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Dräger X-Am 5600: Multi-Gas Monitor Approved As Type MQG 01
Dräger X-Am 5600: Multi-Gas Monitor Approved As Type MQG 01
CO
Vol%2
CH4
%UE
G
O2
Vol%
CO
ppm
H2S
ppm
NH
ppm3
04733072_01.eps
Content
Content
For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
What is What . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Front panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Rear panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Special symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Standard gas configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Standard instrument configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Switching on the instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Switching off the instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Before entering the workplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
During operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Calling the Info Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Calling the Info-Off Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Calling the Quick Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Possible functions of the quick menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Quick menu "Delete peak values" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Calling the Calibration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Calibration menu functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
2
Content
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
H2 added signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Carry out manual bump test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Manual implementation without the documentation of results in the instrument mem-
ory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Menu implementation with the documentation of results in the instrument memory
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Automatic implementation with the Bump Test Station . . . . . . . . . . . . . . . . . . . . 45
Calibrating/adjusting the instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Carrying out the fresh air calibration/zero-point calibration . . . . . . . . . . . . . . . . . 48
Carrying out 1-button calibration/adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Calibrating/adjusting the sensitivity for an individual measuring channel . . . . . . 53
Example 1: Span calibration for Dräger Sensor IR Ex. . . . . . . . . . . . . . . . . . . . . 54
Example 2: Calibration routine for Dräger Sensor DUAL IR CO2 and Dräger Sensor
IR CO2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Replacing the batteries / rechargeable batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Charging the rechargeable batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Charging with the multiple charging station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Charging with charging module and plug-in power pack or vehicle charging adapter
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Order List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
3
For Your Safety
General safety statements
Before using this product, carefully read the associated Instructions for Use. This
document does not replace the Instructions for Use.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death
or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, could result in
physical injury, or damage to the product or environment. It may also be used to alert
against unsafe practices.
NOTICE
Indicates additional information on how to use the product.
Intended Use
Portable gas detection instrument for the continuous monitoring of the concentration of
several gases in the ambient air within the working area and in explosion-hazard areas.
4
Tests and Approvals
Copies of the name plate and the declaration of conformity are provided in the
enclosed supplementary documentation (order no. 90 33 890).
The BVS 10 ATEX E 080 X technical suitability test is based on the adjustment with the
target gas.
Do not stick anything on the name plate on the gas detector.
The technical suitability tests are valid for the X-am 5600 gas detector and the
calibration cradle. The explosion-protection approvals are only valid for the X-am 5600
gas detector; the calibration cradle must not be used in the Ex zone.
WARNING
Only applicable to Class II certification. CSA Std. C22.2 No 152 does not have any
requirement for Class II hazardous locations and therefore this device has not been
performance tested by CSA for Class II. The sensor may become clogged and not
detect gas properly or warn the user of its inability to detect gas.
5
Safety instructions
WARNING
To reduce the danger of explosion, do not mix new batteries with old batteries and do
not mix batteries made by different manufacturers.
WARNING
Always disconnect the instrument from the power pack before carrying out any
maintenance operations.
WARNING
Substitution of components may impair intrinsic safety.
CAUTION
Not tested in an oxygen-enriched atmosphere (>21 % O2).
CAUTION
Only the combustible gas detection portion of this instrument has been assessed by
CSA for performance. The instrument is not classified by CSA for use in mines.
WARNING
CSA requirement: A sensitivity test should be conducted before each use at a
concentration between 25 and 50 % of the maximum concentration of the measured
gas. The accuracy here must be between 0 and +20 % of the actual value. The
accuracy can be corrected via calibration.
WARNING
High off-scale readings may indicate an explosive concentration.
WARNING
Only use power packs ABT 0100 (83 22 237), HBT 0000 (83 18 704) or HBT 0100
(83 22 244). See marking on power pack for approved batteries and related
temperature class.
WARNING
Increased hydrogen concentrations within the measuring range of the Dräger Sensor
XXS H2 HC may result in false alarms due to the additive effect on the Dräger
sensors XXS H2S, and XXS CO, XXS H2S (LC) and XXS CO (LC) as well as due to
the negative effect on the Dräger Sensor XXS O2.
6
What is What
Front panel 1
1 Gas entry
2 Alarm LED 2 2
3 Buzzer
4 OK key
3
X-am 5600
5 key
6 Display 6
5 4
00233072_01.eps
0
Rear panel
1 IR interface 1
2 Fastening clip
3 Type plate 2
4 Charging contacts
5 Power pack 6
6 Serial no.
3
00333072_01.eps
Display 5 4
for 1 to 4 measuring
channels:
1 Measured gas ch4 CO2
Vol%
display %LEL ch4
2 Measured gas %LEL
display with unit O2 O2
Vol%
3 Special symbols Vol% CO
ppm
for 5 and 6 measuring CO H2S
channels: ppm
4 Measured gas ppm NH3
display with unit ppm
00433072_01_en.eps
5 Measured gas
display 1 2 3 4 5 6
6 Special symbols
The following only shows the instrument version with 6 measuring channels.
7
Special symbols
Fault message, refer to page 15
Warning message, refer to page 15
The peak value display for all measuring gases, refer to page 15
The exposure evaluation display (TWA) for measuring gases, e.g., H2S and CO,
refer to page 15
The exposure evaluation display (STEL) for measuring gases, e.g., H2S and CO,
refer to page 15
The instrument is set to function test with gas (bump test),
refer to page 41
The instrument is set to the fresh air calibration function,
refer to page 48
The instrument is set to the 1-button calibration/adjustment function,
refer to page 50
The instrument is set to the single gas calibration function,
refer to page 53
The function for password entry is active, refer to page 18
8
Configuration
Standard gas configuration
DrägerSensor Measuring Alarm A1 1) Alarm A2 1)
range 1)
acknowledged
acknowledged
self-latching
self-latching
threshold
threshold
can be
can be
DUAL IR Ex/CO2:
DUAL IR-Ex [%LEL] 0 to 100 20 Yes No 40 No Yes
DUAL IR-CO2 [vol. %] 0 to 5 0.5 Yes No 1.0 No Yes
IR-Ex [%LEL] 0 to 100 20 Yes No 40 No Yes
IR-CO2 [vol. %] 0 to 5 0.5 Yes No 1.0 No Yes
XXS O2 [vol. %] 0 to 25 19 2) No Yes 23 No Yes
XXS O2 100 [vol. %] 0 to 100 18 2) No Yes 24 No Yes
XXS O2 LS/CO-LC 0 to 25 O2 19 O2 No Yes 23 O2 No Yes
[vol.-%], [ppm] 0 to 2000 CO 30 CO Yes No 60 CO No Yes
XXS O2 / H2S-LC 0 to 25 O2 19 O2 No Yes 23 O2 No Yes
[vol%], [ppm] 0 to 100 H2S 5 H2S Yes No 10 H2S No Yes
XXS CO [ppm] 0 to 2000 30 Yes No 60 No Yes
XXS CO LC [ppm] 0 to 2000 30 Yes No 60 No Yes
XXS CO-LC/H2S-LC 0 to 2000 CO 30 CO Yes No 60 CO No Yes
[ppm] 0 to 100 H2S 5 H2S Yes No 10 H2S No Yes
XXS CO-LC/O2 [ppm], 0 to 2000 CO 30 CO Yes No 60 CO No Yes
[vol.-%] 0 to 25 O2 19 O2 No Yes 23 O2 No Yes
XXS CO HC [ppm] 0 to 10,000 600 Yes No 1.200 No Yes
XXS CO H2-CP [ppm] 0 to 2,000 30 Yes No 60 No Yes
XXS H2 [ppm] 0 to 2,000 200 Yes No 400 No Yes
XXS H2S [ppm] 0 to 200 5 Yes No 10 No Yes
XXS H2S LC [ppm] 0 to 100 5 Yes No 10 No Yes
XXS H2S HC [ppm] 0 to 1,000 10 Yes No 20 No Yes
0 to 200 H2S 5 H2S 10 H2S
XXS H2S/CO [ppm] 0 to 2,000 CO 30 CO Yes No 60 CO No Yes
XXS H2S-LC/CO-LC 0 to 100 H2S 5 H2S Yes No 10 H2S No Yes
[ppm] 0 to 2000 CO 30 CO Yes No 60 CO No Yes
XXS NO [ppm] 0 to 200 25 Yes No 50 No Yes
XXS NO2 [ppm] 0 to 50 5 Yes No 10 No Yes
XXS SO2 [ppm] 0 to 100 0,5 Yes No 1 No Yes
XXS PH3 [ppm] 0 to 20 0.1 Yes No 0.2 No Yes
XXS PH3 HC [ppm] 0 to 1,000 5 Yes No 10 No Yes
XXS HCN [ppm] 0 to 50 1,9 Yes No 3,8 No Yes
XXS HCN PC [ppm] 0 to 50 5 Yes No 10 Yes No
XXS NH3 [ppm] 0 to 300 20 Yes No 40 No Yes
XXS CO2 [vol. %] 0 to 5 0.5 Yes No 1 No Yes
XXS Cl2 [ppm] 0 to 20 0.5 Yes No 1 No Yes
XXS H2 HC [vol. %] 0 to 4 0.8 Yes No 1.6 No Yes
XXS OV [ppm] 0 to 50 10 Yes No 20 No Yes
XXS OV A [ppm] 0 to 50 10 Yes No 20 No Yes
9
DrägerSensor Measuring Alarm A1 1) Alarm A2 1)
range 1)
acknowledged
acknowledged
self-latching
self-latching
threshold
threshold
can be
can be
XXS Odorant [ppm] 0 to 40 10 Yes No 20 No Yes
XXS Amine [ppm] 0 to 100 10 Yes No 20 No Yes
XXS COCI2 [ppm] 0 to 10 0,1 Yes No 0,2 No Yes
XXS O3 [ppm] 0 to 10 0,1 Yes No 0,2 Yes No
XXS NO2 LC [ppm] 0 to 50 0,5 Yes No 1,0 Yes No
1) Different settings can be selected to meet customer requirements on delivery. The current setting can
be checked and changed with the Dräger CC Vision software. A version of Dräger CC Vision which can
be used for Dräger X-am 5600 is supplied with the instrument on CD.
