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Phaseo Power Outage Solution User Guide
Phaseo Power Outage Solution User Guide
User guide
03/2008
W9 1489436 10 11 A01
2
Table of Contents
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Chapter 1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Overview of the solution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Presentation of Battery Modules ABL 8BPK24A•• . . . . . . . . . . . . . . . . . . . . . . . 11
Presentation of Battery control modules ABL 8BBU24•00. . . . . . . . . . . . . . . . . 12
Chapter 5 Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
24 VDC circuit wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Diagnostics contact and inhibition input wiring . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Wiring of an auto power off circuit of the Battery Module . . . . . . . . . . . . . . . . . . 35
Chapter 6 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
User interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
First powering on / Minimum setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
The SETTINGS Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Settings transfer by memory card type SR2 MEM02 . . . . . . . . . . . . . . . . . . . . . 47
3
Chapter 7 Diagnostic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Faults - causes - remedies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Chapter 9 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
SERVICE menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Battery modules replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Appendix A Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Electrical Characteristics of the Battery control modules. . . . . . . . . . . . . . . . . . . 70
Operating and environmental characteristics of Battery control modules . . . . . . 71
Electrical characteristics of the Battery modules . . . . . . . . . . . . . . . . . . . . . . . . . 72
Operating and environmental characteristics of Battery modules . . . . . . . . . . . . 73
Appendix C FAQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
FAQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
4
Safety Information
§
Important Information
NOTICE Read these instructions carefully, and look at the equipment to become familiar with
the device before trying to install, operate, or maintain it. The following special
messages may appear throughout this documentation or on the equipment to warn
of potential hazards or to call attention to information that clarifies or simplifies a
procedure.
This is the safety alert symbol. It is used to alert you to potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.
DANGER
DANGER indicates an imminently hazardous situation, which, if not avoided, will
result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation, which, if not avoided, can result
in death, serious injury, or equipment damage.
CAUTION
CAUTION indicates a potentially hazardous situation, which, if not avoided, can result
in injury or equipment damage.
PLEASE NOTE Electrical equipment should be installed, operated, serviced, and maintained only by
qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
© 2008 Schneider Electric. All Rights Reserved.
At a Glance
Document Scope This user manual contains the necessary information for the implementation of the
Phaseo power outage solution.
Related
Documents Title of Documentation Reference Number
Phaseo Universal power supply instruction sheet 1489414_01
Battery Control module instruction sheet 1489436_01
Battery module instruction sheet 1489436_06
User Comments We welcome your comments about this document. You can reach us by e-mail at
[email protected]
1
Overview
Introduction This chapter presents the constitutive elements of the Phaseo power outage
solution.
Introduction The Phaseo power outage solution allows the 24 VDC supply of the installation (or
with one part) in case there is a network voltage cut-off:
During the entire duration of the cut-off, in order to allow :
the continuity of the installation service.
During a limited time, in order to allow :
data backup,
the fallback of the actuators,
the startup of generators,
operating system shut-down,
data transmission by remote monitoring...
Constitution of
the solution
+ +
1 2 3
CAUTION
RISKS OF EQUIPMENT DAMAGE
When the supply is provided by the Battery module, the voltage is not regulated
and can vary between 19 VDC and 28 VDC. It is suitable to check carefully that
the supplied circuits can support a voltage tension between these 2 values.
The use of batteries other than those included in the Battery modules
ABL 8BPK24A•• is not possible (risk of battery deterioration).
Failure to follow these instructions can result in injury or equipment damage.
Note: The Phaseo battery modules do not require maintenance. In the case of
failure, please replace the module set.
Description The scheme below presents the structure of the Phaseo Battery module:
1 2 3 4
Note: The fuses are delivered with the module, but not mounted, please mount
them by following the implementation. See Implementation stages, p. 19.
Introduction The battery Control modules ABL 8BBU24•00 allowing the following functions :
Optimize the use and life of the batteries:
charge if necessary and as a function of the ambient temperature,
shutdown of the Battery module before the deep discharge (1),
maintenance charge to compensate for self-discharge,
measurement of Battery module ageing
Automatic switch without interruption between power supply and battery:
adjustable operating time on the battery (holding time),
diagnostic of the system state.
The range of the Phaseo battery Control module consists of 2 modules according to
the maximum usage current (20 A or 40 A). See Choice of components, p. 15.
(1)Important: When the Battery control module ABL 8BBU24•00 is not supplied by
the power supply ABL 8RP••/ABL 8WP••, the Battery module ABL 8BPK24A••
continues to provide a residual current necessary for the power supply of the module
electronics.
In the case of prolonged absence of the power supply voltage in the IN+ and IN-
terminals, it is advisable to unplug the Battery module by removing its fuse(s) in
order to avoid deep discharge.
When this power-off is expected (machine transport or requested power-off), it is
also recommended to turn on the entire control module and Battery module until the
batteries are charged completely (battery icon OK on the display).
