, even when the
power is turned off.
(3) The waveform diagnostic function is disabled when parameter SGD
(bit 0 of No. 3112) is set to 0.
(4) Set the correct date and time using the setting screen.
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B–62705EN/03 1. DISPLAY AND OPERATION
1.11 Load meter of the servo axis and the serial spindle and the speed meter
can be displayed.
OPERATING
MONITOR
PART COUNT 5
RUN TIME 0H15M CYCLE TIME 0H 0M38S
ACT.F 3000 MM/M S 0 T 0000
NOTE
1 The bar graph for the load meter shows load up to 200%.
2 The bar graph for the speed meter shows the ratio of the
current spindle speed to the maximum spindle speed
(100%). Although the speed meter normally indicates the
speed of the spindle motor, it can also be used to indicate
the speed of the spindle by setting bit 6. (OPS) of parameter
3111 to 1.
3 The servo axes for their load meters are displayed are set
to parameter No. 3151 to 3154. If parameters 3151 to 3154
are all zero, the load meter of the basic axes are displayed.
4 For color display, the bar of the load meter that exceed
100% shows purple color.
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1. DISPLAY AND OPERATION B–62705EN/03
1.11.2
Parameters #7 #6 #5 #4 #3 #2 #1 #0
3111 OPS OPM
3151 Axis number for which the first servo motor load meter is displayed
3152 Axis number for which the second servo motor load meter is displayed
3153 Axis number for which the third servo motor load meter is displayed
3154 Axis number for which the fourth servo motor load meter is displayed
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B–62705EN/03 1. DISPLAY AND OPERATION
1.12
LIST OF
OPERATIONS
Reset
Data Param- Func-
Function protec- eter Mode tion Operation
tion write=1 button
key
Resetting run hour [(OPRT)] [RUNPRE]→[EXEC]
– POS
Inputting offset
OFF – OFFSET
SETTING Offset number→[NO.SRH]→Offset value→ INPUT
values
Inputting setting
OFF MDI OFFSET
SETTING Setting no.→[NO.SRH] or Data→ INPUT
data
Input of PMC
parameters, counter OFF [PMCPRM]→[COUNTR] or [DATA]→Data→ INPUT
and data table MDI or
SYSTEM
OFFSET
SETTING
Offset no.→[NO.SRH]→<AXIS>→[INP.C]
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1. DISPLAY AND OPERATION B–62705EN/03
→[ ]→[READ]→[EXEC]
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B–62705EN/03 1. DISPLAY AND OPERATION
parameter
EDIT NAME) [FDCAS] →(KIND OF DATA) [PARAM] → [WRITE]
(PMC)
→ (FILE NO) * 1 INPUT →[EXEC]
[(OPRT)]→[ ]→[PUNCH]→[EXEC]
Output of offset EDIT OFFSET
SETTING
Output of all
EDIT PROG O →–9999→[ ]→[PUNCH]→[EXEC]
programs
Output of one
EDIT PROG O →Program no.→[ ]→[PUNCH]→[EXEC]
program
Search
Searching a
sequence number MEMORY PROG Program no. search→ N →Sequence number→[NSRH]
Searching an
address word Data to be searched→[SRH↑] or[SRH↓] or
EDIT PROG
(cursor key)
Searching an
Address to be searched→[SRH↑] or[SRH↓] or
address only EDIT PROG
(Cursor key)
Searching an offset Offset no.→[NO.SRH]
number – OFFSET
SETTING
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1. DISPLAY AND OPERATION B–62705EN/03
Edit
Data Param- Func-
Function protec- eter Mode tion Operation
tion write=1 button
key
Display of memory [LIB]
EDIT PROG
capacity used
OFF
Deleting a program EDIT PROG O →Program no.→ DELETE
OFF
Deleting a word EDIT PROG Searching a word to be deleted→ DELETE
OFF
Changing a word EDIT PROG Searching a word to be changed→New Data→ ALTER
Collation
Data Param- Func-
Function protec- eter Mode tion Operation
tion write=1 button
key
ON [(OPRT)]→[ ]→[READ]→[EXEC]
Collating memory EDIT PROG
Playback
Data Param- Func-
Function protec- eter Mode tion Operation
tion write=1 button
key
74
B–62705EN/03 1. DISPLAY AND OPERATION
Clear
Data Param- Func-
Function prote- eter Mode tion Operation
ction write=1 key
key
Memory all clear
RESET
At M/T : AND DELETE
ower
power
ON Loader is controlled : CAN AND 5
Parameter/offset
clear M/T : RESET
At
f Power
ON Loader is controlled : RESET AND 5 (Parameter
only)
Clearing a program
At M/T : DELETE
f Power
ON Loader is controlled : RESET AND 5
Program under
edition at power – PROG AND RESET
off(PS101)
PMC RAM *
At Main CPU : X AND O
Power
ON Loader is controlled : X AND 5
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1. DISPLAY AND OPERATION B–62705EN/03
1.13
WARNING SCREEN
DISPLAYED WHEN
AN OPTION IS
CHANGED
D Warning screen This CNC displays a warning screen when the configuration of the
options using the SRAM area is changed. The data for the function
indicated on the screen is cleared the next time the system is turned on.
WARNING
NOTE
Mark* varies with the parameter settings. Two or more
function names may be displayed.
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B–62705EN/03 1. DISPLAY AND OPERATION
D Allocation error screen When an option which uses the SRAM area is added, the system software
may require more SRAM than is currently installed in the system. In this
case, an allocation error screen appears the first time the system is turned
on after the addition of the option, thus restoring the state existing before
the addition.
NOTE
When the currently installed SRAM is not sufficient,
additional SRAM can be mounted. Newly installed SRAM
must be cleared before it can be used.
Operation:When turning on the power, hold down the
following keys:
O + DELETE
for M/T series
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1. DISPLAY AND OPERATION B–62705EN/03
1.14 System software can be replaced only with compatible system software.
Otherwise, the first time the CNC is turned on after the system software
WARNING SCREEN is replaced, the following screen will be displayed and the system will not
DISPLAYED WHEN be activated:
SYSTEM SOFTWARE
IS REPLACED
(SYSTEM LABEL
CHECK ERROR)
DDF1–01
NOT READY
In this case, perform memory all clear (by holding down the RESET and
DELETE MDI keys then turning on the power) or reinstall the original system
software.
78
B–62705EN/03 1. DISPLAY AND OPERATION
1.15 When the Power Motion series is used as an additional axis (slave) of the
CNC, the power motion manager allows the slave data to be displayed and
POWER MOTION set by the CNC.
MANAGER The power motion manager enables the following display and setting:
(1) Current position display (absolute/machine coordinates)
(2) Parameter display and setting
(3) Diagnosis display
(4) System configuration screen display
(5) Alarm display
The Power Motion series that can be used as the slave is a β amplifier with
I/O Link.
1.15.1
Parameter #7 #6 #5 #4 #3 #2 #1 #0
0960 PMN MD2 MD1 SLV
The parameters are input or output in the program format, no matter which
I/O device is selected.
#3(PMN) The power motion manager function is:
0 : Enabled.
1 : Disabled. (Communication with the slave is not performed.)
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1. DISPLAY AND OPERATION B–62705EN/03
1.15.2
Screen Display 1. Press the SYSTEM
function key.
2. Press the continuous menu key several times. The [PMM] soft
key appears.
3. Press the [PMM] soft key. The system configuration screen, which is
the initial screen of the power motion manager, appears. The screen
has the following soft keys (function selection soft keys).
The currently active soft key is displayed in reverse video. Pressing a soft
key enables the corresponding function, as indicated below:
MESSAGE , etc.).
NOTE
After another screen is displayed by pressing a function key,
pressing the function key, restores the initial status
SYSTEM
of this function. That is, the soft keys shown above are
restored. The data that was being input is canceled.
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B–62705EN/03 1. DISPLAY AND OPERATION
D System configuration This screen displays the system software information of the slave. The
screen screen is displayed first when the power motion manager function is
selected. This screen is automatically displayed also at the termination
of the function.
1. Press the [SYSTEM] function selection soft key. The following soft
keys are displayed together with the screen displayed when SYSTEM
was last selected. The currently active soft key is displayed in reverse
video.
2. Press the [SYSTEM] soft key again. The system configuration screen
appears. While this screen is displayed, the [SYSTEM] soft key is left
displayed in reverse video.
POWER MOTION MANAGER
SYSTEM CONFIGURATION
1.GROUP0 / β
Sample screen: Series and edition of the servo unit β series system list
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1. DISPLAY AND OPERATION B–62705EN/03
D Parameter screen The parameters necessary for the functions of the slave must be specified
in advance.
1. Press the [SYSTEM] function selection soft key. The following soft
keys appear.
The screen displays just the bit and decimal data. For details of the
parameters, refer to the connection manual of the corresponding Power
Mate.
D Searching for a parameter
A search can be made for the parameter to be displayed.
1. Select the active slave.
2. Press the [(OPRT)] soft key. The following soft keys appear.
[ NO.SRC ][ ][ ][ ][ INPUT ]
3. Enter a desired number in the key–in field by using MDI numeric keys.
Then, press the [NO.SRC] soft key. The search starts.
D Setting a parameter
A parameter of a slave Power Mate can be directly set from the CNC.
1. Select the active slave.
2. Press the [(OPRT)] soft key. The following soft keys appear:
[ NO.SRC ][ ][ ][ ][ INPUT ]
key.
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B–62705EN/03 1. DISPLAY AND OPERATION
D Diagnosis screen This screen shows the current status of the slave.
1. Press the [SYSTEM] function selection soft key. The following soft
keys appear:
2. Press the [DGNOS] soft key. The diagnosis screen appears. The
displayed data is basically the same as the data displayed on the
parameter screen.
For details of the diagnosis information, refer to the connection
manual of the corresponding Power Mate.
D Current position display The screen shows the current position on the workpiece coordinate
system or machine coordinate system.
1. Press the [POS] function selection soft key. The following soft keys
appear:
[ WORK ][ ][MACHIN][ ][ ]
2. To see the absolute coordinate screen, press the [WORK] soft key. To
see the machine coordinate screen, press the [MACHIN] soft key.
1 1267900
F 3500
[ WORK ][ ][ MACHIN ][ ][ ]
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1. DISPLAY AND OPERATION B–62705EN/03
D Alarm screen If an alarm is issued during operation, the group number of the slave
causing the alarm is indicated at the right end of the message field on the
screen. Check the details on the alarm screen. For example, (13) means
that the first and third power motion units are in the alarm state.
1. Press the [MSG] function selection soft key. Just the error code is
displayed on the screen.
D Operating the active The active slave is subjected to the ZOOM function, which will be
slave described later, and parameter overwrite. The title of the active slave is
displayed in a color different from the display color of the other slave
titles.
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B–62705EN/03 1. DISPLAY AND OPERATION
D Single–slave display/ Whether the screen displays the data of just a single unit or of four units
Four–slave display in four segments is specified in the SLV bit (bit 0 of parameter 960).
To switch the four–slave display to the single–slave display, press the
[ZOOM] soft key, which is displayed after the continuous menu key
is pressed several times. The single–slave display shows the data
of the active slave. To switch the single–slave display to the four–slave
display showing the data of four slaves including the active slave, press
the [ZOOM] key.
When five or more slaves are connected, the four–slave display has two
or more pages. To see the slave data that is not displayed on the current
page, press soft key [±NEXT].
3.GROUP2 / β 4.GROUP3 / β
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1. DISPLAY AND OPERATION B–62705EN/03
[ WORK ][ ][MACHIN ][ ][ ]
When the soft keys are displayed as shown above, “SELECT ACTIVE
SLAVE [>]” is displayed.
When the soft keys are displayed as shown above, “SELECT ACTIVE
SLAVE [↓] [↑]” is displayed.
D Key–in field When the [(OPRT)] soft key is pressed, the message line may turn into
a key–in field as required. The numeric data input by using MDI keys is
displayed after the prompt (>).
On the parameter and diagnosis screens, the key–in field appears when
just a numeric value is input. The soft key [(OPRT)] need not be pressed.
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B–62705EN/03 1. DISPLAY AND OPERATION
1.15.3
Parameter Input/Output
D Saving parameters Parameters can be saved in CNC memory or a memory card as a data file
of program format. Specify the first digit of the registration program
number in parameter 8760. Programs with predetermined numbers are
created for individual slaves. When the parameters are saved in CNC
memory, a program having the specified program number is created.
When the parameters are saved in a memory card, a file is created, to
which the file name consists of the specified program number and an
extension PMM.
Example: When parameter 8760 is set to 8000
The program number for group n is 8000 + n*10.
The group number n is indicated in the title area of each slave.
CAUTION
In case that the parameters are saved in a memory card, If
the specified program number already exists on memory
card, the corresponding program is overwritten with new
data.
Specify a desired input device in the MD1 and MD2 bits (bits 1 and 2 of
parameter 960). Connect a memory card. Alternatively, check the free
area of CNC memory. Then, follow the steps given below:
[ NO.SRC ][ ][ ][ ][ INPUT ]
3. Press the continuous menu key . The following soft keys appear:
[ ][ READ ][ PUNCH ][ ][ ]
4. Press the [READ] soft key. The following soft keys appear:
[ ][ ][ ][CANCEL ][ EXEC ]
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1. DISPLAY AND OPERATION B–62705EN/03
D Writing parameters The data file of parameters saved in CNC memory or a memory card as
a program is written into the slave determined by the program number.
The program number and memory device are determined as described in
“Saving parameters.”
[ NO.SRC ][ ][ ][ ][ INPUT ]
[ ][ READ ][ PUNCH ][ ][ ]
4. Press the [PUNCH] soft key. The following soft keys appear:
[ ][ ][ ][CANCEL ][ EXEC ]
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B–62705EN/03 1. DISPLAY AND OPERATION
1.15.4
Notes
D Connecting an I/O Link When the Power Motion series is used as a slave of an I/O Link, the CNC
assigns I/O addresses. The salve data is input and output in units of 16
bytes. Therefore, 128 input/output points are necessary. Up to eight
slaves can be connected.
D Ignoring the power After the data necessary for each slave connected is set and checked, the
motion manager function communication of the power motion manager (PMM) can be stopped to
send a command from the CNC ladder to the slave.
When the PMN bit (bit 3 of parameter 960) is set to 1, all communication
between CNC and the slave via the I/O Link is open to the ladder.
While the bit is held 1, the screen shows just the title, function name, and
other items that are independent of the communication. The following
message appears to indicate that communication has stopped.
D Data input/output by I/O When the power motion manager is used, the function for data
Link input/output by I/O Link cannot be used.
(2) Slave
A guidance message is usually displayed in the message field. If a
slave alarm is detected, the corresponding slave group number is
displayed at the right end.
Display the alarm screen to check the details.
D Data protection key When the data protection key of the CNC is turned on, parameters cannot
be input to CNC memory.
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1. DISPLAY AND OPERATION B–62705EN/03
1.16 This section describes the BIOS setup for the following MMC–IV.
BIOS SETUP OF THE Order code Printed circuit board code
MMC–IV A02B–0207–J001 A02B–0207–C020
A02B–0207–J002 A02B–0207–C021
A02B–0207–C022
1.16.1 The BIOS setup is a program for setting the operating environment of the
BIOS Setup MMC–IV. The BIOS setup, however, need not be executed to set up a
typical operating environment. A typical operating environment for the
MMC–IV is factory–set. Inadvertently modifying the setting may cause
a failure.
The BIOS setup should be executed when:
– A printed circuit board is replaced.
– A hard disk unit is replaced.
– The peripheral configuration is changed. (A floppy disk drive or
keyboard is connected or disconnected, for example. Whether
execution of the BIOS setup is needed varies with the BIOS
parameters.)
– POST (Power On Self Test) has issued an error message relating to
the setup.
The setting made by the BIOS setup is stored into SRAM on the printed
circuit board of the MMC–IV main body. The SRAM is provided with a
battery backup to retain the recorded settings.
1.16.2 The keys used for set–up have the following functions.
Keys Used for – and keys : Move the cursor to the next item.
Operation on the
Set–Up Screen – and keys : Move the cursor to the previous item.
PAGE
– PAGE
key : Move to the previous page of the set–up
menu.
– spacebar
and – keys : Display the desired value at a set–up menu
item.
– ESC Key : Ends the set–up menu.
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Page 1 of 3
∗∗ Standard System Parameters ∗∗
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1. DISPLAY AND OPERATION B–62705EN/03
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Page 2 of 3
∗∗ Device Feature Control ∗∗
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Page 3 of 3
∗∗ Power Management Feature Control ∗∗
Power Management Disabled
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B–62705EN/03 1. DISPLAY AND OPERATION
1.16.4 This section describes how to save the information specified in the set–up
How to End the menu and to exit the set–up menu.
“Set–Up” Pressing the ESC key on the set–up menu causes the Exiting SETUP
menu to appear on the right section of the screen.
** Exiting SETUP **
F4
Save Values, exit
setup, and reboot.
(1) Pressing the ESC key resumes the set–up menu. You can continue
to set up on the set–up menu.
(2) Pressing the F4 key saves the set information before ending the
set–up program. After the set–up program ends, the MMC–IV is
reset, and the system is booted.
(3) Pressing the F5 key cancels all set information and loads the initial
settings.
(4) Pressing the F6 key ends the set–up program without changing the
previous settings; the information you set up is not saved.
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1. DISPLAY AND OPERATION B–62705EN/03
1.17 This section describes the BIOS setup for intelligent terminals 1 and 2 and
the following MMC–IV.
BIOS SETUP OF
Order code Printed circuit board code
INTELLIGENT
A02B–0207–J031 A02B–2203–0180
TERMINALS 1 AND 2 A02B–0207–J032 A02B–2203–0180
1.17.1 The BIOS setup is a program for setting the operating environment of the
BIOS Setup MMC–IV or intelligent terminal. The BIOS setup, however, need not be
executed to set up a typical operating environment. A typical operating
environment for the MMC–IV or intelligent terminal is factory–set.
Inadvertently modifying the setting may cause a failure.
The BIOS setup should be executed when:
– A printed circuit board is replaced.
– A hard disk unit is replaced.
– The peripheral configuration is changed. (A floppy disk drive or
keyboard is connected or disconnected, for example. Whether
execution of the BIOS setup is needed varies with the BIOS
parameters.)
– POST (Power On Self Test) has issued an error message about setup.
The setting made by the BIOS setup is stored into SRAM in the MMC–IV
or intelligent terminal. The SRAM is provided with a battery backup to
retain the recorded settings.
1.17.2 The keys used on the set–up screen have the following functions:
Keys Used for – and keys : Move the cursor.
Operation on the
Set–Up Screen – F1 key : Displays the help.
– ENTER
key : Selects the item to which the cursor is
positioned.
– ESC key : Abandons the current setting.
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B–62705EN/03 1. DISPLAY AND OPERATION
3. Press the F1 key on the initial screen once, as shown in Fig. 1.17.3
(a). The BIOS setup starts a few seconds later, with the display of the
menu screen. In some cases, the BIOS setup starts automatically,
showing error screen (1), as shown in Fig. 1.17.3 (c). If the error screen
appears, press the , , and ENTER
keys as indicated in Figs.
1.17.3 (a), (b), and (c). The menu screen appears. If the BIOS setup
does not begin, return to step 2 above.
4. The menu screen appears. The triangle indicates that the
corresponding item has been changed. Check the new setting. If
necessary, make a modification.
Configuration/Setup Utility
Select Options:
System Summary
Devices and I/O Ports
Date and Time
System Security
Start Options
Advanced Setup
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Error
Configration Error
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B–62705EN/03 1. DISPLAY AND OPERATION
1.17.4
Details of the Set–up
Items
Indicates the current system configuration. This information cannot be
changed.
Indicates the basic I/O settings, which are as listed below:
Item Description
Serial Port A I/O Address The I/O address and IRQ of serial port A are specified.
3F8–IRQ4 is usually specified.
Serial Port B I/O Address The I/O address and IRQ of serial port B are specified.
2F8–IRQ3 is usually specified.
Parallel Port I/O Address The I/O address and IRQ of the parallel port are specified.
3BC–IRQ7 is usually specified.
Parallel Port Mode The operation mode of the parallel part is specified. Stan-
dard corresponds to AT mode while Extended corresponds
to PS/2 mode.
Standard is usually specified.
The date and time can be changed. If an invalid value is included, correct
that value. The values are indicated as follows:
Hours : Minutes : Seconds
Month : Day : Year
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1. DISPLAY AND OPERATION B–62705EN/03
A password and other access right settings are specified.
NOTE
The administrator password has a higher priority than the
power–on password. If the BIOS setup is started with the
power–on password when both passwords have been
specified, only the system summary and power–on
password can be changed. Both the power–on password
and administrator password can be used as the password
immediately before booting.
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B–62705EN/03 1. DISPLAY AND OPERATION
Indicates the basic I/O settings, which are as listed below:
Item Description
Keyboard NumLock State This item specifies whether the keyboard NumLock is set
to on or off at power–up.
Keyboard Speed The typematic rate of the keyboard is specified.
Disketteless Operation When Enable is specified, no configuration error will occur,
irrespective of whether a floppy disk drive is connected.
Enable is usually specified.
Virus Detection When the contents of the boot sector of the hard disk drive
are changed, notes relating to virus protection are dis-
played. (These notes are also displayed at the first booting
after Enable is specified.)
Item Description
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1. DISPLAY AND OPERATION B–62705EN/03
1.17.5 This section describes how to save and end the BIOS setup and how to
How to End the Set–up abort the BIOS setup.
1. Saving and ending the BIOS setup
(1) Position the cursor to “ExitSetup” on the menu screen, then press
the Enter key.
(2) Position the cursor to “Yes, Save and exit the Setup Utility.” Press
the Enter key. The system is automatically rebooted.
2. Aborting the BIOS setup
(1) Position the cursor to “ExitSetup” on the menu screen, then press
the Enter key.
(2) Position the cursor to “No, Exit the Setup Utility without saving.”
Press the Enter key. The system is automatically rebooted.
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2 HARDWARE
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2.1
GENERAL OF
HANDWARE
D Series 21
2–slot
3–slot
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B–62705EN/03 2. HARDWARE
D Series 210
S HSSB board
2–slot
4–slot
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2. HARDWARE B–62705EN/03
2.2
CONFIGURATION OF
PRINTED CIRCUIT
BOARD AND LED
DISPLAY
2.2.1
Main PCB
(1) A16B–3200–0020
D Module mounting
location
Memory card
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B–62705EN/03 2. HARDWARE
Mounting
Module name Module specification Remarks
position
(1) PMC Control A20B–2900–0142 RA1, with I/O LINK
module
d l A20B–2900–0143 RA1, without I/O LINK
A20B–2901–0660 RA3, with I/O LINK
A20B–2901–0661 RA3, without I/O LINK
(2) Memory and A20B–2901–0760 SRAM : 256KB, FROM 256KB, with analog spindle control
S i dl module
Spindle d l A20B–2901–0761 SRAM : 256KB, FROM 256KB, with serial spindle control
A20B–2901–0764 SRAM : 0KB, FROM 128KB, with analog spindle control
A20B–2901–0765 SRAM : 0KB, FROM 128KB, with serial spindle control
(3) Servo module A20B–2902–0290 For 3rd, 4th axis
NOTE
1 256KB SRAM is mounted on the main board. When both
this memory & spindle module A20B–2901–0760 or
A20B–2901–0761 is used, the total SRAM capacity
becomes 512KB.
2 The control circuit for the first and second axes is configured
on the main board.
D Block diagram
Servo module
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2. HARDWARE B–62705EN/03
(2) A16B–2201–0721
D Module mounting
location
D Kind of mounting
modules
Position Name code Remarks
(1) RAM module A20B–2901–0711 SRAM : 256KB, DRAM : 3. 5MB
A20B–2901–0713 SRAM : 256KB, DRAM : 2. 5MB
A20B–2901–0714 SRAM : 256KB, DRAM : 3MB
A20B–2901–0716 SRAM : 128KB, DRAM : 3. 5MB
A20B–2901–0718 SRAM : 128KB, DRAM : 2. 5MB
A20B–2901–0719 SRAM : 128KB, DRAM : 3MB
(2) PMC control module A20B–2900–0142 RA1, with I/O LINK
A20B–2900–0143 RA1, without I/O LINK
A20B–2901–0660 RA3, with I/O LINK
A20B–2901–0661 RA3, without I/O LINLK
(3) F–ROM module A20B–2900–0812 2MB
A20B–2900–0814 3MB
A20B–2900–0811 4MB
(4) System control module A20B–2900–0102 With serial spindle control
A20B–2900–0103 with analog spindle control
(5) Servo control module A20B–2901–0340 For 3rd, 4th axis
(6) A20B–2902–0400 For 1st and 2nd axis
(7) Servo interface module A20B–2901–0700 For 3rd, 4th axis servo amp. Pulse coder interface
(8) For 1st and 2nd servo amp. Pulse coder interface
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D Block diagram
RAM module
Servo control module
F–ROM module
Servo amp. module, Pulse
Servo I/F module coder, Linear scale
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2. HARDWARE B–62705EN/03
(3) A16B–2202–0900
D Module mounting
location
(1)
(CP8: Battery for memory)
CPU
Memory card
ROM
Rotary switch for maintenance
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B–62705EN/03 2. HARDWARE
D Types of modules
mounted
Mounting
Module name Specification Remarks
location
(1) F–ROM module A20B–2901–0721 2MB
A20B–2901–0720 4MB
(2) PMC control module A20B–2900–0142 RA1, with I/O Link
A20B–2900–0143 RA1, without I/O Link
A20B–2901–0660 RA3, with I/O Link
A20B–2901–0661 RA3, without I/O Link
(3) Memory and spindle A20B–2901–0760 SRAM: 256KB, FROM: 256KB, Analog spindle control
module A20B–2901–0761 SRAM: 256KB, FROM: 256KB, Serial spindle control
A20B–2901–0762 SRAM: 256KB, FROM: 128KB, Analog spindle control
A20B–2901–0763 SRAM: 256KB, FROM: 128KB, Serial spindle control
A20B–2901–0764 SRAM: 0KB, FROM: 128KB, Analog spindle control
A20B–2901–0765 SRAM: 0KB, FROM: 128KB, Serial spindle control
A20B–2901–0766 SRAM: 256KB, FROM: 256KB, Serial spindle control
(4) Servo module A20B–2902–0290 For third/fourth axis
NOTE
A servo control circuit for the first/second axis is mounted on
the main board.
