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Microwave Oven: Service Manual
Microwave Oven: Service Manual
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MICROWAVE OVEN
SERVICE MANUAL
MODEL: MS-7042MK
CAUTION
BEFORE SERVICING THE UNIT, READ THE
SAFETY PRECAUTIONS IN THIS MANUAL.
July, 2002
P/NO : 3828W5S2395 Printed in Korea
SPECIFICATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-1
CAUTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-1
INSTALLATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1
FEATURES- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-1
Magnetron 2M213
Nameplate Location
Back Side
1-1
ANTENNA
Gasket
COOLING FIN
FILAMENT
TERMINALS
MAGNETRON
CHASSIS GROUND
2-1
10cm
INSURE PROPER GROUND AND
FIRM CONNECTION BEFORE USE
3-1
Display Window
Control Panel
Rotating Ring
CONTROL PANEL
1. INDICATORS
2. ONE TOUCH CONTROL: Used to cook the foods
listed by one touch.
1 3. +30: Allows you to cook for 30 seconds at 100%
power by simply touching this pad. You can also
extend cooking time in multiples of 30 seconds by
2 repeatedly touching this pad during cooking.
4. CLOCK: Used to set the time of day.
5. TIMER
3 6. AUTO DEFROST: Used to select the desired auto
4 5 weight defrost programmed with weight pad.
6 7. Q-DEFROST
7
8. NUMBER: Used to set for time of day, cooking time,
power level or defrost weight.
9. TIME: Used to cook food for a desired time.
8 10. POWER: Used to select the desired power level for
cooking.
11. STOP/CLEAR: Used to stop oven and clear all
9 10 entries except time of day.
12. START: One tap allows oven to begin functioning.
11 12
4-1
NUMBER
ex.) To set 4:30, touch number key [4],[3], and [0].
2. CANCEL FUNCTION
NUMBER START
Touch the STOP/CLEAR pad whenever you need to
cancel an entry or a function currently in use.
The display will either return to the last item entered
or to the clock. 7. AUTO DEFROST COOKING
8. CHILD LOCK
4. ONE TOUCH COOKING This oven has a CHILD LOCK feature
TO SET CHILD LOCK
STOP/CLEAR POPCORN
• Touch the 0 pad
• Touch and hold 0 pad L appear on
NOTE: Heat only 1 package at a time
the display.
NUMBER START
4-2
WHEN TOUCHING THE START PAD WHEN THE DOOR IS OPENED DURING
• The coil of the relay is energized by the micom COOKING
controller.
• Both the primary switch and relay 2 cut off the primary
• Power input is supplied to the high voltage transformer
winding voltage of the high voltage transformer.
through the fuse to the primary switch and relay 2.
• ON-OFF of relay 2 is coupled electrically with opening
• Turntable rotates.
and closing of the secondary switch.
• When the door is opened, the secondary switch is
opened and when the door is closed, the secondary
switch is closed.
• The cooking time stops counting down.
N • Relay stops functioning.
• As the door is opened, if the contact of primary switch
MONITOR H.V. and relay2 and/or secondary switch fail to open, the
SWITCH TRANS-
L FORMER fuse opens due to the large current surge caused by
the monitor switch activation, which in turn stops
FUSE
magnetron oscillation.
PRIMARY SECONDARY
SWITCH RELAY 2 SWITCH
N
MICOM CONTROLLER H.V.
MONITOR
SWITCH TRANS-
L FORMER
• The fan motor rotates and cools the magnetron by
blowing the air (coming from the intake on the FUSE
baseplate).
• The air is also directed into the oven to exhaust the PRIMARY SECONDARY
vapor in the oven through the upper plate. SWITCH RELAY 2 SWITCH
• Cooking time starts counting down.
• 3.2 volts AC is generated from the filament winding of
the high voltage transformer. This 3.2 volts is applied to
MICOM CONTROLLER
the magnetron to heat the magnetron filament through
two noise-preventing choke coils.
4-4
5-1
5-2
1) Disconnect the power supply cord from the outlet. securing screw
2) Remove the screws from the rear of the case.