It is also possible to insert a contactor between the Battery module and the Battery
control module in order to execute an automatic cut-off (see Wiring of an auto power
off circuit of the Battery Module, p. 35).
Description The scheme below presents the structure of the Battery control module:
6
1
7
2
8
3
9
N° Description
1 Click-on marker label
2 LCD display
3 Browse selection button
4 Grounded lug
5 24 VDC I/Os and the Battery module terminals
6 Mounting flange on DIN rail
7 Memory card (SR2 MEM02) slot to backup and copy configuration settings
8 2-point removable screw terminal block for the input terminal of the 'inhibition of the
Battery module voltage'
9 9-point removable screw terminal block for the input terminal of diagnostic contacts
(power supply presence, alarm and battery presence)
2
Choice of components
AC input voltage
DC output voltage
t2 t
Guidance in According to the necessary holding current and desired backup time, the table below
choosing indicates the associations of appropriate modules.
Note: This table is based on the characteristics of new Battery module. At the end
of life, once the autonomy of a battery is capable of being divided by 2, it is suitable
to take this into account when choosing the module(s) by multiplying the holding
time by 2 if desired to guarantee the holding time during the life of the modules. For
backup times greater than 5 hours, refer to the table on the following page.
Note: Data for an ambient temperature of 20°C (68°F), the capacity of a battery
increases with temperature.
Associations proposed:
Code Module Battery module
Type Reference Qty. Type Reference
1 40 A Buffer Module (1) ABL 8BUF24400 - - ABL 8BUF24400
Discharge The following table indicates the likely discharge current (in A) as a function of the
current desired holding time and the capacity of the Battery module:
Battery t2 holding time (see timing diagram)
module Minutes Hours
capacity
5 10 15 20 25 30 35 40 45 1 2 3 5 8 10 20
3.2 Ah 8.4 6.3 4.9 4.2 3.6 3.1 2.8 2.6 2.3 2.0 1.1 0.86 0.50 0.38 0.30 0.16
7 Ah 18.2 13.6 11.0 9.0 7.7 6.8 6.1 5.6 5.0 4.2 2.5 1.8 1.2 0.80 0.64 0.35
12 Ah 31.3 23.4 18.6 15.5 13.3 11.6 10.5 9.6 8.6 7.1 4.2 3.1 2.0 1.3 1.1 0.60
Note: The holding times are multiplied by the number of parallel Battery modules
(3 MAXI).
3
Implementation stages
CAUTION
RISK OF EQUIPMENT DAMAGE
The power supply ABL 8•P must be configured in the manual reset mode (selector
on MANU). If the power supply is configured in the automatic reset mode (AUTO),
the Battery control module can be destroyed in the case of overcurrent in its output.
Failure to follow these instructions can result in injury or equipment damage.
Introduction This chapter presents the assembly and assembly conditions to be considered in the
installation of Battery modules and the Battery control module.
Important Install the Battery module(s) in the freshest possible location. This prolongs their life
(see Lead Battery Generalities, p. 76).
Choice of Depending on the temperature inside the enclosure, the following mountings are
mounting recommended:
Temperature inside the enclosure = T Mounting
T ≤ 40 °C (104°F) Battery module inside the enclosure
T > 40 °C (104°F) Battery module outside the enclosure
(No regulation of the temperature inside the
enclosure)
Note: The mounting with the Battery module inside the enclosure is favored in
order to allow the charge to be corrected as a function of temperature.
MEM
OF F
1
– +
2
AUTO MANU
PS U
2
24V 28.8 V
Uout Iout 3
A la rm
5
6
IN OUT 7
+ +
– +
8
9
– +
IN OUT
– – –
+ + – –
+–
Mounting 2: Battery module outside the enclosure, in a location where the temperature
T > 40°C (104°F) approximates 20°C (68°F):
MEM
OF F
1
– +
2
AUTO MANU
PS U
2
24V 28.8 V
Uout Iout 3
A la rm
5
6
IN OUT 7
+ +
– +
8
9
– +
IN OUT
– – –
+ + – –
+–
Mounting The scheme below illustrates the positions to be considered during the mounting of
position the Battery modules:
90° 90°
+–
0° 180° 0° 180°
+–
+–
+–
270° 270°
Dimensions and The Battery modules are mounted by screw or rail for the module
mounting ABL 8BPK24A03.
The module dimensions and drilling templates of mounting holes are located in the
instruction sheet of the Battery modules. See Related Documents, p. 7.