2) In the case of O2 A1 is the lower alarm threshold: an alarm is triggered if the value is too low.
Standard instrument configuration
Dräger X-am 56001)
Bump test mode2) Extended bump test
Fresh air calibration 2) 3) On
Hydrogen offset4) On
Operating signal 2) 5) On
Capture range On
Switch off 2) blocked at A2
LEL factor 2)
ch4 4.4 vol. % (4.4 vol. % corresponds to 100 %LEL)
H2 4.0 vol. % (4.0 vol. % corresponds to 100 %LEL)
STEL 2) 6) 7) STEL function - disabled
(short-term average) Average value duration = 15 minutes
TWA 2) 7) 8) TWA function - disabled
(shift average) Average value duration = 8 hours
Alarm A1 9) can be acknowledged, non-latching, pre-alarm,
rising flank
Alarm A1 at O2 sensor 9) cannot be acknowledged, latching, like main alarm,
falling flank
Alarm A2 9) cannot be acknowledged, latching, main alarm,
rising flank
1) X-am® is a registered trademark of Dräger.
2) Different settings can be selected by the customer on delivery. The current setting can be
checked and changed with the Dräger CC Vision software.
3) The fresh air calibration/zero-point calibration is not supported by the DrägerSensor DUAL IR
CO2, DrägerSensor IR CO2 or the DrägerSensor XXS O3.
4) With activated DrägerSensor XXS H2 HC (68 12 025) and activated Ex-channel of the
DrägerSensor DUAL IR Ex/CO2 (68 11 960) or DrägerSensor IR Ex (68 12 180).
5) A periodic short flashing indicates the operating capacity of the instrument. If there is no
operating signal, correct operation cannot be guaranteed.
6) STEL: average value of an exposure over a short period, generally 15 minutes.
7) Interpretation only if the sensor is designed for this.
8) TWA: shift averages are workplace limit values for generally eight hours per day of exposure for
five days a week during a working life.
9) Latching and acknowledgement of alarms A1 and A2 can be configured with the Dräger CC
Vision PC software.
10
By activating the H2 added signal, the LEL gas concentration of the activated
DrägerSensor XXS H2 HC (6812025) is added to the LEL gas concentration of the
activated DrägerSensor DUAL IR Ex/CO2 (6811960) or of the activated DrägerSensor
IR Ex (6812180) and shown on the display at the position of the IR Ex display.
NOTICE
Previously set alarm thresholds are preserved so that in the presence of hydrogen
(H2) the alarm of the IR Ex channel could be triggered earlier.
WARNING
After a basic initialization has been carried out with the PC software Dräger
CC Vision, individual alarm settings may have been changed.
Selecting or disabling the capture ranges (only applies for the measuring mode):
The capture range is selected in the measuring mode (factory setting) and permanently
disabled in calibration mode.
The CC-Vision PC software can be used to select or disable the capture ranges for the
measuring mode.
11
Operation
Before using the instrument for the first time, insert a charged NiMH T4 power pack
or batteries approved by Dräger, see "Changing the batteries" on page 58.
The instrument is now ready for operation.
WARNING:
To reduce the risk of ignition of a flammable or explosive atmosphere, strictly adhere
to the following warning statements:
Only use power pack types ABT 01xx, HBT 00xx or HBT 01xx. See the marking on
the rechargeable battery for permitted rechargeable batteries and the corresponding
temperature class.
Substitution of components may impair intrinsic safety.
Switching on the instrument
Press and hold the OK key for approx. 3 seconds until the countdown » 3 . 2 . 1 «
shown in the display has elapsed.
— All the display segments, including the visual, audible and vibration alarms, are
activated for a short time.
— The software version is displayed.
— The instrument performs a self test.
— The next sensor which is next due for calibration is displayed with the days
remaining until the next calibration/adjustment, e.g., » ch4 %LEL CAL 123 «.
— The time until the bump test interval elapses is displayed in days, e.g., » bt 2 «.
— All A1 and A2 alarm thresholds and if applicable » « (TWA)1) and » « (STEL)1)
for all toxic gases (e. g. H2S or CO) are displayed consecutively.
— During the sensor warm-up phase:
— The display for the measured value flashes
— The special symbol » « is displayed.
— No alarms are issued during the warm-up phase.
— The red LEDs flash.
— The gas detector is ready to measure when the measured values no longer flash
and the red LEDs are no longer illuminated. The special symbol » « may continue
to be displayed if corresponding warnings (e.g. not yet ready for calibration) are
active (to view the warnings, see the technical manual).
OK Press the key to cancel the display of the activation sequence.
1) Only when activated in the instrument configuration. Delivery condition: not activated.
12
Switching off the instrument
Press and hold the OK key and key at the same time until the countdown
» 3 . 2 . 1 « shown in the display has elapsed.
— Before the instrument is switched off, the visual, audible and vibration alarms are
activated for a short time.
WARNING
Before any measurements relevant to safety are made, check the adjustment with a
bump test, adjust if necessary and check all alarm elements. If national regulations
apply, a bump test must be performed according to the national regulations. Faulty
adjustment may result in incorrect measuring results, with possible serious
consequences.
WARNING
In an oxygen enriched atmosphere (>21 vol. % O2), the explosion protection cannot
be guaranteed; remove instrument from the Ex area.
NOTICE
If the gas detector is used for offshore applications, a distance of 5 m to a compass
must be complied with.
Switch on the instrument. The current measured values are shown in the display.
Observe any warning » « or fault messages » «.
The instrument can be operated normally. If the warning message does not go
out automatically during operation, the instrument must be maintained after the
end of use.
The instrument is not ready to measure and requires maintenance.
— If one of these special symbols is displayed, appropriate measures, refer to page 28
to page 32, must be taken.
