AUMA Sar1 - Iom
AUMA Sar1 - Iom
SA 07.1 – SA 48.1
SAR 07.1 – SAR 30.1
AUMA NORM
for flanges type FA
Operation instructions
Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
AUMA NORM Operation instructions
Scope of these instructions: These instructions are valid for multi-turn actuators of the type range
SA 07.1 – SA 48.1 and SAR 07.1 – SAR 30.1 in version AUMA NORM.
These operation instructions are only valid for “clockwise closing”, i.e. driven shaft
turns clockwise to close the valve.
2
Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
Operation instructions AUMA NORM
Page
15. Setting the mechanical position indicator (option) 23
16. Closing the switch compartment 23
17. Enclosure protection IP 68 (option) 24
18. Maintenance 25
19. Lubrication 25
20. Disposal and recycling 26
21. Service 26
22. Spare parts list Multi-turn actuator SA(R) 07.1 – SA(R) 16.1 with plug/socket connector 27
23. Spare parts list Multi-turn actuator SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1 29
Index 31
Addresses of AUMA offices and representatives 32
3
Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
AUMA NORM Operation instructions
1. Safety instructions
1.1 Range of application AUMA actuators are designed for the operation of industrial valves, e.g.
globe valves, gate valves, butterfly valves and ball valves. For other applications,
please consult us. The manufacturer is not liable for any possible damage resulting
from use in other than the designated applications. Such risk lies entirely with the
user.
Observance of these operation instructions is considered as part of the actuator’s
designated use.
1.2 Commissioning During electrical operation, certain parts inevitably carry lethal voltages. Work on
(electrical connection) the electrical system or equipment must only be carried out by a skilled electrician
themselves or by specially instructed personnel under the control and supervision
of such an electrician and in accordance with the applicable electrical engineering
rules.
1.3 Maintenance The maintenance instructions (refer to page 25) must be observed, otherwise a
safe operation of the actuator is no longer guaranteed.
1.4 Warnings and notes Non-observance of the warnings and notes may lead to serious injuries or
damage. Qualified personnel must be thoroughly familiar with all warnings and
notes in these operation instructions.
Correct transport, proper storage, mounting, and installation, as well as careful
commissioning are essential to ensure a trouble-free and safe operation.
During operation, the multi-turn actuator warms up and surface temperatures
> 140 °F may occur. Check the surface temperature prior to contact in order to
avoid burns.
The following references draw special attention to safety-relevant procedures in
these operation instructions. Each is marked by the appropriate pictograph.
2. Short description AUMA multi-turn actuators type SA 07.1 – SA 48.1 and SAR 07.1 – SAR 30.1 have
a modular design. The limitation of travel is realized via limit switches in both end
positions. Torque seating is also possible in both end positions. The type of seating is
determined by the valve manufacturer.
4
Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
Operation instructions AUMA NORM
3. Technical data
Table 1: Multi-turn actuator SA 07.1 – SA 48.1 /SAR 07.1 – SAR 30.1
Multi-turn actuators AUMA NORM require electric controls. AUMA offers the controls AUMA MATIC AM or AUMATIC AC for the
sizes SA(R) 07.1 - SA(R) 16.1. These can also easily be mounted to the actuator at a later date.
