Experimental Study of Enhanced-Heavy-Oil Recovery in Berea Sandstone Cores by Use of Nanofluids Applications
Experimental Study of Enhanced-Heavy-Oil Recovery in Berea Sandstone Cores by Use of Nanofluids Applications
Fig. 1—FESEM images of (a) titanium oxide, (b) aluminum oxide, (c) nickel oxide, and (d) silicon oxide.
maintained in an oven at 25 C. As soon as the bottles were Preparations. Preparation of 30,000 ppm Brine Water.
opened, the water contents of the samples were measured with a Formation water (FW) sample of 160,000 ppm salinity and 217.4-
Metrohm KF (Model 832-Thermoprep). Several important physi- ms/cm conductivity supplied from an oil field was used for sam-
cal and chemical properties (density, kinematic and dynamic vis- ple preparation with standard procedures. Produced water con-
cosities, molecular weight, and elemental components) were tains various impurities and pollutants, including organic and
measured, and the results are reported in Tables 2 and 3. inorganic particles and hydrocarbon droplets. Therefore, the filtra-
tion process was performed in two steps to reduce the concentra-
tion of total suspended solids (TSS) in water before injection. The
Porous Medium. The laboratory-flooding experiments were per- first step was performed by use of Whatman inorganic-membrane
formed on Berea sandstone core plugs purchased from Kocurek syringe filter capable of removing 0.7 lm of the suspended-solid
Industries (Houston); 21 core samples with average length, diame- particles. Sterile polyethersulfone syringe filters with four total
ter, and pore volume (PV) of 6.73 cm, 3.8 cm, and 15.34 cm3, layers were used as a second step to remove up to 0.45 lm of the
respectively, were used in this study. Fig. 2 indicates a core-sam- suspended particles. The prepared FW sample was diluted by
ple-surface morphology under FESEM. The permeability and po- Millipore (Merck Millipore, GmbH) ultrapure water with conduc-
rosity of the samples were measured by use of KA-210 gas tivity of 0.06 lscm and total dissolved solids 0.5 ppm until the
permeameter and PHI-220 helium porosimeter (Coretest System conductivity reached 46.9 ms/cm (30,000 ppm). The quality of
Incorporated), respectively. The results of the petrophysical prop- water was checked by Janway portable conductivity meter model
erties are tabulated in Table 4. 4071. To evaluate the quality of water and to understand the
distribution of the solid particles in water samples, a dynamic SiO2, and TiO2) of average diameters of 40, 50, 15, and 50 nm,
light scattering (DLS) Zetasizer Nano ZS-ZEN3600 was used as a respectively, which were dispersed with the treated FW of 3 wt%
technique that measures the fluctuations of the intensity of scat- salinity to create from each type the weight concentrations of 0.01,
tered light caused by the motion of the molecules in solution. The 0.05, and 0.1 wt%. Therefore, the suspension was stirred on the
results of DLS are presented in Fig. 3. It can be noticed that the digital stirring plate IKA C-Mag-HS 7 for 300 rev/min for 8 hours
average size of the TSS in the FW sample before and after the fil- at a temperature of 30 C; was left for 2 hours to observe the possi-
tration process decreased from 2470 to 685 nm. Particle move- bility for particle agglomeration; and then was sonicated by means
ment in porous media is a very-complex process because of the of an ultrasonic bath U300H (Ultrawave U300H Ultrasonic Bath)
complexity of porous media and forces governing the movement for a period of 4 hours at 40 C to obtain homogeneous suspen-
of solids through it. Because of this, the filtration process was sions. The nanofluids were left to rest overnight, and afterward,
conducted because these suspended-solid particles might affect each nanofluid was subjected to ultrasonication by Hielscher
the mechanisms of nanoparticles. The density and viscosities of GmbH ultrasonic mixture model UP200S for approximately 8
the 30,000 ppm brine sample were measured as shown in Table 5. hours to ensure uniform dispersion of nanoparticles as well as to
Nanoparticle Stability. To perform the laboratory experi- prevent the nanoparticles from the initial agglomerating in the
ments closer to the real enhanced-oil-recovery (EOR) operating base fluid. After preparation of each nanofluid, the solution was
conditions. After the nanofluids preparation, the samples were placed in a sealed transparent bottle and used immediately. To
kept for 48 hours at temperature 30–40 C and pressure 450 psi in determine that there was a complete dispersion of nanoparticles in
specially design Stainless Steel containers, then observation from the solution, the n-potential was measured for nanofluids of aver-
the side glass were recorded (color, turbidity, sedimentation) of age measured pH value equal to 5.92 and a concentration of 0.1
each prepared nanofluid to assure sample stability. The nanofluids wt% for the aforementioned nanoparticles by use of the DLS appa-
preparation included hydrophilic nanoparticles (Al2O3, NiO, ratus. The measured values were –13.2, –28.3, þ 25.3, and –23.4
for TiO2, SiO2, Al2O3, and NiO, respectively. The magnitude of
the n-potential indicates the degree of electrostatic repulsion
between adjacent and similarly charged particles. The results were
satisfactory because the colloids with high n-potential (negative or
positive) are electrically stabilized and in dispersion, and it is a
key indicator of the stability of colloidal dispersions (the solution
or dispersion will resist aggregation) (Xu 2008). Table 6 shows
the densities of the nanofluids at different temperatures.