The outer case must be moved backward to be lifted
off.
5-3
Suction
Guide
H.V.
Remove door Transformer
H.V.
Capacitor
H.V.
Diode
5-4
Magnetron
Magnetron
Waveguide
5-5
Key Membrane
PRIMARY
SWITCH
MONITOR
SWITCH
SECONDARY
SWITCH
5-6
Primary COM
NO
NT
Switch
Monitor NC
NT ADJUSTM
Switch COM
DIRECTIO
Secondary
Switch COM
NO
NT
NOTE : After checking for the continuity of switches, make sure that they are
connected correctly.
5-7
SECONDARY
TERMINAL
PRIMARY
TERMINAL
5-8
Chassis
Filament
NOTE: When testing the magnetron, be sure to install the magnetron gasket
in the correct position and be sure that the gasket is in good condition.
NOTE :
Some inexpensive meters
may indicate infinite
resistance in both direction. Normal: Infinite.
Measure the continuity (Reverse).
(Ohm-meter scale: Rx10000) Abnormal: Continuity.
5-9
Relay 2
NOTE : • A MICROWAVE LEAKAGE TEST MUST ALWAYS BE PERFORMED WHEN THE UNIT IS
SERVICED FOR ANY REASON.
• MAKE SURE THE WIRE LEADS ARE IN THE CORRECT POSITION.
• WHEN REMOVING THE WIRE LEADS FROM THE PARTS, BE SURE TO GRASP THE
CONNECTOR, NOT THE WIRES.
5-10
CAUTIONS
1. Check grounding before checking for trouble.
2. Be careful of the high voltage circuit.
3. Discharge the high voltage capacitor. (See page 2-1)
4. When checking the continuity of the switches or of the high voltage transformer, disconnect one lead wire
from these parts and then check continuity with the AC plug removed. To do otherwise may result in a
false reading or damage to your meter.
5. Do not touch any part of the circuit on the PCB since static electric discharge may damage this control
panel.
Always touch yourself to ground while working on this panel to discharge any static charge built up in your
body. (Micom model only)
Microwave oven Inserting many plugs into one Avoid using other electrical
does not work. outlet and using appliances when you use the
them at the same time microwave oven.
(blown fuse or breaker)
Output power is too low. Low AC input voltage. Use the microwave oven at
adequate line voltage.
Sparks occur. Using metallic ware and Do not use metallic ware for
allowing it to touch the oven cooking except where noted
wall. in the cooking guide.
5-11
2. Some inputs Replace key Everything works Defective key Replace key
cannot be membrane as specified. membrane membrane
programmed. assembly and assembly. assembly.
check operation.
4. Random
programming
when touching
other pads.
5. Display is fixed
at some figure
and can not
accept any
input.
5-12
NOTE : All these switches must be replaced at the same time. Refer to page 5-7, 5-8
Continuity.
5-13
2. Fan motor or Check fan motor. Abnormal Defective fan motor. Replace fan motor.
oven lamp do
not turn on. Check oven lamp. Abnormal Defective oven lamp. Replace oven lamp.
Normal
(TROUBLE 4) Oven seems to be operating but little heat is produced in oven load.
NOTE : Simple test of power output-conducted by heating one liter water for one min. if available.
Minimum 8.5°C temperature rise is normal condition.
5-14
Normal
Normal
5-15
EXPLODED VIEW
INTRODUCTION
6-1
DOOR PARTS
13581A 13552A
13213A
13536A
13352A
14026A
14970A
13720D
6-2
CONTROLLER PARTS
24781M
268711
23572A
WTP028
23506A
6-3
WTT021
948503
33112U
WTT021
WTT010
33052A 33390G
35889A
36549S
WTP013
6-4
466001
466003
43500A 466001
WSZ085 44510A
6-5
INTERIOR PARTS
56411A
55006F
WSZ002
WSZ002
50FZZA
948501
56930V 56324A
WSZ002
WTT037
56549F
55900A
54974S
56912B
568771
55262A
6-6
WTT028
56170D
54810C
63303A
50CZZH
56851D
948502
65006B
WTT021
WSZ002
6-7
8-1
8-2