Features and functions
Type of duty 1) Standard: SA Short time duty S2 - 15 min
SAR Intermittent duty S4 - 25 %
Option: SA Short time duty S2 - 30 min
SAR Intermittent duty S4 -50 %
Intermittent duty S5 - 25 %
Motors Standard: 3-ph AC asynchronous motor, type IM B9 according to IEC 34
Options: 1-ph AC motor, type IM B14 according to IEC 34
DC shunt motor, type IM B14 according to IEC 34
DC compound motor, type IM B14 according to IEC 34
Special motors
Insulation class Standard: F, tropicalized
Option: H, tropicalized
Motor protection Standard: Thermoswitches (NC)
Option: PTC thermistors (according to DIN 44082)
Supply voltage Refer to motor nameplate
Self-locking yes; for output speeds from 4,8 to 108 rpm and from size SA 35.1 for output speeds from 4,8 to 26 rpm
Limit switching Counter gear mechanism for end positions CLOSED and OPEN
for 1 to 500 turns per stroke (optional for 1 to 5,000 turns per stroke)
Standard: Tandem switch (2 NC and 2 NO) for each end position; switches galvanically isolated
Options: Single switch (1 NC and 1 NO) for each end position
Triple switch (3 NC and 3 NO) for each end position, switches galvanically isolated
Intermediate position switch (DUO limit switching)
Torque switching adjustable torque switching for direction OPEN and CLOSE
Standard: Single switch (1 NC and 1 NO) for each direction
Options: Tandem switch (2 NC and 2 NO) for each direction, switches galvanically isolated
Non-intrusive setting Magnetic limit and torque transmitter MWG for the sizes SA 07.1 – SA 48.1
(option) (only possible in combination with actuator controls AUMATIC)
for 1 to 500 turns per stroke or for 10 to 5,000 turns per stroke
Position feedback signal, Potentiometer or 0/4 – 20 mA
analogue (options) For further details see separate data sheet
Torque feedback signal, Only in combination with magnetic limit and torque transmitter MWG and actuator controls
analogue (option) AUMATIC
Mechanical position Continuous indication, adjustable indicator disc with symbols OPEN and CLOSED
indicator (option)
Running indication (option) Blinker transmitter
Heater in switch Standard: self-regulating PTC heater, 5 – 20 W, 110 – 250 V DC/AC
compartment Options: 24 – 48 V DC/AC or 380 – 400 V AC
A resistance type heater (5 W, 24 V DC) is installed in the actuator in combination with the actuator
controls AUMA MATIC or AUMATIC.
Motor heater (option) SA(R) 07.1 – 10.1: 12.5 W
SA(R) 14.1 – 16.1: 25 W
SA(R) 25.1 – 30.1: 50 W
SA 35.1 – 48.1: 50 W
Manual operation Manual drive for setting and emergency operation, handwheel does not rotate during electrical
operation.
Option: Handwheel lockable
Electrical connections Standard: SA(R) 07.1 – 16.1: AUMA plug/socket connector with screw type connection,
SA(R) 25.1 – 48.1: Control connections on AUMA plug/socket connector,
motor connection via terminals
Option: for special motors: Motor connection directly via terminal board at the motor
Threads for cable glands Standard: NPT-threads
Options: Pg-threads, G-threads
Terminal plan Terminal plan according to commission number included in delivery
1) Based on 68 °F ambient temperature and at an average load with running torque according to Technical data SA(R).
5
Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
AUMA NORM Operation instructions
Service conditions
Output drive types A, B1, B2, B3, B4 according ISO 5210 (A, B2, B4 according to MSS SP-102)
A, B, D, E according to DIN 3210
C according to DIN 3338
Special output drives: AF, AK, AG, IB1, IB3
Enclosure protection Standard: IP 67
according to EN 60 5292) Options: IP 68
IP 67-DS (Double Sealed)
IP 68-DS (Double Sealed)
(Double Sealed = additional protection of the interior of the housing
against ingress of dust and dirt when removing the plug)
Corrosion protection Standard: KN Suitable for installation in industrial units,
in water or power plants with a low pollutant concentration
Options: KS Suitable for installation in occasionally or permanently aggressive
atmosphere with a moderate pollutant concentration (e.g. in
wastewater treatment plants, chemical industry)
KX Suitable for installation in extremely aggressive atmosphere with high
humidity and high pollutant concentration
KX-G Same as KX, however aluminium-free version (outer parts)
Finish coating Standard: Two part acrylic polyurethane
Color Standard: Dark grey (DB 702, similar to RAL 9007)
Option: Other colours are possible on request
Ambient temperature 3) Standard: SA – 20 to + 80 °C/ – 20 to + 175 °F
SAR – 25 to + 60 °C/ – 20 to + 140 °F
Options: SA – 40 to + 60 °C/ – 40 to + 140 °F (low temperature)
– 50 to + 60 °C/ – 58 to + 140 °F (extreme low temperature)
– 60 to + 60 °C/ – 75 to + 140 °F (extreme low temperature)
– 0 to + 120 °C/ + 32 to + 250 °F (high temperature)
SAR – 40 to + 60 °C/ – 40 to + 140 °F (low temperature)
Vibration resistance 2 g, for 10 to 200 Hz (only for sizes SA(R) 07.1 – SA(R) 16.1 without controls)
according to IEC 60068-2-6 Resistant to vibrations during start-up or for failures of the plant.