Nanofluid Preparation. The four nanofluids were used with-
out any further treatment. Each nanofluid was prepared by mixing
the treated saline water with nanoparticles to obtain three concen-
trations of 0.01, 0.05, and 0.1 wt% from each type. A digital stir-
ring plate at 300 rev/min followed by ultrasonic mixing was used
to obtain a high dispersion of the nanoparticles in the solution. Ta-
ble 6 shows the densities of the nanofluids at different tempera-
tures. After preparing the nanofluid, the solution was placed in a
sealed transparent bottle and used immediately to ensure a com-
plete dispersion of nanoparticles in the solution and to prevent the
nanoparticles from settling down.
20 µm EHT = 20.00 kV Signal A = SE2 Date: 8 Dec 2013
Mag= 1.00 K X WD = 17 mm Photo No. = 3408 Time: 13:40:59 Coreflood Experimental Work Flow. The laboratory experi-
ments consist of recovery processes by both routine waterflood-
ing and nanofluid flooding. In the routine waterflooding, the FW
Fig. 2—Core-sample-surface morphology under FESEM. was used as injected fluid, whereas in the nanofluids case, stable
Table 4—The measured dimension and average petrophysical properties of core samples at initial conditions.
5000
Zeta-Potential Average Size (d·nm)
4500
4000
3500
3000
2500
Formation water
2000 Formation water after filtration
1500 Deionized water
Crude oil
1000
500
0
0 200 400 600 800 1,000 1,200
Time (minutes)
Fig. 3—DLS results for formation water, crude oil, and deionized water.
colloidal solutions of FW mixed with individual nanoparticles were studied. Stage 1 included the use of the four nanoparticles
(TiO2, SiO2, Al2O3, and NiO) at different concentrations were with three different concentrations of 0.01, 0.05, and 0.1 wt% for
used as injection fluid. The coreflood experiments were con- each type as a secondary-recovery process to be compared with
ducted in five main stages. Through a work flow of the five waterflooding on the basis of oil recovery. The effect of nano-
stages, the behaviors of the nanofluids and blank FW injection fluids and brine on emulsion viscosity and IFT were also studied.
In Stage 2, a new testing approach was applied that included mix-
ing the two types of nanoparticles (ratio of 1:1) to indicate the
best influence on the three criteria mentioned in Stage 1, to be
implemented as a secondary-recovery method and compared
with outcomes in Stage 1. The best nanofluid on the basis of
Table 5—Physical properties of 30,000 ppm brine sample at 25 º C. incremental oil recovery was selected as the recommended
Table 7—Effect of nanofluid-flow rate on differential pressure (DP) along the core plugs at constant
pore volume 5 0.75 (breakthrough) and injecting pressure of 450 psi.
transmittance power, and fiber-optic sensors on the other side are throat (Ravera et al. 2006). From the average measurement of IFT
used to detect the light. When asphaltenes precipitate, the scatter results, it can be observed that measured values between crude oil
light reduces the transmittance power of the light detected by the and nanofluids undergo the same exponential decrease of up to
sensors. An average pressure of 3,000 psi and temperature of 0.05 wt% of the nanoparticle concentration, and no change can be
45 C were applied for the experiments. Injection rate of n-hep- seen at 0.1 wt% (Fig. 5). This suggests that the reduction in oil/
tane was held constant at 20 cm3/h. water IFT may be related to the interactions between oil phase/
nanofluid. Karnanda et al. (2013) indicated that IFT values
undergo an exponential decrease with the increase of surfactant
Results and Discussion concentration, and Bin Dahbag et al. (2014) indicated the same
Stage 1: Evaluation of the Individual Nanoparticles. Effect of behavior when using ionic liquids instead of surfactant. Li et al.
