Three-Dimensional Simulation of A Novel Rotary-Piston Engine in The Motoring Mode
Three-Dimensional Simulation of A Novel Rotary-Piston Engine in The Motoring Mode
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ORIGINAL ARTICLE
a
Department of Biological Engineering, University of Idaho, Moscow, Idaho, USA
b
Faculty of New Sciences and Technologies, University of Tehran, Tehran, Iran
KEYWORDS Abstract In this simulation study, the flow and thermal characteristics of a novel rotary-
piston engine, which is a kind of internal combustion engines, were investigated by
Novel rotary engine;
Computational fluid computational fluid dynamics and the finite volume method. The structure of this engine is
dynamics; different to others, mainly for having 24 cylinders during the motoring mode. As a novel
Swirl ratio; engine, creation of numerical models based on Reynolds average Navier Stokes (RANS)
Flow and thermal simulation and analysis of various speed engines on the flow and thermal fields during intake
characteristics; and compression strokes are the focus of this work. The results were illustrated in term of the
Dynamic mesh motion streamline patterns, in-cylinder temperature and pressure profile, swirl ratio (SR), wall heat
flux, and turbulent velocity fluctuation. The present study indicates that, the mean pressure,
temperature trace, and heat loss from the wall increase when switching to a higher engine
speed. The temperature distribution reveals that the maximum temperature is restricted in the
center of the combustion chamber near top dead center (TDC). Also, the maximum amount of
turbulent velocity and swirl ratio are achieved at the beginning of the intake stroke and near
TDC. It is observed that the obtained numerical results are in general agreement with the
available experimental data.
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This is an open access article under the CC BY-NC-ND license
(http://creativecommons.org/licenses/by-nc-nd/4.0/).
⁎
Corresponding author. Tel.:+1 (208) 596-078. 1. Introduction
E-mail address: [email protected]
(Mohammadreza Khani). The rotary-piston engine is very efficient in comparison
Peer review under responsibility of National Laboratory for Aeronautics to the conventional internal combustion engines. The rotor
and Astronautics, China. is driven by 24 combustion events in each revolution. Since
2212-540X & 2017 National Laboratory for Aeronautics and Astronautics. Production and hosting by Elsevier B.V. This is an open access article under the
CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
http://dx.doi.org/10.1016/j.jppr.2017.07.005
196 Mohammadreza Khani, Ghazaleh Esmaeelzade
the upper and lower faces of the cam and rotor are 180 The pressure of combustion forces the rotor to turn as the
degrees out of phase, the engine is always balanced and chamber volume increases. The combustion chamber con-
exhibits minimal vibration. tinues to expand, moving the rotor and creating power. At
There are numerous defining characteristics that distin- the moment the peak of the chamber passes the exhaust
guish a rotary-piston engine from a usual conventional port, the high-pressure combustion gases expel the exhaust
reciprocating engine. The rotary-piston engine has far fewer port. As the rotor continues to move, the chamber begins to
moving parts, including the rotor and the 12 vanes. On the contract, forcing the remaining gasses out of the exhaust
other hand, a similar four-stroke piston engine has at least port. Once the volume of the chamber is close to its
40 moving parts, as well as pistons, connecting rods, minimum, the peak of the chamber passes the intake port
camshaft, valves, valve springs, rockers, timing belt, timing and the whole cycle begins again.
gears and crankshaft. According to aforementioned literature review, almost all
The rotor and integral shaft in the rotary-piston engine numerical and experimental studies on performance have
spin constantly in one direction, instead of violently focused on typical internal combustion engines. It is
changing directions like the pistons in a conventional important to note that despite the RadMax Technologies
reciprocating engine do. The rotary-piston engine is entirely constructed this rotary piston engine [1], the numerical
balanced with Combustion chambers on opposite sides of simulation of this engine has never been accomplished yet.