However, a fatigue strength may not be derived from this.
Valid for multi-turn actuators in version AUMA NORM (with AUMA plug/socket connector, without
actuator controls). Not valid in combination with gearboxes
Lifetime4) SA 07.1 – SA 10.1 20,000 operating cycles (OPEN - CLOSE - OPEN)
with 30 turns per stroke
SA 14.1 – SA 16.1 15,000 operating cycles
SA 25.1 – SA 30.1 10,000 operating cycles
SA 35.1 – SA 48.1 5,000 operating cycles
SAR 07.1 – SAR 10.14) 5 millon starts
SAR 14.1 – SAR 16.14) 3.5 million starts
SAR 25.1 – SAR 30.14) 2.5 million starts
Other information
Reference documents Product description “Electric multi-turn actuators SA”
Dimension sheets SA(R)
Electrical data sheets SA/SAR
Technical data sheets SA/SAR
2) For 3-phase asynchronous motors in enclosure protection IP 68, higher corrosion protection KS or KX is strongly recommended. Additionally, for enclosure
protection IP 68, we recommend to use the double sealed terminal compartment DS.
For 1-phase AC motors, DC motors, or special motors, the enclosure protection according the name plate applies.
3) Versions with RWG up to max. to + 158 °F
4) The lifetime depends on the load and the number of starts. A high starting frequency will rarely improve the modulating accuracy. To reach the longest possible
maintenance and fault-free operation time, the number of starts per hour chosen should be as low as permissible for the process.
6
Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
Operation instructions AUMA NORM
4.
..
Transport, storage and packaging
.
4.1 Transport For transport to place of installation, use sturdy packaging.
Do not attach ropes or hooks to the handwheel for the purpose of lifting by hoist.
If multi-turn actuator is mounted on valve, attach ropes or hooks for the purpose
of lifting by hoist to valve and not to multi-turn actuator.
Fitting the handwheel: For transport purposes, handwheels from a diameter of 400 mm (1 inch
corresponds to 25.4 mm) are supplied separately.
.
change-over mechanism.
..
the change-over mechanism.
Install the hand wheel over the red change-over lever on to the shaft (figure A-2).
Secure handwheel using the snapring supplied.
Figure A-1 Figure A-2
85°
..
Protect against floor dampness by storage on a shelf or on
a wooden pallet.
Cover to protect against dust and dirt.
Apply suitable corrosion protection agent to uncoated surfaces.
If multi-turn actuators are to be stored for a long time (more than 6 months), in
.
addition, the following points must imperatively be observed :
.
Prior to storage: Protect uncoated surfaces, in particular the output drive parts
and mounting surface, with long-term corrosion protection agent.
Check for corrosion approximately every 6 months. If first signs of corrosion
show, apply new corrosion protection.
4.3 Packaging Our products are protected by special packaging for the transport ex works. The
packaging consists of environmentally friendly materials which can easily be
separated and recycled.
7
Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
AUMA NORM Operation instructions
.
recycling and collection centers.
5. Mounting to valve/gearbox Prior to mounting the multi-turn actuator must be checked for
damage. Damaged parts must be replaced by original spare
. parts.
After mounting, check multi-turn actuator for damage to paint
finish. If damage to paint-finish has occurred after mounting, it
has to be touched up to avoid corrosion.
Mounting is most easily done with the valve shaft/gearbox shaft pointing vertically
upward. But mounting is also possible in any other position.
The multi-turn actuator leaves the factory in position CLOSED (limit switch
.
CLOSED tripped).
The output drive types B1, B2, B3 or B4 (figure A-3) are delivered with bore and
keyway (usually according to ISO 5210) and are sometimes shipped with bore and
keyway according to customer request.
Figure A-3
Output drive type B1/B2 Output drive type B3/B4
Plug sleeve (option) Bore with keyway (standard)
For output drive type A (figure B-1), the internal thread of the stem nut must match
the thread of the valve stem. If not ordered explicitly with thread, the stem nut is
..
unbored or with pilot bore when delivered. For finish machining of stem nut refer to
next page.
..
Check whether bore and keyway match the input shaft of valve/gearbox.
Thoroughly degrease mounting faces at multi-turn actuator and valve/gearbox.
Apply a small quantity of grease to input shaft of valve/gearbox.
Place actuator on valve/gearbox and fasten. Fasten bolts (quality grade 5, refer
to table 2) evenly crosswise.