Check that the gas inlet opening on the instrument is not covered and/or dirty.
13
During operation
— During operation, the measured values for every measured gas are displayed.
— In the event of an alarm, the corresponding displays, including the visual, audible
and vibration alarms, are activated. See section "Identifying Alarms"
— If a measuring range is exceeded or not reached, the following displays are shown
instead of the measured value display:
» « (measuring range exceeded) or
» « (measuring range not reached).
— After the measuring range of the TOX measuring channels has been exceeded
temporarily (up to one hour), checking the measuring channels is not necessary.
— Following an extreme impact load, the display for the Ex- and the CO2 measuring
range of the IR Sensor must be checked and adjusted with zero gas and span gas
if necessary.
NOTICE
Special states in which there is no measuring operation (quick menu, calibration
menu, warm-up of sensors, password input) are indicated by a visual signal (slow
flashing of the alarm LED ).
WARNING
When using an IR Sensor in the Dräger X-am 5600, the zero point and sensitivity
must be adjusted after an impact load that causes a display other than zero for the
IR sensor when the instrument is at fresh air.
14
Calling the Info Mode
In measuring mode, press the OK key for approx. 3 seconds.
If any warning or fault messages exist, the corresponding information or error codes
are displayed (page 28 to page 35).
Press the OK key successively for the next display.
The peak values and the exposition values TWA1) and STEL1) are displayed.
The peak values = the maximum measured values in the case of, e.g., CO,
H2S, ... or the minimum measured values in the case of O2 within the storage
interval are displayed
OK key
The average values of the exposures based on a shift of, e.g., 8 hours (TWA)
of all the active sensors for the exposure evaluation are displayed
OK key
Pressing the OK key again exits the Info Off mode (or via timeout).
1) Only when activated in the instrument configuration. Delivery status: not activated.
15
Calling the Quick Menu
— Only the fresh air calibration/zero-point calibration is activated in the quick menu on
delivery. The PC software Dräger CC Vision can be used to activate the bump test
for the quick menu and/or the function for displaying and deleting peak values.
— You can select the activated functions of the quick menu by pressing the key.
Press the OK key to call the selected function.
Press the key to cancel the active function and to switch to measuring mode.
— If no key is pressed for 60 seconds, the instrument returns automatically to
measuring mode.
______________________________________________
1) Fresh air calibration / zero-point calibration is not supported by the DrägerSensor DUAL IR CO2,
the DrägerSensor IR CO2 or the DrägerSensor XXS O3. A zero-point calibration / adjustment of
these sensors can be conducted using the Dräger CC-Vision PC software. To do so, a suitable
zero gas that is free of carbondioxide and ozone (e.g. N2) should be used.
16
Quick menu "Delete peak
values" CO2
Vol%
After the function has been selected, the ch4
current peak values are displayed; the %LEL
peak values special symbol appears in O2
the display at the same time. Vol%
CO
ppm
H 2S
ppm
04833072_01_en.eps
NH3
ppm
04933072_01_en.eps
NH3
ppm
17
Calling the Calibration Menu
— The calibration menu can only be accessed by entering a password.
Password on delivery: » 001 «
— The default password on delivery can be changed using the PC software Dräger
CCVision.
02333072_01.eps
password once it has been set
completely.
— The calibration menu functions can
now be selected by pressing the
key.
Press the OK key to call the selected
function.
______________________________________________
1) Fresh air calibration / zero-point calibration is not supported by the DrägerSensor DUAL IR CO2,
the DrägerSensor IR CO2 or the DrägerSensor XXS O3. A zero-point calibration / adjustment of
these sensors can be conducted using the Dräger CC-Vision PC software. To do so, a suitable
zero gas that is free of carbondioxide and ozone (e.g. N2) should be used.
18
Identifying Alarms
An alarm is displayed visually, audibly and through vibration in a specific pattern.
NOTICE
At low temperatures the legibility of the display can be improved by switching on the
backlight.
Concentration pre-alarm A1
The alarm is indicated by an intermittent alarm message:
Display » A1 « and measured value alternating: not for O2!
— The pre-alarm A1 is not self-latching and stops when the concentration has dropped
below the alarm threshold A1.
— In the case of A1 a single tone is audible and the alarm LED flashes.
Acknowledging the pre-alarm:
Press the OK key. Only the audible alarm and the vibration alarm are switched off.
WARNING
Danger to life! Leave the area immediately. A main alarm is self-
latching and cannot be acknowledged or cancelled.
After leaving the area, if the concentration is less than the alarm threshold A2:
Press the OK key. The alarm messages are switched off.
WARNING
The measuring range 0 to 100 vol. % CH4 is not suitable for monitoring explosive
mixtures in the measuring range of 0 to 100 %LEL.
19
STEL / TWA exposure alarm
The alarm is indicated by an intermittent alarm message:
Display » A2 « and » « (TWA) or » « (STEL) and measured
value alternating:
WARNING
Risk to health! Leave the area immediately.
After this alarm, the deployment of personnel is subject to the relevant national
regulations.
NOTICE
The STEL alarm can be triggered with a maximum delay of one minute.
— STEL and TWA alarms cannot be acknowledged or cancelled.
Switch off the instrument. The values for the exposure evaluation are deleted after
the instrument is switched on again.
Battery pre-alarm
The alarm is indicated by an intermittent alarm message:
Flashing special symbol » « on the right side of the display:
Instrument alarm
The alarm is indicated by an intermittent alarm message:
Special symbol » « on the right side of the display:
— The instrument or one or several sensor channels are not ready for operation.
— For remedies, refer to page 28 to page 35.
If necessary, commission the Dräger Safety Service Center to eliminate the error.
20
Operation with pump
Observe the following when performing measurements using the pump
Perform visual inspection of the probe, if necessary.
Wait for the flushing time to end.
Flush the Dräger sampling hose or Dräger probes prior to each measurement with
the air sample to be measured.
The flushing phase is necessary to minimize or eliminate any effects associated with
the use of a sampling hose or a probe, e.g. memory effects, dead volume.
The duration of the flushing phase depends on factors such as type and concentration
of the gas or vapour to be measured, material, length, diameter and age of the
sampling hose or probe. As a rule of thumb, a typical flushing time of 3 seconds per
metre can be assumed for a sampling hose (factory-new, dry, clean). This flushing time
applies in addition to the sensor response time (see instructions for use of the gas
detector used).
Example:
The flushing time for a 10 m hose is approx. 30 seconds. The sensor response time is
approx. 60 seconds in addition. The overall time before reading the gas detector
therefore is approx. 90 seconds.
The flow alarm is delayed by 10 to 30 seconds, depending on the hose length.
21
Performing a measurement with the Dräger X-am Pump
Required accessories (see "Accessories" on page 67):
Dräger X-am Pump
Sampling hose and probes
Pump symbols:
Pump battery 100 % charged Warning for pump
(Gas detector can no longer detect
pump.)
WARNING
No measurement!
If the pump is connected but deactivated, the gas detector is not ready to measure.
The red LEDs on the gas detector flash.
22
WARNING
Impairment of accuracy!
After measuring high concentrations of nonane (>20 %LEL), the accuracy for
measuring nonane is impaired.
The pump is not suitable for long-term measurement of high concentrations of
nonane.
Performing a measurement with a manual pump adapter and rubber ball pump
Required accessories (see "Accessories" on page 67):
Manual pump adapter
Rubber ball pump
Sampling hose
Probes
23
Configuring the Instrument
To individually configure a instrument with standard configuration, the instrument must
be connected with a PC.
X-am 5600
E-Cal
01433072_01_en.eps
24
Device settings
NOTICE
Only trained personnel are permitted to make changes to the device configuration.