the rotor positioned to annihilate vibrations completely. In this study, the flow and thermal characteristics of novel
The power transmission system in a rotary-piston engine rotary engines are numerically investigated by considering
is also smoother. Each combustion event lasts through 30° the RANS turbulence model. In fact, the temperature
of the rotor's revolution; therefore, 24 combustion events distribution, swirl ratio and the flow pattern inside the
power each revolution of the rotor. This means that the combustion chamber are the key parameters for the
rotary-piston engine delivers continuous power during each combustion simulation [2]. Therefore, the research focuses
rotation of the output shaft. on analyzing the cold flow characteristics and the factors
Each chamber performs the “Otto” engine four-cycle that are important for combustion process.
process: intake, compression, power and exhaust. For each The motoring mode of the conventional internal combus-
rotation of the rotor, the volumes of the 24 chambers tion engines had been investigated numerically in numerous
alternatively expand and contract to draw air into the rotary- studies [3–7]. In numerical studies characteristics of the
piston engine, compress the air, inject fuel at the defined flow motion were investigated in cylinder and piston bowl
moment to make optimum power as the gases expand, and during intake and compression strokes.
then expel the exhaust. Mao et al. [8] calculated the complete simulation of both
The intake phase begins when each chamber moves intake and compression strokes in an axisymmetric engine.
through the intake port. As the intake port is exposed to the They showed the influence of different turbulence models
chamber, the volume of that chamber is nearing its and the numerical precision of the simulations. However, the
minimum. When the rotor moves past the intake port, the numerical simulation results were not validated with experi-
volume of the chamber expands, drawing air into the mental results. Later, Aita et al. [9] investigated the effect of
chamber. By the time the chamber passes the intake port, swirl motion inside the cylinder during a complete intake and
that chamber is sealed off and compression starts. compression stroke. They showed that a strong interaction
When the rotor continues its motion around the housing, was found between the swirling motion and the shape and
the volume of the chamber gets smaller and the air gets position of the piston bowl. The obtained simulation results
compressed. Once the chamber is exposed to the injector, then were compared with experimental data.
the volume of the chamber is again nearing its minimum Based on numerical studies of Chen et al. [10], a
and spontaneous combustion begins. complete intake and compression stroke was performed
Three-dimensional simulation of a novel rotary-piston engine in the motoring mode 197
large computer time requirement, storage and analysis of that was achieved for the first calculation (case 1) was about
the large data sets that are generated are significant practical 30,000 cells at TDC (intake stroke). The second case (case
problems for the LES turbulence model. Furthermore, the 2) was considered with a smaller mesh size on intake port
convergence in LES model is not applicable due to complex and lateral walls that were expanding during the simulation
dynamic mesh motion and coarsen mesh generation during so the number of cylinder volume mesh increased (42,000
the intake stroke when the intake port is opening and the cells). Finally, in case three, the total number of mesh on
mesh resolution increases temporally. Mass, momentum cylinder surface was doubled and the volume mesh size was
and energy conservation equations have been discretized by halved so the total number of meshes increased (approxi-
the control volume technique and FLUENT commercial mately 55,000 cells).
software [17]. Flow characteristics such as non-dimensional radial
velocity and swirl ratio are presented in Figure 4 at a point
2.3. Boundary and initial conditions located 3 mm from the rotor bowl and at a radius of
107 mm from the engine axis for different cases. The results
In order to study the in-cylinder flow field characteristics show that there are no wide differences between these cases
and validation of numerical results with the experimental during the compression stroke. Case 1 predicted adequately
data, CFD simulation was performed for the complete well the trend of swirl ratio and non-dimensional radial
mechanical cycle in the motoring mode. The pressure- velocity with maximum error of 5% achieved near TDC in
velocity coupling has been established through the PISO comparison with case 3. So, in this study, case 1 was used
scheme [18]. The PRESTO spatial discretization was used for all simulations.