Table 2: Standard dry fastening torques for bolts
UNC threads TA (ft lbs)
5 - 18 19
16
3 - 16 33
8
1 - 13 78
2
5 - 11 155
8
3 - 10 255
4
1-8 590
11 4 - 7 1,2000
Conversion factor: 1 Nm corresponds to 1.3529 ft lbs.
8
Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
Operation instructions AUMA NORM
80.3
80.01/80.02
80.2
..
The output drive flange does not have to be removed from the actuator.
..
Take off stem nut (80.3) together with thrust bearing (80.01) and thrust bearing
races (80.02).
Remove thrust bearing and thrust bearing races from stem nut.
..
Drill and bore stem nut and cut thread.
When fixing in the chuck, make sure stem nut runs true!
Clean the machined stem nut.
.
Apply Lithium soap EP multi-purpose grease to thrust bearing and races, then
place them on stem nut.
..
Re-insert stem nut with thrust bearings into the mounting flange. Ensure that
dogs are placed correctly in the slots of the hollow shaft.
Screw in spigot ring until it is firm against the shoulder.
Press Lithium soap EP multi-purpose grease on mineral oil base into the grease
nipple with a grease gun (for quantities, refer to table below):
.
Protection tube for rising valve stem
..
Protection tubes may be supplied loose. Seal thread with hemp, Teflon tape, or
thread sealing material.
.
Screw protection tube (1) into thread (figure B-2) and tighten it firmly.
Push down the sealing (2) to the housing.
Check whether cap (3) is available and without damage.
Figure B-2: Protection tube for rising valve stem
9
Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
AUMA NORM Operation instructions
6. Manual operation The actuator may be operated manually for purposes of setting and
commissioning, and in case of motor failure or power failure.
Manual operation is engaged by an internal change-over mechanism.
Engaging manual operation: . Lift up change-over lever in the center of the handwheel to approx. 85°, while
slightly turning the handwheel back and forth until manual operation engages
(figure C).
Figure C Figure D
.
the change-over mechanism.
Release change-over lever (should snap back into initial position by spring
action, figure D), if necessary, push it back manually.
Figure E Figure F
10
Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
Operation instructions AUMA NORM
7. Electrical connection Work on the electrical system or equipment must only be carried
out by a skilled electrician themselves or by specially instructed
personnel under the control and supervision of such an electrician
and in accordance with the applicable electrical engineering rules.
.
7.1 Connection with AUMA plug/socket connector
..
Figure G-1: Connection Check whether type of current, supply voltage, and frequency correspond to
motor data (refer to name plate at motor).
50.0
.
Loosen bolts (50.01) (figure G-1) and remove plug cover.
Loosen screws (51.01) and remove socket carrier (51.0) from plug cover (50.0).
Insert cable glands or conduit fittings suitable for connecting cables.
..
(The enclosure protection stated on the name plate is only ensured if properly
50.01 sealed connections are made).
.
Seal cable entries which are not used with sealed threaded plugs.
Connect cables according to order-related terminal plan.
51.0 The terminal plan applicable to the actuator is placed inside the terminal
compartment, the operation instructions are attached to the handwheel in a
51.01 weather-proof bag.
Parking frame
11
Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
AUMA NORM Operation instructions
7.2 Motor connection for the sizes SA(R) 25.1/SAR 30.1 – SA 48.1.
From the size SA(R) 25.1, the power for the motor is connected to separate
terminals. For this, the cover at the motor connection compartment has to be
removed.
The control contacts are connected to the AUMA plug/socket connector.
7.3 Motor connection for For versions with special motors (e.g. DC motors), the connection is
special motors performed directly at the motor (figure G-4).
Figure G-4: Connection special motor
7.4 Delay time The delay time is the time from the tripping of the limit or torque switches to the
motor power being removed. To protect the valve and the actuator, we recommend
a delay time < 50 ms. Longer delay times are possible provided the output speed,
output drive type, valve type, and the type of installation are taken into
consideration.
We recommend to switch off the corresponding contactor directly by the limit or
torque switch.
7.5 Controls made by AUMA In case the required reversing contactors are not to be installed in the control
cabinet, the controls AUMA MATIC or AUMATIC for the sizes SA(R) 07.1 – SA(R)
16.1 can be easily mounted to the actuator at a later date.