The following changes can be made to the device parameters for a device:
Designation Field
Password Numeric field (3-figure)
Operating signal LED 1) Yes/No
Operating signal horn1) Yes/No
Switch-off mode “Switch off permitted” or
“Switch off prohibited” or
“Switch off prohibited at A2”
Shift length (TWA) 2) (in minutes) 60 - 14400
(setting for exposure alarm)
Short-term exposure limit (STEL) 3) 4) (in 0 - 15
minutes) (setting for exposure alarm)
User ID(12 characters) Alphanumeric field
Switch database on or off On/Off
25
Delay until error after expiry of cal. interval 0 - 10
(days)
Activate user service life Yes/No
User service life (days) 0 - 999
(if activated)
Running in Yes/No
LEL category “---” or “PTB” or “IEC” or “NIOSH”
(if this is changed, the LEL factor will be
altered to match)
ToxicTwins (HCN) Yes/No
1) At least one of the two operating signals must be switched on.
2) Corresponds to the averaging time and is used to calculate the exposure value TWA.
3) Only evaluated if the sensor is provided for the purpose.
4) Corresponds to the averaging time and is used to calculate the exposure value STEL.
Sensor settings
The following changes can be made to the sensor parameters for the sensors:
Designation Field
Alarm threshold A1 (in measurement unit) 0 - A2
Alarm threshold A2 (in measurement unit) A1 – Measuring range limit value
Type of evaluation1) Inactive, TWA, STEL, TWA+STEL
Alarm threshold STEL 0 – Measuring range limit value
(in measurement unit)1)
Alarm threshold TWA 0 – Measuring range limit value
(in measurement unit)1)
Calibration interval (days) 0 - 180 (sensor-dependent)
Unit (sensor-dependent) Vol%, %UEG, %LEL, %LIE, ppm, mbar,
ppb, mg/m3
Gas name: “Ex” (IR-Ex channel only) Yes/No
1) Only evaluated if the sensor is provided for the purpose.
26
Read Database and Display Graphically
To read the database of the instrument and display it graphically, the instrument must
be connected with a PC.
X-am 5600
E-Cal 01833072_01_en.eps
The installed PC software Dräger GasVision is used for reading and displaying the
database.
Observe the documentation and online help of the software.
27
Faults, Cause and Remedy
Fault Cause Remedy
Not possible to switch on Discharge the power pack Charge the power pack,
the instrument page 59.
Discharge the alkaline Insert new alkaline batteries,
batteries page 58.
Not possible to switch off The instrument is not set to Select measuring mode.
the instrument measuring mode
The instrument is Configure the instrument to
configured to "Disable "Disable allowed" with Dräger
prohibited" CC Vision.
Display » – – « Measuring range calibrated/ Recalibrate/adjust the
adjusted incorrectly measuring range, page 47.
Electronics or sensors Must be repaired by Service.
defective
To display the numerical codes of the warning and fault messages in the info mode,
page 15.
Warning messages
Special symbol Cause Remedy
» « and displayed
numerical code:
152 Customersservicelifecounter Reset the service life counter
abouttoelapse' using Dräger CC Vision.
153 Database 90 % full Read the database soon and
clear memory afterwards.
154 Database full Read the database and clear
memory.
155 Interval for the function test Carry out the function test,
with gas (bump test) elapsed page 41.
159 Calibration/adjustment not
possible. The menu function Determine the message code
cannot be carried out via the info menu and switch it
because of a message which off, if necessary.
is preventing the function
(e.g., sensors in warm-up
phase).
28
Special symbol Cause Remedy
» « and displayed
numerical code:
351 DrägerSensor XXS EC1 in Wait until warm-up time is
the warm-up phase complete.
352 DrägerSensor XXS EC1 in Wait until warm-up time is
the warm-up phase complete.
353 EC1 concentration has Carry out fresh air calibration/
drifted into the negative zero-point calibration, page 48.
range
354 The temperature is too high Operate the instrument within
the allowed temperature range.
355 The temperature is too low Operate the instrument within
the allowed temperature range.
356 The calibration interval for Carry out span calibration/
DrägerSensor XXS EC1 has adjustment for DrägerSensor
elapsed XXS EC1, page 53.
357 Alarm setpoint A2 setting is Set alarm setpoint to less than
greater than 60 %LEL 60 %LEL.
29
Special symbol Cause Remedy
» « and displayed
numerical code:
553 EC3 concentration has drifted Carry out fresh air calibration/
into the negative range zero-point calibration, page 48.
554 The temperature is too high Operate the instrument within
the allowed temperature range.
555 The temperature is too low Operate the instrument within
the allowed temperature range.
556 The calibration interval for Carry out span calibration for
DrägerSensor XXS EC3 has DrägerSensor XXS EC 3,
elapsed page 53.
557 Alarm setpoint A2 setting is Set alarm setpoint to less than
greater than 60 %LEL 60 %LEL.
575 Calibration interval for the Adjust the sensitivity of the
compensation channel has compensation channel.
elapsed
576 Calibration required because Adjust the sensitivity of the
of overgassing. compensation channel.
30
Special symbol Cause Remedy
» « and displayed
numerical code:
753 IR CO2 concentration has Carry out zero-point calibration,
drifted into the negative page 48.
range
754 The temperature is too high Operate the instrument within
the allowed temperature range.
755 The temperature is too low Operate the instrument within
the allowed temperature range.
756 The calibration interval for Carry out span calibration/
DrägerSensor IR CO2 has adjustment for DrägerSensor IR
elapsed CO2, page 53.
781 Unstable signal from The warning will reset itself
DrägerSensor IR CO2 once the sensor has stabilised.
31
Fault messages
Special symbol Cause Remedy
» « and displayed
numerical code:
102 The customers service Reset the service life counter
lifecounter has elapsed using Dräger CC Vision.
103 The instrument is defective The instrument must be
repaired by Service.
104 Check sum error program The instrument must be
code repaired by Service.
105 The bump test interval has Carry out bump test, page 45.
elapsed
106 The calibration interval has Carry out span calibration/
elapsed (at least 1 calibration adjustment, page 50 or
interval has elapsed) page 53.
107 Bump test error (at least 1 Carry out bump test, page 45 or
channel has a bump test carry out span calibration/
error) adjustment, page 50 or page 53.
108 The instrument is defective The instrument must be
repaired by Service.
109 The menu function cannot be Determine the error code via the
carried out because of an info menu and switch it off, if
error. necessary.
111 Failed alarm element test: Repeat alarm element test with
alarm light. Dräger X-dock.
112 Failed alarm element test: Repeat alarm element test with
alarm horn. X-dock.
113 Failed alarm element test: Repeat alarm element test with
Vibration motor. X-dock.
114 Defective parameter check Correct parameters and repeat
test using X-dock
115 Device is disabled by X-dock. Activate device with X-dock.
116 Failed software update. The device must be repaired by
DrägerService.
117 User parameters not feasible Check configuration of user
parameters and adjust
118 Flow alarm of X-am Pump Check the gas circuit for
obstructions and replace filters if
necessary.
32
Special symbol Cause Remedy
» « and displayed
numerical code:
119 Battery pre-alarm of X-am Charge pump.
Pump
120 Battery alarm of X-am Pump Charge pump.
33
Special symbol Cause Remedy
» « and displayed
numerical code:
405 Error during the function test Repeat function test. Calibrate
with gas (bump test) of or replace DrägerSensor XXS
DrägerSensor XXS EC2 EC2, if necessary page 62.
406 Failed filter test. Repeat filter test with X-dock.
407 Failed rise time test. Repeat rise time test with
X-dock.
408 User parameters not feasible Check configuration of user
parameters and adjust
426 Error during warm-up Disconnect and reconnect
acceleration DrägerSensor power pack or replace the
XXS EC2 sensor. Sensor must not be
loaded with gas within the first
5 minutes.
34
Special symbol Cause Remedy
» « and displayed
numerical code:
526 Error during warm-up Disconnect and reconnect
acceleration DrägerSensor power pack or replace the
XXS EC3 sensor. Sensor must not be
loaded with gas within the first
5 minutes.
35
Special symbol Cause Remedy
» « and displayed
numerical code:
703 The measured value of Carry out zero-point calibration,
Dräger Sensors IR CO2 is in page 48.
the negative range
704 Dräger Sensor IR CO2 is not Check Dräger Sensor IR CO2,
inserted page 62.