Nanofluids on Interfacial Tension (IFT). The IFT is the surface (2013) also found similar performance by studying the effect of
tension at the surface separating two immiscible liquids. Reduc- silicon oxide (SiO2) nanoparticles on IFT; the study indicated a
tion of IFT demonstrated the nanofluids’ potential to mobilize reduction in IFT caused by the effect of specific-surface area
immobile oil and improve oil recovery (Munshi et al. 2008). This (SSA). This complies with our study, in which high SSA of nano-
leads to easy flow of the trapped oil because it reduces the work particles has a great effect on decreasing IFT, as shown in the
of deformation needed for oil droplets to move through the pore behavior of SiO2 (650 m2/g), which caused a reduction in IFT up
Conferring-pressure regulator
Connection valve
Outlet regular
Air cylinder
Accumulator
Core holder
Stand
Oil vessel Water/nanofluid vessel
Pump
Table 8—Nanofluid viscosity as a function of shear rate of SiO2, Al2O3, NiO, and TiO2 at 0.05 wt% concentrations in FW of 3 wt% salinity
(after reultrasonication).
Fig. 7, it can be observed that 0.01 wt% of SiO2 hydrophilic nano- alteration and the reduction on the IFT. The IFT influences capil-
fluid (HNF) in Core A1 produced the highest incremental oil re- lary pressure, capillary number, and adhesion tension. The capil-
covery compared with the other concentrations of the same lary number increases as IFT decreases, and consequently the oil
nanoparticle (5.903% more than the blank low-salinity water- recovery will increase, whereas as the nanoparticles’ concentra-
flooding). This is mainly because of the excessive reduction effect tion changes from 0.05 to 0.1 wt%, the recovery decreased
on the IFT as shown in Fig. 5, and the particles that have high slightly. The main suggested reasons for this performance are that
SSA providing an excess pressure in the wedge/film. Buckley and concentration changes increased the viscosity of emulsion,
Fan (2005) suggested that the hydrophilic silica nanofluids can plugged the pore channels, or both occurred in the core. Hendra-
give a high performance on oil recovery because of wettability ningrat et al. (2013) concluded that higher concentration of
Fig. 6—Particle-size analysis of crude oil under optical microscope with 200X magnification: (a) injecting 5 wt% of blank
30,000 ppm saline water and (b) injecting 5 wt% (4.95 wt% saline water and 0.05 wt% Al2O3) nanofluid.
45
40
35
Oil Recovery (%)
30
SiO2 0.01 wt%
25 SiO2 0.05 wt%
SiO2 0.1 wt%
Al2O3 0.01 wt%
20 Al2O3 0.05 wt%
Al2O3 0.1 wt%
15 NiO 0.01 wt%
NiO 0.05 wt%
10 NiO 0.1 wt%
TiO2 0.01 wt%
TiO2 0.05 wt%
5 TiO2 0.1 wt%
Waterflooding
0
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5
Pore Volume Injected
45
40
35
45 45
40 40
35
Oil Recovery (%)
35
40 value that might positively affect the oil recovery, because SiO2
reduces IFT and Al2O3 reduces both emulsion viscosity and IFT.
30 For 0.1 wt%, the anticipated reason for the low amount of oil pro-
duction is that the pore channels were plugged because of the
20 high concentration injected. The mixed SiO2/Al2O3 nanofluid at
10 Waterflooding 160,000 ppm 0.05 wt% provided the highest incremental recovery in Core E2
SiO2/Al2O3 0.05 wt% among all the other nanofluids. Therefore, it was chosen as the
0 recommended nanofluid and will be used in the next stages.
0 1 2 3 4 5 6
Pore Volume Injected
Stage 3: SiO2/Al2O3-Nanofluid Flooding As Tertiary Recovery
Fig. 11—SiO2/Al2O3 oil recovery vs. PVI at reservoir conditions Process. The performance of the recommended nanofluid was
(Stage 5). tested as a tertiary-recovery method on Core F1 to conclude the
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On the other hand, the proposed mixed nanoparticles SiO2/Al2O3 Fletcher, A. J. P. and Davis, J. P. 2010. How EOR Can be Transformed by
at the optimum concentration of 0.05 wt% in low-salinity FW Nanotechnology. Presented at the SPE Improved Oil Recovery Sym-
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low-salinity water. Furthermore, highly promising results were dx.doi.org/10.2118/129531-MS.
obtained with the SiO2/Al2O3 nanoparticles mixture with FW by Franco, A., Nassar, N., Ruiz, M., et al. 2013. Nanoparticles for Inhibition
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Acknowledgments Thin Oil Sand Reservoirs. J. Pet. Sci. Eng. 74 (3–4): 138–146. http://
The authors would like to appreciate the support received from dx.doi.org/10.1016/j.petrol.2010.09.003.