For enquiries and more information, please state our commission no. (refer to
actuator name plate).
7.6 Heater AUMA multi-turn actuators have a heater installed as standard. To prevent
condensation, the heater must be connected.
7.7 Motor protection In order to protect against overheating and extreme high temperatures at the
actuator, PTC thermistors or thermoswitches are embedded in the motor winding.
The thermoswitch is tripped as soon as the max. permissible winding temperature
has been reached.
Failure to integrate PTC thermistors or thermoswitches into the control circuit voids
the warranty for the motor.
7.8 Remote position transmitter For the connection of remote position transmitters (potentiometer, RWG) shielded
cables must be used.
12
Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
Operation instructions AUMA NORM
Only the same potential can be switched on the two circuits (NC/NO contact) of a
Figure G-5 limit or torque switch. If different potentials are to be switched simultaneously,
I Single switch tandem switches are required.
To ensure correct actuator indications, the leading contacts of the tandem switches
RD
must be used for that purpose and the lagging contacts for motor switching off.
BK
SPDT
Mechanical
lifetime = 2 x 106 starts
RD
BK
NO NC NC NO
DPDT
BK 2
1-phase AC
RD
BK
5A 5A 5A
(ind. load) cos phi = 0,8
DC
2A 0,5 A 0.4 A
(resistive load)
with gold plated
min. 5 V, max. 50 V
contacts
RD 2
BK 2
RD
.
7.10 Fitting of the cover After connection:
..
Insert the socket carrier (51.0) into the plug cover (50.0) and fasten it with
screws (51.01).
..
Clean sealing faces at the plug cover and the housing.
Check whether O-ring is in good condition.
.
Apply a thin film of non-acidic grease (e.g. Vaseline) to the sealing faces.
Replace plug cover (50.0) and fasten bolts (50.01) evenly crosswise.
Fasten conduit connections with the specified torque to ensure the required
enclosure protection.
13
Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
AUMA NORM Operation instructions
8. Opening the switch To be able to carry out the following settings (sections 9. to 15.), the switch
compartment compartment must be opened and, if installed, the indicator disc must be removed.
These settings are only valid for “clockwise closing”, i.e. driven shaft turns
clockwise to close the valve.
.
compartment cover
Loosen 4 bolts and take off the cover at the switch compartment
(figures H) .
Fig. H-1: Cover with indicator glass Fig. H-2: Cover without indicator glass
Bolts
.
8.2 Pulling off the indicator disc (option)
If installed, pull off indicator disc (figure J). Open end wrench
may be used as lever.
RSD
RDW
Indicator disc
14
Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
Operation instructions AUMA NORM
..
9.1 Setting the end position CLOSED (black section)
.
a turn (overrun). During test run, check overrun and, if necessary, correct setting
of the limit switching.
Press down and turn setting spindle A (figure K-1) with a flat blade
screw driver in direction of arrow, thereby observe pointer B.
While a ratchet is felt and heard, the pointer B moves 90° every time.
When pointer B is 90° from mark C, continue turning slowly. When pointer B has
reached the mark C, stop turning and release setting spindle. If you override the
tripping point inadvertently (ratchet is heard after the pointer has rotated),
continue turning the setting spindle in the same direction and repeat setting
process.
T P
B
E
C F
.
9.2
.
Turn handwheel counterclockwise until valve is open, then turn back by
approximately ½ a turn.
Press down and turn setting spindle D (figure K-1) with a flat blade screw driver
in direction of arrow, thereby observe pointer E.
While a ratchet is felt and heard, the pointer E moves 90° every time.
When pointer E is 90° from mark F, continue turning slowly. When pointer E has
reached the mark F, stop turning and release setting spindle. If you override the
tripping point inadvertently (ratchet is heard after the pointer has rotated),
continue turning the setting spindle in the same direction and repeat setting
process.
9.3 Checking the limit switches The red test buttons T and P (figure K-1) are used for manual operation of the limit
..
switches.
Turning T in direction of the arrow LSC (WSR) triggers limit switch CLOSED.
Turning P in direction of the arrow LSO (WÖL) triggers limit switch OPEN.
15
Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
AUMA NORM Operation instructions
..
10.1 Setting the direction CLOSE (black section)
T P
C F
H L
..