705 Error during the function test Repeat function test. Calibrate
with gas (bump test) of the or replace Dräger Sensor IR
Dräger Sensors IR CO2 CO2, if necessary, page 62.
706 Failed filter test. Repeat filter test with X-dock.
707 Failed rise time test. Repeat rise time test with X-
dock.
708 User parameters not feasible Check configuration of user
parameters and adjust
731 Error in Dräger Sensor IR Check Dräger Sensor IR CO2,
CO2 page 62.
732 Error in Dräger Sensor IR Check Dräger Sensor IR CO2,
CO2 page 62.
733 Unstable signal from The error will reset itself once
DrägerSensor IR CO2 the sensor has stabilised.
734 Zero-point calibration of Repeat zero-point calibration.
DrägerSensor IR CO2 failed
735 Span calibration of Repeat span calibration.
DrägerSensor IR CO2 failed
36
Special symbol Cause Remedy
» « and displayed
numerical code:
806 Failed filter test. Repeat filter test with X-dock.
807 Failed rise time test. Repeat rise time test with X-
dock.
808 User parameters not feasible Check configuration of user
parameters and adjust
831 Error in Dräger Sensor IR Ex Check Dräger Sensor IR Ex,
page 62.
832 Error in Dräger Sensor IR Ex Check Dräger Sensor IR Ex,
page 62.
833 Unstable signal from The error will reset itself once
DrägerSensor IR Ex the sensor has stabilised.
834 Zero-point calibration of Repeat zero-point calibration.
DrägerSensor IR Ex failed
835 Span calibration of Repeat span calibration.
DrägerSensor IR Ex failed
37
Maintenance
Maintenance intervals
The instrument should be inspected and maintained by suitably qualified persons
annually. Comparisons:
EN 60079-29-2 – Gas detectors - Selection, installation, use and maintenance of
detectors for flammable gases and oxygen
EN 45544-4 – Electrical apparatus used for the direct detection and direct
concentration measurement of toxic gases and vapours - Part 4: Guide for selection,
installation, use and maintenance
National regulations
Recommended calibration interval for measuring channels O2, H2S, H2, SO2, NO2 and
CO: 6 months.
Recommended calibration interval for the measuring channel IR Ex/CO2: 12 months.
NOTICE
Calibration interval of other gases: see Instructions for Use for the respective
Dräger sensors.
1) The Instructions for Use/data sheets of the sensors used are supplied with the instrument on CD.
See also attached Instructions for Use and Data Sheets of the sensors used.
The Instructions for Use/data sheets of the sensors used can also be downloaded from the
following Internet address: www.draeger.com
38
H2 added signal
WARNING
After activating or deactivating the H2 added signal check the set alarm thresholds.
WARNING
In the case of a manual function test the effect of the H2 added signal must be taken
into account accordingly.
The functionality of the H2 added signal is only supported provided a Dräger
Sensor XXS H2 HC is operated in conjunction with a Dräger Sensor DUAL IR Ex/CO2
or a Dräger Sensor IR Ex sensor in the Dräger X-am 5600. Both units must be set to
LEL.
An added signal can be activated and deactivated via the Dräger CC-Vision PC
software.
If the H2 added signal feature is activated, ch4+ appears in the measured value display.
By activating the H2 added signal, the LEL gas concentration of the activated Dräger
Sensor XXS H2 HC (68 12 025) is added to the LEL gas concentration of the activated
Dräger Sensor DUAL IR Ex/CO2 (68 11 960) or of the activated Dräger Sensor IR Ex
(68 12 180) and shown on the display at the position of the IR Ex display.
NOTICE
Maintain the set alarm thresholds as they are to ensure that in the presence of
hydrogen (H2) the alarm of the IR Ex Channel is triggered earlier if required.
NOTICE
A potentially activated H2 added signal is automatically temporarily deactivated
during a manual calibration, a PC calibration or an automatic Bump Test for the
relevant duration.
39
ToxicTwins
When the ToxicTwins feature is activated, the measuring channels of the XXS CO
sensor and the XXS HCN sensor are offset against each other in such a manner that
the device issues an alarm before the respective A1 alarm threshold is reached if both
gases are detected at the same time.
Prerequisites:
— The XXS CO and XXS HCN sensors are installed.
— The ToxicTwins feature is activated (using the Dräger CC-Vision PC software).
If the ToxicTwins feature is activated, HCN+ appears in the measured value display.
CO H2 compensation
Carbon monoxide (CO) and hydrogen (H2) can occur simultaneously in workplaces in
the steel industry, refineries, sewage works, etc. Hydrogen affects the CO signal in
ordinary commercially available sensors, which leads to false alarms. The XXS CO
H2-CP sensor uses two sensing electrodes. One of these electrodes measures CO and
H2, the other one measures only H2. The difference between the two signals is
calculated, so that only the CO value will be displayed. For example, a hydrogen
concentration of 1000 ppm (2.5 %LEL) will only result in a maximum of 15 ppm CO
being displayed, but the CO alarm will not be triggered.
This feature is automatically available and activated if the XXS CO H2-CP sensor is
installed. Deactivation is not possible.
Prerequisites:
— XXS CO H2-CP sensor is installed.
40
Carry out manual bump test
WARNING
In the case of a manual function test the effect of the H2 added signal must be taken
into account accordingly.
NOTICE
A potentially activated H2 added signal is automatically temporarily deactivated during a
manual calibration, a PC calibration or an automatic Bump Test for the relevant duration.
Manual implementation without the documentation of results in the instrument
memory
Prepare a test gas cylinder, the
volume flow must be 0.5 l/min and the 0.5 L/min
gas concentration must be higher than
the alarm threshold concentration to
be tested.
Example:
test gas cylinder 68 11 132 = mixed gas
with 50 ppm CO, 15 ppm H2S, 2 vol.
% CO2, 2.5 vol. % CH4, 18 vol. % O2
test gas cylinder 68 11 130 = mixed
gas with 50 ppm CO, 15 ppm H2S,
2.5 vol. % CH4, 18 vol. % O2 CO2
Vol%
ch4
%LEL
O2
00533072_01_en.eps
Vent the test gas into a fume cupboard
or into the open air (with a hose
connected to the second connector of
the calibration cradle).
CAUTION
Risk to health! Do not inhale the test gas.
Observe the hazard warnings of the relevant Safety Data Sheets.
Switch on the instrument and insert it into the calibration cradle – press downwards
until it engages.
Open the test gas cylinder valve to let test gas flow over the sensors.
41
Wait until the instrument displays the test gas concentration with sufficient tolerance:
e. g.
IR Ex: ±20 % 1) of test gas concentration
IR CO2: ±20 % 1) of test gas concentration
O2: ±0.6 vol. % 1)
TOX: ±20 % 1) of test gas concentration
1) Upon application of the Dräger mixed gas (order no. 68 11 130) the displays should be within
this range.
If the alarm thresholds are exceeded, the instrument displays the gas concentration
in alternation with » A1 « or » A2 « depending on the test gas concentration.
Close the test gas cylinder valve and remove the instrument from the calibration
cradle.
— If the concentration has now fallen under the A1 alarm threshold:
Acknowledge the alarm.
If the displays are outside of the above-mentioned ranges:
Calibrating/adjusting the instrument, refer to page 47.
NOTICE
To check the measured value response times, apply t90 test gas to the X-am via the
calibration cradle. Check the results in accordance with the information in the table in
the enclosed supplementary documentation (order no. 90 33 890) until 90 % of the
end display is reached.
NOTICE
After the bump test, the display shows a printer icon even if there is no printer
connected to the bump test station.
42
Menu implementation with the documentation of results in the instrument
memory
The setting whether the bump test is to be carried out manually or automatically is
made using the PC software Dräger CC Vision.
The "Quick bump test" or the "Extended bump test" is selected using the Dräger CC
Vision PC software.
The "Quick bump test" checks whether the gas concentration has exceeded the Alarm
1 threshold (with oxygen, the check is whether the concentration has fallen below the
Alarm 1 threshold).