Rail The Battery control modules must be installed on a rail . The scheme below
provides the characteristics and the references of the compatible rails for the
mounting of the modules:
AM1 DE200 AM1 ED200 AM1 DP200 DZ5 MB200
IEC/EN 60715
1.38
35
15 15 7,5
0.59 0.59 0.30
Dimensions
11/0.43
MEM MEM
141/5.55
141/5.55
125/4.92
OFF
1
OFF
mm
2
– +
2
– +
inch
1
PSU
2
PSU
2
3
3
4
Alarm
4
5
Alarm
5
6
6
7
– +
IN OUT – +
IN OUT
+ + + 7
+ + +
– +
8
– +
8
9
9
IN OUT IN OUT
– – – – – –
– + – +
6
0.2
5
0.24
Mounting/ The scheme below illustrates the mounting (left) and the dismantling (right) of the
Dismantling Battery control module on a rail :
1 1
2
2
1
1
5
Overview
Introduction This chapter presents the elements necessary for the wiring of Battery modules and
the Battery control module.
Preliminaries
CAUTION
RISKS OF EQUIPMENT DAMAGE
The input terminals of the Battery control module must, by obligation, be connected
to the output terminals of the ABL8 supply or other Phaseo ABL8 modules.
Failure to follow these instructions can result in injury or equipment damage.
CAUTION
RISKS OF EQUIPMENT DAMAGE
Consider the tightening torque indicated in this document to avoid hazardous
terminal block warm-up.
Do not allow liquids or foreign bodies to penetrate inside the product.
Failure to follow these instructions can result in injury or equipment damage.
Tightening The scheme below indicates the screws to be used and the tightening torque to be
torque considered:
MEM
ABL8BBU24200
+ -
– + OFF
1
2
PSU
2
3
4
Ø 2.5 mm (0.10 in)
Alarm
5
6
–+ IN OUT
+ + + 7
0.4 Nm (3.6 lb-in)
–+
8
9
–+ IN OUT
– – –
Internal schemes
+ + IN IN
+ - + -
1 OFF +
2
11 1
14
2 PSU
12 3
21 4
24
5 ALARM
22 6
31
34
7
8 +
32 9
OUT OUT
+ -
Basic wiring
LV C HV
100 200
120 500
MEM
ABL8BBU24200
+ -
OFF
1
+
2
AUTO MANU
–
1
PSU
2
24V 28.8V 3
Uout Iout
4
Alarm
5
6
– +
IN OUT 7
+ + +
+
8
–
9
– +
IN OUT
– – –
+ +
1 2
N° Description
1 Non-protected output
2 Protected output, for circuit requiring continuous supply in the case of primary
network shut-off.
Important: The rated current delivered on the control module output may reach
20 A (ABL 8BBU24200) or 40 A (ABL 8BBU24400) in a prolonged manner,
regardless of the current delivered by the supply.
CAUTION
RISKS OF EQUIPMENT DAMAGE
The polarities of the Battery module must be considered. A polarity inversion can
lead to destruction or malfunction of the Battery module.
Failure to follow these instructions can result in injury or equipment damage.
Maximal The non-protected circuits connected directly to the supply (marker 1) must have a
capacitive load capacitive load less than the values in the table below:
on the supply
Power Supply Maximal capacity of the non-protected load (μF)
output
ABL 8RPS24030 30,000
ABL 8RPS24050 50,000
ABL 8RPS24100 100,000
ABL 8RPM24200 100,000
ABL 8WPS24400 100,000
CAUTION
RISK OF EQUIPMENT DAMAGE
When the maximal values of the capacitive load connected to the power supply
output are not considered (non-protected output), the Battery control module can
be destroyed if an overload is produced on the protected output.
Failure to follow these instructions can result in injury or equipment damage.
Wiring of several In the case of parallel wiring of several Battery modules, the wiring is constructed
Battery modules as follows:
(max 3)
LV C HV
100 200
120 500
MEM
ABL8BBU24200
+ - + - + - + -
OFF
1
+
2
–
AUTO MANU
1
PSU
2
3
24V 28.8V
Uout Iout
4
Alarm
5
6
– +
IN OUT 7
+ + +
+
8
–
– +
IN OUT
– – –
+ +
1 2
N° Description
1 Non-protected output
2 Protected output for circuit requiring continuous supply in the case of primary
network shut-off.
Introduction Three diagnostics relays inform if the supply is operating, if the Battery module is
operating and if there is an alarm.
The two removable screw terminal blocks accept wires of section 0.14...1 mm2
(AWG 26...16) with wiring end ferrule.
Description
OFF
1
– +
MEM
2
1 11
OFF
14
PSU
1
2
– +
1 2 12
PSU
3
3
4
Alarm
5
6
IN OUT
4
– +
+ + + 7
21
– +
8
9
Alarm
5 24
–
– +
IN
– OUT
– 22
6
7
31
– +
8 34
9 32
CAUTION
RISK OF EQUIPMENT DAMAGE
The pins 1 and 2 of the inhibition input terminal block must not be connected to any
other part of a circuit, they must be free of all potential.
Failure to follow these instructions can result in injury or equipment damage.