10.2 Setting the direction OPEN (white section) G K
10.3 Checking the DUO switches The red test buttons T and P (Figure K-2) are used for manual operation of DUO
.
limit switches.
.
Turning T in direction of the arrow TSC (DSR) triggers DUO limit switch CLOSED. The
torque switch CLOSED is actuated at the same time.
Turning P in direction of the arrow TSO (DÖL) triggers DUO limit switch OPEN. The
torque switch OPEN is actuated at the same time.
16
Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
Operation instructions AUMA NORM
15
45
45 25 35
35 15 25
O
.
35 ft lbs for direction CLOSE
25 ft lbs for direction OPEN
.
Tighten lock screws O again
. operation.
The torque switching acts as overload protection over full travel,
also when stopping in the end positions by limit switching.
The red test buttons T and P (figure K-2) are used for manual operation of the
..
torque switches:
.
Turning T in direction of the arrow TSC (DSR) triggers torque switch CLOSED.
Turning P in direction of the arrow TSO (DÖL) triggers torque switch OPEN.
If a DUO limit switching (optional) is installed in the actuator, the intermediate
position switches will be operated at the same time.
17
Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
AUMA NORM Operation instructions
.
The direction of rotation of the indicator disc (figure M-1) indicates the direction
of rotation of the output drive.
If there is no indicator disc, the direction of rotation can also be observed on the
hollow shaft. For this, remove screw plug (no. 27) (figure M-2).
Figure M-1: Indicator disc Figure M-2: Opening the hollow shaft
CLOSED OPEN 27
S1/S2
.
.
Move actuator manually to intermediate position or to sufficient distance from
end position.
Switch on actuator in direction CLOSE and observe the direction of rotation:
Table 6:
Direction of rotation of the indicator disc:
counterclockwise correct
Direction of rotation of the hollow shaft:
clockwise correct
12.2 Check limit switching .. Move actuator manually into both end positions of the valve.
Check if limit switching is set correctly. Hereby observe that the appropriate
switch is tripped in each end position and released again after the direction of
rotation is changed. If this is not the case, the limit switching must first be set, as
described from page 15.
.
If no other options (sections 13. to 15.) require setting:
Close switch compartment (see page 23, section 16.).
18
Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
Operation instructions AUMA NORM
..
– For remote indication –
.
Move valve to end position CLOSED.
If installed, pull off indicator disc.
.
Turn potentiometer (E2) clockwise until stop is felt.
End position CLOSED corresponds to 0 %, end position OPEN to 100 %.
Turn potentiometer (E2) back a little.
.
(setting potentiometer) must be provided.
Perform fine-tuning of the zero point at external setting potentiometer (for remote
indication).
E2
19
Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
AUMA NORM Operation instructions
After mounting the multi-turn actuator to the valve, check setting by measuring the
output current (see sections 14.1 or 14.2) and re-adjust, if necessary.
The position transmitter board (figure P-1) is located under the cover plate
(figure P-2).
20
Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
Operation instructions AUMA NORM
..
14.1 Setting for 2-wire system 4 – 20 mA and 3-/4-wire system 0 – 20 mA
..
Connect voltage to electronic position transmitter.
Move valve to end position CLOSED.
If installed, pull off indicator disc.
Connect ammeter for 0 – 20 mA to measuring points (figure P-2).
..
measured.
Cover plate
E2
..
for 2-wire system: approx. 4.1 mA.
This ensures that the signal remains above the dead and live zero point.
.
Move valve to end position OPEN.
Set potentiometer “max.” to end value 20 mA.
Approach end position CLOSED again and check minimum value
(0.1 mA or 4.1 mA). If necessary, correct the setting.
21
Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
AUMA NORM Operation instructions
..
14.2 Setting the 3-/4- wire system 4 – 20 mA
..
Connect voltage to electronic position transmitter.
Move valve to end position CLOSED.
If installed, pull off indicator disc.
Connect ammeter for 0 – 20 mA to measuring points (figure P-2).
..
measured.
Cover plate
E2
..
Turn back potentiometer “0“ until a residual current of approx. 0.1 mA is reached.
..
Move valve to end position OPEN.
Set potentiometer “max.” to end value 16 mA.
Move valve to end position CLOSED.
Set potentiometer “0“ from 0.1 mA to initial value 4 mA.
.
This results in a simultaneous shift of the end value by 4 mA, so that the range is
now 4 – 20 mA.