In the case of the “Extended bump test”, a check is made as to whether the gas
concentration has reached the set bump test concentration within a tolerance window.
Setting on delivery: Extended bump test.
Prepare a test gas cylinder, the
volume flow must be 0.5 l/min and the 0.5 L/min
gas concentration must be higher than
the alarm threshold concentration to
be tested.
Example:
test gas cylinder 68 11 132 = mixed
gas with 50 ppm CO, 15 ppm H2S,
2 vol. % CO2, 2.5 vol. % CH4,
18 vol. % O2
test gas cylinder 68 11 130 = mixed
gas with 50 ppm CO, 15 ppm H2S, CO2
Vol%
ch4
%LEL
00533072_01_en.eps
calibration cradle (83 18 752).
Vent the test gas into a fume cupboard
or into the open air (with a hose
connected to the second connector of
the calibration cradle).
WARNING
Risk to health! Do not inhale the test gas.
Observe the hazard warnings of the relevant Safety Data Sheets.
43
Switch on the instrument and insert it into the calibration cradle – press downwards
until it engages.
Call the quick menu and select the function test with gas (bump test), page 16.
— The current gas concentration values
and the special symbol » «
(for bump test) flash. CO2
Vol%
Press the OK key to start the function
ch4
test with gas. %LEL
Open the test gas cylinder valve to let O2
test gas flow over the sensor. Vol%
— If gas concentration exceeds the CO
ppm
alarm thresholds A 1 or A 2 the
corresponding alarm will occur. H 2S
ppm
02433072_01_en.eps
NH3
ppm
NH3
remove the instrument from the ppm
calibration cradle.
— If the concentration values have now
fallen under the A1 alarm thresholds,
the instrument returns to the
measuring mode.
— If the set bump test concentration is not reached within the specified time, the alarm
mode is activated to indicate failure.
44
— The fault message » « appears
and » « is displayed instead of
the measured value on the faulty CO2
Vol%
measuring channel.
ch4
In this case, repeat the function test %LEL
with gas or calibrate/adjust the O2
instrument, page 47. Vol%
CO
ppm
The function test with gas can also be
carried out automatically. H 2S
ppm
The "Bump Test Station" is required for
02633072_01_en.eps
NH3
this function, refer to page 45. ppm
CO2
Vol%
ch4
%UEG
O2
Vol%
CO
ppm
H2 S
ppm
NH3
ppm
0
03833072_01.eps
— The function test with gas is started automatically. The special symbol » «
(for bump test) flashes.
45
Next:
02533072_01_en.eps
NH3
fallen under the A1 alarm thresholds, ppm
the instrument returns to the
measuring mode.
— An error will be triggered if during the function test no alarm occurs and the current
measured values do not reach the set target concentration (only extended bump
test).
— The fault message » « appears
and » « is displayed instead of
the measured value on the faulty CO2
Vol%
measuring channel.
ch4
In this case, repeat the function test %LEL
with gas or calibrate/adjust the O2
instrument, page 47. Vol%
CO
ppm
H 2S
ppm
02633072_01_en.eps
NH3
ppm
The function test with gas can also be carried out manually, refer to page 41 and
page 43.
The PC software Dräger CC Vision can be used to enable the "Automatic calibration
after incorrect bump test" option.
NOTICE
After the bump test, the display shows a printer icon even if there is no printer
connected to the bump gas station.
46
Calibrating/adjusting the instrument
NOTICE
A potentially activated H2 added signal is automatically temporarily deactivated
during a manual calibration, a PC calibration or an automatic Bump Test for the
relevant duration.
NOTICE
Dräger recommends using the extended bump test for cross calibrations
(Dräger X-dock technical manual).
Calibration may not be possible due to instrument and channel errors.
Allow the sensors to warm up before the calibration!
Warm-up time: refer to the Instructions for Use/data sheets of the Dräger Sensors
installed (on CD).
Calibration interval:
— Observe the relevant specifications in the Instructions for Use/data sheets of the
Dräger Sensors installed.
— For critical applications, observe the recommendations in EN 60079-29-21) or
EN 45544-42) and national regulations. We recommend that you calibrate the
channels after 6 months.
WARNING
Risk to health! Do not inhale the test gas.
Observe the hazard warnings of the relevant Safety Data Sheets.
— Improve the zero point accuracy – carry out the fresh air calibration/zero-point
calibration, page 48.
— Set the sensitivity of all sensors to the value of the test gas – carry out the 1-button
calibration, page 50.
— Set the sensitivity of a sensor to the value of the test gas – span calibration/
adjustment, page 53.
1) EN 60079-29-2 – Guidelines for selection, installation, use and maintenance of instruments for
the detection and measurement of flammable gases and oxygen.
2) EN 45544-4 – Electrical instruments for the direct detection and direct concentration
measurement of toxic gases and vapours – Part 4: Guidelines for selection, installation, use and
maintenance.
47
Carrying out the fresh air calibration/zero-point calibration
To improve the zero point accuracy, you can carry out a fresh air calibration/zero-point
calibration.
NOTICE
If none of the sensors fitted permits calibration with fresh air (e.g. only O3, only
IR-CO2), fresh air calibration is not offered as a menu function.
— During the fresh air calibration /zero-point calibration, the zero point of all sensors (with
the exception of the DrägerSensors XXSO 2, DUAL IR CO2 and IR CO2) is set to 0.
In the case of the DrägerSensor XXS O2, the display is set to 20.9 vol.-%.
NH3
ppm
When the measured values have
stabilized:
Press the OK key to perform the fresh
air calibration/zero-point calibration.
1) Fresh air calibration / zero-point calibration is not supported by the DrägerSensor DUAL IR CO2,
the DrägerSensor IR CO2 or the DrägerSensor XXS O3. A zero-point calibration / adjustment of
these sensors can be conducted using the Dräger CC Vision software. To do so, a suitable zero
gas that is free of carbondioxide and ozone (e.g. N2) should be used.
48
— The display containing the current
gas concentration changes with the
display » OK «.
Press the OK key to confirm the
ch4
calibration/adjustment or wait for %LEL
approx. 5 seconds. O2
Vol%
CO
ppm
H2S
ppm
03233072_01_en.eps
NH3
ppm
03333072_01_en.eps
NH3
ppm
NOTICE
Automatic surrogate calibration
If the corresponding gas combination and the sensor are approved to do so, an
automatic surrogate calibration and tests can be performed using the PC software
Dräger CC-Vision1).
A gas for the bump test, for the adjustment and the measured gas can be set in the
gas change wizard in Dräger CC-Vision.
Conversions are performed automatically and no longer need to be made manually.
The settings are also used by the Dräger X-dock.
1) The free of charge PC software Dräger CC-Vision can be downloaded from the following
web address: www.draeger.com/software
49
Carrying out 1-button calibration/adjustment
NOTICE
If no sensors are approved for the 1-button adjustment via the PC software Dräger
CC-Vision, the 1-button adjustment menu function will not be available.
— All the sensors which can be calibrated/adjusted are included in the 1-button
calibration.
— In the case of the 1-button calibration,
the sensitivity of all sensors is set to 0,5 L/min
the value of the test gas.
When using the test gas cylinder:
68 11 132 = mixed gas with
50 ppm CO, 15 ppm H2S,
2 vol. % CO2, 2.5 vol.-% ch4,
18 vol. % O2.
— When using the test gas cylinder:
68 11 130 = mixed gas with 50 ppm
CO, 15 ppm H2S, 2.5 vol. % ch4,
18 vol. % O2
If a mixed gas with another
composition is used, the specified
CO2
Vol%
ch4
%LEL
O2
50
Switch on the instrument and insert it into the calibration cradle until it engages.
Call the calibration menu, enter the password and select the 1-button calibration/
adjustment function, page 18.
Press the OK key to start the 1-button calibration/adjustment.
02833072_01_en.eps
NH3
— The automatic stability monitoring ppm
can be overridden by pressing the OK
key. A calibration then takes place
immediately. If it is detected that no
test gas has been applied, the 1-
button calibration will be aborted. The channels will then indicate » n/a «. If only one
sensor is taking part in the 1-button calibration, a calibration will be performed in
each case when the OK key is pressed.