D Block diagram
Servo module
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2. HARDWARE B–62705EN/03
D LED display
A16B–2201–0721 (1) LED status in power on routine (Green LED)
A16B–2202–0900 j:OFF J:ON
STATUS jjjj Power off
STATUS JJJJ State in which software is being loaded to DRAM after
power–on, or when CPU operation is stopped be-
cause of an error
STATUS JjJJ Waiting for other CPU’s answer (ID setting)
STATUS jjJJ Detect other CPU’s answer (Finished of ID setting)
STATUS JJjJ FANUC BUS initialized
STATUS jJjJ PMC initialization finished
STATUS JjjJ All PCBs configuration finished
STATUS JJJj PMC initial running finished
STATUS jJJj Waiting for digital servo initialization
STATUS Jjjj All initialized, running
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B–62705EN/03 2. HARDWARE
2.2.2
I/O Printed Circuit
Board
(1) A16B–2201–073V,
A16B–2201–092V
D Module mounting
lacation
(1)
I/O: Machine side DI/DO
I/O: Matrix DI/DO for machine
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2. HARDWARE B–62705EN/03
(2) A16B–2201–091V,
A16B–2202–098V,
A16B–3200–012V
D Module mounting
lacation
(1)
I/O: Machine side DI/DO
I/O: Machine side DI/DO
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B–62705EN/03 2. HARDWARE
(3) A16B–2203–007V
D Module mounting
lacation
(1)
I/O: Machine side DI/DO
I/O: Machine side DI/DO
D Kind of module
Position Name Code Remarks
(1) Graphic module A20B–2900–0310 Graphic control
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2. HARDWARE B–62705EN/03
2.2.3
Power Supply Printed
Circuit Board
(1) A20B–1005–0421,
A20B–1005–0420
D Module mounting (Mounted on the I/O printed circuit board)
location
D LED display A green LED is provided at position A in the figure above. The LED lights
when +24 V is input.
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2.2.4
Option 1 Board Name Specifications Function
Option 1 board A16B–2200–0913 Remote buffer
D LED display
Status of communication function
STATUS jjjj
ALARM jjj
D Communication function
j:OFF, J:ON, :Don’t care l:Blink
STATUS JJJJ Initial status after power on (CPU is not run yet)
ALARM Jjj
STATUS jJ Remote buffer CPU initialized, running
ALARM jjj
STATUS ll Communication error occured from OPTION 1 board
ALARM jjj
D Location of modules
Connector Connector
Name Number Use
LED
CPU
R232–3 JD5C RS–232–C serial port
R422–1 JD6A RS–422 serial port
Communication
function ROM
JNA
F–BUS
back plane
connector
D Type of modules
Display of system
No. Name Specifications Function
configuration screen
(1) Commu- A20B–2900–0361 Commu- COMMUNICATION MODULE
nication nication
control control
module
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2. HARDWARE B–62705EN/03
2.2.5
Loader Control Board Name Code Function
Loader control board A16B–2202–0880 Loader control function
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B–62705EN/03 2. HARDWARE
D Location of modules
Connector Connector
LED
name number Use
Display of system
No. Name Specifications Function
configuration screen
(1) – – – –
(2) DRAM A20B–2901–0941 Loader sys- DRAM:4MB
mod le
module tem RAM
A20B–2901–0942 DRAM:2MB
(3) PMC A20B–2900–0142 PMC control PMC MODULE: BSI+SLC
module
d l
A20B–2900–0143 PMC MODULE: BSI
(4) Servo A20B–2902–0290 Servo SERVO 3/4 AXIS
module control 3rd
or 4th axis
(5) Servo A20B–2902–0290 Servo SERVO 1/2 AXIS
module control 1st
or 2nd axis
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2. HARDWARE B–62705EN/03
2.2.6
HSSB Interface Board
2.2.6.1
Parts layout
(1) Interface board for Drawing Number : A20B–2002–0210
CNC B
SW1
ST1
AL2(RED)
ST2
JNA ST3 AL1(RED)
ST4
COP7
(HSSB)
COP7
(HSSB)
LED2
(GREEN)
LED1
(RED)
COP7
(HSSB)
LED2
(GREEN)
LED1
(RED)
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2.2.6.2
System block diagram
COMMON RAM
Decode circuit
2.2.6.3
Configuration switch Interfacece Board
Setting
I/F Board for CNC B
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2. HARDWARE B–62705EN/03
2.2.6.4
LED display
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2.2.7
MMC–IV PCB
2.2.7.1
A02B–0207–C020,
A02B–0207–C021,
A02B–0207–C022
MARKING
UPPER LOWER FUNCTION
TMA LED
CPU 9 STATUS ALARM LED INDICATOR
910
11 13
4 GND NC CRT JA1B ⇐ NC VIDEO SIGNAL
DRAM 12
MODULE 1 CRT JA1A ⇐ VIDEO SIGNAL
8
7 R232–1 JD5F ⇔ SERIAL PORT 1
6
ODP
SWA R232–2 JD5G ⇔ SERIAL PORT 2
SOCKET
DRAM LCD VARIABLE REGISTOR
VRA1
MODULE 2 ADJUST FOR LCD DISPLAY
FDD JD8 ⇔ FLOPPY DISK UNIT
SWA5
TMA3
SWA4 PARALLEL PORT
TMA2
SWA3 CENTRO JD9 ⇔ (CENTRONICS)
EX KEY JD21 ⇔ EXTENDEN KEYBOARD
TMA1
BIOS ROM KEYBOARD CD32A ⇔ FULL KEYBOARD
+5V GND
SWA2
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2. HARDWARE B–62705EN/03
(2) ADJUSTMENT
LOCATIONS
DRAM Module 1
DRAM Module 2
CPU CPU
Socket i486SX
(18) (7)(8)(9)(10)(11)
(15)
PCMCIA (19)
Socket (16)
(12)(13)(14)
(17)
LED
(20)
JAMPER PLUGS
NOTE
In this setting, i486DX CPU is necessary.
MMC–IV cannot run without i486DX CPU on CPU socket.
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B–62705EN/03 2. HARDWARE
SWA6 to SWA13 and the BIOS display unit setting must be set according
to the actual display unit to be connected.
SWA6 to SWA13 and the BIOS display unit setting are factory–adjusted
according to the user’s specifications. The settings must be modified in
the following cases:
i) When the BIOS setup parameters, including the display unit setting,
are cleared or destroyed. (The default display unit (LCD) is
selected.)
ii) When the BIOS display unit setting is changed such that it does not
correspond to the connected display unit
iii) When the connected display unit is changed such that it does not
correspond to the BIOS settings.
The tables below list the screen statuses that depend on the jumper plug
and BIOS display unit settings, and the actual display unit connected.
D When an LCD is connected
BIOS SETTING SIMULTANEOUS
LCD (Default)
(Defa lt) CRT
SWA6 to 13 (LCD & CRT)
LCD f f L
CRT l 1 1
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2. HARDWARE B–62705EN/03
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** Device Feature Control **
LCD (default)
CRT
SIMULTANEOUS
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B–62705EN/03 2. HARDWARE
C:¥> A:LCDCHECK
Black White
Gray scale with 8 different shades. The lower
half of the screen has vertical stripes interlaced
at one–bit intervals.
(4) Operation
Pressing anykey erases the gray scale pertern and causes the DOS
prompt to appear.
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2. HARDWARE B–62705EN/03
(4) LED INDICATOR The MMC–IV printed circuit board has two rows of status indicate LEDs
at the top of the front panel:
The upper row consists of four green STATUS LEDs.
The lower row consists of three red ALARM LEDs.
In the accompanying tables, the LED statuses MMC–IV
are represented as follows:
: Not lit
: Lit 1234
: Don’t care STATUS jjjj
ALARM jjj
(1) Normal statuses
LED
No
No. MMC–IV STATUS
STATUS ALARM
1 The power is turned off.
2 The MMC–IV reset status is released.
3 The hard disk drive is being accessed.
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2.2.7.2
A16B–2203–0180
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2. HARDWARE B–62705EN/03
D Setting of variable
resistor Name Description Setting
VRA1 Adjust the voltage level of Factory–adjusted
the video signal. If the screen is flickering, please adjust
(Effective only for the MMC by this resistor referring to Page 127.
screen when the LCD is
connected.)
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B–62705EN/03 2. HARDWARE
(3) LED display The details of the LED display on the new MMC–IV board is as follows.
: Not lit MMC–IV
: Lit
: Don’t care
1234
STATUS jjjj
(1) LED (STATUS/ALARM) ALARM jjj
Normal status
LED
No
No. Details
STATUS ALARM
1 The power it turned off.
2 The HDD is being accessed
3 The MMC–IV reset is released
Alarm status
LED
No
No. Details
STATUS ALARM
The ambient temperature around the HDD
1
is below 5°C or above 55°C
Parity alarm occurred in the back panel
2
DRAM
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2. HARDWARE B–62705EN/03
2.2.8
Intelligent Terminal
*
BAT1(BATTERY) CN1(LCD)
*
VR1
JD33(RS232–1)
CA39
(FAN) JD34(RS232–2)
JD9(CENTRO)
PC
CD32(KEYBOARD)
CARD
HSSBC COP7(HSSB)
SW1
CN2 (FDD power)
SW2
SW4
CN8(HDD)
SW3
GND
SW5 SW4 SW5 SW3
–5V
*
+5V JNS (ISA extension backplane connector)
–24V
CD34(FDD)
+3.3V
–24V Thermostat
–12V
–12V
* CP5(+24V)
Fuse (5A)
: Check pin
CN7 CNH2 CNH1 : Jumper plug
(LCD power)
*
* The positions differ on the printed circuit boards of comprehensive version 01A and 02A.
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B–62705EN/03 2. HARDWARE
D Adjustment
PC
CARD
LED (6)
(5)
(2) (1)
(4) (3)
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2. HARDWARE B–62705EN/03
D LED display
DA16(GREEN)
DA17(GREEN)
DA18(GREEN)
DA19(RED)
COP7 DA20(RED)
CD32
CN2
Name Status
DA20 Indicates that a battery alarm has occurred. Replace the battery of
the intelligent terminal.
DA19 Indicates that the HSSB transfer has been aborted. The following
causes are possible:
– The CNC is turned off.
– The optical fiber cable is disconnected.
– The CNC or PC interface board is defective.
DA18 Lit while the CNC is operating normally.
DA17 HDD access lamp
DA16 Lit while +5V is being supplied.
79mm to 113mm
(If this range is 20 20
exceeded, the board
cannot be held tight by
a vibration isolator.)
Up to 170mm Unit: mm
NOTE
FANUC will not ensure the operation nor perform the
maintenance of a commercial ISA extension board.
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B–62705EN/03 2. HARDWARE
Slot B
Screw
Slot A
Screw hole B
Screw hole A
D Notes
(1) Address map D The memory space between D00000h and FFFFFFh is used by the
intelligent terminal and cannot be used by the ISA board. The other
areas are used as in an IBM PC compatible personal computer.
D The I/O space is used as in an IBM PC compatible personal computer.
No area is exclusively used by the intelligent terminal.
D The setup specifies COM1, COM2, and a parallel port.
(2) Interrupt and DMA D The intelligent terminal uses the following IRQ signals:
request IRQ1 : Keyboard
IRQ3 : COM2
IRQ4 : COM1
IRQ6 : Floppy disk drive
IRQ7 : Parallel port
IRQ12 : Mouse
IRQ14 : Internal hard disk drive
IRQ3, IRQ4, and IRQ7 can be changed by the BIOS setup.
D The intelligent terminal uses the following DRQ signal:
DRQ2 : Floppy disk drive
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2. HARDWARE B–62705EN/03
(3) Others When any of the following conditions is satisfied, normal operation may
not be possible:
D The ISA bus signal is subjected to pull–up/pull–down processing.
D The refresh cycle of the ISA bus is used.
Other conditions may be added in the future.
(4) Troubleshooting
↓ No
• Are the settings of SW1 → Correct the settings.
to SW5 correct? No
(1) See the description of the jumper plug settings.
⇓ Yes
Is the printed circuit board defective?
(2) DA19 is on. • Is the optical fiber cable connected? → Connect the cable.
(HSSB isi not ready.)
d ) ⇓ Yes No
N
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B–62705EN/03 2. HARDWARE
2.2.9
Intelligent Terminal 2
D Specification :
A20B–2100–0240
CN3
(INVERTER)
TM10
HSSBC
CN8 (HDD)
CD37
(TOUCH PANEL)
SW7
SW6
SW5
SW4
(FDD Power)
SW3
SW2
SW1
CN2
CN1 (LCD)
COP7
Thermal CD32A (HHSB)
JD34 (RS232–2)
JD33 (RS232–1)
JD9 (CENTRO)
(KEYBOARD)
FUSE CP5
(+24V)
(5A)
CD32B
CD34 (FDD) (MOUSE)
LED
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2. HARDWARE B–62705EN/03
D Adjustment
LED
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B–62705EN/03 2. HARDWARE
D LED display
COP7
JD33 JD34 JD9 CN2
DA59 (GREEN)
DA60 (GREEN)
DA61 (GREEN)
DA62 (RED)
DA63 (RED)
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2. HARDWARE B–62705EN/03
D Mounting Position of
Maintenance Supplies
Bettery
Fan
LCD Backlight
Fuse Socket
Fuse
D Specification of
Maintenance Supplies Name Specification
Battery A02B–0200–K102
Fuse A13B–0172–K020
Fan A90L–0001–0423#105
LCD Backlight A61L–0001–0163#BL
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D Trouble Shooting
Problem Measure ( ⇒ : Yes → : No)
(1) Power supply is good, but nothing • Are LED all off? ⇒ Go (11)
di l
displayed.
d ↓ No Yes
Y
I/F board A for thin slot I/F board B for mini slot
↓ No
• Are the SW1 to SW7 correct? → Change setting
⇓ Yes N
No
Is the P.C.B. or the HSSB I/F board (CNC side) not good?
(3) LCD backlight blinks. • Periodical blink indicates a fan alarm or a battery alarm.
Check whether the fan is not rotating or a battery alarm occur (DA63 is on).
(4) COM, LPT is not usable. Check BIOS parameters.
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2. HARDWARE B–62705EN/03
2.3
LIST OF UNIT AND
PRINTED CIRCUIT
BOARD
2.3.1
Control Unit P.C.B.
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B–62705EN/03 2. HARDWARE
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2. HARDWARE B–62705EN/03
2.3.2
Others
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B–62705EN/03 2. HARDWARE
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2. HARDWARE B–62705EN/03
2.4
HOW TO REPLACE
THE MODULES
2.4.1
Removing (1) Pull the latches of the module socket outwards. (Fig.(a))
(2) Pull out the module upward. (Fig.(b))
2.4.2
Insertion (1) Insert the new module board diagonally with B–SIDE outward.
(Fig.(b))
(2) While pushing on the upper edge of the module board, raise it until it
is locked. (Fig.(c))
(a)
No.1 pin
(b)
(c)
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B–62705EN/03 2. HARDWARE
2.5
REPLACING THE
FUSES
2.5.1 When a fuse built–in I/O board blows in the power supply unit of the
Replacing the Fuses CNC, find and correct the cause of the failure and replace the fuse.
Fig.2.5.1 shows the fuse mounting diagram.
for Power Supply of
Control Unit Fuse specification : A60L–0001–0046 #7.5R
I/O board
Fuse
2.5.2 When fuses on the new MMC–IV board melted down, find the cause and
Replacing the Fuses take measures. After that, replace the fuse.
for New MMC–IV Name ORDERING NUMBER REMARKS
Fuse A02B–0207–K100 0.5A Fuse for +12V 1,
5.0A Fuse for +3.3V 1
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2. HARDWARE B–62705EN/03
2.5.3
Replacing the Fuses WARNING
for Intelligent Terminal Before replacing a blown fuse, it is necessary to remove the
2 cause of the blown fuse. For this reason, only the personnel
who have a working knowledge of maintenance and safety
are allowed to carry out this work. When replacing a fuse
with the cabinet open, be careful not to touch the
high–voltage circuit section (marked and shielded with
a shock hazard prevention cover). If you touch the
high–voltage circuit section when it is uncovered, you will
get an electric shock.
(1) At first, Check the cause that the fuse has been broken and remove
the cause.
(2) Prepare a new Fuse (A13B–0172–K020).
(3) Make sure that I.T.2 is turned off the power.
(4) Enable to work from rear side of I.T.2 by taking it out from panel,
etc.
(5) Remove the old fuse, and put a new fuse to the socket exactly.
(6) Mount I.T.2 again.
(7) Turn on the power, then confirm that I.T.2 is turned on.
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B–62705EN/03 2. HARDWARE
2.5.4 This section describes the location and replacement of the LCD fuse.
Replacing the Fuse for
LCD WARNING
Before replacing a blown fuse, it is necessary to remove the
cause of the blown fuse. For this reason, only the personnel
who have a working knowledge of maintenance and safety
are allowed to carry out this work. When replacing a fuse
with the cabinet open, be careful not to touch the
high–voltage circuit section (marked and shielded with
a shock hazard prevention cover). If you touch the
high–voltage circuit section when it is uncovered, you will
get an electric shock.
D
Fuse FS1
D
(1) If the fuse blows, first find and eliminate the cause. Then, replace the
fuse.
(2) Pull the old fuse up.
(3) Push a new fuse into the fuse holder.
D
Ordering code : A02B–0200–K103 *
Rating : 5.0 A
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2. HARDWARE B–62705EN/03
Battery for Memory The CNC has a battery to memorize data of part programs, offset data,
Backup system parameters and so on. When the battery was reaching the low
level, the CNC would display BAT on the screen before losing the
important data in the memory.
When you find the sign BAT , please replace the battery as Subsec. 2.6.1
within a week. If you do not replace the battery, the data in memory could
get lost.
Battery for Absolute When the machine is equipped with absolute encoder. System such as an
Pulse Coder absolute pulse coder or absolute linear scale, there is a battery for them
separately from the battery for memory backup.
When you get an alarm message No. 307 or 308 APC alarm, please
replace the battery within a week following the instructions in 2.6.2 or
2.6.3, or the absolute position could be lost and it would be required to
take a procedure of manual reference point return.
Other batteries The MMC–IV and intelligent terminal use a battery to retain the BIOS
parameters and clock information. When the battery voltage drops to a
certain level, the entire screen blinks. If this occurs, replace the battery
immediately, as described in Section 2.6.4 or 2.6.5.
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B–62705EN/03 2. HARDWARE
Connector on
cable
CP8
BATTERY
Battery
Battery
unit
unit
Connector on
PCB side
Battery
Battery Replacement
WARNING
Turn off the power to the entire machine before opening the
cabinet.
Be careful not to touch the high–voltage circuits
(marked and covered by shock prevention covers)
when opening the cabinet and replacing the battery.
There is a danger of electric shock if the protective cover is
removed from a high–voltage circuit.
CAUTION
Never replace the battery with other than the specified type
(A02B–0177–K106).
Turn off the power to the machine before replacing the
battery. Complete the replacement work within 30 minutes.
The contents of CNC memory may be lost if the power is
turned off, and the battery is removed for 10 minutes or
more.
If the contents of CNC memory are lost because of the
above, a RAM parity system alarm is issued, and the CNC
becomes unusable.
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2. HARDWARE B–62705EN/03
Thread
Ç
Ç Ç
Lid
2.6.3 In case that the α series servo drive is used, the battery for absolute pulse
Replacing Batteries for coder could be provided on the α series servo amplifier module instead
of the battery case as shown in 1.3. In this case the battery is not an
Absolute Pulse Coder alkaline battery but a lithium battery, A06B–6073–K001. Prepare the
(α Series Servo battery in advance and replace it by the following procedure.
Amplifier Module)
Observe the following precautions for lithium batteries:
WARNING
If an unspecified battery is used, it may explode.
Replace the battery only with the specified battery
(A06B–6037–K001).
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B–62705EN/03 2. HARDWARE
CX5X
α series
SVM
Battery compartment
Battery
A06B–6073–K001
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2. HARDWARE B–62705EN/03
2.6.4 A battery is mounted on the new MMC–IV board to remember the BIOS
Replacing the Battery setting. When voltage of the battery is down, alarm message BAT is
for New MMC–IV displayed on the CNC screen. When the message is displayed, please
replace both of the CNC side battery and the new MMC–IV side battery
promptly.
How to replace the new MMC–IV side battery
1. Use the specified battery (A02B–0200–K102).
2. Turn on the CNC more than 5 minutes.
3. Turn off the machine.
4. Remove the new MMC–IV board from the CNC controller
5. Remove the connector of the dead battery on the board, and connect
the connector of the new battery.
6. Remove the dead battery from the board and mount the new battery.
7. Install the new MMC–IV board in the CNC controller.
8. Turn on the CNC and confirm not to display alarm message.
WARNING
D Turn off the machine before opening the door of the cabinet.
D Do not touch the parts of high voltage.
CAUTION
D Do not use except for the specified battery.
D If the battery connector is removed more than 5 minutes, the
BIOS setting of the new MMC–IV board will be lost. In this
case, BIOS setup menu will be displayed on the MMC
screen after turning on the CNC controller.
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B–62705EN/03 2. HARDWARE
2.6.5
Replacing the Battery The time from disconnecting the cable of old battery to connect-
for Intelligent Terminal ing the cable of new battery should be shorter than 5 minutes.
(1) For the worst, write BIOS parameters down. (Refer to Sec.1.16 and
Sec.1.17.)
(2) Prepare a new battery (A02B–0200–K102).
Use a lithium battery (A98L–0031–0017) for an intelligent terminal
of type 2 and earlier types.
(3) After I.T.2 is turning on for 5 seconds or more, turn off the power
of I.T.2, then enable to work from rear side of I.T.2 by taking it out
from panel, etc.
(4) Pull out battery connector, then remove the battery from the holder.
(5) Lead the cable of new battery as Fig.2.6.5.
(6) Connect the cable, put the new battery in the holder.
(7) Mount Intelligent Terminal Type2 again.
(8) Turn on the power, then confirm that BIOS parameters has not erased
(in case that BIOS parameters has erased, BIOS set–up will start
automatically).
Lithium Battery
Front
BAT1
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2. HARDWARE B–62705EN/03
2.7
REPLACING THE
FAN MOTOR
2.7.1 Fan ordering information
1. Remove the control section printed circuit board underneath the fan to
be replaced.
2. There is a backplane inside the slot. The fan motor cable is connected
to the backplane. Grasp the left and right side of the cable connector
attached to the backplane and remove it.
3. Open the upper lid of the control section rack. Insert a philips head
screwdriver into the hole at the center front of the lid. The latch
holding the cover in place can be released by prying with the
screwdriver in the direction shown in (3) of Fig.2.7.1.
4. Open the lid sufficiently and remove the fan motor. Since the fan itself
is not screwed into the rack, it can be easily removed.
5. Install the new fan motor. Guide the fan motor cable through the hole
and into the rack.
6. Close the lid until the latch locks.
7. Attach the fan motor cable to the connector on the back plane. At this
time,affix the middle portion of the cable to the hooks at the back of
the rack.
8. Insert the removed control section printed circuit board.
(4) (3)
Fan motor
Cable
Connector
Back plane
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B–62705EN/03 2. HARDWARE
2.7.2
Replacing the Fan for (1) Make sure that I.T. is turned off the power.
Intelligent Terminal (2) Prepare a new Fan (A90L–0001–0423#105).
(3) Disconnect the Fan connector. The connector is latched. Disconnect
the cable while pressing the latch at the bottom of the connector
down, using a screwdriver or other tools.
(4) Loosen the 2 screws fixing the Fan, and remove the old fan.
(5) Screw the new Fan at 2 points, and connect the fan connector to
CN39B.
157
2. HARDWARE B–62705EN/03
2.8 Upon reaching the end of its service life, the backlight unit must be
replaced. The unit can be replaced either by the user or by a FANUC
REPLACING THE service engineer.
LCD BACKLIGHT
FOR DISPLAY
D Replacing the backlight A cold cathode tube (CFL) is used as the backlight of the 7.2″ STN.
of the 7.2″ STN Ordering information: A61L–0001–0142#BL
(1) Removing the CFL
CFL
1) Reset the three hooks. 1) Pull out the reflective film. 1) Remove the CFL.
2) Remove the CFL cover. 2) If the CFL has been broken,
carefully remove all pieces of glass.
1) Mount the new CFL. At this time, wrap 1) While lifting the frame end, place 1) Reinstall the lamp cover.
the reflective sheet around the CFL. the reflective sheet under the frame. 2) Bend the three hooks.
2) Set the CFL cable in the groove for
extraction.
Remark) When the screen display is not required, the display and
backlight can be turned off by pressing a key.
Doing so will increase the useful life of the backlight.
<Suppressing the screen display>
While holding down the CAN key, press any function key
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B–62705EN/03 2. HARDWARE
D Replacing the LCD (1) If I.T.2 has the Touch Panel, disconnect the CN1 on the Touch Panel
backlight for intelligent Controller PCB. And loosen the 6 screws, and remove the cover.
terminal 2 (Remove the battery from the battery holder to workpiece. But do
not disconnect the battery connector.)
CN1
CP1
CN1
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2. HARDWARE B–62705EN/03
(3) Loosen one screw and pull out the LCD Backlight as below figure,
and exchange it.
Backplane of LCD
PCB
PCB
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B–62705EN/03 2. HARDWARE
2.9
ADJUSTING THE
FLAT DISPLAY
2.9.1 Fine adjustment of the video signal is supported to enable its use with
Adjusting the Color color liquid crystal displays and plasma displays. This adjustment is
necessary to compensate for errors resulting from the combination of NC
Liquid Crystal Display devices and cables.
and Plasma Display Adjustment of the video signal is necessary if you have replaced the
display unit, cable, or a hardware component of the display circuit in the
NC, either as part of regular field maintenance or the correct a failure.