Overview The wiring present is an additionnal protection against the risk of deep discharge of
the Battery module.
This solution consists of inserting a contactor between the Battery module(s) and the
Battery control module. The contactor switches automatically in order to insulate the
Battery module of the circuit.
Contactor wiring
LV C HV
100 200
120 500
MEM
ABL8BBU24200
0.5A fuse
+ -
OFF
1
1/ L1
3/L2
5/L3
+
2
13/NO
21/NC
AUTO MANU
–
1
PSU
2
A1
24V 28.8V 3
Uout Iout
4
Alarm
5
6
– +
IN OUT 7
+ + +
+
8
–
A2
9
14
22
T1 / 2
T2 / 4
T3/6
– +
IN OUT
– – –
+ +
LC1 D32BL
6
Overview
Introduction This chapter presents the information necessary for the setup of the Battery control
module as a function of the application desired.
User interface
Description
N° Description
1 LCD display (3 background colours)
2 Browse selection button
Initial screen
LANG.
English? off ?
EXIT EXIT
<1s
<1s
Operation to Be The minimum setup for the system to function consists of informing the capacity of
Followed the Battery module.
Important: This setup allows the system to function; however, to optimize the life of
the Battery module, it is strongly advisable to enter other parameters (see The
SETTINGS Menu, p. 42).
The following scheme presents the operation to be followed during the first powering
on of the Battery control module.
<1s
ENGLISH Press to select the interface language
1
2
1
2
3
–+
+ IN OUT
+ +
4
5
6 (scrolling on different languages)
SETTINGS 2s
–+
+ IN OUT
+ +
1
2
1
2
3
4
5
6
Press to enter the menu
LANG. 1
2
1
Turn to switch to the
following menu
English?
2
3
4
–+ 5
IN OUT
+ + 6
+
Press to modify
<1s 1
2
Turn to select the Battery
1
2
3
4
1
2
1
module capacity
7.0 Ah x 1?
–+ IN OUT 5 2
+ + 6 3
+
4
–+ 5
IN OUT
+ + 6
+
<1s 1
2
1
2
3
4
Press to validate
–+ IN OUT 5
+ 6
3.2 Ah x 1?
+ +
•••••••••
EXIT
<1s
–+
+ IN OUT
+ +
1
2
1
2
3
4
5
6
IN 23.9V
At the end of this first setup, the control module starts the charge of the Battery
module(s). Since the charge rate is not measurable, the screen is orange until the
end of the charge. After 72 H maximum of powering on of the power supply set and
control module, the screen switches to green and the charge percentage of the
Battery modules is displayed (see Diagnostic, p. 51).
Introduction The SETTINGS menu defines the settings related to the choice of components and
to the application.
Menu tree
Screens Description See
Charge a configuration Charging of a
MEM from the memory card configuration, p. 49
?
(visible only if a memory
card is present)
Back up a configuration in Backup of a configuration,
MEM the memory card (visible p. 47
?
only if a memory card is
present)
7.0 Ah x 1?
Backup time setup Backup time, p. 44
OO:1O:OOs ?
Setup of the Battery Switching threshold, p. 44
IN module activation voltage
21.0 V
Setup of the link length Wiring length, p. 45
L between the Battery
2.Om ?
control module and the
Battery module(s).
Tbat.=25
Battery module The setting defines the capacity and the number of Battery module connected
type to the Battery control module.
Value Reference Description
3.2 Ah x 1 ABL 8BPK24A03 x 1 1 3.2 Ah Battery module (1)
Note: If this parameter is badly adjusted, the charge rate and ageing test for the
Battery module indications will be erroneous.
Backup time The setting defines the desired backup time. Two functions are proposed:
Timed function: back up from 10 s to 72h adjustable by 10 s steps
Max function: backup until power supply feedback or until the discharge of the
Battery module(s) (shut-off when the voltage in the Battery module terminals
reach 21 V, before the deep discharge threshold).
Timing diagram of the two functions:
Input voltage
Output voltage
Timed function
ts = backup time
ts t
MAX function
Switching If the power supply voltage decreases below this threshold, the control module
threshold switches to the backup mode and the voltage delivered in the OUT+ and OUT-
originates from the Battery module. In the current versions, this threshold is fixed at
21 V and is non-adjustable.
Important: To allow transition from a backup mode to the Power Supply mode, the
output voltage of the power supply must be at least greater than 1 V at the switching
threshold.
The following timing diagram illustrates the transition from the sbackup mode to the
Power Supply mode:
U power supply
1V mini
Switching threshold
Wiring length The setting defines the length of the wires between the Battery module and
the Battery control module (in m or ft). This setting is used by the Battery control
module to calculate the voltage at the Battery module terminals.
The table below indicates the choice of possible lengths:
Unit selected Adjustment range Adjustment step Default value
m 0.1...5 m 0.1 m 2m
ft 0.3...16.4 ft 0.1 ft -
Example: the Battery module is linked to the Battery control module by two 3 m
(9.84 ft) wires (+ and -) each. The value to enter is 3 m or 9.8 ft.