NH3
ppm
51
If a fault occurred during the 1-button
calibration/adjustment.
— The fault message » « appears CO2
Vol%
and » « is displayed for the
respective sensor instead of the ch4
%LEL
measured value.
O2
In this case, repeat the 1-button Vol%
calibration/adjustment or carry out a CO
single gas calibration/adjustment, ppm
refer to page 53. H 2S
ppm
If necessary, replace the sensor,
03033072_01_en.eps
page 62. NH3
ppm
52
Calibrating/adjusting the sensitivity for an individual measuring channel
— The span calibration/adjustment can be carried out specifically for individual
sensors.
— In the case of the span calibration/adjustment, the sensitivity of the selected sensor
is set to the value of the test gas used.
WARNING
Risk to health!
Do not inhale the test gas.
Observe the hazard warnings of the
relevant Safety Data Sheets.
X-am 5000
CO2
Vol%
ch4
%LEL
O2
Vol%
CO
ppm
H2S
ppm
NH3
ppm
03433072_01_en.eps
_________________________________
1) Depending on the selected data set.
2) Depending on the measuring range and the measuring accuracy.
53
Switch on the instrument and insert it
into the calibration cradle.
Press the key and keep it pressed
for 5 seconds to call the calibration ch4
menu. %LEL
Enter the password with the key
and confirm with the OK key.
Use the button to select the single
gas calibration/adjustment function
and confirm with the OK button.
— The display flashes the gas of the first
03533072_01_en.eps
measuring channel, e.g. » ch4
%LEL« (see example 1, page 54).
NOTICE
The CO2 channel accepts a special setting during the calibration routine, since the
calibration menu can also be used to adjust the zero point (see example 2, page 56).
Press the OK key to carry out the calibration/adjustment of this measuring channel,
or use the key to select another measuring channel (e. g. O2 vol. %, H2S - ppm,
CO - ppm or another toxic sensor).
There are two examples for the calibration of individual measuring channels below.
Example 1: Span calibration for Dräger Sensor IR Ex.
Press the OK key to carry out the calibration/adjustment of the selected measuring
channel.
— The calibration gas concentration is displayed
Press the OK key to confirm the calibration gas concentration or use the key to
change the calibration gas concentration and complete the process by pressing the
OK key.
— The measurement value flashes.
Open the test gas cylinder valve to let test gas flow over the sensor.
— The displayed, flashing measurement value changes to the value according to the
supplied test gas.
54
When the displayed measurement
value has stabilized:
Press the OK key to carry out the ch4
%LEL
calibration.
— The display containing the current
gas concentration changes with the
display » OK «.
Press the OK key or wait for approx.
5 seconds to quit the calibration/
adjustment of this measuring
channel.
03633072_01_en.eps
— The next measuring channel appears
for calibration.
— After the calibration/adjustment of the
last measuring channel, the
instrument changes to the measuring
mode.
Close the test gas cylinder valve and remove the instrument from the calibration
cradle.
55
Example 2: Calibration routine for Dräger Sensor DUAL IR CO2 and Dräger
Sensor IR CO2
Select » CO2 vol.-% « as measuring channel and confirm with OK key.
— The display shows » 100 vol% N2 « flashing.
Zero-point calibration:
Press OK key to implement the zero-point calibration or use the key to select the
span calibration.
— The calibration gas concentration is displayed.
Press OK key to confirm the calibration gas concentration 100 vol. % N2 (cannot be
changed).
— The measurement value flashes.
Open the test gas cylinder valve to let test gas flow over the sensor.
— The displayed, flashing measurement value changes to the value according to the
supplied test gas.
span calibration.
Close the test gas cylinder valve and
remove the instrument from the
calibration cradle or, if necessary,
change to test gas for the span
calibration.
— » xx Vol% CO2 « flashes.
Span calibration:
Press the OK key to carry out the span calibration or press the key for the span
calibration for the next measuring channel.
— The calibration gas concentration is displayed.
Press the OK key to confirm the calibration gas concentration or use the key to
change the calibration gas concentration and complete by pressing the OK key.
— The measurement value flashes.
Open the test gas cylinder valve to let test gas flow over the sensor.
— The displayed, flashing measurement value changes to the value according to the
supplied test gas.
56
When the displayed measurement
value has stabilized:
Press the OK key to carry out the CO2
Vol%
calibration. xx Vol% CO2
— The display containing the current
gas concentration changes with the
display » OK «.
Press the OK key or wait for approx.
5 seconds to quit the calibration/
adjustment of this measuring
channel.
06333072_01_de.eps
— The next measuring channel appears
for calibration.
— After the calibration/adjustment of the
last measuring channel, the
instrument changes to the measuring
mode.
Close the test gas cylinder valve and remove the instrument from the calibration
cradle.
57
Replacing the batteries / rechargeable batteries
WARNING
Explosion hazard! To reduce the risk of flammable or explosive atmospheres igniting,
it is essential that the warning notices below are observed:
Do not throw used batteries into fire or try to open them by force.
Do not replace or charge batteries in areas at risk of an explosion hazard.
Do not mix new batteries with used batteries, and do not mix batteries from different
manufacturers or of different types.
Remove batteries before maintenance work.
Batteries / rechargeable batteries are part of the Ex approval. Only the following types
may be used:
— Alkaline batteries – T3 – (not rechargeable!)
Panasonic LR6 Powerline
Varta Type 41061) (power one) oder
Varta Type 40061)(industrial)
— Alkaline batteries – T4 – (not rechargeable!)
Duracell Procell MN15001), Duracell Plus Power MN15001)
— NiMH rechargeable batteries – T3 – (rechargeable)
GP 180AAHC1) (1800) max. 40 °C ambient temperature.
1) Not subject to BVS10 ATEX E 080X and PFG 10 G 001X performance approval.
sticker.
Replace alkaline batteries or NiMH
rechargeable batteries. Ensure
correct polarity.
2b Completely replace the power pack T4/T4 HC (with sealed rechargeable batteries,
order no. 83 18 704/83 22 244).
Insert the power pack into the instrument and tighten the screw, the instrument
switches on automatically.
After replacing the power pack T4/T4 HC, it is recommended that a complete charging
is carried out.
58
After the batteries have been replaced:
— The settings and data are stored when the battery is replaced. The sensors warm
up again.
To maintain the lifetime of the batteries, charging is temperature controlled and only
performed in a temperature range of 5 to 35 °C.
When this temperature range is left, the charging process is automatically interrupted
and automatically continued after the temperature range has been reached again.
The charging time is typically 4 hours.
A new NiMH power pack reaches its full capacity after three complete charging/
discharging cycles. Never store the instrument for extended periods without being
connected to a power source (maximum of 2 months) because the internal buffer
battery will drain.
59
Attaching charging modules
1 Turn the slots of the interlock into a horizontal position by using a screwdriver or
coin.
2 Insert the projecting tongue of the charging module (at the same time, current entry)
until it engages.
1 Close the interlock with a quarter turn (slot is positioned vertically).
2 2 2
1 X-am 5600
1 X-am 5600
1 X-am 5600
1
CO2 CO2 CO2
Vol% Vol% Vol%
ch4 ch4 ch4
%LEL %LEL %LEL
O2 O2 O2
Vol% Vol% Vol%
CO CO CO
ppm ppm ppm
H2S H2S H2S
ppm ppm ppm
NH3 NH3 NH3
ppm ppm ppm
0 0 0
00733072_01_en.eps
Attach additional charging modules in the same way.
— Always connect or disconnect the charging modules individually and not in groups
in order to prevent the charging station from becoming damaged. During
transportation, the power pack and the charging modules should also always be
handled individually and without inserted instruments.
CH4
Full
%LEL
O2
Vol%
CO
ppm
H2S
ppm
NH3
ppm
If a fault occurs: 0
60
In the event of a short circuit or if the power pack is overloaded:
3 The red "Overload" LED lights, and an audible alarm sounds.
— After the fault has been corrected, the alarm is switched off automatically and the
charging process is restarted.