Locations of switches
and jumper pins
SW2 SW1
TM1
SW1
Adjustment
D Eliminating flicker D Analog color liquid crystal display: Jumper pin TM1
Change the jumper pin to another side.
Normally one of these settings will eliminate flicker.
D Plasma display: Switch SW1
1. Change the jumper pin and search for a range such that flicker is
eliminated.
2. If you find that flicker is eliminated by two or more different
settings, select the setting approximating to the midpoint of those
settings.
Example : If flicker is eliminated by all of settings 2 to 6, select 4.
D Adjusting the horizontal D Analog color liquid crystal display : Switch SW1
position D Plasma display : Switch SW2
1. The screen can be shifted horizontally in units of dots.
2. Adjust the horizontal position such that the entire screen is visible.
Only one setting can successfully realize this positioning.
NOTE
Do not attempt to change any controls or settings other than
those described above.
If any controls or settings other than those described above
are changed, the appearance of the display will be
abnormal.
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2. HARDWARE B–62705EN/03
2.9.2 The monochrome liquid crystal display is provided with a setting switch
How to Replace the tuner for precisely adjust contrast.
This setting is necessary to accommodate subtle differences among the
Monochrome Liquid NC units, cables, and LCDs to be used.
Crystal Display
D Tuning locations Color Liquid Crystal Display(Rear Part)
VRD1
NOTE
Do not change those other than the above settings and
controls, or otherwise the screen display may become
abnormal.
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B–62705EN/03 2. HARDWARE
2.10 It is necessary to regulary clean the heat transformer, because the heat
transformation ability will be reduced by the accumulation of dust. The
MAINTENANCE OF frequency of the cleaning needed differs according to the installation
HEAT PIPE TYPE environment and therefore should be determined by your own judgment
HEAT EXCHANGER accordint to the degree of dirt.
1 When cleaning and replacing the filter, be sure to cut off the fan’s
electric power source.
2 Detach the filter cover and take out the filter inside.
3 Protect the filter from silting due to dust by blowing air on both sides.
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2. HARDWARE B–62705EN/03
Detach the two installation screws (A) of the external fan unit, and detach the unit
from the main unit by sliding it down. Detach the power source cable to the fan and
the earth cable. Also detach installation screws (B).
1 Wipe the dirt, condensation, etc., which has accumulated on the fan
motor and fan installation case with a dry cloth, etc. When the
condensation, etc. has accumulated and the dirt is difficult to remove,
soak a cloth in neutral detergent, lightry sqeeze it and wipe away the
dirt.
However, take care not to allow the detergent to enter the electrical
sections such as the internal rotor of the fan motor.
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B–62705EN/03 2. HARDWARE
1 Detach the heat exchanger format the unit and either blow off with air,
wipe off with a dry cloth, or brush the accumulated dirt, condensation,
etc.
1 Detach the internal fan unit, the terminal unit, and the cable from the
main unit.
Main unit
2 Using a neutral detergent, remove the dirt from the main unit fan
section by brushing. At this time, take care not to bend the fin of the
element.
3 After cleaning, dry well.
D Installation
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2. HARDWARE B–62705EN/03
2.11 The peripheral units, such as the control unit and CRT/MDI, have been
designed on the assumption that they are housed in closed cabinets. In this
ENVIRONMENTAL manual “cabinet” refers to the following:
REQUIREMENT (1) Cabinet manufactured by the machine tool builder for housing the
control unit or peripheral units;
(2) Cabinet for housing the flexible turnkey system provided by FANUC:
(3) Operation pendant, manufactured by the machine tool builder, for
housing the CRT/MDI unit or operator’s panel ;
(4) Equivalent to the above.
The environmental conditions when installing these cabinets shall
conform to the following table.
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B–62705EN/03 2. HARDWARE
NOTE
1 Operating ambient temperature
The temperature sensor on the MMC–IV or intelligent
terminal printed circuit board monitors whether the
temperature is within the specified range. (The operator
can check the state using the CNC diagnosis screen.)
1) If the ambient temperature is outside the specified
range at power–on
Only the CNC and PMC are turned on.
Once the temperature moves within the specified
range, the MMC–IV is automatically turned on.
2) If the ambient temperature moves outside the specified
range during operation after normal power–on
An error occurs when the system attempts to access
the hard disk.
2 Vibration
The CNC control unit or built–in hard disk drive may exhibit
vibration at an arbitrary frequency.
Once the CNC control unit has been installed in the
machine, check that no vibration occurs.
Be particularly careful to eliminate any vibration when
using the memory card socket.
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2. HARDWARE B–62705EN/03
2.12 The following units related to the CNC control unit require input power
of 24 VDC "10% (excluding the 14″ CRT/MDI unit):
POWER SUPPLY
Table 2.12 Power supply
Power supply
Unit Power supply
voltage
21–TB 24 VDC"10% 2.4A (only control unit)
control unit A ("10% includes
21–TB momentary 3.4A (only control unit)
control unit B surges and
ri les.))
ripples
21–MB 3.4A (only control unit)
control unit
Series 210 3.5A (only control unit)
control unit When HSSB is used.
Series 210 5.5A (only control unit)
control unit When MMC–IV is used.
Loader control 0.7A (only 21–TB)
option board
9″ CRT/MDI unit 0.8A
9″ PDP unit 2.0A
7.2″ STN unit 0.8A
9.5″ STN unit 0.8A
8.4″ TFT color unit 0.8A
14″ CRT/MDI unit 170 to 264VAC 0.6A
9.5″ TFT/MDI unit 24 VDC"10% 0.8A
I/O Unit–A ( 10% iincludes
("10% l d Depends on the type and number
momentary of modules. Refer to “I/O
surges and Unit–MODEL A Connection and
ripples.) Maintenance Manual” (B–61813E).
NOTE
The use of the FANUC I/O device requires an additional
1 A capacity.
(b) Timing
The power for the intelligent terminal should be switched on and
off within "100 ms of the CNC power being switched on and off.
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B–62705EN/03 2. HARDWARE
NOTE
The heat dissipation increases with the addition of a
peripheral device or ISA expansion board.
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2. HARDWARE B–62705EN/03
2.13 The CNC has been steadily reduced in size using surface–mount and
custom LS1 technologies for electronic components. The CNC also is
ACTION AGAINST designed to be protected from external noise. However, it is difficult to
NOISE measure the level and frequency of noise quantitatively, and noise has
many uncertain factors. It is important to prevent both noise from being
generated and generated noise from being introduced into the CNC. This
precaution improves the stability of the CNC machine tool system.
The CNC component units are often installed close to the parts generating
noise in the power magnetics cabinet. Possible noise sources into the CNC
are capacitive coupling, electromagnetic induction, and ground loops.
When designing the power magnetics cabinet, guard against noise in the
machine as described in the following:
2.13.1 The cables used for the CNC machine tool are classified as listed in the
Separating Signal following table :
Bind the cables in each group as described in the action column.
Lines
Group Signal line Action
A Primary AC power line Bind the cables in group A separately
(N t 1) from
(Note f groups B and
d C or cover
Secondary AC power line group A with an electromagnetic shield
grou
AC/DC power lines (containing the (Note 2).
power lines for the servo and spindle Connect spark killers or diodes with
motors) y
the solenoid and relay.
AC/DC solenoid
AC/DC relay
B DC solenoid (24VDC) Connect diodes with DC solenoid and
relay
relay.
DC relay (24 VDC) Bind the cables in group B separately
from group A or cover group B with an
DI/DO cable between the CNC and electromagnetic shield.
power magnetics cabinet Separate group B as far from group C
as possible.
possible
DI/DO cable between the CNC and ma- It is more desirable to cover group B
chine with the shield.
C Cable between the CNC and Bind the cables in group C separately
servo amplifier from group A or cover group C with an
l t ti shield.
electromagnetic hi ld
Cable for position and velocity feed-
back Separate group C as far from group B
as possible
possible.
Cable between the CNC and spindle
amplifier Be sure to perform shield processing.
NOTE
1 The groups must be 10 cm or more apart from one another
when binding the cables in each group.
2 The electromagnetic shield refers to shielding between
groups with grounded steel plates.
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B–62705EN/03 2. HARDWARE
Cabinet
Duct
To operator’s
panel,
motor, etc.
Group A Group B, C
Cover
2.13.2 The following ground systems are provided for the CNC machined tool:
Ground 1. Signal ground system (SG)
The signal ground (SG) supplies the reference voltage (0V) of the
electrical signal system to the machine.
2. Frame ground system (FG)
The frame ground system (FG) is used for safety, and suppressing
external and internal noises. In the frame ground system, the frames
and cases of the units, panels, and shields for the interface cables
between the units are connected.
3. System ground system
The system ground system is used to connect the frame ground
systems connected between devices or units with the ground.
Machine
tool
Power magnet-
ics cabinet
Distribution board
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2. HARDWARE B–62705EN/03
2.13.3
Connecting the Signal
Ground (SG) of the
Control Unit
Control unit
M3 or M4
M3 or M4 terminal for
signal ground (SG) Ground cable: wire with a
sectional area of 2mm2 Ground cable
or more
System ground
Frame ground Ground plate of
(FG) = the cabinet
Connect the 0 V line of the electronic circuit in the control unit with the
ground plate of the cabinet via the signal ground (SG) terminal.
The SG terminal is located on the printed circuit board at the rear of the
control unit.
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B–62705EN/03 2. HARDWARE
2.13.4 The AC/DC solenoid and relay are used in the power magnetics cabinet.
Noise Suppressor A high pulse voltage is caused by coil inductance when these devices are
turned on or off.
This pulse voltage induced through the cable causes the electronic circuits
to be disturbed.
To reduce the pulse voltage, use a spark killer for an AC device or a diode
for a DC device.
R C
Equivalent circuit of the spark killer
Spark killer
AC relay
Motor
Spark killer
Diode
DC relay
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2. HARDWARE B–62705EN/03
2.13.5 The CNC cables that required shielding should be clamped by the method
Cable Clamp and shown below. This cable clamp treatment is for both cable support and
proper grounding of the shield. To insure stable CNC system operation,
Shield Processing follow this cable clamp method.
Partially peel out the sheath and expose the shield. Push and clamp by
the plate metal fittings for clamp at the part. Metal fittings for clamp are
attached to the control unit. The ground plate must be made by the
machine tool builder, and set as follows:
ÇÇ
ÇÇ
ÕÇÇ
ÇÇ
Control unit
Machine side
ÇÇ
installation
ÇÇ
board
ÇÇ
ÕÇÇ
ÇÇ
Ground plate
Ô ŸŸ ÇÇ
ÕÕ ÇÇ
Ô Ÿ ÇÇ
ÕÕ
Metal fittings
ÇÇ
for clamp
Shield cover ÇÇ
174
B–62705EN/03 3. INPUT AND OUTPUT OF DATA
After you change a SRAM module, you must set various data again.
This chapter describes the procedures to input and output the parameters,
the part programs and the tool offset values.
175
3. INPUT AND OUTPUT OF DATA B–62705EN/03
3.1
SETTING
PARAMETERS
FOR INPUT/OUTPUT
D Setting procedure of First, enable parameter writing by performing steps 1 to 3, below.
parameters
1. Set to MDI mode or emergency stop state.
2. Press OFFSET
SETTING key several times or press soft key [SETING] to display
SETTING (HANDY) screen.
3. Set the cursor to PARAMETER WRITE and, press 1 and INPUT
0 0 0 0 0 0 0 0
0012 RMV MIR
X 0 0 0 0 0 0 0 0
Y 0 0 0 0 0 0 0 0
Z 0 0 0 0 0 0 0 0
B 0 0 0 0 0 0 0 0
0020 I/O CHANNEL
S 0 T0000
176
B–62705EN/03 3. INPUT AND OUTPUT OF DATA
7. Convenient method
9 9 9 INPUT
177
3. INPUT AND OUTPUT OF DATA B–62705EN/03
#7 #6 #5 #4 #3 #2 #1 #0
0101 NFD ASI SB2
178
B–62705EN/03 3. INPUT AND OUTPUT OF DATA
1: 50 5: 200 9: 2400
2: 100 6: 300 l10: 4800
3: 110 7: 600 11: 9600
4: 150 8: 1200 12: 19200 [BPS]
4. Press SYSTEM key and soft key [PARAM] to display parameter screen.
179
3. INPUT AND OUTPUT OF DATA B–62705EN/03
3.2.3
Outputting PMC 1. Select MDI mode.
Parameters 2. Press OFFSET
SETTING key then soft key [SETTING] to select a setting screen.
15.Press soft key [EXEC]. Then PMC parameters are started to be output.
16.After the PMC parameters have been output, set PARAMETER
WRITE to 0.
17.Press RESET to release alarm 100.
3.2.4
Outputting Pitch Error 1. Select EDIT mode.
Compensation Amount 2. Press SYSTEM key several times, press soft key [PARAM], and
[PITCH] to select the SETTING screen for pitch error amount.
3. Press soft key [(OPRT)] and .
4. Press soft key [PUNCH] and [EXEC], then pitch error compensation
amount is started to be output.
180
B–62705EN/03 3. INPUT AND OUTPUT OF DATA
3.2.5 When custom macro function is equipped, values of variable no. 500 and
Outputting Custom later are output.
Macro Variable Values 1. Press OFFSET
SETTING key.
3.2.6
Outputting Tool 1. Select EDIT mode.
Compensation Amount 2. Press OFFSET
SETTING key and soft key [OFFSET] to display the tool
compensation amount screen.
3. Press [(OPRT)] key and soft key .
4. Press soft key [PUNCH] an [EXEC] key, and the tool compensation
amount is started to be output.
3.2.7
Outputting Part Program 1. Confirm the following parameters. If 1 is set, set to the MDI mode and
set it to 0.
#7 #6 #5 #4 #3 #2 #1 #0
3202 NE9 NE8
181
3. INPUT AND OUTPUT OF DATA B–62705EN/03
3.2.8
Inputting CNC 1. Set to the emergency stop state.
Parameters 2. Confirm that the patameters required to input data is correct.
1) Press OFFSET
SETTING key several times, and press [SETING] to display
SETTING screen.
2) Confirm that PARAMETER WRITE=1.
3) Press SYSTEM key to select the parameter screen.
4)
0020 Selectionof I/O channel
5)
#7 #6 #5 #4 #3 #2 #1 #0
0101 NFD ASI SB2
6)
0102 Specification number of I/O device
182
B–62705EN/03 3. INPUT AND OUTPUT OF DATA
7)
0103 Baud rate
1: 50 5: 200 9: 2400
2: 100 6: 300 l10: 4800
3: 110 7: 600 11: 9600
4: 150 8: 1200 12: 19200 [BPS]
3. Press soft key
4. Press soft key [READ] and [EXEC]. Then input of parameters are
started.
5. After parameters have been inputted, turn off power and turn it on.
6. Alarm 300 is issued if the system employs an absolute pulse coder.
In such a case, perform reference position return again.
183
3. INPUT AND OUTPUT OF DATA B–62705EN/03
3.2.11 If the system is equipped with the custom macro fucntion, input the
Inputting Custom Macro variable values.
For PPR, item 4 is not required.
Variable Values
1. Confirm that EDIT mode is selected.
2. Turn off the program protect key (KEY2=1).
3. Press PROG key then soft key [PRGRM] to display program contents.
184
B–62705EN/03 3. INPUT AND OUTPUT OF DATA
#7 #6 #5 #4 #3 #2 #1 #0
3201 NPE RAL
#7 #6 #5 #4 #3 #2 #1 #0
3202 NE9 NE8
#0 (NE8)
l 0: Programs of 8000s can be edited.
1: Programs of 8000s are protected.
#4 (NE9)
l 0: Programs of 9000s can be edited.
1: Programs of 9000s are protected.
For PPR, item 4 is not required.
185
3. INPUT AND OUTPUT OF DATA B–62705EN/03
186
B–62705EN/03 3. INPUT AND OUTPUT OF DATA
NOTE
1 If program or floppy is selected in EDIT mode, the program
directory or floppy screen is displayed.
2 When the power is first turned on, program is selected by
default.
NOTE
Baud rate clock, CD check (232C), reset/alarm report, and
the parity bit for parameter No. 134, as well as the
communication code, end code, communication protocol,
interface, and SAT command for parameter No. 135 are
displayed only when channel 3 is being used for
input/output.
4 Select the soft key corresponding to the desired type of data (program,
parameter, and so forth).
5 Set the parameters corresponding to the type of input/output unit to be
used. (Parameter setting is possible regardless of the mode.)
187
3. INPUT AND OUTPUT OF DATA B–62705EN/03
3.3.2 A program can be input and output using the ALL IO screen.
Inputting and When entering a program using a cassette or card, the user must specify
the input file containing the program (file search).
Outputting Programs
File search
1 Press soft key [PRGRM] on the ALL IO screen, described in Subsec.
3.3.1.
2 Select EDIT mode. A program directory is displayed.
3 Press soft key [(OPRT)]. The screen and soft keys change as shown
below.
D A program directory is displayed only in EDIT mode. In all other
modes, the ALL IO screen is displayed.
O0001 N00010
>_
EDIT **** *** *** *** 14:46:09
F SRH READ PUNCH DELETE (OPRT)
4 Enter address N.
5 Enter the number of the file to be found.
D N0
The first floppy file is found.
D One of N1 to N9999
Among the files numbered from 1 to 9999, a specified file is found.
D N–9999
The file immediately after that used most recently is found.
D N–9998
When –9998 is specified, the next file is found. Then, each time
a file input/output operation is performed, N–9999 is automatically
inserted. This means that subsequent files can be sequentially
found automatically.
This state is canceled by specifying N0, N1 to N9999, or N–9999,
or upon a reset.
6 Press soft keys [F SRH] and [EXEC].
CAN EXEC
The specified file is found.
188
B–62705EN/03 3. INPUT AND OUTPUT OF DATA
Inputting a program
1 Press soft key [PRGRM] on the ALL IO screen, described in Subsec.
3.3.1.
2 Select EDIT mode. A program directory is displayed.
3 Press soft key [(OPRT)]. The screen and soft keys change as shown
below.
D A program directory is displayed only in EDIT mode. In all other
modes, the ALL IO screen is displayed.
O0001 N00010
>_
EDIT **** *** *** *** 14:46:09
F SRH READ PUNCH DELETE (OPRT)
189
3. INPUT AND OUTPUT OF DATA B–62705EN/03
Outputting programs
1 Press soft key [PRGRM] on the ALL IO screen, described in Subsec.
3.3.1.
2 Select EDIT mode. A program directory is displayed.
3 Press soft key [(OPRT)]. The screen and soft keys change as shown
below.
D A program directory is displayed only in EDIT mode. In all other
modes, the ALL IO screen is displayed.
O0001 N00010
>_
EDIT **** *** *** *** 14:46:09
F SRH READ PUNCH DELETE (OPRT)
4 Enter address O.
5 Enter a desired program number.
If –9999 is entered, all programs in memory are output.
To output a range of programs, enter O∆∆∆∆, OVVVV . The
programs numbered from ∆∆∆∆ to VVVV are output.
When bit 4 (SOR) of parameter No. 3107 for sorted display is set to 1
on the program library screen, programs are output in order, starting
from those having the smallest program numbers.
6 Press soft key [PUNCH], then [EXEC].
STOP CAN EXEC
The specified program or programs are output. If steps 4 and 5 are
omitted, the currently selected program is output.
To cancel output, press soft key [CAN].
To stop output prior to its completion, press soft key [STOP].
190
B–62705EN/03 3. INPUT AND OUTPUT OF DATA
Deleting files
1 Press soft key [PRGRM] on the ALL IO screen, described in Subsec.
3.3.1.
2 Select EDIT mode. A program directory is displayed.
3 Press soft key [(OPRT)]. The screen and soft keys change as shown
below.
D A program directory is displayed only in EDIT mode. In all other
modes, the ALL IO screen is displayed.
O0001 N00010
>_
EDIT **** *** *** *** 14:46:09
F SRH READ PUNCH DELETE (OPRT)
191
3. INPUT AND OUTPUT OF DATA B–62705EN/03
3.3.3 Parameters can be input and output using the ALL IO screen.
Inputting and
Outputting Parameters
Inputting parameters
1 Press soft key [PARAM] on the ALL IO screen, described in Subsec.
3.3.1.
2 Select EDIT mode.
3 Press soft key [(OPRT)]. Soft keys change as shown below.
READ PUNCH
Outputting parameters
1 Press soft key [PARAM] on the ALL IO screen, described in Subsec.
3.3.1.
2 Select EDIT mode.
3 Press soft key [(OPRT)]. Soft keys change as shown below.
READ PUNCH
192
B–62705EN/03 3. INPUT AND OUTPUT OF DATA
3.3.4 Offset data can be input and output using the ALL IO screen.
Inputting and
Outputting Offset Data
1 Press soft key [OFFSET] on the ALL IO screen, described in Subsec.
3.3.1.
2 Select EDIT mode.
3 Press soft key [(OPRT)]. Soft keys change as shown below.
READ PUNCH
1 Press soft key [OFFSET] on the ALL IO screen, described in Subsec.
3.3.1.
2 Select EDIT mode.
3 Press soft key [(OPRT)]. Soft keys change as shown below.
READ PUNCH
193
3. INPUT AND OUTPUT OF DATA B–62705EN/03
3.3.5 Custom macro common variables can be output using the ALL IO screen.
Outputting Custom
Macro Common
Variables
1 Press soft key [MACRO] on the ALL IO screen, described in Subsec.
3.3.1.
2 Select EDIT mode.
3 Press soft key [(OPRT)]. Soft keys change as shown below.
READ PUNCH
NOTE
To input a macro variable, read the desired custom macro
statement as a program, then execute the program.
194
B–62705EN/03 3. INPUT AND OUTPUT OF DATA
3.3.6 The ALL IO screen supports the display of a directory of floppy files, as
Inputting and well as the input and output of floppy files.
Outputting Floppy
Files
1 Press the rightmost soft key (continuous menu key) on the ALL
IO screen, described in Subsec. 3.3.1.
2 Press soft key [FLOPPY].
3 Select EDIT mode. The floppy screen is displayed.
4 Press soft key [(OPRT)]. The screen and soft keys change as shown
below.
D The floppy screen is displayed only in EDIT mode. In all other
modes, the ALL IO screen is displayed.
>
MDI **** *** *** *** 12:34:56
F SRH READ PUNCH DELETE
195
3. INPUT AND OUTPUT OF DATA B–62705EN/03
196
B–62705EN/03 3. INPUT AND OUTPUT OF DATA
Inputting a file
1 Press the rightmost soft key (continuous menu key) on the ALL
IO screen, described in Subsec. 3.3.1.
2 Press soft key [FLOPPY].
3 Select EDIT mode. The floppy screen is displayed.
4 Press soft key [(OPRT)]. The screen and soft keys change as shown
below.
The floppy screen is displayed only in EDIT mode. In all other
modes, the ALL IO screen is displayed.
>
MDI **** *** *** *** 12:34:56
F SRH READ PUNCH DELETE
197
3. INPUT AND OUTPUT OF DATA B–62705EN/03
Outputting a file
1 Press the rightmost soft key (continuous menu key) on the ALL
IO screen, described in Subsec. 3.3.1.
2 Press soft key [FLOPPY].
3 Select EDIT mode. The floppy screen is displayed.
4 Press soft key [(OPRT)]. The screen and soft keys change as shown
below.
The floppy screen is displayed only in EDIT mode. In all other
modes, the ALL IO screen is displayed.
>
MDI **** *** *** *** 12:34:56
F SRH READ PUNCH DELETE
198
B–62705EN/03 3. INPUT AND OUTPUT OF DATA
Deleting a file
1 Press the rightmost soft key (continuous menu key) on the ALL
IO screen, described in Subsec. 3.3.1.
2 Press soft key [FLOPPY].
3 Select EDIT mode. The floppy screen is displayed.
4 Press soft key [(OPRT)]. The screen and soft keys change as shown
below.
The floppy screen is displayed only in EDIT mode. In all other
modes, the ALL IO screen is displayed.
>
MDI **** *** *** *** 12:34:56
F SRH READ PUNCH DELETE
199
4. INTERFACE BETWEEN NC AND PMC B–62705EN/03
This chapter describes the signals between the machine operator’s panel,
magnetics cabinet and the PMC, connection of the signals between PMC
and CNC, and confirmation method of on/off state of these signals.
It also describes system configuration of PMC, parameters of PMC,
ladder and how to display time chart of the signals on the screen.
It also describes a method of inputting/outputting PMC parameters to an
external device.
200
(D1) 4.1
PMCDGN (0) Input potential (0V) Contact point (open)
PMCDGN (1) Input potential (24V) Contact point (close)
Machine side DI/DO (Sink type DO)
B–62705EN/03
*DEC *ESP, SKIP, PMCDGN (0) DV (OFF) Output potential (0V) Load (OFF)
GENERAL OF
201
+
F Y
DV
PMC address RV
FANUC decides Internal relay R0.0 to R999.7 MTB decides
RV
addresses Variable timer T0.0 to T079.7 addresses
and signals Counter C0.0 to C079.7 and signals
correspondence Data table D0.0 to D1859.7 Matrix DI
Message display A0.0 to A024.7 *1) If I/O unit is added :
DV
Keep relay K0.0 to K016.7 X 0000 to 0127
Y 0000 to 0127
System reserve R9000 to R9099
area K17.0 to K19.7 *2) DI is prepared to
select pull up or
pull down eternally.
Matrix D0
4.INTERFACE BETWEEN NC AND PMC
4. INTERFACE BETWEEN NC AND PMC B–62705EN/03
4.2
SPECIFICATION OF
PMC
4.2.1
Specification Model PMC–RA1 PMC–RA3
Programming method lan- Ladder Ladder
guage
Number of ladder level 2 2
Level–1 Cycle Time 8 ms 8 ms
Basic Instruction Execution 5.0 0.15
Time (µs/step) (µs/step)
Program capacity Approx. 3,000
S Ladder (step) Approx. 3,000 Approx. 5,000
Approx. 5,000 Approx. 8,000
Approx. 12,000
Approx. 16,000
S Symbol(Note)/comment 32 to 128KB 32 to 128KB
S Message 2 to 64KB 2 to 64KB
S C Language No No
Instruction (Basic) 12 kinds 14 kinds
(Function) 49 kinds 66 kinds
Internal relay (R) 1100 byte (System uses R9000 to R9099)
Message request (A) 25 byte (200 Kinds)
Non–volatile
S Var. Timer (T) 80 byte (40 pairs)
S Counter (C) 80 byte (20 pairs)
S Keep relay (K) 20 byte
S Data table (D) 1860 byte
Fixed timer 100 (Specification timer No.)