Battery module The setting °C defines the temperature of the Battery module(s). This setting
temperature is used by the Battery control module in order to:
Calculate the charge rate of the Battery module(s),
Adapt the end of charge voltage in order to optimize the life of the Battery
module(s).
The possible temperature setup modes are related to the Battery module assembly
in comparison to the enclosure containing the Battery control module (see Mounting
of the Battery module, p. 22):
Mode Mounting
Differential Battery module inside the enclosure (the temperatures within the
proximity of the Battery modules and Battery control module develop
in same proportions)
Absolute Battery module outside the enclosure
(1)
There is no Δ negative, the temperature of the battery Control module is always
greater than that of the Battery module.
Introduction The Battery control module is equipped with a memory card slot allowing the :
Execution of a backup copy of the settings,
Transfer the settings from one control module to another (repetitive equipment,
maintenance,...).
Note: All SETTINGS menu parameters as well as the test activation in the
SERVICE menu are transferred.
Backup of a
configuration Stage Description
1 Remove the cover.
2 Insert the memory card in the slot (module on or off).
3 Go to the SETTINGS menu.
4 Turn the button to connect to the screen below and press the button (< 1 s):
MEM
?
5 Press the button (< 1 s):
MEM
yes
6 Press the button to confirm (< 1 s):
MEM
confirm
Note : After confirmation, the data already in the memory card will be erased.
This menu does not appear if the card is blank.
7 Loading in progress:
MEM
Stage Description
8 End of loading:
MEM
terminal
9 Remove the memory card.
10 Place back the cover.
CAUTION
RISKS OF EQUIPMENT DAMAGE
Do not put anything in the slot of the memory card next to the card and always
close the access using the cover.
Failure to follow these instructions can result in injury or equipment damage.
MEM
?
5 Press the button (< 1 s):
MEM
yes
6 Loading in progress:
MEM
7 End of loading:
MEM
terminal
8 Remove the memory card.
9 Place back the cover.
CAUTION
RISKS OF EQUIPMENT DAMAGE
Do not put anything in the slot of the memory card next to the card and always
close the access using the cover.
Failure to follow these instructions can result in injury or equipment damage.
7
Overview
Introduction This chapter presents the elements necessary for the analysis of diagnostic
information and fault as well as solutions to bring it about.
Diagnostic
Overview The diagnostic information facilitates an easy commissioning and a rapid error
diagnostic.
The diagnostic information of the Battery control module is provided to the users in
3 forms:
LCD background screen colour:
Green OK
Orange: Warning
Red: Alarm
Diagnostic pictorial sign displayed on the screen
Diagnostics relay
3
4
N° Description
Power Supply mode Backup mode
1 Input voltage = value of the supply output voltage
2 The state and charge level of the Battery module
3 Charge rate if measurable or alarms Timed function: remaining backup
(battery inhibited or disconnected) time.
Max function: backup time elapsed
since the last transition in backup
mode.
Format : hour:minute or s
4 Alarm on the output : overload
Visualisation and The scheme below regroups the diagnostics information according to the state of the
relay state Battery control module :
Screen Display State of diagnostics Signification
color relay
PSU Alarm Bat
Green The Power Supply mode and battery
IN 24.9V
11 21 31
14 24 34
charged at 100%.
12 22
OK
32
OK
12 22 32
NO
12 22 32
Introduction A fault is signaled on the Battery control module by the red background colour of the
LCD screen and by a pictorial sign linked to each fault type.
Fault resolution
Fault screen Signification Causes Remedies
Unavailable Blown fuse or fuse not Plug in the fuse or replace it if
IN 24.9V
Battery module plugged into the attachment blown (after elimination of the
failure source)
IN 24.OV
Battery module inhibition input
Activation function of the Check the setting value
battery turned on OFF
(SERVICE menu)
Replace Battery Battery capacity is less than Replace the Battery module
IN 24.OV
module 80% of its rated capacity,
which corresponds to 50% of
the autonomy.
IN 19.OV
(charges) connected on the rated currents of the
IN O.9V
capacity of the module is too weak in Battery module, possibly
Battery module comparison to the choose a greater capacity
43s insufficient to
allow the setup of
requirement module or use parallel
modules.
the backup time Too frequent network cut- Use the Battery modules of
for the required offs, the Battery module has greater capacity with
consumption no time to recharge parallelization if necessary
Loss of Battery module Replace the Battery module
capacity
8
Overview
Introduction You will find in this chapter the timing diagrams illustrating the operation of the
Phaseo power outage solution according to the setup of the operating mode and
different encountered figure cases.
Timed function
Timing Diagram The following aspects are taken into account in the following example :
the network cut-off time > backup time,
during powering on, when the Battery module is not completely charged (for
example in reference to a previous backup cycle).