Kuwait University Research Grant No. GE 01/07. The authors Hamedi, S. and Babadagli. T. 2010. Effects of Nano-Sized Metals on
also acknowledge the support received from Research Grants Viscosity Reduction of Heavy Oil/Bitumen during Thermal Applica-
Nos. GS 01/01 and GS 01/05. The authors extend their apprecia- tions. Presented at the Canadian Unconventional Resources and
tion to Kuwait Institute of Scientific Research for assistance with International Petroleum Conference, Calgary, Alberta, Canada,
conducting of interfacial-tension tests. Thanks are also extended 19–21 October. SPE-137540-MS. http://dx.doi.org/10.2118/137540-
to Abdulhaq Abdullatif, Sony Ninan, and Raju Jose for their tech- MS.
nical and theoretical support. We appreciate Abdullah Alenezi for Haroun, M., Al-Hassan, S., Ansari, A., et al. 2012. Nano-EOR Process
his contribution to the study. for Abu Dhabi Carbonate Reservoirs. Presented at the Abu Dhabi
International Petroleum Conference and Exhibition, Abu Dhabi,
UAE, 11–14 November. SPE-162386-MS. http://dx.doi.org/10.2118/
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Investigation of HLP Nanofluid Potential to Enhance Oil Recovery: A
Mechanistic Approach. Presented at the SPE International Oilfield Nano- Osamah A. Alomair is an associate professor in the Petroleum
technology Conference and Exhibition, Noordwijk, The Netherlands, Engineering Department at Kuwait University. He has been
12–14 June. SPE-156642-MS. http://dx.doi.org/10.2118/156642-MS. with Kuwait University for more than 14 years. Alomair’s current
Vetter, O. J., Kandarpa, V., Stratton, M., et al. 1987. Particle invasion interests include enhanced oil recovery (EOR), application of
into porous medium and related injectivity problems. Presented at the nanotechnology, fluid behaviors, and asphaltene studies. He
holds a PhD degree in petroleum engineering from Colorado
SPE International Symposium on Oil Field Chemistry, San Antonio,
School of Mines.
Texas, 4–6 February. SPE-16255-MS. http://dx.doi.org/10.2118/
16255-MS. Khaled Matar is a graduate student from Kuwait University in
Wang, K., Liang, S. and Wang, C. 2009. Research of Improving Water 2014. He worked on this technical paper as an extension of
Injection Effect by Using Active SiO2 Nano-powder in the Low-Per- senior project when he was a senior student in the Petroleum
Engineering Department. Matar’s current interests include
meability Oilfield. Adv. Mater. Res. 92 (January): 207–212. http://
acidizing optimization, fracturing of unconventional reservoirs,
dx.doi.org/10.4028/www.scientific.net/AMR.92.207. and studies of nanotechnology. He holds a bachelor’s degree
Wasan, D. T. and Nikolov, A. D. 2003. Spreading of Nanofluids on Solids. in petroleum engineering from Kuwait University.
Nature 423 (8 May): 156–159. http://dx.doi.org/10.1038/nature01591.
Wasan, D., Nikolov, A. and Kondiparty, K. 2011. The Wetting and Yousef Alsaeed is a graduate student from Kuwait University in
2014. He worked on this technical paper as an extension of
Spreading of Nanofluids on Solids: Role of the Structural Disjoining
senior project when he was a senior student in the Petroleum
Pressure. Curr. Opin. Colloid In. 16 (4): 344–349. http://dx.doi.org/ Engineering Department. Alsaeed’s research interests are
10.1016/j.cocis.2011.02.001. nanotechnology and enhanced oil recovery using steam
Wittle, J. K., Hill, D. G. and Chilingar. G. V. 2008. Direct Current Electri- injection. He holds a bachelor’s degree in petroleum engi-
cal Enhanced Oil Recovery in Heavy-Oil Reservoirs to Improve Recov- neering from Kuwait University.