I/O
S I/O link (DI/DO) 1024 points/1024 points maximum (sharable
with a built–in I/O card)
S Built–in I/O card A (DI/DO) 48 points/48 points maximum for the machine
(sink type) 64 points/32 points maximum for the opera-
tor’s panel
S Built–in I/O card B (DI/DO) 84 points/64 points maximum for the machine
(sink type)
S Built–in I/O card C (DI/DO) 48 points/48 points maximum for the machine
(source type) 64 points/32 points maximum for the opera-
tor’s panel
S Built–in I/O card D (DI/DO) 96 points/72 points maximum for the machine
(source type)
S Built–in I/O card E (DI/DO) 96 points/64 points maximum for the machine
(source type)
Storage media Flash–ROM
Note) There is no object–level compatibility.
NOTE
Max. size of a symbol and a comment are each 64KB.
202
B–62705EN/03 4.INTERFACE BETWEEN NC AND PMC
4.2.2
Address Char- Kinds Byte Addresses Remarks
acter
Input signal from X0 to X127 FANUC I/O Link
X the machine to the 142
PMC (MT to PMC) X1000 to X1011 Built–in I/O card *1)
Output signal from Y0 to Y127 FANUC I/O Link
Y the PMC to the ma-
ma 142
chine (PMC to MT) Y1000 to Y1005 Built–in I/O card *1)
Input signal from
F the NC to the PMC 256 F0 to F255
(NC to PMC)
Output signal from
G the PMC to NC 256 G0 to G255
(PMC to NC)
R0 to R999
R Internal relay 1100 Operation results,
R9000 to R9099
reserved system area
203
4. INTERFACE BETWEEN NC AND PMC B–62705EN/03
4.2.3 The table below lists the addresses for the interface signals between the
Address List CNC and PMC.
X1001
X1002
X1003
X1004
X1005
X1006
X1007
X1009
X1010
X1011
X1012 *ESP
NOTE
1 Signals enclosed in thick lines are DI signals for matrix
configuration.
2 In DI signals except for *ESP, if the function of a DI signal
is not used, it can be used for a general purpose DI signal.
204
B–62705EN/03 4.INTERFACE BETWEEN NC AND PMC
Y1001
Y1002
Y1003
Y1004
Y1005
Y1006
Y1007
Y1008
Y1009
Y1010
Y1011
Y1012
Y1013
NOTE
1 Signals enclosed in thick lines are DI signals for matrix
configuration.
2 The signals with dash cannot be used.
205
4. INTERFACE BETWEEN NC AND PMC B–62705EN/03
X1001
X1002
X1003
X1004
X1005
X1006
X1007
X1009
X1010
X1011
X1012 *ESP
NOTE
1 Those signals indicated by a solid oblique line cannot be
used.
Those signals indicated by a dotted oblique line cannot be
used with I/O card B, only with I/O card D.
2 In DI signals except for *ESP, if the function of a DI signal
is not used, it can be used for a general purpose DI signal.
206
B–62705EN/03 4.INTERFACE BETWEEN NC AND PMC
Y1001
Y1002
Y1003
Y1004
Y1005
Y1006
Y1007
Y1008
Y1009
Y1010
Y1011
Y1012
Y1013
NOTE
Those signals indicated by a solid oblique line cannot be
used.
Those signals indicated by a dotted oblique line cannot be
used with I/O card B, only with I/O card D.
207
4. INTERFACE BETWEEN NC AND PMC B–62705EN/03
G003
G013
G015
G016
G017
G020
G021
G022
G023
G024
G025
G026
G027 CON
208
B–62705EN/03 4.INTERFACE BETWEEN NC AND PMC
G031
G036
G037
G038
G039
G040
G045
G051
G052
G053 TMRON
G056
G057
G059
209
4. INTERFACE BETWEEN NC AND PMC B–62705EN/03
G061 RGTAP
G062
G063
G064
G065
G067
G068
G069
G084
G085
G086
G087
G088
G089
210
B–62705EN/03 4.INTERFACE BETWEEN NC AND PMC
G091
G092
G093
G094
G095
G097
G099
G101
G103
G104
G105
G107
G109
G110
G111
G112
G113
G115
G117
G118
G119
211
4. INTERFACE BETWEEN NC AND PMC B–62705EN/03
G121
G122
G123
G124
G125
G127
G128
G129
G131
G133
G135
G137
G138
G139
G140
G141
212
B–62705EN/03 4.INTERFACE BETWEEN NC AND PMC
G152
G153
G162
G163
G164
G165
G174
G175
G176
G177
213
4. INTERFACE BETWEEN NC AND PMC B–62705EN/03
G186
G187
G188
G189
G190
G191
214
B–62705EN/03 4.INTERFACE BETWEEN NC AND PMC
D I/O card E
(21–TB, 210–TB)
→
Address Bit number
7 6 5 4 3 2 1 0
X1000
X1001
X1002
X1003
X1005
X1006
X1007
X1008 *ESP
X1010
X1011
NOTE
1 The bit positions indicated with shading can be
used only for I/O board (96/64).
2 The signals indicated in the box (heavy solid lines) are for
high–speed receivers as well as for a group with a
switchable common.
3 Address X1004 allows common switching.
215
4. INTERFACE BETWEEN NC AND PMC B–62705EN/03
PMC →
Address Bit number
Y1000 Y000
Y1001 Y001
Y1002 Y002
Y1003 Y003
Y1004 Y004
Y1005 Y005
Y1006 Y006
Y1007 Y007
NOTE
The bit positions indicated with shading can be
used only for I/O board (96/64).
4.2.4
Built–in Debug Function Contents
Function Display of sequence pro- Dynamic display of ladder diagram
gram
Diagnostic function STitle data display
S signal status (symbol can be displayed)
S PMC alarm display
S Signal trace
S Memory contents display
S Signal waveform display (*)
S I/O connection status display (*)
Setting and displaying data S Timer
S Counter
S Keep relay
S Data table
Sequence program edit Ladder diagram editing a ladder edit module is
function required)
216
B–62705EN/03 4.INTERFACE BETWEEN NC AND PMC
4.2.5 (1) R9000 (Operation output register for the ADD, SUB, MULB, DIVB,
System Reserve Area and COMPB functional instructions)
of Internal Relay #7 #6 #5 #4 #3 #2 #1 #0
(2) R9000 (Error output for the EXIN, WINDR, WINDW, MMCWR,
MMCWW, MMC3R, and MMC3W functional instructions)
#7 #6 #5 #4 #3 #2 #1 #0
R9000
The instruc-
tion ended in
error.
(3) R9002 to R9005 (Operation output registers for the DIVB functional
instruction)
The data remaining after the DIVB functional instruction is executed
in output.
#7 #6 #5 #4 #3 #2 #1 #0
R9002
R9003
Register for
remainder
R9004 (used by DIVB
instruction)
R9005
R9091
always OFF
always ON
Cyclic signal of 200
ms (104 ms ON, 96
ms OFF)
Cyclic signal of 1 se-
cond. (504 ms ON,
496 ms OFF)
NOTE
1 Each signal is initially off.
2 R9091.0 and R9091.1 are set cyclically at the beginning of
the first ladder level.
3 Each signal (ON–OFF signal) has an accuracy of "8 ms.
217
4. INTERFACE BETWEEN NC AND PMC B–62705EN/03
R9091.5
104ms 96ms
200ms
R9091.6
504ms 496ms
1s
4.2.6
Execution Period of
PMC
Sequence program
1st level
From NC (High–speed se-
(1) quence)
END1
2nd level
(Normal sequence)
(2)–1
Synchronized
buffer
(2)–2
From MT
END2
8msec
Period
(1) (1) (1) (1)
1st level
(2)–1 (2)–2 (2)–n (2)–1
2nd level
218
B–62705EN/03 4.INTERFACE BETWEEN NC AND PMC
4.3
PMC SCREEN
219
4. INTERFACE BETWEEN NC AND PMC B–62705EN/03
X008.4 *ESP
EMERGENCY
STOP
END1
PORD POR
POWER ON
RESET
D Contents displayed 1. Green (Low brightness) display Contacts :open Relay :off
2. White (High brightness) display Contacts : closed Relay : on
D Search method PAGE
220
B–62705EN/03 4.INTERFACE BETWEEN NC AND PMC
[Remarks]
D The search function searches a signal in the forward direction and
displays the ladder with the searched signal at its head. Because there
may exist plural contacts, repeat the search operation to find plural
locations, repeat the search operation to find plural locations with the
specified signal.
D If a specified signal is not found up to the end of the program (ladder),
execution returns to the head of a program and search continues.
D Dump display on ladder Ladder diagram and signal status dump can displayed together.
diagram The dump is displayed over 2 lines at the last line of ladder diagram by
pressing the [DUMP] soft key.
PAGE
PAGE
keys or [SEARCH] soft key is used for changing of PMC
address.
221
4. INTERFACE BETWEEN NC AND PMC B–62705EN/03
NOTE
“;”=“EOB” adr (trigger address) ;p1 (trigger point) ;p2 (trigger
checking number (1 to 65535))
* Because parameters are stored in the nonvolatile memory, they are not
lost even if the power is turned off.
When bit 2 of keep relay K18 is set to 1 after parameters for sampling
are specified, the trigger function automatically starts when the power
is turned on.
For this operation, press [TRIGER] soft key to bring the following
menu.
SEARCH ADRESS TRIGER WINDOW
RET
NEXT
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B–62705EN/03 4.INTERFACE BETWEEN NC AND PMC
RET
When the ladder program is executing, a part of the ladder program can
be changed.
S Change the type of contact (A contact, B contact)
S Change address of contact and coil.
S Change address parameter of functional instruction.
(This function don’t change the size.)
(Cannot be Addition, deletion and chanegable data size)
When bit 3 in the keep relay K18 is 1, this program is automatically
transferred to backup RAM after on–line edit.
When bit 3 in the keep relay K18 is 0, transfer to backup RAM with COPY
function of I/O screen. If power is off without this operation, edited data
is lost.
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4. INTERFACE BETWEEN NC AND PMC B–62705EN/03
4.3.3 Press soft key [PMCDGN] then PMC’s diagnostic screen is displayed.
PMCDGN Screen
D TITLE screen The title data registered when a ladder program is prepared is displayed.
Page number
M.SRCH ANALYS
ÄÄÄ
ÄÄ
ÄÄÄ
1st page PMC PROGRAM NO. : Set when PMC
ÄÄ ÄÄ
ÄÄ
EDITION NO. : is
prepared
ÄÄ ÄÄ
ÄÄ
PMC CONTROL PROGRAM
SERIES : EDITION : Series and edition of PMC
control software
MEMORY USED : KB
LADDER
SYMBOL
MESSAGE
SCAN TIME
ÄÄ
:
ÄÄ
:
:
:
KB
KB
KB
MSEC
Memory used and
execution time is
displayed.
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B–62705EN/03 4.INTERFACE BETWEEN NC AND PMC
D STATUS screen On/Off state of input/output signals and internal relay is displayed.
SEARCH
[Search Method]
• Page keys
PAGE
PAGE
:Forward and Backward by screen
ALM Blinked
225
4. INTERFACE BETWEEN NC AND PMC B–62705EN/03
D TRACE screen Every time a specified signal changes, the signal status is memorized in
the trace memory. This function is useful for identifying intermittent
troubles.
1 Trace parameter screen
T.DISP EXEC
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B–62705EN/03 4.INTERFACE BETWEEN NC AND PMC
ÀÀÀÀÀÀÀÀÀÀÀÀÀÀ
0001 * * * * * * * *
0002 I I * * * * * * * * * * * * * *
0003 * I * * * * * * * * * * * * * * Latest status
0004 . . . . . . . . . . . . . . . . I mark : 1
0005 . . . . . . . . . . . . . . . . * mark : 0
0006 . . . . . . . . . . . . . . . .
0007 . . . . . . . . . . . . . . . .
0008 . . . . . . . . . . . . . . . .
TRCPRM STOP
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4. INTERFACE BETWEEN NC AND PMC B–62705EN/03
4.3.4
Memory Display
(M.SRCH)
D Display of Screen and 1) Pressing the [M.SRCH] soft key changes the screen to that shown in
Operation Fig. 3.5. The displayed soft keys also change.
2) Enter a physical address in hexadecimal from which the contents of the
memory are to be displayed. Then pressing the [SEARCH] key
displays 256 byte of stored data starting from the specified address.
Example) Enter 100000, then pressing the [SEARCH] keydisplays
the contents of the memory starting from 100000H.
PAGE
100000 0000 0000 0000 0000 0000 0000 0000 0000 ................
100010 4142 4344 4546 4748 494A 4B4C 4D4E 4F50 ABCDEFGHIJKLMNOP
100020 2020 2020 2020 2020 2020 2020 2020 2020
100030 5152 5354 5556 5758 595A 2020 2020 2020 QRSTUVWXYZ
100040 0000 0000 0000 0000 0000 0000 0000 0000 ................
100050 0000 0000 0000 0000 0000 0000 0000 0000 ................
100060 0000 0000 0000 0000 0000 0000 0000 0000 ................
100070 0000 0000 0000 0000 0000 0000 0000 0000 ................
100080 4641 4E55 4320 434F 2E2C 5444 0000 0000 FANUC CO.LTD....
100090 0000 0000 0000 0000 0000 0000 0000 0000 ................
1000A0 0000 0000 0000 0000 0000 0000 0000 0000 ................
1000B0 0000 0000 0000 0000 0000 0000 0000 0000 ................
1000C0 0000 0000 0000 0000 0000 0000 0000 0000 ................
1000D0 0000 0000 0000 0000 0000 0000 0000 0000 ................
1000E0 0000 0000 0000 0000 0000 0000 0000 0000 ................
1000F0 0000 0000 0000 0000 0000 0000 0000 0000 ................
SEARCH INPUT
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B–62705EN/03 4.INTERFACE BETWEEN NC AND PMC
D ANALYS screen Change of signals is displayed as the same display as that on the
(Ladder editing card is oscilloscope.
required) 1 Parameter setting screen (1st page)
PMC–RA3 in 4084 series
CONDITION : 0 (c)
(0: START 1: TRIGGER–ON 2: TRIGGER–OFF)
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4. INTERFACE BETWEEN NC AND PMC B–62705EN/03
SIGNAL ADDRESS
1 : X0000.0 9 : Y0000.0
2 : X0000.1 10 : R0000.1
3 : X0002.0 11 :
Up to 16
4 : X0005.0 12 : signals
5 : 13 :
6 : 14 :
7 : 15 :
8 : 16 :
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3 SCOPE screen
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4.3.5
D Inputting PMC
parameters from the MDI 1 Set to MDI mode or emergency stop state.
2 Set PARAMETER WRITE (on setting screen) to 1 or set the program
protect signal (KEY4) to 1.
PWE KEY4
Timer f –
Counter f f Either one
Keep relay f –
Data table f f Either one
5 Input a numeric key and press INPUT key and data is input.
D TIMER screen This screen is used for setting timer time of the functional instruction
(SUB 3).
Page no. (screen is scrolled by page key)
Timer no. specified by functional instruction
Address specified by ladder
Timer set time : Timer no. 1–8 is max. 1572.8 sec and its accuracy is
48ms.
Timer no. 9 is max. 262.1 sec and its accuracy is 8ms.
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B–62705EN/03 4.INTERFACE BETWEEN NC AND PMC
D COUNTER screen This screen sets and displays max. value of counter and current value of
the counter instruction (SUB 4).
ÀÀÀÀ
05 K04 00000000 15 K14 00000000
ÀÀÀÀ
06 K05 00000000 16 K15 00000000
07 K06 00000000 17 K16 00000000
08 K07
09 K08
10 K09
00000000
00000000
00000000
18 K17
19 K18
20 K19
ÀÀÀÀ
ÀÀÀÀ
00000000
00000000
00000000
TIMER COUNTR KEEPRL DATA
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4. INTERFACE BETWEEN NC AND PMC B–62705EN/03
ÀÀÀÀÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀÀÀ
#7 #6 #5 #4 #3 #2 #1 #0
K017
ÀÀÀÀÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀÀÀ
#0(LADMASK) 0 : Dynamic display of ladder is executed.
1 : Dynamic display of ladder is not executed.
#1(PRGRAM) 0 : Built–in programmer is not used.
1 : Built–in programmer is used.
#2(AUTORUN) 0 : A sequence program is executed automatically after the power is
turned on.
1 : A sequence program is executed by sequence program soft key.
#4(MEMINP) 0 : Data input cannot be done in memory contents display function.
1 : Data input can be done in memory contents display function.
#5(TRCSTAT) 0 : Signal tracing starts by soft key [EXEC] in signal trace function.
1 : Signal tracing starts automatically by power on in signal trace
function.
#6(ANASTAT) 0 : Pressing [EXEC] key initiates sampling by signal waveform display
function.
1 : Turning power to on initiates sampling by signal waveform display
function.
#7(DTBLDSP) 0 : The PMC parameter data table control screen is displayed.
1 : The PMC parameter data table control screen is not displayed.
ÀÀÀÀ ÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀ
ÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀ
#7 #6 #5 #4 #3 #2 #1 #0
ÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀ
ÀÀÀÀ ÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀ
K018
ÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀ
ÀÀÀÀ ÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀ
#7 #6 #5 #4 #3 #2 #1 #0
K019
* The system uses the unused data areas for the PMC management
software. The settings should not be changed. Usually, all bits are set
to 0.
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B–62705EN/03 4.INTERFACE BETWEEN NC AND PMC
PARAMETER
#7 #6 #5 #4 #3 #2
ÀÀÀÀÀÀ
#1 #0
ÀÀÀÀÀÀ
K019
0 : Binary format
1 : BCD format
0 : Without protection for input
1 : With protection for input
TYPE
0 : 1–byte length 1 : 2–byte length 2 : 4–byte length
PAGE
235
4. INTERFACE BETWEEN NC AND PMC B–62705EN/03
Group number
Page number
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B–62705EN/03 4.INTERFACE BETWEEN NC AND PMC
4.4
LIST OF SIGNALS BY
EACH MODE
Group SYMBOL Signal names Address
*+L1 to *+L4 Overtravel signal G114
*-L1 to *-L4 Overtravel signal G116
*ABSM Manual absolute signal G006#2
*DEC1 to *DEC4 Deceleration signal for reference position return X1013
*EAXSL Control axis selection status signal (PMC axis control) F129#7
*ESP X1012#4
Emergency sto
stop signal
*ESP G008#4
*ESPA G071#1
stop signal (serial sspindle)
Emergency sto indle)
*ESPB G075#1
*FLWU Follow–up signal G007#5
* *FV0 to *FV7 Feedrate override signal G012
*FV0E to *FV7E Feedrate override signal (PMC axis control) G151
*FV0O to *FV7O Software operator’s panel signal (*FV0 to *FV7) F078
*HROV0 to *HROV6 1% step rapid traverse override signal G096#0 to #6
*IT Interlock signal G008#0
*IT1 to *IT4 Interlock signal for each axis G130
*JV0 to *JV15 Manual feedrate override signal G010,G011
*JV0O to *JV15O Software operator’s panel signal (*JV0 to *JV15) F079,F080
*SP Feed hold signal G008#5
*SSTP Spindle stop signal G029#6
*TLV0 to *TLV9 Tool life count override signal G049#0 to G050#1
+J1 to +J4 Feed axis and direction selection signal G100
+ +J1O to +J4O Software operator’s panel signal (+J1 to +J4) F081#0,#2,#4,#6
+MIT1 to +MIT4 Interlock signal for each axis and direction G132#0 to #3
-J1 to -J4 Feed axis and direction selection signal G102
– -J1O to -J4O Software operator’s panel signal (–J1 to –J4) F081#1,#3,#5,#7
-MIT1 to -MIT4 Interlock signal for each axis and direction G134#0 to #3
ABTQSV Servo axis abnormal load detected signal F090#0
ABTSP1 First–spindle abnormal load detected signal F090#1
ABTSP2 Second–spindle abnormal load detected signal F090#2
AFL Miscellaneous function lock signal G005#6
A AL Alarm signal F001#0
ALMA F045#0
Alarm signal (serial sspindle)
indle)
ALMB F049#0
ARSTA G071#0
Alarm reset signal (serial spindle)
s indle)
ARSTB G075#0
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245
5. DIGITAL SERVO B–62705EN/03
5 DIGITAL SERVO
246
B–62705EN/03 5. DIGITAL SERVO
5.1 This section describes how to set initial servo parameters, which is used
for field adjustment of machine tool.
INITIAL SETTING
1. Turn on power at the emergency stop condition.
SERVO PARAMETERS
2. Set the parameter to display the servo tuning screen.
#7 #6 #5 #4 #3 #2 #1 #0
3111 SVS
SERVO SETTING
X AXIS Y AXIS
(1) INITIAL SET BIT 00000000 00000000 PRM 2000
(2) MOTOR ID NO. 47 47 PRM 2020
(3) AMR 00000000 00000000 PRM 2001
(4) CMR 2 2 PRM 1820
(5) FEED GEAR N 1 1 PRM 2084
(6) (N/M) M 125 125 PRM 2085
(7) DIRECTION SET 111 111 PRM 2022
(8) VELOCITY PULSE NO. 8192 8192 PRM 2023
(9) POSITION PULSE NO. 12500 12500 PRM 2024
(10) REF.COUNTER 8000 8000 PRM 1821
#0 (PLC01) 0 : Values of parameter 2023 and 2024 are used as they are:
1 : Values of parameter 2023 and 2024 are multiplied by 10.
#1 (DGPRM)l 0 : Initial setting of digital servo parameter is done.
1 : Initial setting of digital servo parameter is not done.
#3 (PRMCAL) 1 : Turns to 1 when the initial setting is done.
The following parameters are set automatically in
accordance with the no. of pulses of pulse coder:
PRM 2043(PK1V), PRM 2044(PK2V), PRM 2047(POA1),
PRM 2053(PPMAX),PRM 2054(PDDP),
PRM 2056(EMFCMP),
PRM 2057(PVPA), PRM 2059(EMFBAS),
PRM 2074(AALPH),PRM 2076(WKAC)
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5. DIGITAL SERVO B–62705EN/03
#7 #6 #5 #4 #3 #2 #1 #0 Motor model
1 0 0 0 0 0 1 0 5–0S
0 0 0 0 0 0 1 1 4–0S, 3–0S
0 0 0 0 0 0 0 0 other than above
NOTE
Set “00000000” for serial pulse coder C.
(4) CMR
PRM 1820 Command multiply ratio
NOTE
For serial pulse coder B, use a value not exceeding 250,000
as the number of feedback pulses per revolution.
<<Examples of calculation>>
1/1000 mm 1/10000 mm
One revolution 8mm n=1/m=125 n=2/m=25
of motor 10mm n=1/m=100 n=1/m=10
12mm n=3/m=250 n=3/m=25
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B–62705EN/03 5. DIGITAL SERVO
NOTE
1 NS is the number of position feedback pulses per one
revolution of the motor (multiplied by four)
2 The 5–0S to 3–0S motors have different numbers of poles.
Set parameter 2001.
3 Even if the system employs a closed loop, bit 3 of parameter
2002 is 1 and bit 4 is 0.
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5. DIGITAL SERVO B–62705EN/03
5.2
SERVO TUNING
SCREEN
5.2.2 1. Press SYSTEM key and soft key [SV. PARA] in this order.
2. Press soft key [SV.TUN] to select the servo tuning screen.
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B–62705EN/03 5. DIGITAL SERVO
#7 #6 #5 #4 #3 #2 #1 #0
Alarm1 OVL LV OVC HCA HVA DCA FBA OFA
DGN (200) :
#0 (OFA) : Overflow alarm
#1 (FBA) : Disconnection alarm
#2 (DCA) : Discharge alarm
#3 (HVA) : Excessive voltage alarm
#4 (HCA) : Abnormal current alarm
#5 (OVC) : Overcurrent alarm
#6 (LV) : Insufficient voltage alarm
#7 (OVL) : Overload alarm
#7 #6 #5 #4 #3 #2 #1 #0
Alarm2 ALD EXP
DGN (201) ⇓
Over- 0 — — — Amplifier overheat
load
alarm 1 — — — Motor overheat
#7 #6 #5 #4 #3 #2 #1 #0
Alarm3 CSA BLA PHA RCA BZA CKA SPH
DGN (202) :
#0 (SPH) : Serial pulse coder or feedback cable is faulty.
Counting the feedback signal is in error.
#1 (CKA) : Serial pulse coder is faulty.
Internal block has stopped.
#2 (BZA) : Battery voltage becomes 0.
Replace batteries and set the reference position.
#3 (RCA) : Serial pulse coder is faulty.
Counting is in error.
If the RCA bit is set to 1 when both the FBA bit (bit 1 of alarm 1) and
ALD bit of alarm 2 are set to 1 and the EXP bit of alarm 2 (internal
hardware disconnection) is set to 1, a count miss alarm (CMAL)
occurs in the α pulse coder.
#4 (PHA) : Serial pulse coder or feedback cable is abnormal.
Counting the feedback signal is in error.
#5 (BLA) : Battery voltage is in low (warning).
#6 (CSA) : Hardware of serial pulse coder is abnormal.
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5. DIGITAL SERVO B–62705EN/03
#7 #6 #5 #4 #3 #2 #1 #0
Alarm4 DTE CRC STB PRM
DGN (203) :
#4 (PRM) : Parameter detected by the Digital servo is invalid.
#5 (STB) : Communication error of serial pulse coder.
Transmitted data is in error.
#6 (CRC) : Communication error of serial pulse coder.
Transmitted data is in error.
#7 (DTE) : Communication error of serial pulse coder.