Approach both end positions again and check setting. If necessary, correct the
setting.
22
Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
Operation instructions AUMA NORM
..
Turn lower indicator disc (figure Q1) until symbol CLOSED is in alignment
with the mark on the cover (figure Q-2).
Move actuator to end position OPEN.
Hold lower indicator disc CLOSED in position and turn upper disc with symbol
OPEN until it is in alignment with the mark on the cover.
Figure Q-1 Figure Q-2
Indicator disc
Mark
Indicator disc rotates by approximately 180° to 230°at full travel from OPEN to
CLOSED or vice versa.
A suitable reduction gearing was installed in our factory. If the turns per stroke are
changed at a later date, the reduction gearing may have to be exchanged, too.
23
Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
AUMA NORM Operation instructions
..
AUMA actuators and controls in enclosure protection IP 68 meet the following
requirements according to AUMA:
..
Duration of submersion in water max. 72 hours
Head of water max. 6 m
Up to 10 operations during submersion
Modulating duty is not possible during submersion
.
testing for tightness in the factory.
Cable glands For the entries of the motor and control cables appropriate, cable glands in
enclosure protection IP 68 must be used. The size of the cable glands must be
.
suitable for the outside diameter of the cables, refer to recommendations of the
cable gland manufacturers.
.
As standard, actuators and controls are delivered without cable glands. For
delivery, the threads are sealed with plugs in the factory.
.
When ordered, cable glands can also be supplied by AUMA at an additional
charge. For this, it is necessary to state the outside diameter of the cables.
.
The cable glands must be sealed against the housing at the thread with an
O-ring.
It is recommended to additionally apply a liquid sealing material
(Loctite or similar).
Commissioning
..
When commissioning, the following should be observed:
..
Sealing faces of housing and covers must be clean
O-rings of the covers must not be damaged
A thin film of non-acidic grease should be applied to sealing faces
..
Covers should be tightened evenly and firmly
24
Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
Operation instructions AUMA NORM
18. Maintenance After maintenance, check multi-turn actuator for damage to paint finish. If damage
to paint-finish has occurred, it has to be touched up to avoid corrosion. Original
paint in small quantities can be supplied by AUMA.
Seals made of elastomers are subject to ageing and must therefore regularly be
checked and, if necessary, exchanged.
It is also very important that the O-rings at the covers are placed correctly and
cable glands tightened firmly to prevent ingress of dirt or water.
.
We recommend additionally:
.
If rarely operated, perform a test run about every 6 months. This ensures that the
actuator is always ready to operate.
Approximately six months after commissioning and then every year, check bolts
.
between actuator and valve/gearbox for tightness. If required, tighten applying
the torques given in table 2, page 8.
For multi-turn actuators with output drive type A: at intervals of approx. 6 months
from commissioning press in Lithium soap EP multi-purpose grease on mineral
oil base at the grease nipple with grease gun (quantity see table 3, page 9).
19. Lubrication .. The gear housing is filled with lubricant in the factory.
..
A grease change is recommended after the following operation time:
25
Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
AUMA NORM Operation instructions
..
separated, and sorted according to materials, i.e.:
..
electronic scrap
various metals
plastics
greases and oils
.
The following generally applies:
.
Collect greases and oils during disassembly. As a rule, these substances are
hazardous to water and must not be released into the environment.
.
Arrange for controlled waste disposal of the disassembled material or for
separate recycling according to materials.
Observe the regional regulations for waste disposal.
21. Service AUMA offers extensive services such as maintenance and inspection for actuators.
The AUMA service department can be reached at:
phone: 724-743-AUMA (2862)
fax: 724-743-7411
email: [email protected]
www.auma-usa.com or www.auma.com.