for the pressure and the second-order upwind method and As there is no physical case for the novel rotary-piston
central difference method have been used for calculating the engine, the validation was performed with the experimental
convective and diffusive terms, respectively. The transient measurement obtained by Pariotis et al. [25] for a recipro-
formulation was implicit and the time stepping method was cating engine with the same compression ratio. The experi-
adaptive due to the cylinder location. The time step was mental measurements were conducted for 20 motoring
specified approximately 0.01 angle degrees per time step cycles and data recorded for every 1° CAD at each engine
during the intake stroke when the intake port was slightly speed. The mean pressure trace achieved for 3000 rpm with
open because of high skew mesh and local velocity. After a maximum error of 1% was used for the validation in this
the intake port was completely opened and during the study. Variation of the cylinder mean pressure with rotor
compression stroke, the time step enlarged (approximately angle for different engine speeds is shown in Figure 5. As
doubled) due to the lower mesh skew and local velocity. explained before in Section 2.1, the motion of each cylinder
Also at the end of the compression stroke due to the small in the rotary-piston engine is more similar to the conven-
clearance between the rotor and cam and the importance of tional reciprocating engine than the wankel rotary engine.
the squish effect, the time step reduced to comply with the
stability standard [19].
The CFD calculations started at TDC (intake stroke) with
an initially quiescent flow due to discounting the remaining
swirl from the exhaust stroke. In addition, the temperature
and pressure values, which were considered homogeneously
constant at the beginning of the intake stroke, were attained
from the experimental data [20]. An initial value of 10%
was set for turbulent intensity to consider the fully turbulent
flow and the turbulent length scale calculated from Prandtl
mixing length model [21]. The parameters obtained for this
section were developed by Inoue et al. [22] and Henriot
et al. [23]. Constant pressure inlet was set for the intake port
so the dynamic effect was not accounted in the simulation.
Constant temperature was set for thermal condition of
cylinder walls following a correlation achieved by Salavert
[20] that depends on the mean rotor speed. This correlation
follows the proposed model by Woschni [24].
Figure 11 (a) Streamlines and (b) turbulent velocity field in the axial
section at 165° bTDC.
Figure 13(a) presents the expanded twin vortex inside the The shear stresses and velocity fluctuation at the upper
combustion chamber at 125° bTDC, when the cylinder zone of the cylinder declined when the intake port closed at
height increased and the intake port was completely the end of the intake stroke. Figure 14 presents the turbulent
exposed. The jet impinging on the rotor surface bounced velocity fluctuation and swirl ratio along the z-axis during
back axially through the lateral wall and formed a symmetry the compression stroke. The twin vortex attained from the
twin clockwise and counterclockwise vortex inside the intake stroke remained inside the cylinder during the first
combustion chamber. The turbulent velocity contour is stage of the compression stroke. The downward sinusoidal
Three-dimensional simulation of a novel rotary-piston engine in the motoring mode 203
4. Conclusion
The novel rotary-piston engines were simulated in a
motoring condition for various speeds to properly achieve
an insight from the physical process inside the cylinder. The
experimental results that were measured for a conventional
reciprocating engine with the same compression ratio
validated the CFD calculation; however, it slightly over-
estimated the pressure trace near TDC. The spatial tem-
perature distribution, which was achieved inside the
cylinder, showed that maximum temperature was restricted
in the center of the cylinder and near the rotor bowl. In
addition, it was observed that the mean temperature and
Figure 16 Points located along seven radial lines in different pressure inside the cylinder increased at a higher engine
segments (1 mm and hb/2) of the cylinder. speed.
Also the heat losses from the cylinder walls were studied
in this paper and the maximum amount of heat loss was
predicted at TDC for each engine speed. The non-dimen-
sional turbulence velocity field and the swirl ratio were
investigated inside the cylinder during the intake and
compression strokes. The maximum amount of turbulent
velocity was achieved at the upper zone of the cylinder near
the cam at the beginning of the intake stroke. The swirl
level increased during the intake stroke and reached the
Figure 17 Radial velocity profile at the rotor surface. maximum near the end of the intake stroke. The twin
symmetry vortex detected at the beginning of the intake
stroke are greater than the first stage of the expansion stroke remained inside the cylinder during the compression
stroke. Figure 18 presents the velocity streamlines inside the stroke. However, the swirl ratio declined at the beginning of
cylinder and indicates that the flow preserved its symmetric the compression stroke when the intake port closed. The
Three-dimensional simulation of a novel rotary-piston engine in the motoring mode 205
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