There is no response.
#7 #6 #5 #4 #3 #2 #1 #0
Alarm5 OFS MCC LDM PMS
DGN (204) :
#3 (PMS) : No. of feedback pulses are in error because pulse coder α series or
feedback cable is faulty.
#4 (LDM) : LED of pulse coder α series is abnormal.
#5 (MCC) : Contacts of electro–magnetic contactor of servo amplifier is blown
#6 (OFS) : A/D conversion of current value of digital servo is abnormal.
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B–62705EN/03 5. DIGITAL SERVO
5.3
ADJUSTING
REFERENCE
POSITION
(DOG METHOD)
5.3.1
General
Speed
Rapid traverse
(PRM1420α)
FL rate
(PRM1425 α )
Time
*DECα
PCZ
Grid
10mm/rev
10000P +
Error Position Speed M
CMR f gain
Command counter loop
–
4 (Serial)
Reference
GRID counter FFG PC
10000P/rev
Counter capacity
(Flexible feed gear)
10000P
D Parameter
#7 #6 #5 #4 #3 #2 #1 #0
PRM 1002 DLZ
253
5. DIGITAL SERVO B–62705EN/03
When the resolution is 0.0001mm, set the value in the unit ten times
the detection unit.
#7 #6 #5 #4 #3 #2 #1 #0
PRM 1815 APC APZ OPT
#1(OPT) 0 : Position detection is performed by the pulse coder built in the motor.
1 : Separate type pulse coder or linear scale is used.
#4(APZ) Zero position of absolute pulse coder is :
0 : Not established
1 : Established
(Turns to 1 after establishment)
To manually change the value of the APZ bit from 0 to 1 without first
returning to the reference position
when using serial pulse coder α , follow this procedure: Back up the
data with the battery and give the motor one or more turns.
Turn the power off then on again, then change the APZ bit setting
from 0 to 1.
#5(APC) 0 : Position detector is other than absolute pulse coder.
1 : Position detector is absolute pulse coder.
Example)
(1µ m)
300mm ⇒ reference counter 30000
20000
15000
10000 etc
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B–62705EN/03 5. DIGITAL SERVO
5.4 When there are no dog nor limit switch for reference position return, this
function enables the tool to return the reference position that is set by
DOGLESS MTB.
REFERENCE When the absolute position detector is used, the reference position once
POSITION SETTING set remains also during power off. When the absolute detector is replaced
or absolute position is lost, perform this setting.
5.4.1
General
Speed
Time
JOG
ZRN
+Jα
GRID ..........................
ZP α
5.4.2
Operation 1 Move the tool near the reference position using a manual operation.
2 Select the reference position return mode or switch.
3 Press a button for an axis–and–direction–select–signal + or –, and the
machine moves to the next grid, then stops.
(This position is set as the reference position).
After the reference position has been set, select the reference position
return mode(ZRN signal is 1) and turn on an axis–and–direction–
select signal, then the tool returns to the reference position.
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5. DIGITAL SERVO B–62705EN/03
5.4.3
Associated Parameters
#7 #6 #5 #4 #3 #2 #1 #0
PRM 1002 DLZ
#7 #6 #5 #4 #3 #2 #1 #0
PRM 1006 ZMI
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B–62705EN/03 6. AC SPINDLE (SERIAL INTERFACE)
This chapter outlines the serial interface and analog interface spindle
amplifiers and explains related parameters.
257
6. AC SPINDLE (SERIAL INTERFACE) B–62705EN/03
6.1
AC SPINDLE
(SERIAL INTERFACE)
6.1.1
Outline of Spindle
Control
S instruction M instruction
NC PMC
M03,M04,M05,M19
FIN
*SSTP(Spindle stop)
SF,GR10,GR20,GR30
(For machining center)
GR1,GR2 (For lathe)
S SOR( Orientation)
(PRM 3735 to 3752)
0
1 R01O to R12O
Orientation speed
(PRM 3705#1, 3732, R01I to R12I
3706#5) 0 1
SIND
Output polarity
(PRM 3706#7,6) SGN(0=+,1=–)
0 1
SSIN
*ESP,MRDY,
SFR,SRV,ORCM
etc.
SST, SDT, SAR, LDT1,
LDT2
ORAR, ALM etc.
Interface
function
Optical cable
Serial spindle
amplifier Interface
function
Spindle
Operator’s motor
panel PC
Load meter
LM
Speed meter
SM Spindle
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B–62705EN/03 6. AC SPINDLE (SERIAL INTERFACE)
6.1.1.1
Method A of Gear Output Motor speed
PRM 3735
0
0 PRM 3741 PRM 3742 PRM 3743 S code
6.1.1.2
Method B of Gear Output Motor speed
Change for Machining 4095 Max
Center(PRM 3705#2=1) PRM 3736
0 PRM 3735
S code
0 PRM 3741 PRM 3742 PRM 3743
6.1.1.3
For Lathe Output Motor speed
4095 Max
Gear 1 Gear 2 Gear 3
Gear 4
0 S code
0 PRM 3741 PRM 3742 PRM 3743 PRM 3744
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6. AC SPINDLE (SERIAL INTERFACE) B–62705EN/03
6.1.2
Spindle Setting and
Tuning Screen
6.1.2.1
Display method (1) Confirm the parameters
#7 #6 #5 #4 #3 #2 #1 #0
3111 SPS
6.1.2.2
Spindle setting screen SPINDLE SETTING
(1)GEAR SELECT : 1
(2)SPINDLE : S11
(PARAMETER)
(3)GEAR RATIO 50
(4)MAX SPINDLE SPEED 3000
(5)MAX MOTOR SPEED 6000
(6)MAX C AXIS SPEED 100
D Gear selection The gear select status on the machine side is displayed.
Indication CTH1 CTH2
1 0 0
2 0 1
3 1 0
4 1 1
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B–62705EN/03 6. AC SPINDLE (SERIAL INTERFACE)
D Parameters
S11:1st Main S12:1st Sub S21:2nd Main S22:2nd Sub
Gear ratio(HIGH) 4056 4056
4216 4216
Gear ratio(MIDIUM HIGH) 4057 4057
Gear ratio(MIDIUM LOW) 4058 4058
4217 4217
Gear ratio(LOW) 4059 4059
Max. spindle speed
(gear1) 3741 3741
6.1.2.3
Spindle tuning screen SPINDLE TUNING
261
6. AC SPINDLE (SERIAL INTERFACE) B–62705EN/03
D Displayed parameters The displayed parameters vary depending on the operation mode.
Spindle positioning Normal Synchronization Cs contour
control operation Orientation control Rigid tapping control
Proportional gain Proportional gain Proportional gain Proportional gain Proportional gain Proportional gain
Integral gain Integral gain Integral gain Integral gain Integral gain Integral gain
Loop gain Motor voltage Loop gain Loop gain Loop gain Loop gain
Motor voltage Regenerative power Motor voltage Motor voltage Motor voltage Motor voltage
ZRN gain (%) ORAR gain (%) Acceleration/deceleration ZRN gain ZRN gain (%)
Shift reference position Shift spindle stop position constant (%) Shift reference position Shift reference position
Shift reference position Shift reference position
D Displayed monitoring The displayed monitoring items vary depending on the operation mode.
items
Spindle positioning Normal Synchronization Cs contour
control operation Orientation control Rigid tapping control
Motor speed Motor speed Motor speed Motor speed Motor speed Motor speed
Feedrate Spindle speed Spindle speed Spindle speed Spindle speed Spindle speed
Position deviation S1 Position deviation S1 Position deviation S1 Position deviation S1 Position deviation S1
Position deviation S2 Position deviation Z
Synchronous deviation Synchronous deviation
Note 1)
|Spindle data|
Motor speed [rpm] + Max. Motor speed.(* 1)
16383
(*1) Parameter 4020: Main spindle Parameter 4196: Subspindle
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B–62705EN/03 6. AC SPINDLE (SERIAL INTERFACE)
6.1.2.4
Spindle monitor screen SPINDLE MONITOR SCREEN
ALARM : AL–27(POSITION CODER DIS.)
OPERATION : Cs AXIS OONTROL
SPINDLE SPEED : 100 DEG/MIN
MOTOR SPEED : 150 RPM
0 50 100 150 200
LOAD METER (%)
JJJJJ
CONTROL INPUT : ORCM MRDY *ESP
CONTROL OUTPUT : SST SDT ORAR
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6. AC SPINDLE (SERIAL INTERFACE) B–62705EN/03
D Control input signal Max.10 signals those are ON are displayed from the following signals:
D Control output signals Max. 10 signals those are ON are displayed from the following signals:
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B–62705EN/03 6. AC SPINDLE (SERIAL INTERFACE)
6.1.2.5
Correspondence
between operation mode
and parameters on
spindle tuning screen
D Orientation mode
S11: S12: S21: S22:
1st Main 1st Sub 2nd Main 2nd Sub
Proportional gain(HIGH) 4042 4208 4042 4208
Proportional gain (LOW) 4043 4209 4043 4209
Integral gain(HIGH) 4050 4050
4213 4213
Integral gain(LOW) 4051 4051
Loop gain (HIGH) 4060 4060
4218 4218
Loop gain (MID, HIGH) 4061 4061
Loop gain (MID, LOW) 4062 4062
4219 4219
Loop gain (LOW) 4063 4063
Motor voltage 4084 4237 4084 4237
Gain change upon completion 4064 4220 4064 4220
of orientation
Stop position shift 4077 4228 4077 4228
PC–type orientation stop posi- 4031 4204 4031 4204
tion
D Synchronization control
mode S11: S12: S21: S22:
1st Main 1st Sub 2nd Main 2nd Sub
Proportional gain(HIGH) 4044 4210 4044 4210
Proportional gain(LOW) 4045 4211 4045 4211
Integral gain(HIGH) 4052 4052
4214 4214
Integral gain(LOW) 4053 4053
Position loop gain(HIGH) 4065 4221 4065 4221
Position loop gain(MID,HIGH) 4066 4066
Position loop gain(MID,LOW) 4067 4222 4067 4222
Position loop gain(LOW) 4068 4068
Motor voltage 4085 4238 4085 4238
Acc./Dec. time constant 4032 4032
Shift amount 4034 4034
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6. AC SPINDLE (SERIAL INTERFACE) B–62705EN/03
D Spindle positioning
control mode S11: S12: S21: S22:
1st Main 1st Sub 2nd Main 2nd Sub
Proportional gain(HIGH) 4044 4210 4044 4210
Proportional gain (LOW) 4045 4211 4045 4211
Integral gain(HIGH) 4052 4052
4214 4214
Integral gain(LOW) 4053 4053
Position loop gain(HIGH) 4065 4065
4221 4221
Position loop gain(MID,HIGH) 4066 4066
Position loop gain(MID,LOW) 4067 4067
4222 4222
Position loop gain(LOW) 4068 4068
Motor voltage 4085 4238 4085 4238
ZRN gain % 4091 4239 4091 4239
Reference position shift 4073 4223 4073 4223
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B–62705EN/03 6. AC SPINDLE (SERIAL INTERFACE)
6.1.3 The standard parameters related to each motor model can be set
Automatic Setting of automatically.
Standard Parameters D The specifications for controlling a motor depend on the specifications
defined by the machine tool builder. The parameters defined by the
machine tool builder are set as the standard values (initial values) by
this automatic setting function.
Therefore, when performing automatic operation, always set
parameters properly according to the parameter list (parameters
4000 and later).
1. Turn on the power in the emergency stop state.
2. Set bit 7 of parameter 4019 to 1.
#7 #6 #5 #4 #3 #2 #1 #0
4019 LDSP
Bit 7 (LDSP) The parameters for the serial interface spindle are:
0 : Not set automatically.
l 1 : Set automatically.
4. Turn off the power then back on. Then, the parameters are read.
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6. AC SPINDLE (SERIAL INTERFACE) B–62705EN/03
6.2
AC SPINDLE
(ANALOG
INTERFACE)
6.2.1
Outline of Spindle
Control
6.2.1.1
Block diagram
S command M command
PMC
NC M03 to M05, M06, M19
CW/CCW command,
Spindle speed orientation, etc.
conversion
FIN Miscellaneous function end
Motor speed *SSTP
Gear 1 Gear 2 Spindle stop
GR1O, GR2O, GR3O
Gear selection (16M/18M)
GR1, GR2
Gear information (16T/18T)
S
DV
SVC
RV
Operator’s panel
Spindle
PC motor Load meter
LM
Speed meter
Spindle SM
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B–62705EN/03 6. AC SPINDLE (SERIAL INTERFACE)
6.2.1.2
Calculation of S analog
voltage and related
parameters
[M series]
1 Gear change method A (bit 2 of parameter 3705 = 0)
PRM 3735
0V
S code
0 PRM 3741 PRM 3742 PRM 3743 (RPM)
PRM 3752
PRM 3751
PRM 3735
0V
S code
0 PRM 3741 PRM 3742 PRM 3743 (RPM)
[T series]
Constant surface speed control
0V
S code
0 PRM 3741 PRM 3742 PRM 3743 PRM 3744 (RPM)
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6. AC SPINDLE (SERIAL INTERFACE) B–62705EN/03
#7 #6 #5 #4 #3 #2 #1 #0
3706 TCW CWM
[M series]
#7 #6 #5 #4 #3 #2 #1 #0
3705 SGB
[T series]
3741 Max. spindle speed of gear 1 (1 to 9999) [rpm]
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B–62705EN/03 6. AC SPINDLE (SERIAL INTERFACE)
6.2.1.3
Tuning S analog voltage (1) For M series, change the upper and lower limits as follows:
S When gear change method A is used: Parameter 3736 = 4095,
(D/A converter) parameter 3735 = 0
S When gear change method B is used: Parameter 3751 = 4095,
parameter 3735 = 0
. For T series, these changes are not required.
(2) Tuning the D/A converter offset
Specify zero as the spindle speed. Then, by using a digital multimeter,
adjust the following parameter so that the voltage at the test pin DA2
on the spindle amplifier printed circuit board is 0 mV.
1 For M series
S0; (Specify the command by MDI operation, then press the cycle start button.)
(5) Execute an S command again and confirm that the output voltage is
correct.
.Restore the original parameter values.
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7 TROUBLESHOOTING
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B–62705EN/03 7.TROUBLESHOOTING
7.1.1
Investigating the (1) When and how many times (frequency of occurrences)
(2) With what operation
Conditions under (3) What failure occurred
which Failure Occurred
1 When did the failure occur?
D Date and time?
D Occurred during operation? (how long was the operation?)
D Occurred when the power was turned on?
D Was there any lightening surge, power failure, or other disturbances
to the power supply?
How many times has it occurred
D Only once?
D Occurred many times ? (How many times per hour, per day, or per
month?)
2 With what operation did it occur ?
D What was the NC mode when the failure occurred?
D Jog mode/memory operation mode /MDI mode /reference position
return mode
If during program operation,
1) Where in the program ?
2) Which program No. and sequence No. ?
3) What program ?
4) Occurred during axial movement ?
5) Occurred during the execution of an M/S/T code ?
6) Failure specific to the program ?
D Does the same operation cause the same failure ?
(Check the repeatability of the failure.)
D Occurred during data input/output ?
<Feed axes and spindles>
D For a failure related to feed axis servo
1) Occurred at both low feedrate and high feedrate ?
2) Ocurred only for a certain axis ?
D For a failure related to spindles
When did the failure occur ? (during power–on, acceleration,
deceleration, or constant rotation)
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7. TROUBLESHOOTING B–62705EN/03
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B–62705EN/03 7.TROUBLESHOOTING
7.2
NO MANUAL OPERA-
TION NOR AUTOMAT-
IC OPERATION CAN
BE EXECUTED
Points (1) Execute the following procedure when no manual nor automatic
operation is done
(2) Check whether position display shows correct position
(3) Check CNC status display
(4) Check CNC internal status using diagnostic function
Causes and
Countermeasures
1. Position display (1) Check CNC status display (Refer to Section 1.9 CNC STATUS
(relative, absolute, DISPLAY for detail.)
machine coordinate) (a) Emergency stop status (Emergency stop signal is turned on)
does not change
If status display shows EMG the emergency stop signal is input.
Check the following signal using the PMC’s diagnostic function
(PMCDGN).
#7 #6 #5 #4 #3 #2 #1 #0
X1008 *ESP (T series)
G0008 *ESP
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7. TROUBLESHOOTING B–62705EN/03
(Example of display)
JOG : Manual operation (JOG) mode
HND : Manual handle (MPG) mode
MDI : Manual data input (MDI) mode
MEM : Automatic operation (Memory) mode
EDIT: EDIT (Memory edit) mode
<Mode select signal>
#7 #6 #5 #4 #3 #2 #1 #0
G0043 MD4 MD2 MD1
↓ ↓ ↓
Manual operation (JOG) mode 1 0 1
Manual handle (MPG) mode 1 0 0
Manual data input (MDI) mode 0 0 0
Automatic operation (Memory) mode 0 0 1
EDIT (Memory edit) mode 0 1 1
(2) Check diagnostic data 000 to 025 of the CNC Check an item for which
1 is displayed
No. Message Display
000 WAITING FOR FIN SIGNAL :0
001 MOTION :0
002 DWELL :0
a.003 IN–POSITION CHECK :0
004 FEEDRATE OVERRIDE 0% :0
b.005 INTERLOCK / START LOCK : 1 (Example)
006 SPINDLE SPEED ARRIVAL CHECK :0
010 PUNCHING :0
011 READING :0
012 WAITING FOR (UN) CLAMP :0
c.013 JOG FEEDRATE OVERRIDE 0% :0
d.014 WAITING FOR RESET, ESP, RRW OFF :0
015 EXTERNAL PROGRAM NUMBER SEARCH : 0
Items with a to d relate with manual and automatic operation and its
detail is shown below.
a. In–position check is It shows that positioning is not yet completed. Check the contents of the
being done following diagnostic number. (It is 1 in the following condition)
2) Servo system may be abnormal. Refer to servo alarm 400, 410, and
411.
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B–62705EN/03 7.TROUBLESHOOTING
b. Interlock or start lock There are a plural interlock signals. Check at first which interlock signal
signal is input is used by the machine tool builder at the parameters shown below.
#7 #6 #5 #4 #3 #2 #1 #0
3003 DIT ITX ITL
S T series
#7 #6 #5 #4 #3 #2 #1 #0
X0004 –MIT2 +MIT2 –MIT1 +MIT1
c. Jog feedrate override is Check the signals using PMC’s diagnostic function (PMCDGN)
0% #7 #6 #5 #4 #3 #2 #1 #0
G0010 *JV7 *JV6 *JV5 *JV4 *JV3 *JV2 *JV1 *JV0
: :
1101 1000 1110 1111 100.00%
: :
0000 0000 0000 0001 655.34%
0000 0000 0000 0000 0.00%
d. NC is in a reset state In this case, RESET is also displayed on the status display. Check it using
the procedure of 1 above.
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7. TROUBLESHOOTING B–62705EN/03
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B–62705EN/03 7.TROUBLESHOOTING
7.3
JOG OPERATION
CANNOT BE DONE
(2) Feed axis and direction select signal is not input Check the signal using
PMC’s diagnostic function (PMCDGN).
#7 #6 #5 #4 #3 #2 #1 #0
G0100 +J4 +J3 +J2 +J1
Example)
When +X button is pressed on the operator’s panel, signal+J1 turns
to 1.
This signal is effected at its rise. If axis selection signal is input before
JOG mode is selected, axis movement does not occur. Turn the signal
to off, then on.
(3) Check CNC’s diagnostic function 000 to 015. Check the items for
which 1 is displayed at right side.
No. Message Display
000 WAITING FOR FIN SIGNAL :0
001 MOTION :0
002 DWELL :0
a. 003 IN–POSITION CHECK :0
004 FEEDRATE OVERRIDE 0% :0
b. 005 INTERLOCK / START LOCK : 1(Example)
006 SPINDLE SPEED ARRIVAL CHECK :0
010 PUNCHING :0
011 READING :0
012 WAITING FOR (UN) CLAMP :0
c. 013 JOG FEEDRATE OVERRIDE 0% :0
d. 014 WAITING FOR RESET, ESP, RRW OFF :0
015 EXTERNAL PROGRAM NUMBER SEARCH : 0
Items with a to d relate with manual and automatic operation and its
detail is shown below.
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7. TROUBLESHOOTING B–62705EN/03
a. In–position check is It shows that positioning is not yet completed. Check the contents of the
being done following diagnostic number. (It is 1 in the following condition)
DGN 0300 Position Error >PARAM 1826 In–position width
1) Check the parameters according to the parameter list.
1825 Servo loop gain per axis (Normal : 3000)
2) Servo system may be abnormal. Refer to servo alarm 400, 410, and
411.
b. Interlock or start lock There are a plural interlock signals. Check at first which interlock signal
signal is input is used by the machine tool builder at the parameters shown below.
#7 #6 #5 #4 #3 #2 #1 #0
PARAM 3003 DIT ITX ITL
D T series
#7 #6 #5 #4 #3 #2 #1 #0
X0004 –MIT2 +MIT2 –MIT1 +MIT1
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B–62705EN/03 7.TROUBLESHOOTING
c. Jog feedrate override is Check the signals using PMC’s diagnostic function (PMCDGN)
0% #7 #6 #5 #4 #3 #2 #1 #0
G0010 *JV7 *JV6 *JV5 *JV4 *JV3 *JV2 *JV1 *JV0
: :
1101 1000 1110 1111 100.00%
: :
0000 0000 0000 0001 655.34%
0000 0000 0000 0000 0.00%
d. NC is in a reset state In this case, RESET is also displayed on the status display. Check it using
the procedure of 1 above.
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7. TROUBLESHOOTING B–62705EN/03
7.4
HANDLE OPERATION
(MPG) CANNOT BE
DONE
Points (1) Check another manual operation (JOG) is accepted.
(2) Check CNC status display.
Causes and
Countermeasure
2 When only handle (1) Check CNC status display at lower left corner of the CRT.
operation (MPG) cannot (Refer to 1.9 CNC STATUS DISPLAY for details)
be done When the status display shows HND, mode selection is correct.
If it is not HND, mode select signal is not input correctly. Check the
mode select signal using the PMC’s diagnostic function(PMCDGN).
#7 #6 #5 #4 #3 #2 #1 #0
G0043 MD4 MD2 MD1
↓ ↓ ↓
Manuale handle mode 1 0 0
When axis select switch for manual handle feed is selected on the
machine operator’s panel, if the signals are input as follows, it is
normal.
Selected axis HSnD HSnC HSnB HSnA
no selection 0 0 0 0
1st axis 0 0 0 1
2nd axis 0 0 1 0
3rd axis 0 0 1 1
4th axis 0 1 0 0
NOTE
1 In the above table, n is the number of the manual pulse
generator (MPG) and up to 3 MPGs can be used.
2 A feed axis is selected by 4–bit code of A to D.
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B–62705EN/03 7.TROUBLESHOOTING
↓ ↓
MP2 MP1 Multiplication
0 0 1
1 0 10
0 1 m
1 1 n
#7 #6 #5 #4 #3 #2 #1 #0
7102 HNGx
Back of MPG
+5V 0V HA HB
+5V
HA on off on off
0V
+5V
HB on off on off
0V
1:1
1/4 phase difference 1/4 phase difference
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7. TROUBLESHOOTING B–62705EN/03
7.5
AUTOMATIC
OPERATION
CANNOT BE DONE
Points (1) Check manual operation is possible.
(2) Check the status of cycle start LED on machine operator’s manual.
(3) Check status of CNC.
Causes and Remedies When manual operation is either impossible, perform countermeasure,
based on the previous item ”Jog operation cannot be done”.
Confirm that a correct mode is selected according to the mode select status
of CNC status display. Also, by confirming the automatic operation
status it is possible to identify cycle operation, feed hold and cycle stop
state.
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B–62705EN/03 7.TROUBLESHOOTING
#7 #6 #5 #4 #3 #2 #1 #0
G0004 FIN
285
7. TROUBLESHOOTING B–62705EN/03
<M series>
#7 #6 #5 #4 #3 #2 #1 #0
G0005 BFIN TFIN SFIN MFIN
#7 #6 #5 #4 #3 #2 #1 #0
F0007 BF TF SF MF
#7 #6 #5 #4 #3 #2 #1 #0
F0007 BF TF SF MF
#7 #6 #5 #4 #3 #2 #1 #0
F0008 MF3 MF2
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B–62705EN/03 7.TROUBLESHOOTING
b. Travel command is being CNC is reading an axis command (X,Y,Z,...) in a program and giving the
executed command to the axis.
c. A dwell command is CNC is reading a dwell command (G04) in a program and is executing
being executed the dwell command.
d. In–position check Positioning (G00) to a specified position of a specified axis is not
(confirming positioning) completed.
is being done Whether positioning is completed or not is checked as the servo position
error amount. Check it CNC’s diagnostic function as follows:
DGN no.300 Position Error > PARAM 1826 In–position width
Position error amount almost becomes 0, when positioning of an axis
completes and when the amount becomes within the in–posiiton width,
it is assumed that positioning completes and the next block is exected.
If position error amount does not become within the in–position width,
refer to servo alarm 400, 4n0 and 4n1.
e. Feedrate override is at Actual feedrate is overridden by the override signals to a programmed
0% feedrate. Check the override signals using the PMC’s diagnostic function
(PMCDGN).
<Normal override signal>
#7 #6 #5 #4 #3 #2 #1 #0
G0012 *FV7 *FV6 *FV5 *FV4 *FV3 *FV2 *FV1 *FV0
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7. TROUBLESHOOTING B–62705EN/03
*ITn When the bit is 0, the corresponding axis’s interlock signal is input.
3) Interlock signal per axis and direction(+/– MITn) is input
D M series
#7 #6 #5 #4 #3 #2 #1 #0
G0132 +MIT4 +MIT3 +MIT2 +MIT1
D T series
#7 #6 #5 #4 #3 #2 #1 #0
X0004 –MIT2 +MIT2 –MIT1 +MIT1
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B–62705EN/03 7.TROUBLESHOOTING
g. CNC is waiting for Actual spindle speed does not arrive at a speed specified in a program.
spindle speed arrival Confirm the signal state using the PMC’s diagnostic function
signal to be input (PMCDGN).