2
VAC
Uout
– + 5
Ibat
4
4
11/14
PSU
11/12
– + 31/34
31/32
21/24
Alarm
21/22
N° Description
1 During powering on, the control module recharges the Battery module
2 Backup time parameterized
3 Backup mode: voltage provided by the Battery module
There is no additional voltage regulation: Uout = 21...26 VDC
4 Charging phase of Battery module
5 Discharging phase of Battery module
Timing Diagram The following aspects are taken into account in the following example:
During powering on, when the Battery module is not completely charged (for
example in reference to a previous backup cycle).
VAC
Uout
– + 4
Ibat
3
3
11/14
PSU
11/12
– + 31/34
31/32
21/24
Alarm
21/22
N° Description
1 During the powering on, the control module recharges the Battery module
2 Voltage provided by the Battery module
There is no additional voltage regulation: Uout = 21...26 VDC
3 Charging phase of Battery module (such as the charge rate is < 80% the alarm relay
is not swtiched).
4 Discharging phase of the Battery module
Max function with long power outage (complete discharge of the Battery
module)
Timing Diagram The following aspects are taken into account in the following example :
the network cut-off time > possible backup time,
during powering on, when the Battery module is not completely charged (for
example in reference to a previous backup cycle).
Note: This figure case is to be avoided, if a new close power outage appears, it will
not be possible to provide the current such as the Battery module will not be
charged again.
1
VAC
2 3
Uout
– + 5
Ibat
4
4
PSU 11/14
11/12
– + 31/34
31/32
Alarm 21/24
21/22
N° Description
1 During powering on, the control module recharges the Battery module
2 Voltage provided by the Battery module
There is no additional voltage regulation: Uout = 21...26 VDC
3 The voltage at the Battery module terminals has reached 21 V, the current is turned off in order to avoid the
deep discharge of the batteries. The 'Alarm' relay falls indicating the low charging level.
4 Battery module charging phase (such as the charge rate is < 80% the alarm relay is not switched).
5 Discharging phase of the Battery module
Overview It is possible to execute backup solutions with power supplies, of which the rated
current is less than that of the Battery control modules.
The output behaviour of the Battery control module, thus, depends on the power
supply association/module, it may be different according to the operating modes
(power supply or backup).
The protection against the overcurrents and short-circuits is according to the
ensured case either by the power supply or by the control module.
As a consequence, the junction section in the control module output must take into
account the rated current of this module (20 A or 40 A) and not only the rated power
supply current.
9
Overview
Introduction You will find in this chapter the necessary elements for the maintenance of the
backup solution.
SERVICE menu
Introduction The SERVICE menu allows the solving of particular problem such as:
machine transport (off-loading of the Battery module),
machine tests (diagnostics inhibition),
test the Battery module and the LCD screen,
factory configuration reset (setup by default),
on-board software update (only in factory or qualified technical center).
Menu
description
Screens Function Description
Battery module inhibition, Battery on->off : Deactivated Battery module (the
module is turned off (including alarm is active, 21/22 contact closed)
off ?
recharge) off->on : Activated Battery module
?
Activation/deactivation of the Allows the deactivation of the alarm
% battery charge rate display contact and suppression of the charge rate
Active ?
display.
Deactiv.?
screen display.
Init ?
carry out during the replacement of the
Battery module(s). After the setting
reinitialisation of the former Battery
module, a test of the new module is
automatically carried out.
Init ?
The default settings will be taken into
account at the next powering on.
?
Number of On-board software Display the On-board software version.
Version version and checksum of the The checksum allows the very rapid
?
charged parameters. inspection that all configuration
parameters are correct or to carry out
configuration comparisons among several
modules.
Battery module The Battery module test allows the inspection of the battery module ageing (not to
test be confused with the charge level).
Note: This test is also carried out utomatically twice per month.
When this test is issued (the total test duration: approximately 48H from a charged
battery pack and under the condition that the module does not pass to the backup
mode during the test):
if the Battery module has not lost its capacity, no message is shown,
if the capacity of the Battery module has started to decrease (the mode is around
50% of its life), the screen background turns orange in the Power Supply mode,
if the capacity of the module is less than 80%, which corresponds to around 50%
of autonomy, the default screen is displayed and the 21/22 alarm contact
is switched on. The module(s) must be replaced as quickly as possible. While
waiting the Battery module(s) replacement, the alarm can be inhibited using the
Enabling/disabling menu .
Replacement A Battery module is considered to reach its end of life when it has lost 50% of its
rated capacity.
The batteries contained in the Battery modules are irreplaceable. When the
batteries have reached their end of life, it is necessary to change the Battery module
in its set.
When several Battery modules are parallel connected, these must be replaced at
the same time.
After the exchange of the Battery modules, it is suitable to reinitialize the ageing test
(see SERVICE menu, p. 64).