26
Sample name plate
16.1
160.2
S1 / S2
79.0 51.0
S2
54.0 55.0
7.1 – SA 14.1 160.1
S2
07.1 – SAR 14.1 53.0 153.2
56.0 58.0
57.0 153.1
152.2
70.0 27 153.3
151.0
20.0 52.0
S1 / S2 152.1 153.0 155.0
S1 / S2
S1 / S2 39
S2
24
59.0 153.5
5.7 5.0
25.0 19.0 5.12 S2
019 17.0
020
70.1 24.0 / 23.0 5.8 9.0
49.0 22.0
5.37 30.0
S2 5.32
10.0
S2
053 S2
18
105.0 012
S1 / S2 1.0 6
3.0
14
80.001
156.0 107
60.0
100 80.0
106.0 90.001
80.3
61.0 S2
S2 80.001 85.001
90.0
15.0 2.0
85.0
S2 90.001 85.001
B1 / C A D B3 / B4 / E
22. Spare parts list Multi-turn actuator SA(R) 07.1 – SA(R) 16.1 with plug/socket connector
Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
AUMA NORM
27
Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
AUMA NORM Operation instructions
Notes:
When placing orders for spare parts, it is essential to mention type of actuator and our commission number (refer to
actuator name plate). Delivered spare parts may slightly vary from the representation in these instructions.
1) SA 16.1 with output speeds of 32 to 216 rpm or SAR 16.1 with output speeds of 32 and 54 rpm without
plug/ socket connector; motor directly wired to pin carrier (No. 52.0) .
2) not available for all output speeds
3) not included in basic equipment
28
Sample name plate
T close 7-22Nm
in CLOSE/ OPEN
Lubr.: F1 NEMA4 - Lubricant
Temp -25°C/+80°C - Temperature range
23. Spare parts list Multi-turn actuator SA 25.1 – SA 48.1/SAR 25.1 – SAR 30.1
Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
AUMA NORM
29
Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
AUMA NORM Operation instructions
Notes:
When placing orders for spare parts, it is essential to mention type of actuator and our commission number (refer to
actuator name plate). Delivered spare parts may slightly vary from the representation in these instructions.
30
Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
Operation instructions AUMA NORM
Index
C M T
Corrosion protection 7 Maintenance 4 Tandem switches 13
Manual operation 10 Technical data 5
D
Mechanical position indicator 23 Test run 18
DUO limit switching 16
Motor protection 12 Thermoswitches 12
E Mounting to valve/gearbox 8 Torque setting 17
Electrical connection 11 Transport 7
O
Electronic position transmitter Tripping torque 17
Output drive types 8
RWG 20
2-wire system 21 P
3-/ 4-wire system 22 Packaging 7
Enclosure protection IP 68 24 Position indicator 23
Position transmitter RWG 20
F
Potentiometer 19
Finish machining of stem nut 9
Protection tube 9
H PTC thermistors 12
Handwheel 10 R
Heater 12
Remote indication 19,20
I
S
Indicator disc 23
Safety instructions 4
L Service 26
Limit switches 13 Spare parts list 27,29
Limit switching 15,16 Storage 7
Lubrication 25
31
North American Sales and Service: International Headquarters:
AUMA Riester GmbH & Co. KG
US Headquarters and Factory: Müllheim/ Germany
AUMA Actuators, Inc. www.auma.com
100 Southpointe Blvd.
Canonsburg PA 15317 International Sales and Service:
Tel: 724-743-AUMA (2862) South America:
Fax: 724-743-4711
Argentina
email: [email protected]
Brazil
www.auma-usa.com
Chile
Colombia
Regional Offices: Peru
Northeast (Maryland and New York) Venezuela
Southeast (South Carolina)
Midwest (Illinois) Europe:
Midwest (Kansas)
Austria
Houston (Texas)
Benelux
West Coast (Northern and Southern California)
Czech Republic
Denmark
Representatives and Distributors Finland
Anchorage France
Atlanta Greece
Baltimore Hungary
Baton Rouge Italy
Birmingham Norway
Boston Poland
Charlotte Portugal
Chicago Russia
Cincinati Spain
Corpus Christi Sweden
Dallas Switzerland
Denver Turkey
Detroit Ukraine
Hawaii United Kingdom
Houston
Indianapolis Africa
Kansas City
Egypt
Los Angeles
South Africa
Mexicali (Mexico)
Mexico City
Milwaukee Asia, Australia
Minneapolis Australia
Montana China
Monterrey (Mexico) Hong Kong
New York India
Omaha Japan
Orlando Korea
Philadelphia Kuwait
Phoenix Oman
Pittsburgh Qatar
Rochester Singapore
Salt Lake City Taiwan
San Diego Thailand
San Francisco UAE
San Juan
Seattle
St. Louis For the name and phone number of the office
Toronto nearest you, call us at 724-743-2862 or visit our
Tulsa website at www.auma-usa.com/saleserv.htm
2005-06-27
Y000.001/015/us/1.05