#7 #6 #5 #4 #3 #2 #1 #0
G0029 SAR
#4(SAR) : When this signal is 0, spindle speed does not arrive at the specified speed.
This function is valid when PARAM 3708#0=1.
h. Manual feedrate override Normally manual feedrate override function is used for jog feed.
is 0% (dry run) But when DRN(dry run) signal turns on during an auomatic
operation,override values set with these signals become valid to the
following speed set by a parameter.
#7 #6 #5 #4 #3 #2 #1 #0
G0046 DRN
#7 #6 #5 #4 #3 #2 #1 #0
G0010 *JV7 *JV6 *JV5 *JV4 +JV3 *JV2 *JV1 *JV0
↓ ↓ ↓
G0011 *JV15 *JV14 *JV13 *JV12 +JV11 *JV10 *JV9 *JV8
i. NC is in a reset state In this case, the CNC’s status display shows RESET. Refer to item 1.
(2) Only rapid traverse in positioning (G00) does not function Confirm
the following parameter and signals from the PMC.
(a) Setting value of rapid traverse rate
1420 Rapid traverse rate per axis
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7. TROUBLESHOOTING B–62705EN/03
(HROV–0) (HROV=1)
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B–62705EN/03 7.TROUBLESHOOTING
7.6
CYCLE START LED
SIGNAL HAS
TURNED OFF
Points (1) After cycle operation is started, then stopped, check as follows:
(2) Confirm cycle start LED on machine operator’s panel.
(3) Confirm CNC’s diagnostic function.
Causes and Remedies The reason why cycle start LED signal (STL) has turned off are displayed
on CNC’s diagnostic numbers 020 to 025 as follows:
G0008 *ESP
c. Reset button on the MDI An automatic operation is put into a reset status when RESET key on the
is pressed MDI panel is pressed.
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7. TROUBLESHOOTING B–62705EN/03
#6(RRW) : When this signal is 1, the reset & rewind signal is input.
This signal is usually used for a confirmation signal of M30 when an M30
is specified in a program as the end of a program.
Therefore, when M30 is executed, this signal is input.
e. Servo alarm has When any servo alarm has generated, cycle operation is put into the reset
generated state and operation stop.
f. Cycle operation is in a The cycle operation becomes feed hold state in the following cases:
feed hold state 1) Modes are switched from an automatic operation mode to a manual
operation mode.
2) Feed hold signal is input.
<Mode select signal>
#7 #6 #5 #4 #3 #2 #1 #0
G0043 MD4 MD2 MD1
↓ ↓ ↓
memory edit(EDIT) 0 1 1
Automatic Automatic operation 0 0 1
operation (AUTO)
Manual data input (MDI) 0 0 0
Jog feed (JOG) 1 0 0
Manual Handle/step 1 0 1
operation
o eration
TEACH IN HANDLE 1 1 1
TEACH IN JOG 1 1 0
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B–62705EN/03 7.TROUBLESHOOTING
7.7
NO DISPLAY
APPEARS AT
POWER–UP
Judgement of the point Check whether the STATUS LED on the main board shows the following
state.
1 2 3 4
STATUS f (f : on, : off)
When STATUS LED on the main board is other than above, check LEDs
on the main CPU board, identify the trouble and make an appropriate
action. See Subsec. 2.2.1 for LED display.
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7. TROUBLESHOOTING B–62705EN/03
7.8
ALARM 85 TO 87 (START)
(READER/PUNCHER
INTERFACE ALARM)
YES
Alarm 85?
NO
Is I/O NO
parameter
correct?
OFF
Is power of I/O ?
ON
Turn on I/O device
Is cable NO
connection right?
YES
Connect the cable
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B–62705EN/03 7.TROUBLESHOOTING
<Parameter>
Value of parame-
ter 0020 0 1 2 3
Function
Feed 0101#7 0111#7 0121#7 0131#7
Data input code 0101#3 0111#3 0121#3 0131#3
Stop bit 0101#0 0111#0 0121#0 0131#0
Type of I/O device 102 112 122 132
Baud rate 103 113 123 133
C
Communica-
u ca 0135#3 – – – 0 1
tion method RS–232C RS–422
I/O printed circuit board Option 1 board
Connector
JD5A JD5B JD5C JD6A
NOTE
1 Numbers in the table indicate parameters and bit numbers.
Example) 101#7:bit7 of parameter 101.
2 For data communications by RS–422, refer to parameters
134 and 135.
#7 #6 #5 #4 #3 #2 #1 #0
0101 NFD ASI SB2
0111
0121
0131
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7. TROUBLESHOOTING B–62705EN/03
#7 #6 #5 #4 #3 #2 #1 #0
0134 CLK NCD SYN PRY
#7 #6 #5 #4 #3 #2 #1 #0
0135 RMS R42 PRA ETX ASC
#0(ASC) 0 : All the communication codes except for NC data is ISO code.
1 : All the communication codes except for NC data is ASCII code.
#1(ETX) 0 : End code of protocol A or extended protocol A is CR of ASCII/ISO.
1 : End code of protocol A or extended protocol A is ETX of ASCII/ISO.
#2(PRA) 0 : Communication protocol is protocol A
1 : Communication protocol is protocol B
#3(R42) 0 : Interface is of RS–232C.
1 : Interface is of RS–422.
#7(RMS) In protocol A, status of remote / tape operation of SAT command is
0 : Always transmitted by 0.
1 : Transmitted by the contents of remote / tape switching request issued
by SET command from the CNC.
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B–62705EN/03 7.TROUBLESHOOTING
R232C(JD5B)
Tape reader
Option 1 board
R232C(JD5C)
Host computer
R232C(JD6A)
Host computer
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7. TROUBLESHOOTING B–62705EN/03
RS232C (JD5A)
Punch panel
RS232C (JD5B)
RD (01) (03) RD
0V (02)
DR (03) (06) DR
0V (04)
CS (05) (05) CS
0V (06)
CD (07) (08) CD
0V (08)
(09)
+24V (10)
SD (11) (02) SD
0V (12)
ER (13) (20) ER
0V (14)
RS (15) (04) RS
0V (16) (07) SG
(17)
(18)
+24V (19) (25) +24V
(20) (01) FG
Shield
G G Connector :DBM–25S
Connector : Half–pitch 20–pins
RD (01) (02) SD
0V (02)
DR (03) (20) ER
0V (04)
CS (05) (04) RS
0V (06)
CD (07) (08) CD
0V (08)
(09)
+24V (10)
SD (11) (03) RD
0V (12)
ER (13) (06) DR
0V (14)
RS (15) (05) CS
0V (16) (07) SG
(17)
(18)
+24V (19) (25) +24V
(20) (01) FG
Shield
G Connector D–SUB 25 pins
Connector : Half–pitch 20–pins
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B–62705EN/03 7.TROUBLESHOOTING
NOTE
1 When CS is not used, connect it to RS.
2 For protocol A or extended protocol A: When DR is not used,
connect it to ER. Always connect CD to ER.
RD (01) (04) RD
*RD (02) (22) *RD
RT (03) (17) TT
*RT (04) (35) *TT
CS (05) (07) RS
*CS (06) (25) *RS
DM (07) (12) TR
Note) *DM (09) (30) *TR
0V (08) (19) SG
(+24V) (10)
SD (11) (06) RD
*SD (12) (24) *RD
TT (13) (08) RT
*TT (14) (26) *RT
RS (15) (09) CS
*RS (16) (27) *CS
TR (17) (11) DM
*TR (18) (29) *DM
(+24V) (19)
(20) (01) FG
Shield
G
Connector : Half–pitch 20 pins (PCR) Connector : D–SUB 25 pins
NOTE
Always use a twisted pair cable.
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7. TROUBLESHOOTING B–62705EN/03
7.9
ALARM 90
(REFERENCE
POSITION RETURN
IS ABNORMAL)
Contents Reference position return was executed when the following condition is
not satisfied:
The CNC received one rotation signal at least one time when the axis is
moving to the reference position at a speed higher than a speed equivalent
to 128 pulses of position error amount(DGN300).
Countermeasures
(START)
Position error
Check whether position gain is greater than 128 pulses amount : 300
(DGN 300) before or during reference position return.
YES
128 or more (1) Next page
NO
300
B–62705EN/03 7.TROUBLESHOOTING
(1)
NO
More than 4.75V
YES
NOTE
After the pulse coder or motor is exchanged, reference
position or machine’s standard point may be different from
former one. Please set it correctly.
D Reference A speed more than 128 pulses is required because if speed is lower that
this, one–rotation signal does not function stably, causing improper
position detection.
If bit 0 of parameter No. 2000 is set to 1, a speed corresponding to a
positional deviation of 1280 pulses or more is required.
Parameter No. 1836 can be set to 128 or less, as the minimum positional
deviation with which reference position return is possible. (If the
parameter is set to 0, 128 is assumed as the minimum positional deviation.
If bit 0 of parameter No. 2000 is set to 1, a value equal to ten times the
set value is used for checking.)
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7. TROUBLESHOOTING B–62705EN/03
7.10 Absolute position data in the serial pulse coder was lost.
(This alarm will be generated when serial pulse coder is exchanged or
ALARM 300 position feedback signal cable of the serial pulse coder is disconnected).
(REQUEST FOR
REFERENCE
POSITION RETURN)
D When reference position (1) Execute manual reference position return only for an axis for which
return function is this alarm was generated.When manual reference position return
present cannot be executed because of an another alarm, set parameter 1815#5
to 0 and release the alarm and perform manual operation.
(2) Press RESET key at the end of reference position return to release the
alarm.
D When reference position Execute dogless reference position setting to memorize the reference
return function is not position.
present
D When serial pulse coder Since the reference position is different from the former one, change the
is changed grid shift value (PRM 1850) to correct the position.
Related parameters
#7 #6 #5 #4 #3 #2 #1 #0
1815 APC x APZx
System configuration
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7.11 The absolute pulse coder cable, or a module (servo control module, servo
interface module, or servo module) on the main board may be faulty.
ALARM 301 TO 305
(ABSOLUTE PULSE
CODER IS FAULTY)
Countermeasures 1 Agitate the cable connected to the SERVO 1 to 4 or the cable connected
to the ENC 1 to 4 of servomodule. If an alarm is issued, replace the
cable.
2 Replace the module or main board.
When the A16B–2201–0721 is being used as the main board, replace
the servo interface module corresponding to the axis for which an
alarm was issued. When the A16B–2202–0900 and A16B–3200–0020
are being used as the main board, the first/second axis servo interface
circuit is mounted on the main board, and the third/fourth axis servo
interface circuit is mounted on the servo module. Therefore, replace
either the main board or servo module according to the axis for which
an alarm was issued.
See Subsec.2.2.1 for details of the module specifications and
mounting locations.
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7.12 This alarm is generated when absolute pulse coder battery becomes low.
ALARM 306 TO 308
(ABSOLUTE PULSE
CODER BATTERY IS
LOW)
Remedies 1 Battery for built–in absolute pulse coderReplace the battery
connected to connector CX5X (or CX5Y) of the servo amplifier
module. (Battery specification: A06B–6073–K001)
2 Battery for separate absolute pulse coder
Exchange the battery connected to the connector JF25 on the main
board.
NOTE
1 Change the batteries while power of NC is supplied.
2 Do not change the battery (memory backup battery) for the
control unit.
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NOTE
Reference position and machine’s standard position are
different from the ones before, adjust and set them correctly.
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7. TROUBLESHOOTING B–62705EN/03
NOTE
1 After the serial pulse coder is changed, reference position
or machine’s standard point is different from the one before
replacement. Therefore reset and adjust it again.
2 Replace the module corresponding to the axis for which an
alarm was issued. The configuration and mounting
locations of the modules vary with the specification of the
main board. For details, see Subsec. 2.2.1.
3 All the data stored in memory is lost when the main board
is changed. Set NC data again, referring to Chapter 3
“INPUT AND OUTPUT OF DATA”.
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NO
Is it hot ?
YES
Overheat of motor
Defective thermostat
(Next page) 1
NOTE
After the motor is changed, reference position or machine’s
reference point is different from the one before replace
ment. Set it again.
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7. TROUBLESHOOTING B–62705EN/03
D Overheat of power
supply module
(START)
NO
[3] ?
YES NO
Normal ?
YES
S Check whether the ambient
Power supply
temperature has increased.
module is faulty
S Check whether the cutting
conditions are too severe.
S Check whether excessive
load is being imposed on the
machine. Check magnetic circuit
S Check that the motor insula-
tion is normal.
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7.16 Ready signal (*DRDY) of servo amplifier is not turned on or turned off
during operation.
ALARM 401
(*DRDY SIGNAL
TURNED OFF) (START)
NO(Not lit)
[-] ?
NO
100VAC is
normal ?
NOTE
1 The configuration and mounting locations of the modules
mounted on the main board vary with the specification of the
main board. For details, see Subsec. 2.2.1.
2 When the main board is replaced, all the data stored in
memory is lost. Set NC data again, referring to Chapter 3
“INPUT AND OUTPUT OF DATA”.
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7.17
ALARM 404 AND 405
(*DRDY SIGNAL
TURNED ON)
D Alarm 404 *DRDY signal is turned on before MCON signal is turned on. Or *DRDY
is not turned off after MCON signal is turned off.
D Causes 1 Servo amplifier module is faulty.
2 Between servo amplifier module and main board is faulty.
3 A module on the main board is faulty:
S Servo interface module failure
S Servo control module failure
S Servo module failure
4 Main board is faulty.
NOTE
1 The configuration and mounting locations of the mounted
modules vary with the specification of the main board. For
details, see Subsec. 2.2.1.
2 When the main board is replaced, all the data stored in
memory is lost. Set the NC data again, referring to Chapter
3 “INPUT AND OUTPUT OF DATA”.
Position, velocity
=*System alarm (ALM900 to 973)
control ready (*MCON)
=*Servo alarm (ALM400 to 417)
=*Emergency stop (*ESP)
JSnA JSnB
–10 –10
DV RV RLY MCC
*MCOM
–20 –20
RV DV
*DRDY
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NOTE
When the main board is replaced, all the data stored in
memory is lost. Set the NC data again, referring to Chapter
3 “INPUT AND OUTPUT OF DATA”.
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7.18 Position error amount at stop (DGN 300) exceeds a value set by parameter
No. 1829.
ALARM 410
(EXCESSIVE (START)
POSITION ERROR
AMOUNT DURING YES
Is it vertical axis?
STOP)
NO
Check parameters 1825 and 1829 if they are cor- Check servo off signal of
rect (see parameter list attached) each axis. The servo off
function is valid when DGN
G126 bits 0 to 7 is 1.
Servo off funciton is used to
escape overload of an axis
when the axis is mechani-
cally clamped.
NO
Correct ?
YES
Set correct
Note) parameters.
Perform initial setting
of servo parameters YES
“1” ?
NO
Check PMC
NO
Recovered ?
YES
Turn off NC power
Be carefull vertical and remove power
Set digital servo pa- axis does not drop. line of motor then
rameters according turn on power
to parameter list
YES
S Servo amp. module is faulty.
S Module failure on main board:
1 Servo interface module failure
2 Servo control module failure Motor power line
3 Servo module failure is broken
S Main board or option 2 board is faulty.
NOTE
1 The configuration and mounting locations of the modules
vary with the specification of the main board. For details,
see Subsec. 2.2.1.
2 When the main board is replaced, all the data stored in
memory is lost. Set NC data again, referring to Chapter 3
“INPUT AND OUTPUT OF DATA”.
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7.19 Position error amount during movement (DGN 300) execeeds a value set
by parameter 1828.
ALARM 411
(EXECESSIVE (START)
POSITION ERROR
DURING MOVE) With a move command,
does this alarm occur af-
ter machine moves ?
YES (Move)
Moves and
1
alarmed?
NO (No move)
NO (Not output)
Power output ?
NO
Check PMC su-
quence, release ser- Signal line between main
vo off and check op- CPU board and servo am-
eration again plifier module is discon-
nected
YES
Normal ?
NO
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7. TROUBLESHOOTING B–62705EN/03
YES
Value fluctuate ?
NO
S Check whether the cut-
ting conditions are too
Compare the value Note 1)
severe.
obtained by the fol-
lowing formula and S Check whether exces-
DGN 300 sive load is being im-
posed on the machine.
S Check that the motor in-
sulation is normal.
NO
Correct ?
NO
Correct ?
YES
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7.20
ALARM 414
(DIGITAL SERVO 414 SERVO ALARM:X–AXIS
EXAMPLE OF DISPLAY
AXIS NAME DETECTED
SYSTEM IS DETECTION IS DISPLAYED
SYSTEM ERROR
ABNORMAL)
Points Check details by CNC’s diagnostic fucntion and LED display on the servo
amplifier module and power supply module.
1
#7 #6 #5 #4 #3 #2 #1 #0
DGN 0200 LV OVC HCA HVA DCA FBA OFA
2 LED display on the servo amplifier module and power supply module
(Front panel)
STATUS
7 segments
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7. TROUBLESHOOTING B–62705EN/03
NOTE
This alarm is related with full–closed system.
NOTE
1 After the pulse coder is replaced, reference position or
machine’s standard position is different from former one.
Adjust and set it correctly.
2 The configuration and mounting locations of the modules
vary with the specification of the main board. For details,
see Subsec. 2.2.1.
3 When the main board is replaced, all the data stroed in
memory is lost. Set NC data again, referring to chapter 3
“INPUT AND OUTPUT OF DATA”.
Linearscale
Servo amp.
module
PC
(JFn)
(SERVOn) (JSnB)
(SCALEn)
n is an axis number
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D Causes
1 Confirm the setting value of the following parameters:
PRM 2020 : Motor format number
PRM 2022 : Motor rotation direction
PRM 2023 : Number of pulses of velocity feedbacks
PRM 2024 : Number of pulses of position feedback
PRM 1023 : Servo axis number
PRM 2084 : Flexible feed gear ratio
PRM 2085 : Flexible feed gear ratio
Confirm the details with diagnosis function of CNC side.
2 Change the setting of this parameter to 0.
PRM 2047 : Observer parameter
3 Perform initial setting of digital servo parameters.
Refer to setcion 5.1 “INITIAL SETTING SERVO PARAMETERS” .
This data indicates the cause of servo alarm No. 417, detected by the NC.
If the alarm is detected by the servo, the PRM bit (bit 4 of DGN No. 0203)
is set to 1.
#7 #6 #5 #4 #3 #2 #1 #0
0280 AXS DIR PLS PLC MOT
#0(MOT) : The motor type specified in parameter No. 2020 falls outside the
predetermined range.
#2(PLC) : The number of velocity feedback pulses per motor revolution, specified in
parameter No. 2023, is zero or less. The value is invalid.
#3(PLS) : The number of position feedback pulses per motor revolution, specified in
parameter No. 2024, is zero or less. The value is invalid.
#4(DIR) : The wrong direction of rotation for the motor is specified in parameter No.
2022 (the value is other than 111 or –111).
#6(AXS) : In parameter No. 1023 (servo axis number), a value that falls outside the
range of 1 to the number of controlled axes is specified. (For example, 4 is
specified instead of 3.) Alternatively, the values specified in the
parameter are not consecutive.
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7. TROUBLESHOOTING B–62705EN/03
Remedies
YES
Constant ?
NO
YES
Worn ?
Replace tool
NO
Remedies PRM 4911 : A ratio of spindle speed at which actual spindle speed is
regarded as arrived at a command spindle speed.
PRM 4913 : Spindle speed fluctuation that is not regarded as the spindle
speed fluctuation alarm.
PRM 4914 : Time when a spindle speed changed to when spindle speed
fluctuation detection is started.
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Causes and Remedies Improper connection between the main board and the serial spindle. The
following reason is considered.
S System control module or memory & spindle module is faulty
S A cable between the main board and spindle amplifier module
disconneted or short–circuited.
S Spindle amplifier module is faulty
NOTE
1 Replacing whether system control module or memory &
spindle module is decided by the specification of main
board. Subsec. 2.2.1.
2 When the system control module is replaced, replace it as
soon as possible (within 30 minutes) .
When the system control module is kept removed, memory
contents of CNC is lost.
3 When the memory & spindle module is replaced, the ladder
program stored in memory is lost. See PMC data and set
ladder program again.
4 When the memory & spindle module is replaced, the NC
data stored in memory is lost.
See input/output item of data and set NC data again.
5 When the memory & spindle module is replaced, with using
the macro executer, the macro data is also lost. Set macro
data again after replacing.
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7. TROUBLESHOOTING B–62705EN/03
7.25 When the spindle amplifier does not become normal state immediately
after power is turned on in the serial spindle system, this alarm is
ALARM 750 informed.
(SPINDLE SERIAL
LINK CANNOT BE
STARTED)
Points This alarm does not occur once the system becomes ready including the
spindle system .
This alarm occurs during power on sequence before the system becomes
ready.
After the system becomes ready, serial spindle alarm is issued by alarm
749.
Causes
(1) Optical cable is in poor contact or spindle amplifier power is off.
(2) When display of spindle amplifier shows SU–01 or an alarm other than
AL–24 is displayed, power to the NC is turned on.
In this case, this alarm usually occurs when the NC’s power is turned
off while the serial spindle is operating. Turn off the power of serial
spindle once, then turn it on and starts the system.
(3) When the 2nd spindle is at the state of (1) or (2).
When the 2nd spindle is used, parameter is set as follows :
Bit 4 of parameter no.3701 is 1: No. of serial spindles connected is 2.
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B–62705EN/03 7.TROUBLESHOOTING
NOTE
1 The contents of CNC memory are lost if the system control
module remains removed for a long time. When replacing
the system control module, therefore, complete the
replacement work promptly (within 30 minutes).
2 When the memory and spindle module is replaced, the
ladder programs stored in memory are lost. Reenter the
ladder programs as explained in the section describing
PMC data I/O.
3 When the memory and spindle module is replaced, the NC
data stored in memory may be lost. Reenter the NC data
as explained in the section describing data I/O.
4 If a macro executor is being used, macro data is also lost
when the memory and spindle module is replaced.
Therefore, reenter the macro data after the module is
replaced.
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7.26 With serial spindle system, an alarm on the spindle unit is informed to the
CNC.
ALARM 751,761 The alarm contents is displayed by AL–xx on the display of spindle amp.
(SPINDLE ALARM) The CNC holds an alarm number display (AL–xx).
D Causes and Remedies Refer to the “FANUC AC SPINDLE SERVO UNIT (Serial Interface)
Maintenance Manual (B–65045E)” for details. Repair the spindle system
as described in the manual.
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B–62705EN/03 7.TROUBLESHOOTING
Remedies
(START)
NO
Operating
YES
High YES
temperature ?
NO
NOTE
When the main board is replaced, all data stored in memory
is lost. So, set the NC data again as explained in the section
describing data I/O.
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7. TROUBLESHOOTING B–62705EN/03
2. Main board specification: F–ROM module on the main board or main board is defective.
A16B–2202–0900
SYSTM ALARM DDA1–01
3. Main board specificaton: Defect in system ROM on the main board, or on the main board itself.
A16B–3200–0030
SYSTEM ALARM DE01–01
F01
Indicates the
number of the
defective
ROM.
NOTE
1 Confirm the series and versions of control software those
are displayed on upper right of the screen.
2 When F–ROM module is exchanged, exchange it with one
that contains the software equal to or later than the previous
software.
3 When the main board is replaced, all the data stored in
memory is lost.
See data input/output item and reset NC data.
4 See Subsec.2.2.1 for specifications and locations of
modules.
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B–62705EN/03 7.TROUBLESHOOTING
Causes and Remedies (1) RAM module is faulty or data in RAM module is faulty
When this alarm occurs immediately after power is turned on, once
turn off power, then perform memory all clear (see 1.12 list of
operation) .
(2) If parity error is not released by clearing all memory, RAM module
may be faulty. Change RAM module on main board.
* Set all the data again, referring to the data input/ output item.
1 Main board specification : A16B–2201–0721
Replace RAM module on the main board.
See “Data input/output” then set all data again.
2 Main board specification : A16B–2202–0900
Replace the main board when the specifications of memory and
spindle module are A20B–2901–0764, A20B–2901–0765.
Replace the main board or memory and spindle module when the
specifications of memory and spindle module are
A20B–2901–0762, A20B–2901–0763.
3 Main board specification : A16B–3200–0200
When the A20B–2901–0764 or A20B–2901–0765 memory and
spindle module is installed, replace the main board.
When the A20B–2901–0760 or A20B– 2901–0761 memory and
spindle module is installed, replace the main board or memory &
spindle module.
NOTE
1 See Subsec. 2.2.1 for the specifications of module and the
locations.
2 When the main board is replaced, the data stored in
memory is lost.
See data input/output item and reset NC data.
3 When the memory & spindle module is replaced, the ladder
program stored in memory is lost. See Input/output item of
PMC data and set ladder program again.
4 When the memory & spindle module is replaced, the NC
data stored in memory is lost. See Input/output item of data
and set NC data again.
5 When the memory & spindle module is replaced with using
the macro executer, the macro data is also lost. Set macro
data again after replacing.
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7. TROUBLESHOOTING B–62705EN/03
7.30 920: Watch dog alarm or RAM parity in servo control circuit
has occurred in the 1st or 2nd axis
ALARM 920 AND 921 921: Above alarm has occurred in the 3rd or 4th axis
(WATCH DOG OR
RAM PARITY)
points
D Watch dog timer alarm The timer used to monitor the operation of CPU is called the watch dog
timer. The CPU resets timer time every time a constant time has passed.
When an error occurs in CPU or peripheral device, timer is not reset but
the alarm is informed.
D RAM parity error RAM parity error was detected in the servo control module.
NOTE
When the main board is replaced, all the data stored in
memory is lost. Refer to data input/ output item and set NC
data again.
NOTE
When the main board is replaced, all the data stored in
memory is lost. Refer to data input/ output item and set NC
data again.
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B–62705EN/03 7.TROUBLESHOOTING
NOTE
See Subsec. 2.2.1 for the each specifications and locations
of modules.