Maintenance The Battery modules contain lead sealed batteries. This battery type does not
require maintenance.
WARNING
RISKS OF INJURY
The batteries contained in the Battery modules have no maintenance and must,
under no circumstances, be open.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
Overview
Introduction This following appendices contain general information on the operation and
characteristics of the 2 Battery control modules and the 3 Battery modules.
A
Overview
Introduction You will find in this chapter the electrical, operating and environmental character-
istics of the Battery control modules and Battery modules.
Certifications The table below describes the certifications and standards applicable to the Battery
and standards control modules:
Reference ABL 8BBU24200 ABL 8BBU24400
Certifications CB scheme EN60950-1, UL, cCSAus, GL
Conformity with standards Security EN60950-1, EN61204
CEM EN61000-6-2, EN61000-6-3
Electrical The table below describes the electrical characteristics of the Battery control module
Characteristics input:
Reference ABL 8BBU24200 ABL 8BBU24400
Rated voltages 24...28.8 VDC
Admissible voltages 22...30 VDC
Power dissipated at the rated charge <7W < 12 W
No load consumption / on load /maxi 0.1/1.7/21.7 A 0.1/1.7/41.7 A
Activation threshold Fixed 21 VDC
The table below describes the electrical characteristics of the Battery control
module output:
Reference ABL 8BBU24200 ABL 8BBU24400
Uout rated voltage rated mode: Uin -0.25 V
battery mode: Ubatt -0.5 V
Maximum rate current 20 A 40 A
Residual ripple - noise < 200 mV
Holding time I = 0.5 A As a function of the battery used, > 20 hours
I = 40 A As a function of the battery used, < 15 minutes
Protection against Power Supply Protection of the power supply.
short-circuits mode
Backup mode Permanent, automatic restart
Overload protection 1.5 ln
Characteristics The table below describes the operating and environmental characteristics of the
Battery control module:
Battery control module reference ABL 8BBU24200 ABL 8BBU24400
Screw terminal block Input 2 x 0.5...10 mm2 (20...8 AWG)
capacity
Output 2 x 0.5...10 mm2 (20...8 AWG)
Diagnostics 0.14...2.5 mm2 (25...14 AWG)
relay
Degree of protection IP20
Storage temperature - 40...+ 85 °C (- 40...+ 185 °F)
Operating temperature - 25...+ 60 °C (- 13...+ 140 °F)
Max. relative humidity 90 % in operations, 95 % in storage
Vibrations, according to EN 61131-2 3...11.9 Hz amplitude 3.5 mm (0.138 in) and 11.9...150 Hz acceleration 2 g
Installation attachment Rail , 35 x 7.5 mm (1.38 x 0.29 in) and 35 x 15 mm (1.38 x 0.59 in)
Operating position Vertical
Horizontal
(with downgrading of the maximum power by 20% from 50 °C (122 °F))
Protection class Class II
Charging time As a function of the battery used
Diagnostic LCD screen Green: rated state, Orange : warning, Red: default
By relay 3 OF relays for power supply state, battery state and alarm
Relay characteristic 230 VAC, 0.5 A max
24 VDC, 5 mA max
Dielectric strength of 50 Hz for 1 mn in 500 VAC eff
input/ground
Dielectric strength of 50 Hz for 1 mn in 500 VAC eff
output/ground
Emission
Led/emitted EN 55022 Class B
Immunity
Electrostatic discharges EN 61000-4-2 (6 kV contact/8 kV air)
Emitted electromagnetic fields EN 61000-4-3 level 3 (10 V/m)
Inducted electromagnetic fields EN 61000-4-6 level 3 (10 V/m)
Rapid transitions EN 61000-4-4 level 3 (2 kV)
Shock waves EN 61000-4-5 level 2 (1 kV)
Introduction This part details the electrical characteristics of the Phaseo Universal Battery
module input and output.
Technical The table below describes the Battery module type and certifications and standards
characteristics, applicable to the Battery module:
certifications
Battery module reference ABL ABL ABL
and standards
8BPK24A03 8BPK24A07 8BPK24A12
Battery type Lead sealed battery
Certifications UR, CE
Conformity with Security Conformity in course, consult the
standards CEM www.telemecanique.com site
Electrical The table below describes the electrical characteristics of the Battery modules:
characteristics
Battery module reference ABL ABL ABL
of the Battery
8BPK24A03 8BPK24A07 8BPK24A12
modules
Rated charge voltage 24...28.8 VDC
Admissible charge voltage 22...29 VDC
Charge current 0.5 A 0.7 A 1.2 A
Un rated voltage 24 VDC
Maximum rate current 32 A 40 A 75 A
Rated capacity 3.2 Ah 7 Ah 12 Ah
Immunity to Holding time at 20°C 20 h at 0.16 A 20 h at 0.35 A 20 h at 6 A
cut-offs maximum
Holding time at 20°C 5 min at 8.4 A 5 min at 18.2 A 5 min at 31.3 A
minimum
Protection against short-circuits and 1 x 20 A auto 1 x 30 A auto 2 x 30 A auto
overloads fuse fuse fuse
Self-discharge rates 1 month : 3 %, 3 months : 9 %, 6 months : 15%
Introduction This part details the operating and environmental characteristics of the Phaseo
Universal Battery modules.
