S.E.C M35 PIle Birla Gold Cement 1042 U
S.E.C M35 PIle Birla Gold Cement 1042 U
Dt. of Sample
26-03-2019 Name of Test Mix Design of M35 Grade concrete
Received
Dt. of Test
From 27-03-2019 Onwards Test Method IS10262:2019
Conducted
CONCRETE MIX PROPORTIONING
A -1 STIPULATIONS FOR PROPORTIONING
a) Grade designation M35 Pile
b) Type of Cement OPC Birla Gold Cement Conforming to IS269:2015
c) Maximum nominal size of aggregate 20 mm & Down Graded Aggregates
e) Maximum water - cement ratio 0.40
f) Workability Required at site (Slump) 150-180 mm
g) Exposure condition Moderate
h) Method of concrete placing Tremmie Pipe
i) Degree of supervision Very Good
j) Maximum temperature of concrete at 450C
the time of placing
k) Type of aggregate Crushed angular aggregate
l) Minimum cement content 300 kg/cum
m) Maximum cement content 500 kg/cum
n) Chemical admixture type Sikka Superplastiziser Admixture used
A -2 SOURCE OF MATERIALS
a) Coarse Aggregate (20mm & 10mm) = Not Provided by Customer
b) Fine aggregate (Natural sand) = Not Provided by Customer
c) Fine aggregate (Crushed sand) = Not Provided by Customer
d) Cement (make) = Birla Gold Cement
% Passing of All Coarse agrregates For 20mm Gradeded Aggregate Nominal Size
Upper limt
100
Lower limt
% of passing
80
% Passing combine
60
40
20
0
4 IS Sieve size in mm 40
100 100
10.00 100 100 100
4.75 95.67 90-100 90-100 90-100% 95-100
2.36 72.90 60-95 75-100 85-100% 95-100 TEST METHOD IS 2386
1.18 35.80 30-70 55-90 75-100% 90-100 PART I
0.600 23.00 15-34 35-59 60-79% 80-100
0.300 14.38 5_20 8_30 12-40% 15-50
0.150 8.24 0-10 0-10 0-10 0-15
Remark FM is 3.50 Grading Fall in ZONE I
2 of 6
1
River sand
3 of 6
A-8 PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT
ADJUSTMENT
CONDITION
Volume of Coarse Aggregate(%) Volume of Fine Aggregate(%) Zone II
For Concrete Placing by Pumping then , Volume of Coarse Aggregate Should be Reduced by 10%
Therefore, Volume of Coarse Aggregate = 57.60% say 58%
Volume of Fine Aggregate = 42.00%
= 0.0028 cum
e) Volume of all in aggregate
agg = [a - (b+c+d) ]
= 0.676 Cum
f) Mass of 20mm aggregate
= e x volume of Coarse aggregate x specific gravity of Coarse aggregate x
1000
In case of dry condition of aggregate, the excess amount of water required will be add of ssd materials
Ratio by wt of
Ingredients SSD Weight in Kg/cum DRY Weight in Kg/cum
cement
Cement 460 460 1.00 1.00
Crushed sand 230 224 0.50 0.49
River sand 521 517 0.50 1.12
Coarse aggregate (20mm) 703 694 1.53 1.51
Load at Variantion
Strength from mean Date of Date of Age in
S.no. weight in gms Density (gm/cc) Failure Average Remarks
(N/mm2) +/-15% casting testing days
(KN) allowed
1, This mix design based on 7 & 28 Days compressive strength of concrete cube test result, it is suggested to take plant mix trials & check
2, This mix design only valid for sources provided by customer with given cement and admixture brand.
3, This mix design is based on saturated surface dry condition of coarse and fine aggregates, water correction should be apply for site
surface moisture correction of fine and coarse aggregates to avoid extra water mixing & low quantity of material adding in mix.
4, Cement shoud be use in fresh condition as possible.
5, Workability of concrete mix should be adjust during temperature variation due to climate condition by adding or decreasing dosage
of admixture no extra water adding during mixing and at site, only some admixture adding during lossing of slump.
adding during lossing of slump.
adding during lossing of slump.
6, After received the report customer must be check or verify the mix by plant batch and take slump, making cube and check 7 ,28 days
strength if any type inconvenient found then please communicate to lab .
A-13 References - IS 1489 P-1:2015 ,IS456 :2000 ,MORTH 5th Revision, IS 10262: 2019,IS sp 23,IS 383:2016
Checked by Verify by