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7. TROUBLESHOOTING B–62705EN/03
D Causes and remedies (1) Check whether servo control module or servo interface module is
mounted or not, whether it is mounted correctly or not, and whether
it is mounted securely.
(2) If cause 1 is not identified, the control module, servo interface module, servo
module or main board may be faulty.
Replace each module, referring to the alarm 920 and 921 in the previous
sections.
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NOTE
1 when the main board or the RAM module is replaced, all the
data stored in memory is lost. Set NC data again, referring
to the Data input/output item.
2 when replacing F–ROM module, replace it with one that has
software equal to or more than current software version.
3 When the memory & spindle module is replaced, the ladder
program stored in memory is lost. See input/output item of
PMC data and set ladder program again.
4 When the memory & spindle module is replaced, the NC
data stored in memory is lost.
See input/output item of data and set NC data again.
5 When the memory & spindle module is replaced, with using
the macro executer, the macro data is also lost. Set macro
data again after replacing.
6 When the main board is replaced, the NC data stored in
memory is lost.
See input/output item of data and set NC data again.
7 See Subsec. 2.2.1 for the specifications and locations of
module.
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7.34 RAM parity error or NMI has occurred in the PMC control module.
ALARM 970
(NMI ALARM IN PMC
CONTROL MODULE)
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7.35 A communication error is detected between the CNC and FANUC I/O
unit at SLC in the PMC control module.
ALARM 971
(NMI ALARM IN SLC)
Causes and Remedies Following cause is considered.
S PMC control module is faulty.
Refer to “alarm 950” for changing of PMC control module.
S FANUC I/O unit is faulty.
S +24V power to the FANUC I/O unit is faulty.
Remove connector CP32 of the interface module (AF01A,AF01B)
and measure voltage across 1st and 2nd pins using tester.
(Normally+24VDC+–10%)
Interface module
AF01A/AF01B
1 +24V
CP32 2 GND
3 Unused
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7.36 NMI has generated in a board other than the main printed circuit board.
ALARM 972
(NMI ALARM)
Causes and Remedies 1) Any of option boards shown below may be faulty.
S Option 1 board
S Loader control board
SLOT 02
Indicates the slot No.
915 SRAM PARITY : (2N+1) <SUB where an NMI occurred,
and the relevant mes-
sage.
NOTE
When you change Loader control board, you must input
data (parameters, programs, etc.) on sub side.
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7. TROUBLESHOOTING B–62705EN/03
NOTE
When the main CPU board is replaced, all the data in
memory is lost. Set the NC data (parameter, offset and
program etc) again.
NOTE
When you change the Loader control boards board, you
must input data (parameters, programs,etc.) on the sub
side.
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APPENDIX
B–62705EN/03 APPENDIX A. ALARM LIST
A
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A.1
LIST OF ALARM
CODES
(1) Program errors /Alarms on program and operation (P/S alarm)
Number Message Contents
000 PLEASE TURN OFF POWER A parameter which requires the power off was input, turn off power.
001 TH PARITY ALARM TH alarm (A character with incorrect parity was input).
Correct the tape.
002 TV PARITY ALARM TV alarm (The number of characters in a block is odd). This alarm will
be generated only when the TV check is effective.
003 TOO MANY DIGITS Data exceeding the maximum allowable number of digits was input.
(Refer to the item of max. programmable dimensions.)
004 ADDRESS NOT FOUND A numeral or the sign “–” was input without an address at the beginning
of a block. Modify the program .
005 NO DATA AFTER ADDRESS The address was not followed by the appropriate data but was followed
by another address or EOB code. Modify the program.
006 ILLEGAL USE OF NEGATIVE SIGN Sign “–” input error (Sign “–” was input after an address with which it can-
not be used. Or two or more “–” signs were input.)
Modify the program.
007 ILLEGAL USE OF DECIMAL POINT Decimal point “ . ” input error (A decimal point was input after an address
with which it can not be used. Or two decimal points were input.)
Modify the program.
009 ILLEGAL ADDRESS INPUT Unusable character was input in significant area.
Modify the program.
010 IMPROPER G–CODE An unusable G code or G code corresponding to the function not pro-
vided is specified. Modify the program.
011 NO FEEDRATE COMMANDED Feedrate was not commanded to a cutting feed or the feedrate was in-
adequate. Modify the program.
CAN NOT COMMAND G95 A synchronous feed is specified without the option for threading / syn-
(M series) chronous feed.
014 ILLEGAL LEAD COMMAND In variable lead threading, the lead incremental and decremental out-
(T series) putted by address K exceed the maximum command value or a com-
mand such that the lead becomes a negative value is given.
Modify the program.
TOO MANY AXES COMMANDED An attempt was made to move the machine along the axes, but the num-
(M series) ber of the axes exceeded the specified number of axes controlled simul-
taneously. Modify the program.
TOO MANY AXES COMMANDED An attempt has been made to move the tool along more than the maxi-
015 (T series) mum number of simultaneously controlled axes. Alternatively, no axis
movement command or an axis movement command for two or more
axes has been specified in the block containing the command for skip
using the torque limit signal (G31 P99/98). The command must be ac-
companied with an axis movement command for a single axis, in the
same block.
020 OVER TOLERANCE OF RADIUS In circular interpolation (G02 or G03), difference of the distance between
the start point and the center of an arc and that between the end point
and the center of the arc exceeded the value specified in parameter No.
3410.
021 ILLEGAL PLANE AXIS An axis not included in the selected plane (by using G17, G18, G19) was
COMMANDED commanded in circular interpolation. Modify the program.
022 NO CIRCLE RADIUS The command for circular interpolation lacks arc radius R or coordinate
I, J, or K of the distance between the start point to the center of the arc.
023 ILLEGAL RADIUS COMMAND In circular interpolation by radius designation, negative value was com-
(T series) manded for address R. Modify the program.
025 CANNOT COMMAND F0 IN F0 (fast feed) was instructed by F1 –digit column feed in circular inter-
G02/G03 (M series) polation. Modify the program.
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NOTE
Alarm in background edit is displayed in the key input line of the background edit screen instead
of the ordinary alarm screen and is resettable by any of the MDI key operation.
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D The details of serial The details of serial pulse coder alarm No. 350 (pulse coder alarm) are
pulse coder alarm displayed in the diagnosis display (No. 202) as shown below.
No.350
#7 #6 #5 #4 #3 #2 #1 #0
202 CSA BLA PHA RCA BZA CKA SPH
D The details of serial The details of serial pulse coder alarm No. 351 (communication alarm)
pulse coder alarm are displayed in the diagnosis display (No. 203) as shown below.
No.351
#7 #6 #5 #4 #3 #2 #1 #0
203 DTE CRC SRB PRM
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D Details of servo The details of servo alarm No. 414 are displayed in the diagnosis display
alarm No.414 (No. 200 and No.204) as shown below.
#7 #6 #5 #4 #3 #2 #1 #0
200 OVL LV OVC HCA HVA DCA FBA OFA
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A. ALARM LIST APPENDIX B–62705EN/03
#7 #6 #5 #4 #3 #2 #1 #0
204 OFS MCC LDA PMS
NOTE
Parameters 1326 and 1327 are effective when EXLM(stroke limit switch signal) is on.
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A. ALARM LIST APPENDIX B–62705EN/03
D The details of spindle The details of spindle alarm No. 750 are displayed in the diagnosis display
alarm No.750 (No. 409) as shown below.
#7 #6 #5 #4 #3 #2 #1 #0
409 SPE S2E S1E SHE
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B–62705EN/03 APPENDIX A. ALARM LIST
(10) System alarms (These alarms cannot be reset with reset key.)
Number Message Contents
900 ROM PARITY F–ROM parity error in a ROM file (control software), such as CNC,
macro, or digital servo. The F–ROM module may be defective.
910 DRAM PARITY : (Low) For an SRAM parity error, initialize the memory. If the error subse-
911 DRAM PARITY: (High) quently
l recurs, or iin the
h case off a DRAM parity
i error, replace
l the
h
RAM module
module.
912 SRAM PARITY: (Low) q y set the parameters and all other data again.
Subsequently, g
913 SRAM PARITY : (High)
920 SERVO ALARM (1/2 AXIS) Servo alarm (1st or 2nd axis). A watchdog alarm or a RAM parity
error in the servo module occurred.
Replace the servo control module on the main CPU board.
921 SERVO ALARM (3/4 AXIS) Servo alarm (3rd or 4th axis). A watchdog alarm or a RAM parity
error in the servo module occurred.
Replace the servo control module on the main CPU board.
924 SERVO MODULE SETTING The digital servo module is not installed.
ERROR Check that the servo control module or servo interface module on
the main board is mounted securely.
930 CPU INTERRUPUT CPU error (abnormal interrupt)
The main board is faulty.
940 PCB ERROR PCB ID error. The main board or the memory module may be
defective.
950 PMC SYSTEM ALARM Fault occurred in the PMC. The PMC control module on the main
board or the RAM module may be defective.
971 NMI OCCURRED IN SLC An alarm condition occurred in the interface with an I/O unit.
Check the connection between the PMC control module on the main
board and the I/O Unit. Also, check that the power of the I/O Unit is
on and that the interface module is operating normally.
972 NMI OCCURRED IN OTHER NMI occurred in a board other than the main board.
MODULE The main board or the back panel may be defective.
973 NON MASK INTERRUPT NMI occurred for an unknown reason.
The printed board of the power unit or the main board may be defec-
tive. Or, there may be noise interference.
974 BUS ERROR Bus error
The main board may be defective.
355
A. ALARM LIST APPENDIX B–62705EN/03
A.2
LIST OF ALARMS
(PMC)
(1) Alarm messages (PMC)
Message Contents and solution
ALARM NOTHING Normal status
ER01 PROGRAM DATA The sequence program in the debugging RAM is defective.
ERROR(RAM) (solution) Please clear the debugging RAM and input LADDER again.
The debugging RAM is not installed though the RAM is selected.
(solution) Please install the debugging RAM or install ROM for sequence program
and select ROM with K17#3=0.
ER02 PROGRAM SIZE OVER The size of sequence program exceeds the maximum size of LADDER(PMC–RC
only).
(solution) Please change MAX LADDER AREA SIZE at the SYSPRM screen and
restart the system.
ER03 PROGRAM SIZE The size of sequence program exceeds the option specification size.
ERROR(OPTION) (solution) Please increase the option specification size.
Or, reduce the size of sequence program.
ER04 PMC TYPE UNMATCH The PMC model setting of the sequence program is not corresponding to an actual
model.
(solution) Please change the PMC model setting by the offline programmer.
ER05 PMC MODULE TYPE The module type of the PMC engine is not correct.
ERROR
(solution) Please exchange the module of PMC engine for a correct one.
ER07 NO OPTION There is no step number option of LADDER.
(LADDER STEP)
ER10 OPTION AREA NOTHING The management software for the PMC–RB has not been transferred.
(series name) (solution) The software installation is not consistent with the order. Contact FANUC.
ER11 OPTION AREA NOTHING The management software for the PMC C board has not been transferred.
(series name) (solution) The software installation is not consistent with the order. Contact FANUC.
ER12 OPTION AREA ERROR The series of the management software for the PMC–RB differs between BASIC and
(series name) OPTION.
(solution) Contact FANUC.
ER13 OPTION AREA ERROR The series of the management software for the PMC C board differs between BASIC
(series name) and OPTION.
(solution) Contact FANUC.
ER14 OPTION AREA VERSIION The edition of the management software for the PMC–RB differs between BASIC
ERROR (series name) and OPTION.
(solution) Contact FANUC.
ER15 OPTION AREA VERSIION The edition of the management software for the PMC C board differs between BASIC
ERROR (series name) and OPTION.
(solution) Contact FANUC.
ER 16 RAM CHECK ERROR The debugging RAM cannot be read/written normally.
(PROGRAM RAM) (solution) Please exchange the debugging RAM.
ER17 PROGRAM PARITY The parity error occurred on ROM for sequence program or the debugging RAM.
(solution) ROM: The deterioration of ROM may be deteriorated
Please exchange ROM for the sequence program
RAM: Please edit the sequence program once on PMC
Still the error occurs, exchange the debugging RAM.
ER18 PROGRAM DATA ERROR Transferring the sequence program from offline programmer was interrupted by the
BY I/O power off etc.
(solution) Please clear the sequence program and transfer the sequence program
again.
ER19 LADDER DATA ERROR Editing the LADDER was interrupted by the power off or by the switch to the CNC
screen by the function key etc.
(solution) Please edit LADDER once on PMC.
Or, please input LADDER again.
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B–62705EN/03 APPENDIX A. ALARM LIST
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A. ALARM LIST APPENDIX B–62705EN/03
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A. ALARM LIST APPENDIX B–62705EN/03
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A.3
SPINDLE ALARMS NOTE
(SERIAL SPINDLE) Er–xx is not displayed on the screen.
361
A. ALARM LIST APPENDIX B–62705EN/03
Alarm
Message Meaning Description Remedy
No.
“A” Program ROM Detects that control program is not Install normal program
display abnormality started (due to program ROM not ROM
(not installed) installed, etc.)
AL–01 SPN_n_ : MOTOR Motor Detects motor speed exceeding Check load status.
OVERHEAT overheat specified speed excessively. Cool motor then reset
alarm.
AL–02 SPN_n_ : EX SPEED Excessive Detects motor speed exceeding Check load status.
ERROR speed devi- specified speed excessively. Reset alarm.
ation
AL–03 SPN_n_ : FUSE ON DC DC link sec- Detects that fuse F4 in DC link sec- Check power transistors,
LINK BLOWN tion fuse tion is blown (models 30S and 40S). and so forth.
blown Replace fuse.
AL–04 SPN_n_ : INPUT FUSE/ Input fuse Detects blown fuse (F1 to F3), open Replace fuse.
POWER blown. phase or momentary failure of power Check open phase and
FAULT Input power (models 30S and 40S). power supply regenerative
open phase. circuit operation.
AL–05 SPN_n_ : POWER Control power Detects that control power supply Check for control power
SUPPLY FUSE supply fuse fuse AF2 or AF3 is blown (models supply short circuit .
BLOWN blown 30S and 40S). Replace fuse.
AL–07 SPN_n_ : OVERSPEED Excessive Detects that motor rotation has ex- Reset alarm.
speed ceeded 115% of its rated speed.
AL–08 SPN_n_ : HIGH VOLT High input volt- Detects that switch is flipped to 200 Flip switch to 230 VAC.
INPUT age VAC when input voltage is 230 VAC
POWER or higher (models 30S and 40S).
AL–09 SPN_n_ : OVERHEAT Excessive Detects abnormal temperature rise Cool radiator then reset
MAIN CIRCUIT load on main of power transistor radiator. alarm.
circuit section
AL–10 SPN_n_ : LOW VOLT Low input volt- Detects drop in input power supply Remove cause, then reset
INPUT age voltage. alarm.
POWER
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B–62705EN/03 APPENDIX A. ALARM LIST
Alarm
Message Meaning Description Remedy
No.
AL–11 SPN_n_ : OVERVOLT Overvoltage in Detects abnormally high direct cur- Remove cause, then reset
POW CIRCUIT DC link sec- rent power supply voltage in power alarm.
tion circuit section.
AL–12 SPN_n_ : OVERCURRE Overcurrent in Detects flow of abnormally large cur- Remove cause, then reset
NT POW DC link sec- rent in direct current section of power alarm.
CIRCUIT tion cirtcuit
AL–13 SPN_n_ : DATA CPU internal Detects abnormality in CPU internal Remove cause, then reset
MEMORY data memory data memory. This check is made alarm.
FAULT CPU abnormality only when power is turned on.
AL–15 SPN_n_ : SP SWITCH Spindle Detects incorrect switch sequence in Check sequence.
CONTROL switch/output spindle switch/output switch opera-
ALARM switch alarm tion.
AL–16 SPN_n_ : RAM FAULT RAM ab- Detects abnormality in RAM for ex- Remove cause, then reset
normality ternal data. This check is made only alarm.
when power is turned on.
AL–18 SPN_n_ : SUMCHECK Program ROM Detects program ROM data er- Remove cause, then reset
ERROR PGM sum check er- ror.This check is made only when alarm.
DATA ror power is turned on.
AL–19 SPN_n_ : EX OFFSET Excessive U Detects excessive U phase current Remove cause, then reset
CURRENT U phase current detection ciucuit offset. alarm.
detection cir- This check is made only when power
cuit offset is turned on.
AL–20 SPN_n_ : EX OFFSET Excessive V Detects excessive V phase current Remove cause, then reset
CURRENT V phase current detection circuit offset. alarm.
detection cir- This check is made only when power
cuit offset is turned on.
AL–24 SPN_n_ : SERIAL Serial transfer Detects serial transfer data error Remove cause, then reset
TRANSFER data error (such as NC power supply turned off, alarm.
ERROR etc.)
AL–25 SPN_n_ : SERIAL Serial data Detects that serial data transfer has Remove cause, then reset
TRANSFER transfer stopped. alarm.
STOP stopped
AL–26 SPN_n_ : DISCONNECT Disconnection Detects abnormality in position cod- Remove cause, then reset
C–VELO of speed er signal(such as unconnected cable alarm.
DETECT detection sig- and parameter setting error).
nal for Cs con-
touring control
AL–27 SPN_n_ : DISCONNECT Position coder Detects abnormality in position cod- Remove cause, then reset
POS–CODER signal discon- er signal (such as unconnected alarm.
nection cable and adjustment error).
AL–28 SPN_n_ : DISCONNECT Disconnection Detects abnormality in position Remove cause, then reset
C–POS of position detection signal for Cs contouring alarm.
DETECT detection sig- control (such as unconnected cable
nal for Cs con- and adjustment error).
touring control
AL–29 SPN_n_ : SHORTTIME Short–time Detects that overload has been con- Remove cause, then reset
OVERLOAD overload tinuously applied for some period of alarm.
time (such as restraining motor shaft
in positioning).
AL–30 SPN_n_ : OVERCURRE Input circuit Detects overcurrent flowing in input Remove cause, then reset
NT POW overcurrent circuit. alarm.
CIRCUIT
AL–31 SPN_n_ : MOTOR LOCK Speed detec- Detects that motor cannot rotate at Remove cause, then reset
OR V–SIG LOS tion signal dis- specified speed or it is detected that alarm.
connection the motor is clamped. (but rotates at
motor restraint very slow speed or has stopped).
alarm or motor (This includes checking of speed
is clamped. detection signal cable.)
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A. ALARM LIST APPENDIX B–62705EN/03
Alarm
Message Meaning Description Remedy
No.
AL–32 SPN_n_ : RAM FAULT Abnormality in Detects abnormality in RAM inside Remove cause, then reset
SERIAL LSI RAM inside the LSI used for serial data transfer. alarm.
the LSI used This check is made only when power
for serial data is turned on.
transfer. This
check is made
only when
power is
turned on.
AL–33 SPN_n_ : SHORTAGE Insufficient DC Detects insufficient charging of direct Remove cause, then reset
POWER link section current power supply voltage in pow- alarm.
CHARGE charging er circuit section when magnetic
contactor in amplifier is turned on
(such as open phase and defectifve
charging resistor).
AL–34 SPN_n_ : PARAMETER Parameter Detects parameter data set beyond Set correct data.
SETTING data setting allowable range of values.
ERROR beyond allow-
able range of
values
AL–35 SPN_n_ : EX SETTING Excessive Detects gear ratio data set beyond Set correct data.
GEAR RATIO gear ratio data allowable range of values.
setting
AL–36 SPN_n_ : OVERFLOW Error counter Detects error counter overflow. Correct cause, then reset
ERROR overflow alarm.
COUNTER
AL–37 SPN_n_ : SPEED Speed detec- Detects incorrect setting of parame- Set correct data.
DETECT PAR. tor parameter ter for number of speed detection
ERROR setting error pulses.
AL–39 SPN_n_ : 1–ROT Cs Alarm for indi- Detects 1–rotaion signal detection Make 1–rotaion signal ad-
SIGNAL cating failure failure in Cs contouring contorl. justment.
ERROR in detecting Check cable shield status.
1–rotation sig-
nal for Cs con-
touring control
AL–40 SPN_n_ : NO 1–ROT Cs Alarm for indi- Detects that 1–rotation signal has Make 1–rotaion signal ad-
SIGNAL cating 1–rota- not occurred in Cs contouring con- justment.
DETECT tion signal for trol.
Cs contouring
control not de-
tected
AL–41 SPN_n_ : 1–ROT Alarm for indi- Detects failure in detecting position Make signal adjustment for
POS–CODER cating failure coder 1–rotation signal. signal conversion circuit.
ERROR in detecting Check cable shield status.
position coder
1–rotaion sig-
nal.
AL–42 SPN_n_ : NO 1–ROT. Alarm for indi- Detects that position coder 1–rota- Make 1–rotation signal ad-
POS–CODER cating position tion signal has not issued. justment for signal conver-
DETECT coder 1–rota- sion circuit.
tion signal not
detected
AL–43 SPN_n_ : DISCON. PC Alarm for indi- Detects that main spindle position Check that main spindle
FOR DIF. SP. cating discon- coder signal used for differential position coder signal is
MOD. nection of speed mode is not connected yet (or connected to connector
position coder is disconnected). CN12.
signal for dif-
ferential speed
mode
AL–44 SPN_n_ : CONTROL
CIRCUIT(AD)
ERROR
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B–62705EN/03 APPENDIX A. ALARM LIST
Alarm
Message Meaning Description Remedy
No.
AL–46 SPN_n_ : SCREW Alarm for indi- Detects failure in detecting position Make 1–rotation signal ad-
1–ROT cating failure coder 1–rotation signasl in thread justment for signal conver-
POS–COD. in detecting cutting operation. sion circuit.
ALARM position coder Check cable shield status.
1–rotation sig-
nal in thread
cutting opera-
tion.
AL–47 SPN_n_ : POS–CODER Position coder Detects incorrect position coder sig- Make signal adjustment for
SIGNAL signal ab- nal count operation. signal conversion circuit.
ABNORMAL normality Check cable shield status.
AL–49 SPN_n_ : HIGH CONV. The converted Detects that speed of other spindle Calculate differential
DIF. SPEED differential converted to speed of local spindle speed by multiplying speed
speed is too has exceeded allowable limit in dif- of other spindle by gear ra-
high. ferential mode. tio. Check if calculated val-
ue is not greater than maxi-
mum speed of motor.
AL–50 SPN_n_ : SPNDL Excessive Detects that speed command cal- Calculate motor speed by
CONTROL speed com- culation value exceeded allowable multiplying specified
OVERSPEED mand calcula- range in spindle synchronization spindle speed by gear ra-
tion value in control. tio. Check if calculated
spindle syn- value is not greater than
chronization maximum speed of motor.
control
AL–51 SPN_n_ : LOW VOLT DC Undervoltage Detects that DC power supply volt- Remove cause, then reset
LINK at DC link sec- age of power circuit has dropped alarm.
tion (due to momentary power failure or
loose contact of magnetic contac-
tor).
AL–52 SPN_n_ : ITP SIGNAL ITP signal ab- Detects abnormality in synchroniza- Replace servo amp. PCB.
ABNORMAL I normality I tion signal (ITP signal ) used in soft-
ware.
AL–53 SPN_n_ : ITP SIGNAL ITP signal ab- Detects abnormality in synchroniza- Replace servo amp. PCB.
ABNORMAL II normality II tion signal (ITP signal) used in hard-
ware.
AL–56 SPN_n_ : INNER The cooling The cooling fan in the control circuit Check the turning state of
COOLING FAN fan in the unit section stopped. the cooling fan. Replace
STOP stopped. the cooling fan.
AL–57 SPN_n_ : EX DECEL- Deceleration Abnormal current flowed through the Check the selection of the
ERATION power is too regenerative resistor. regenerative resistor. Al-
POWER high. ternatively, check whether
the cooling fan motor is ro-
tating.
AL–58 SPN_n_ : OVERLOAD IN Overload on The temperature of the radiator of the Eliminate the cause, then
PSM the PSM main main circuit has increased abnor- reset the alarm.
circuit mally. (Cooling fan failure, dirt in the
cooling fan, overload operation, etc.)
AL–59 SPN_n_ : COOLING FAN The PSM cool- The cooling fan of the control circuit Check the turning state of
STOP IN PSM ing fan section stopped. the cooling fan. Replace
stopped. the cooling fan.
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B. LIST OF MAINTENANCE PARTS APPENDIX B–62705EN/03
B
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C. BOOT SYSTEM APPENDIX B–62705EN/03
C BOOT SYSTEM
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B–62705EN/03 APPENDIX C. BOOT SYSTEM
C.1 The boot system load the CNC system software (flash ROM→DRAM),
then starts it so that software can be executed.
OVERVIEW The boot system provides the following maintenance functions for the
CNC:
(1) Registering a file in flash ROM
S Reads a file from a memory card, in FAT format, into flash ROM.
(2) Checking a file (series and edition) in flash ROM
(3) Deleting a file from flash ROM
(4) Batch saving and restoration of files of parameters and programs
backed up by battery (SRAM area), to and from a memory card
(5) Saving a file in flash ROM to a memory card
(6) Formatting of a memory card
(7) Deleting a file from a memory card
This appendix describes the activation of the boot system, as well as
the screen displays and operation for the functions listed above.
NOTE
This control unit supports the use of a memory card as an
input/output device. When a flash card is used, however,
data can be written to a FANUC–recommended card only.
Data can be read in the same way as with an ordinary SRAM
card, provided the data has been saved in FAT format. Note
that, when a flash card is used, the card capacity is reduced
by 128KB.
See the order list for details of the supported memory card
types.
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C. BOOT SYSTEM APPENDIX B–62705EN/03
C.2
STARTING AND
EXITING FROM THE
SYSTEM MONITOR
9.END
(3) Refer to the section listed in the table for details of each function.
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B–62705EN/03 APPENDIX C. BOOT SYSTEM
C.2.2 Exit from the system monitor and activate the CNC, as follows:
Exiting from the (1) Position the cursor to 9. END on the main menu by using the [UP]
System Monitor or [DOWN] soft key, then press the [SELECT] soft key.