Characteristics The table below describes the operational and environmental characteristics of the
Battery modules:
Battery module ABL ABL ABL
reference 8BPK24A03 8BPK24A07 8BPK24A12
Input screw terminal 2 x 0.5...10 mm2 (20...6 AWG) 4 x 0.5...10 mm2 (20...6 AWG)
capacity
Output screw terminal 2 x 0.5...10 mm2 (20...6 AWG) 4 x 0.5...10 mm2 (20...6 AWG)
capacity
Degree of protection IP10
Storage temperature - 20...+ 50 °C (-4...+122 °F)
Operating temperature 0...+ 40 °C (32...+104 °F)
Vibrations, according to 3...11.9 Hz amplitude 3.5 mm (0.138 in) and 11.9...150 Hz acceleration 2 g
EN 61131-2
Installation attachment Rail , 35 x 7.5 mm By 4 screws Ø 5 mm (0.197 in)
(1.38 x 0.29 in)and 35 x
15 mm (1.38 x 0.59 in) (1)
or by 4 screws Ø 5 mm
(0.197 in)
Operating position Vertical or horizontal
Serial wiring No
Parallel wiring Yes
Protection class Class III
Life (approximate) 44,000 H at 20°C,
31,000 h at 25°C,
22,000 h at 30°C,
15,000 h at 35°C,
11,000 h at 40°C,
7,300 h at 45°C,
5,000 h at 50°C,
B
Battery Generalities
Capacity = 1l Capacity = 1l
Charge = 0% Charge = 95%
The battery The table selecting the Battery modules as a function of current and backup time has
capacity as a been performed for a temperature of 20°C.
function of the The following table indicates the coefficient to be applied at the backup time for
temperature different temperatures:
T (°C) -20 -15 -10 -5 0 5 10 15 20 25 30 35 40 45 50
Coef. 0.65 0.67 0.73 0.78 0.84 0.89 0.94 0.97 1 1.02 1.05 1.07 1.09 1.10 1.11
C
FAQ
Other batteries ? Schneider Electric assumes no responsibility of possible consequences in the case
of using other references on power supply and/or of batteries (different internal
resistances of all manufacturers, thus optimization of charge settings to be executed
for each battery model).
Update ? The on-board software update by our clients is not predicted to this day (possible in
factory or by product department support services).
Temperatures < In the catalog, the operating temperature range indicated is from 0°C to +40°C for
0°C ? less than 0°C, the liquid crystal display is no longer functionnal. The set operation
is, however, protected up to -20°C (with a shorter backup time, see evolution of the
battery capacity as a function of the temperature).
Backup mode Operating mode of the Battery control module during which the 24 VDC voltage
provided to the application originates from the Battery module.
Deep discharge Threshold of the Battery module voltage below which a significant and irreversible
threshold degradation is produced by plates sulphatization.
Power supply Operating mode of the Battery control module during which the 24 VDC voltage
mode provided to the application originates from the power supply mode.
PSU In English 'Power Supply Unit' indicates the (ABL 8RP/WP) power supply.
Self-discharge Even when not being used, the battery is discharged at about 3% per month at 20°C.
Switching Threshold of the power supply voltage below which the Battery control module must
threshold switch to the backup mode.
B F
First powering on, 40
Backup, 79 Fuse, 11, 19, 55, 72
Backup time, 15, 44
Battery control module
Alarm, 33, 52 H
Diagnostics relay, 33, 53, 58, 59, 60
Holding, 79
Display, 38, 52
Holding time, 15, 17
Inhibition input, 33
Holding time expired, 79
Internal schemes, 29
Battery control modules, 12
Battery module, 11 M
Ageing, 64, 66
Capacity, 15, 75 'Max' function, 44, 60
Maximal capacitive load on power supply
Choice, 15
output, 31
Deep discharge, 35, 76, 79
Inhibition, 64 Memory card, 13, 47
Life, 65, 73, 76
Mounting positions, 25
Replacement, 66
P
Self-discharge, 12, 72, 79 Power, 79
Wiring, 32 Prolonged absence of the power supply
Browse, 39 voltage, 12, 33, 35
D
Deep, 79
S
Diagnostic, 51, 52 SERVICE menu, 64
Settings transfer, 47
SETTINGS Menu, 42
Switching threshold, 44, 79
T
Link length between the modules, 45
Timed function, 44, 58
W
Wire section, 33, 28, 71