— In the event of a power failure, the instruments already charged will be protected
from discharging.
Charging with charging module and plug-in power pack or vehicle charging
adapter
— When using the power pack (order no. 83 16 994), up to 5 instruments can be
charged at the same time, with power pack (order no. 83 15 635) up to 2 instruments.
— The power pack contained in the rechargeable battery and charging set (order
no. 83 18 785) is suitable for charging an instrument.
— When using the vehicle charging adapter (order no. 83 17 754) it is recommended
that you supply every charging module separately.
X-am 5600
CO2
Vol%
CH4
%LEL
O2
Vol%
CO
ppm
H2S
ppm
NH3
ppm
00933072_01_en.eps
83 16 994 (100 ... 240 V)
or 83 17 754
83 15 635 (100 ... 240 V)
The charging process is carried out analogue to charging with the multiple charging
station.
61
Replacing the Sensors
CAUTION
Damage to components!
There are components in the instrument that are sensitive to electric charge. Before
opening the instrument to replace the sensor, ensure that the person performing the
work is earthed to avoid damage to the device. Earthing can be safely ensured, e. g.
via an ESD workstation (electrostatic discharge).
NOTICE
To open the instrument, unfasten the casing screws using a screwdriver (Torx T6).
To replace the sensors of the instrument, connect the instrument with a PC.
Replace the sensors using the PC program Dräger CC Vision.
With each replacement of the DrägerSensors DUAL IR Ex/CO2, IR Ex or IR CO2,
the foam ring located above the sensor should also be exchanged.
X-am 5600
E-Cal
01433072_01_en.eps
62
Next:
Carry out a fresh air calibration/zero-point calibration, page 48.
and then:
Calibrate/adjust the sensitivity:
either
carry out 1-button calibration/adjustment, page 50
or
calibrate/adjust the sensitivity, page 53.
WARNING
Do not throw into fire,
Do not force open. Acid burn risk!
Sensors of type XXS O3 and XXS NO2 LC contain small quantities of nanomaterials.
63
Disposal
Cleaning
The instrument does not need any special care.
Dirt and deposits can be removed from the instrument by washing it with cold water.
A sponge can be used for wiping if necessary.
NOTICE
Abrasive cleaning implements (brushes etc.), cleaning agents and cleaning solvents
can destroy the dust and water filters.
Storage
Dräger recommends storing the instrument in the charger module (order no.
83 18 639).
Dräger recommends checking the charge of the power supply at least every
three weeks if the instrument is not stored in the charger module.
Disposal
This product must not be disposed of as municipal waste. This is indicated by
the adjacent icon. You can return this product to Dräger free of charge. For
information please contact the national sales organisations and Dräger.
64
Disposal
Technical Data
Ambient conditions:
during operation and storage Temperature class T4 (–20 to +50 °C):
NiMH power packs type: HBT 0000, HBT 0100
Power pack type: ABT 0100
with alkaline single cell type:
Duracell Procell MN 15001),
Duracell Plus Power MN 15001)
Temperature class T3 (–20 to +40 °C):
Power pack type: ABT 0100
with NiMH single cell type: GP 180AAHC1)
with alkaline single cell type:
Panasonic LR6 Powerline
Temperature class T3 (0 to +40 °C):
Power pack type: ABT 0100
with alkaline single cell type: Varta 40061),
Varta 41061)
Temperature range over a short –40 to +50 °C
period (ATEX & IECEx only)1): Maximum of 15 minutes with NiMH power pack T4
(HBT 0000) or T4 HC (HBT 0100)
Prerequisite: storage of the instrument at room
temperature (+20 °C) for at least 60 minutes in
advance.
Air pressure 700 to 1300 hPa
Humidity 10 to 90 % (up to 95 % short-term) rel. hum.
Storage time
X-am 5600 1 year
Sensors 1 year
Instrument data
Position of use any
Protection class IP 67 for instruments with sensors
Alarm volume Typically 90 dB (A) in 30 cm distance
Operation time
Alkaline battery/NiMHy
rechargeable batteries Typically 9 hours under normal conditions
(battery holder ABT 0100
(X-am 5600))
- NiMH rechargeable batteries
T4 (HBT 0000) Typically 9 hours under normal conditions
T4 HC (HBT 0100) Typically 10,5 hours under normal conditions
Dimensions approx. 130 mm x 48 mm x 44 mm (H x W x D)
Weight approx. 220 g to 250 g
Refresh interval for display and 1 s
signals
1) Not part of the BVS 10 ATEX E 080 X and PFG 10 G 001 X technical suitability tests.
65
Disposal
Order List
Name and description Order no.
Chargers:
Charging adapter for Dräger X-am 1/2/5000 83 26 101
Charger module for Dräger X-am 1/2/5000 83 18 639
Power supply unit with cable (worldwide) 83 15 805
for max. 20 Dräger X-am 1/2/5000 charger modules
Plug-in power supply unit (worldwide) 83 16 994
for max. 5 Dräger X-am 1/2/5000 charger modules
Plug-in power supply unit (worldwide) 83 15 635
for max. 2 Dräger X-am 1/2/5000 charger modules
Vehicle connection, 12 V/24 V 45 30 057
for Dräger X-am 1/2/5000 charger module
Vehicle mount 83 18 779
for 1 Dräger X-am 1/2/5000 charger module
1) Not part of the BVS10 ATEX E 080X and PFG 10 G 001X technical suitability test.
66
Disposal
Pump accessories:
Dräger Pump X-am 1/2/5000 83 19 400
Case for Dräger Pump X-am 1/2/5000 83 19 385
Dräger X-am Pump 83 27 100
Case for Dräger X-am Pump 83 27 104
USB power supply unit (for Dräger X-am Pump) 83 27 102
USB cable (for Dräger X-am Pump) 83 24 992
Rubber ball pump 68 01 933
Manual pump adapter 83 19 195
Filter set for X-am 1/2/5000 83 19 364
67
Disposal
Calibration accessories:
Dräger X-dock, e.g. X-dock 5300 X-am 125 83 21 880
Bump test station, incl. mixed-gas cylinder 83 19 130
E-Cal module for Dräger X-am 1/2/5000 83 18 754
Calibration cradle for Dräger X-am 1/2/5000 83 18 752
Mixed-gas cylinder 68 11 130
15 ppm H2S, 50 ppm CO, 2.5 vol.% CH4, 18 vol.% O2
Mixed-gas cylinder 68 11 132
15 ppm H2S, 50 ppm CO, 2 vol.% CO2, 2.5 vol.% CH4,
18 vol.% O2
Test gas cylinder, propane, 0.9 vol.% C3H8 in air 68 11 118
Test gas cylinder, hydrogen, 2 vol.% H2 in air 68 10 388
On-demand controller 83 16 556
Standard controller 68 10 397
Other accessories:
Protective sleeve for Dräger X-am 1/2/5X00 83 21 506
Carrying bag 83 18 755
68
Disposal
1) The filter set for X-am 1/2/5000 (order no. 83 19 364) includes a 5 mm tube connection set to connect
the probe to the pump.
2) This accessory is optimised for the Dräger X-am Pump (market launch in 2017) (for hoses with 3 mm
inner diameter).
3) 3 mm tube connection set (order no. 83 27 641) required.
4) Expected sensor life time: O2, CO and H2S >5 years.
5) Not part of the BVS10 ATEX E 080X and PFG 10 G 001X technical suitability test.
6) Data sheets for all sensors that may be used with the device can be downloaded from the product
page of the X-am 5600 on the following website: www.draeger.com.
69
Dräger Safety AG & Co. KGaA
Revalstraße 1
D-23560 Lübeck
Germany
Phone +49 451 8 82- 0
Fax +49 451 8 82- 20 80
www.draeger.com
90 33 072 - TH 4638.220 en
© Dräger Safety AG & Co. KGaA
Edition 14 - January 2018
(Edition 01 - September 2009)
Subject to alteration