(Activating the CNC)
SYSTEM MONITOR MAIN MENU 01
9.END
(2) The system monitor displays message “ARE YOU SURE ? HIT YES
OR NO.” If your selection is as you intended, press the [YES] soft key.
Pressing the [NO] soft key returns the processing to step (1).
*** MESSAGE ***
ARE YOU SURE ? HIT YES OR NO.
When the [YES] soft key is pressed, the system software for the
CNC is invoked to activate the CNC, in the same way as at ordinary
power–on.
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C. BOOT SYSTEM APPENDIX B–62705EN/03
C.3
SYSTEM MONITOR
FUNCTIONS
C.3.1 <Function>
Loading a File from a A file such as a PMC sequence (ladder) program or P–CODE macro
Memory Card into program can be loaded from a memory card into flash memory.
Flash Memory <Procedure>
(SYSTEM DATA (1) Display the SYSTEM DATA LOADING screen.
LOADING Screen) Position the cursor to 1. SYSTEM DATA LOADING on the main
menu by using the [UP] or [DOWN] soft key, then press the
[SELECT] soft key.
The SYSTEM DATA LOADING screen appears, listing the names
of all the files stored in the memory card.
NOTE
1 Up to eight file names can be displayed on a single screen.
If the memory card contains nine or more files, the files are
listed using two or more screens. Pressing the right–most
soft key displays the next screen. Pressing the left–most
soft key displays the previous screen. In such a case, menu
item END is displayed for the last screen.
2 To return to the main menu, position the cursor to END then
press the [SELECT] soft key.
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B–62705EN/03 APPENDIX C. BOOT SYSTEM
To load the file, press the [YES] soft key. Pressing the [NO] soft key
cancels loading and returns the processing to step (2).
Pressing the [YES] soft key starts loading of the file from the
memory card into flash memory.
*** MESSAGE ***
LOADING FROM MEMORY CARD.
READ DATA FROM MEMORY CARD.
[ SELECT ][ YES ][ NO ][ UP ][ DOWN ]
⇓
*** MESSAGE ***
LOADING FROM MEMORY CARD.
F–ROM PROGRAM
[ SELECT ][ YES ][ NO ][ UP ][ DOWN ]
(4) When loading has been completed normally, the following message
appears. Pressing the [SELECT] soft key returns the screen shown
in step (2).
*** MESSAGE ***
LOADING COMPLETE. HIT SELECT KEY.
NOTE
3 If an error occurs during loading, an error message is
displayed. See Section C.4, “Error messages and
corresponding corrective actions” for details.
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C. BOOT SYSTEM APPENDIX B–62705EN/03
C.3.2 <Function>
Listing the Names of The names of the files stored in flash memory can be listed on the screen.
the Files Stored in <Procedure>
Flash Memory (1) Display the SYSTEM DATA CHECK screen.
(SYSTEM DATA CHECK Position the cursor to 2. SYSTEM DATA CHECK on the main menu
Screen) by using the [UP] or [DOWN] soft key, then press the [SELECT]
soft key.
The SYSTEM DATA CHECK screen appears, listing the names of
all the files in flash memory.
FILE DIRECTORY ( FLASH ROM : 256KB) Lists the names of all the files
1 PMC–RA ( 1) stored in flash memory.
2 PCD 128K ( 1) The size of of each file is indicated
END in parentheses after the file name
(in units of 128K bytes).
(2) Position the cursor to END by using the [UP] or [DOWN] soft key,
then press the [SELECT] soft key to return to the main menu.
NOTE
The 21–MB and 21–TB (control unit B) holds the software
for controlling the CNC and servo system as well as user
files such as a PMC sequence program and P–CODE
macro program, in flash memory. These files are called
system files.
The following, indicated in the file name list of the flash
memory, are system files: NC BASIC, NC1 OPTN, DG
SERVO, PMCOBAS, OPTLANG, LR BASIC, and
PMCBBAS.
The system file is protected and cannot be deleted. The
protection prevents the operator from deleting the file by
mistake. The system file cannot be saved to a memory card.
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B–62705EN/03 APPENDIX C. BOOT SYSTEM
C.3.3 <Function>
Deleting a File from A file can be deleted from flash memory.
Flash Memory <Procedure>
(SYSTEM DATA (1) Display the SYSTEM DATA DELETE screen.
DELETE Screen) Position the cursor to 3. SYSTEM DATA DELETE on the main
menu by using the [UP] or [DOWN] soft key, then press the
[SELECT] soft key.
The SYSTEM DATA DELETE screen appears, listing the names of
all the files stored in flash memory.
FILE DIRECTORY
1 PMC–RA ( 1) Lists the names of all the files in
2 PCD 128K ( 1) flash memory.
END
To delete the file, press the [YES] soft key. To abandon the deletion,
press the [NO] soft key.
(4) Pressing the [YES] soft key starts deletion of the file. The message
“DELETING ROM FILE IN FLASH MEMORY” is displayed as
the file is being deleted. When deletion has been completed
normally, the following message appears:
*** MESSAGE ***
DELETE COMPLETE. HIT SELECT KEY.
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C. BOOT SYSTEM APPENDIX B–62705EN/03
C.3.4 <Function>
Outputting a File, A file stored in flash memory can be output to a memory card.
Stored in Flash <Procedure>
Memory, to a Memory (1) Display the SYSTEM DATA SAVE screen.
Card Position the cursor to 4. SYSTEM DATA SAVE on the main menu
(SYSTEM DATA SAVE by using the [UP] or [DOWN] soft key, then press the [SELECT]
soft key.
Screen)
The SYSTEM DATA SAVE screen appears, listing the names of the
files stored in flash memory.
FILE DIRECTORY
1 PMC RA ( 1) Lists the names of all the files
2 PCD 128K ( 1) stored in flash memory.
END
Pressing the [YES] soft key starts output of the file. The following
message is displayed during output. The name of the file (*3) being
output to the memory card is displayed under the message.
*** MESSAGE ***
WRITING FLASH ROM FILE TO MEMORY CARD.
SAVE FILE NAME : PMC RA. 000
[ SELECT ][ YES ][ NO ][ UP ][ DOWN ]
NOTE
To output a P–CODE macro program for which a password
has been specified, you must enter that password. In such
a case, “INPUT PASSWORD” is displayed. Enter the
password using soft keys [1] to [5].
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B–62705EN/03 APPENDIX C. BOOT SYSTEM
[ 1 ][ 2 ][ 3 ][ 4 ][ 5 ]
(4) When output has been completed normally, the following message
appears:
*** MESSAGE ***
FILE SAVE COMPELETE. HIT SELECT KEY.
SAVE FILE NAME : PMC RA. 000
[ SELECT ][ YES ][ NO ][ UP ][ DOWN ]
(5) Press the [SELECT] key to return to the screen shown in step (2).
(6) To output another file, repeat steps (2) to (5).
Once you have output all the necessary files, position the cursor to
END by using the [UP] or [DOWN] soft key, then press the
[SELECT] soft key to return to the main menu.
*3 Names of files stored on a memory card
Files output to a memory card are automatically named according
to their file type, as follows:
Name of a file Name of a file
stored in flash stored on a
memory memory card
PMC sequence program PMC–RA PMC–RA.XXX
P–CODE macro program PCD 128K PCD_128K.XXX
PCD 256K PCD_256K.XXX
PCD 05M PCD_05M.XXX
PCD 10M PCD_10M.XXX
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C. BOOT SYSTEM APPENDIX B–62705EN/03
C.3.5 <Function>
Backing up SRAM Data All data in SRAM (such as parameters and programs, which are retained
even when power is not applied to the CNC), can be backed up to a
to a Memory Card and memory card as a single backup file. Data can be restored from the backup
Subsequently file to SRAM.
Restoring Data from a
<Procedure>
Memory Card
(SRAM DATA BACKUP (1) Display the SRAM DATA BACKUP screen.
Position the cursor to 5. SRAM DATA BACKUP on the main menu
Screen)
by using the [UP] or [DOWN] soft key, then press the [SELECT]
soft key.
The following screen appears:
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B–62705EN/03 APPENDIX C. BOOT SYSTEM
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C. BOOT SYSTEM APPENDIX B–62705EN/03
C.3.6 <Function>
Deleting a File from a A file can be deleted from a memory card.
Memory Card <Procedure>
(MEMORY CARD FILE (1) Display the MEMORY CARD FILE DELETE screen.
DELETE Screen) Position the cursor to 6. MEMORY CARD FILE DELETE on the
main menu by using the [UP] or [DOWN] soft key, then press the
[SELECT] soft key.
The MEMORY CARD FILE DELETE screen appears, listing the
names of the files stored on the memory card.
FILE DIRECTORY
MACRO01. MEM Lists the names of the files stored
MACRO01. MEM on the memory card.
LADDER. MEM
END
NOTE
If the memory card contains nine or more files, the files are
listed over two or more screens. Pressing the right–most or
left–most soft key displays the subsequent or previous
screen, respectively.
To delete the file, press the [YES] soft key. To cancel deletion, press
the [NO] soft key.
(4) Pressing the [YES] soft key starts deletion of the file. When deletion
has been completed normally, the following message appears:
*** MESSAGE ***
DELETE COMPLETE. HIT SELECT KEY.
380
B–62705EN/03 APPENDIX C. BOOT SYSTEM
(5) Press the [SELECT] soft key to return to the screen shown in step
(2).
(6) To delete another file, repeat steps (2) to (5) . Once all deletion has
been completed, position the cursor to END by using the [UP] or
[DOWN] soft key, then press the [SELECT] soft key to return to
the main menu.
C.3.7 <Function>
Formatting a Memory A memory card can be initialized to conform to MS–DOS format.
Card Memory cards require formatting before they can be used. SRAM
memory cards also require reformatting when they have lost their data due
to failure of their battery.
<Procedure>
(1) Position the cursor to 7. MEMORY CARD FORMAT on the main
menu by using the [UP] or [DOWN] soft key, then press the
[SELECT] soft key.
(2) The following message appears. To format the memory card, press
the [YES] soft key. To cancel formatting, press the [NO] soft key.
*** MESSAGE ***
MEMORY CARD FORMAT OK ? HIT YES OR NO.
(3) Press the [SELECT] soft key to return to the main menu.
381
C. BOOT SYSTEM APPENDIX B–62705EN/03
C.4 This section describes the error messages which may be displayed when
the system monitor function is used.
ERROR MESSAGES
AND
CORRESPONDING
CORRECTIVE
ACTIONS
Error message Description
D DELETE ERROR Deletion a file from flash memory has failed.
If subsequent retry of deletion also fails, the flash memory may be dam-
aged. In such a case, replace the F–ROM module.
DEVICE ERROR (CNC x) Write to flash memory has failed. Turn off the power and retry. If write still
fails, the flash memory may be damaged. In such a case, replace the
F–ROM module.
F FILE SAVE ERROR. Writing of a file to the memory card has failed. Check that the memory card
is normal (Note 1).
FLASH MEMORY NO SPACE The available flash memory is insufficient to enable writing of the selected
file. Replace the F–ROM module with another having greater available
capacity.
FORMAT ERROR. Formatting of the memory card has failed. The memory card type is invalid.
(Only SRAM memory cards can be formatted. Flash memory cards cannot
be formatted. )
I ILLEGAL FORMAT FILE The selected file is of an unsupported format.
INCORRECT PASSWORD The entered password is incorrect. Enter the correct password.
L LOADING ERROR. An error occurred during loading of a file to flash memory. Do not touch the
memory card while loading a file.
M MAX EXTENSION OVER. The maximum file name extension (031) has been reached. Delete any
unnecessary files from the memory card.
MEMORY CARD BATTERY ALARM. The memory cardG s battery has failed. Replace the battery.
MEMORY CARD FULL. The memory card is full. Delete any unnecessary files from the memory
card.
MEMORY CARD MOUNT ERROR. Access to the memory card has failed. Check that the memory card is nor-
mal (Note 1).
MEMORY CARD NOT EXIST. No memory card is inserted into the slot.
Alternatively, the mounted memory card has not been pushed fully home.
MEMORY CARD PROTECTED. Write to the memory card has been specified but the write protect switch
is set. Disable the write protect switch.
MEMORY CARD RESET ERROR. Access to the memory card has failed. Check that the memory card is nor-
mal (Note 1).
MEMORY CARD WRITE ERROR. Writing of a file to the memory card has failed. Check that the memory card
is normal (Note 1).
S SRAM DATA BACKUP ERROR. Writing of backup data to the memory card has failed. Check that the
memory card is normal (Note 1).
SRAM DATA RESTORE ERROR. Restoring of backup data to SRAM has failed. Determine whether the
backup data has been corrupted by, for example, checking the file size.
SRAM256K. * NOT FOUND. No backup file for the 256KB SRAM is found. A backup file is necessary
to restore the contents of SRAM.
SRAM512K. * NOT FOUND. No backup file for the 512KB SRAM is found. A backup file is necessary
to restore the contents of SRAM.
382
B–62705EN/03 APPENDIX C. BOOT SYSTEM
NOTE
1 Check that the memory card is correctly inserted into its slot.
Check that the memory card is compatible with the system
monitor function and that it has been normally formatted.
Check whether the battery in the memory card has failed or
whether any electrical damage has been caused to the card.
2 When an SRAM parity error is detected in SRAM backup
during booting
All CNCs are delivered with no parity errors after the SRAM
areas are factory–cleared. A parity error may occur in the
SRAM area, however, if the CNC is subjected to physical
shock in transit or if the backup battery is exhausted if the CNC
is left unused for one year or longer. The data retained in the
SRAM area in which a parity error is detected may be
adversely affected. The CNC, however, may not use the
whole SRAM area. The CNC does not detect a parity error
before it accesses the corresponding area. The CNC may
operate normally if a parity error occurs in an area which the
CNC does not access. The boot SRAM backup function,
however, reads the entire SRAM area. The function may
detect a parity error during backup while the CNC is operating
normally. Strictly speaking, if this occurs, the SRAM data of the
CNC is adversely affected, and the boot SRAM backup
function cannot backup the data. Meanwhile, the CNC may
still be operating normally. The recommended procedure
involves backing up the necessary data, using a Floppy
Cassette or Handy File, clearing all the data, and restoring the
backup data to the CNC. Once all the data has been cleared,
the parity error is eliminated. Then, the boot SRAM backup
function can be used.
383
D. MEMORY CARD OPERATOR’S
D. MANUAL APPENDIX B–62705EN/03
384
D. MEMORY CARD OPERATOR’S
B–62705EN/03 APPENDIX MANUAL
D.1 It is possible to backup the mocro file and ladder program in the flash
memory module of CNC, and the SRAM area in the CNC to the flash
OUTLINE memory card by using this function.
This functions is available in the following software series/edition
D In case of Series 21/210–MB (DDA1 series) and Series 21/210–TB
(Control unit B) (DEA1 series) Boot function software (60M2/03
edition or later)is required.
D In case of Series 21–TB (Control unit A) (DE01 or DE02 series)
System software includes Boot function software.
System software (DE01/08 edition or later)
D In case of Series 21–MB (D201 series)
Boot function software (60M0/09 edition or later) is required.
The restrictions of this function are explained at the following.
385
D. MEMORY CARD OPERATOR’S
D. MANUAL APPENDIX B–62705EN/03
D.2 At present, the writing method of chip (flash memory) wich is built in
flash memory card is different. The method is depends on the maker and
DISTINCTION OF the product. Therefore, it is difficult to correspond to all flash memory
SUPPORTED CARD card. The following kinds of flash memory card which Intel made are
AND UNSUPPORTED supported at this time.
CARD D Intel Series 2 flash memory cards (or compatible cards.)
It is impossible to write the flash memory card, in which the flash
memories expect Intel are used for a built–in chip, by BOOT SYSTEM.
It is possible to read unsupported flash memory card which is
formatted/written with personal computer by BOOT SYSTEM.
386
D. MEMORY CARD OPERATOR’S
B–62705EN/03 APPENDIX MANUAL
D.3
RESTRICTIONS
D.3.2
Kind of Memory Card NAME CAPACITY SPECIFICATION NUMBER
256KB A87L–0001–0150#256K
JEIDA V4.1 512KB A87L–0001–0150#512K
SRAM memory
card
ca d 1MB A87L–0001–0150#1M
2MB A87L–0001–0150#2M
JEIDA V4.1
Flash memory 4MB A87L–0001–0153#4M
card
NOTE
Then above–mentioned capacity is the number before
formatting. After formatting, the capacity decreases a little.
Therefore, it is necessary to prepare the memory card with
bigger capacity than the size of the data or the program.
[Example] The memory card of 1MB or more is need for storing 512KB
data.
387
D. MEMORY CARD OPERATOR’S
D. MANUAL APPENDIX B–62705EN/03
D.3.3 In BOOT SYSTEM, the memory card is formatted by the method of the
Method of Format of FAT file system. Additionally, there is a format method of the flash file
system. There is no compatibility between FAT file system and the flash
Memory Card file system, so they can not use the function of Read and List each other.
D.3.5 When the flash memory card is written in BOOT SYSTEM, last 128KB
The Capacity of Flash of the flash memory card will be used as a buffer area. Therefore, the
capacity of the flash memory card decreases 128KB.
Memory Card
D.3.6 CardPro formats the flash memory card with the flash file system in a
Notice when Flash default setting.When you format the flash memory card with CardPro,
please format by following command.
Memory Card is
A:CPFORMAT drive:/F:FLASHFAT/NOCIS
Formatted with
CardPro
D.3.7
When Flash Memory RAMU–ZOU CardPro
D.3.8
When Flash Memory RAMU–ZOU CardPro
388
D. MEMORY CARD OPERATOR’S
B–62705EN/03 APPENDIX MANUAL
D.3.9
Names and Function of
Memory Components
WRITE
PROTECT
SWITCH
BATTERY
CASE
Name Function
1 Write Protect The memory card can be protected from writing data
Switch into the memory card by setting of the write protect
switch.
2 Battery Case Incase of the SRAM memory card, the battery case
includes the battery for data backup.
The flash memory card has no battery case.
389
D. MEMORY CARD OPERATOR’S
D. MANUAL APPENDIX B–62705EN/03
D.4
OPERATING OF
MEMORY CARD
D.4.1 (1) Insert the memory card in the direction shown in the figure through
Connection of Memory the memory card insertion slot.
Card (2) The memory card cannot be inserted with wrong side, because the
memory card has insertion guides.
Take care the direction of the memory card.
D.4.2 Pull the memory card out in the direction shown in the figure.
Disconnection of
Memory Card
390
D. MEMORY CARD OPERATOR’S
B–62705EN/03 APPENDIX MANUAL
D.5
BATTERY CHANGE
D.5.1 CR2325 or equivalent battery can be used for the SRAM memory card.
Battery
D.5.3 (1) Pull the battery case out with pushing projection.
Procedure of Battery
Change
BATTERY
CASE
(3) Put the battery case back in the memory card, and make sere
read/write operation.
391
B–62705EN/03 Index
[A] Alarm 970 (NMI Alarm in PMC Control Module),
331
A02B–0207–C020, A02B–0207–C021, Alarm 971 (NMI Alarm in SLC), 332
A02B–0207–C022, 123
Alarm 972 (NMI Alarm in Other Board), 333
A16B–2203–0180, 129
Alarm 973 (NMI Alarm by Unknown Cause), 334
AC Spindle (Analog Interface), 268
Alarm Display, 27
AC Spindle (Serial Interface), 257, 258
Alarm History Screen, 27
Action Against Noise, 170
Alarm List, 337
Address, 203
Alram 411 (Execessive Position Error During Move),
Address List, 204 313
Adjusting Reference Position (Dog Method), 253 Alram 416 (Disconnection Alarm), 316
Adjusting the Color Liquid Crystal Display and Associated Parameters, 256
Plasma Display, 161 Automatic Operation Cannot be Done, 284
Adjusting the Flat Display, 161 Automatic Setting of Standard Parameters, 267
Alarm 300 (Request for Reference Position Return),
302
Alarm 301 to 305 (Absolute Pulse Coder is Faulty),
303
[B]
Backing Up SRAM Data to a Memory Card and Sub-
Alarm 306 to 308 (Absolute Pulse Coder Battery is sequently Restoring Data from a Memory Card
Low), 304 (SRAM DATA BACKUP Screen), 378
Alarm 350 (Serial α Pulse Coder is Abnormal), 305 Battery, 391
Alarm 351 (Serial α Pulse Coder Communication is Battery Change, 391
Abnormal), 306
Battery Life, 391
Alarm 400 (Overload), 307
BIOS Setup, 90, 96
Alarm 401 (*Drdy Signal Turned off), 309
BIOS Setup of Intelligent Terminals 1 and 2, 96
Alarm 404 and 405 (*Drdy Signal Turned on), 310
Bios Setup of the MMC–IV, 90
Alarm 410 (Excessive Position Error Amount During
Stop), 312 Block Diagram, 268
Alarm 414 (Digital Servo System is Abnormal), 315 Boot System, 368
Built–in Debug Function, 216
Alarm 417 (Digital Servo System is Abnormal), 317
Alarm 700 (Overheat at Control Side), 323
Alarm 704 (Spindle Speed Fluctuation Detection
Alarm), 318 [C]
Alarm 749 (Serial Spindle Communication Error), 319 Cable Clamp and Shield Processing, 174
Alarm 750 (Spindle Serial Link Cannot be Started), Calculation of S Analog Voltage and Related Parame-
320 ters, 269
Alarm 751,761 (Spindle Alarm), 322 Clearing Alarm History, 27
CNC Status Display, 56
Alarm 85 to 87 (Reader/Puncher Interface Alarm),
294 Configuration Display of Software, 23
Alarm 90 (Reference Position Return is Abnormal), Configuration of PCBs, 24
300
Configuration of Printed Circuit Board and LED Dis-
Alarm 900 (ROM Parity Error), 324 play, 106
Alarm 910 to 913 (RAM Parity), 325 Configuration Switch, 121
Alarm 920 and 921 (Watch Dog or RAM Parity), 326 Confirming the Parameters Required for Data Output,
178
Alarm 924 (Servo Module Mounting Error), 328
Connecting the Signal Ground (SG) of the Control
Alarm 930 (CPU Error), 329 Unit, 172
Alarm 950 (PMC System Alarm), 330 Connection of Memory Card, 390
i–1
Index B–62705EN/03
[D]
Data Input/Output on the All IO Screen, 186 [H]
Data Sampling for Storage Type Waveform Diagnosis, Handle Operation (MPG) Cannot be Done, 282
63
Hardware, 103
Deleting a File from a Memory Card (MEMORY
CARD FILE DELETE Screen), 380 Help Function, 44
Help Screen, 19
Deleting a File from Flash Memory (SYSTEM DATA
DELETE Screen), 375 How to Begin the “Set–Up”, 91
Deletion of External Operator Messages Record, 28 How to Begin the Set–Up, 97
Details of the Set–up Items, 99 How to End the “Set–Up”, 95
Digital Servo, 246 How to End the Set–up, 102
Disconnection of Memory Card, 390 How to Replace the Batteries, 150
How to Replace the Modules, 146
Display and Operation, 1
How to Replace the Monochrome Liquid Crystal Dis-
Display Method, 24, 44, 69, 219, 260 play, 162
Displaying Diagnostic Page, 46 HSSB Interface Board, 120
Displaying Servo Tuning Screen, 250
Distinction of Supported Card and Unsupported Card,
386 [I]
Dogless Reference Position Setting, 255 I/O Printed Circuit Board, 113
Initial Setting Servo Parameters, 247
Input and Output of Data, 175
[E] Inputting and Outputting Floppy Files, 195
Environmental Requirement, 166 Inputting and Outputting Offset Data, 193
Error Messages and Corresponding Corrective Inputting and Outputting Parameters, 192
Actions, 382 Inputting and Outputting Programs, 188
Execution Period of PMC, 218 Inputting and Outputting the Operation History Data,
Exiting from the System Monitor (Activating the 39
CNC), 371 Inputting CNC Parameters, 182
External Operator Messages Record, 28 Inputting Custom Macro Variable Values, 184
Inputting Part Programs, 185
Inputting Pitch Error Compensation Amount, 184
[F] Inputting PMC Parameters, 183
File Operation in Flash Memory Card, 388 Inputting Tool Compensation Amount, 185
For Lathe, 259 Inputting/ Outputting Data, 178
Formatting a Memory Card, 381 Insertion, 146
Intelligent Terminal, 132
Function Keys and Soft Keys, 2
Intelligent Terminal 2, 137
i–2
B–62705EN/03 Index
i–3
Index B–62705EN/03
Power Motion Manager, 79 Soft key transition triggered by the function key
Power Supply, 168 HELP , 19
Power Supply Printed Circuit Board, 116
Soft key transition triggered by the function key
Procedure of Battery Change, 391
MESSAGE , 19
Program Screen, 4, 6, 8, 9, 10
Soft key transition triggered by the function key
OFFSET
SETTING , 12, 14
[R] Soft key transition triggered by the function key
Removing, 146
POS ,3
Replace the Battery for Memory Back Up, 150
Replacing Batteries for Absolute Pulse Coder Soft key transition triggered by the function key
(α Series Servo Amplifier Module), 152 PROG (When the soft key [BG–EDT] is pressed in
Replacing Batteries for Separate Absolute Pulse all modes), 10
Coder, 152
Soft key transition triggered by the function key
Replacing the Battery for Intelligent Terminal, 155
PROG in the EDIT mode, 6
Replacing the Battery for New MMC–IV, 154
Replacing the Fan for Intelligent Terminal, 157 Soft key transition triggered by the function key
Replacing the Fan Motor, 156 PROG in the HNDL, JOG, or REF mode, 9
Replacing the Fan Motor for Control Unit, 156
Soft key transition triggered by the function key
Replacing the Fuse for LCD, 149
PROG in the MDI mode, 8
Replacing the Fuses, 147
Replacing the Fuses for Intelligent Terminal 2, 148 Soft key transition triggered by the function key
Replacing the Fuses for New MMC–IV, 147 PROG in the MEM mode, 4
Replacing the Fuses for Power Supply of Control
Unit, 147 Soft key transition triggered by the function key
i–4
B–62705EN/03 Index
i–5
Revision Record
01 Jan., ’95