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Pdvsa: Engineering Design Manual
Pdvsa: Engineering Design Manual
ENGINEERING SPECIFICATION
PDVSA N° TITLE
0 DEC.98 ORIGINAL 16 Y. K. A. A. J. E. R.
APPD. Alexis Arévalo DATE DEC.98 APPD. Jesús E. Rojas DATE DEC.98
E1994 ESPECIALISTAS
ENGINEERING SPECIFICATION PDVSA N–251
REVISION FECHA
PDVSA TECHNICAL SPECIFICATION FOR TEFC
SQUIRREL CAGE INDUCTION MOTORS 500 HP 0 DEC.98
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Index
1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.1 Scope (Exception) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 Exceptions (Addition – New Subclause) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4 Responsibilities (Addition – New Subclause) . . . . . . . . . . . . . . . . . . . . . . . 3
2 REFERENCES (ADDITION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3 SERVICE CONDITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3.2 Unusual Service Conditions (Addition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3.3 Guarantee (Addition – New Subclause) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
5 ELECTRICAL PERFORMANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
5.2 Motor design and starting characteristics (Addition) . . . . . . . . . . . . . . . . . . 3
5.4 Insulation system and temperature rise (Addition) . . . . . . . . . . . . . . . . . . . 4
6 MECHANICAL FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6.1 Bearings and Lubrication (Addition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6.2 Rotor and Shaft (Addition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
6.4 Fans (Addition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6.5 Terminal boxes and terminal leads (Addition) . . . . . . . . . . . . . . . . . . . . . . . 6
7 CORROSION–RESISTANT TREATMENT . . . . . . . . . . . . . . . . . . . . . . 6
7.1 Frame Paint (Addition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
7.4 Miscellaneous (Addition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
8 EFFICIENCY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
8.1 Economical Evaluation (Addition – New Subclause) . . . . . . . . . . . . . . . . . 6
9 TESTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
9.3 Additional tests (Addition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
11 SPACE HEATERS – REQUIREMENTS (ADDITION) . . . . . . . . . . . . 6
12 DATA EXCHANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
12.1 Data Supplied by User (Addition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
12.2 Data Supplied by Manufacturer (Addition) . . . . . . . . . . . . . . . . . . . . . . . . . . 7
13 PREPARATION FOR SHIPMENT (ADDITION – NEW CLAUSE) . . 7
ENGINEERING SPECIFICATION PDVSA N–251
REVISION FECHA
PDVSA TECHNICAL SPECIFICATION FOR TEFC
SQUIRREL CAGE INDUCTION MOTORS 500 HP 0 DEC.98
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1 OVERVIEW
This specification covers the Particular Requirements for the design,
manufacture, testing and shipment of Squirrel Cage Induction Motors as detailed
in IEEE Std 841 (Standard for Petroleum and Chemical Industry – Severe Duty
Totally Enclosed Fan–Cooled (TEFC) Squirrel Cage Induction Motors – up to and
including 500 hp), for use in oil refineries, gas plants, chemical plants, exploration
and production facilities, and supply/marketing installations owned by PDVSA.
This specification along with the Owner’s Induction Motor Data Sheet (Appendix
“A”) and the requirements of IEEE Std 841 shall be considered complementary.
Any conflict among them shall be referred to the Owner for clarification before
proceeding with design and manufacture.
The following clauses are amendments, supplements or additions to IEEE Std
841. Clauses that are not mentioned herein shall remain applicable as written.
When the word “should” appears in the IEEE Std 841, it must be substituted by
“shall” and, therefore, considered mandatory.
The additional requirements or clarifications specified herein are required in order
to:
a. Make selections from the options given in the IEEE Std 841.
b. Specify additional and more stringent requirements, as necessary, to
operate and maintain motors according to PDVSA practices.
The following paragraph numbers refer to those used in IEEE Std 841 or added
in this specification.
2 REFERENCES (ADDITION)
For any details not mentioned in the referenced standard, the Manufacturer shall
submit his proposed standards for Owner’s approval. If required, the
Manufacturer shall provide a copy of them.
Written approval must be obtained for the construction of motors using other
standards (IEC, DIN, etc.).
3 SERVICE CONDITIONS
3.1 Unusual Service Conditions (Addition)
g) Starting method other than across–the–line starting.
h) Automatic reacceleration with full opposite residual voltage, under full load
conditions, and at any voltage between 80% and 100% of the rated voltage
applied at the motor terminals.
4 ELECTRICAL PERFORMANCE
4.1 Motor Design and Starting Characteristics (Addition)
c) If it is specified in Appendix “A”” that the medium voltage motors will be
controlled by circuit breakers, the motor Manufacturer shall furnish a suitable type
of insulation, if it is applicable. Manufacturer shall also specify the characteristics
of surge suppressors, if they are necessary to prevent failure due to high
frequency oscillations on closing .
ENGINEERING SPECIFICATION PDVSA N–251
REVISION FECHA
PDVSA TECHNICAL SPECIFICATION FOR TEFC
SQUIRREL CAGE INDUCTION MOTORS 500 HP 0 DEC.98
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5 MECHANICAL FEATURES
e) (Addition) For oil lubricated bearings, oil sump temperature shall not exceed
82 °C (180 °F) based on the specified operating condition and an ambient
temperature of 40 °C (104 °F). The housing shall be provided with tapped and
plugged fill openings at least 1/2 inch National Pipe Thread (NPT) size. Housings
shall be equipped with constant level sight–feed oilers at least 8 ounces (0.25 liter)
in size, with a positive level positioner (not a set screw), transparent containers
(not subject to sunlight–or heat induced opacity or deterioration) and protective
wire cages. A permanent indication of the proper oil level shall be accurately
located and clearly marked on the outside of the bearing housing with permanent
metal tags, marks inscribed in the castings, or another durable means. If the oil
level indicator breaks accidentally, the resulting drop in oil level shall not result in
loss of bearing lubrication, that is, reduction of the oil level below the level required
for normal operation.
f) (Exception) Bearings and bearings housing shall be coated with a rust
preventive compound, compatible to the type of oil or grease required by the
bearing in operation.
g) (Exception) Oil mist lubrication systems are not acceptable.
h) (Addition) Bearings for motors above 200 hp shall be electrically insulated. A
removable shorting device shall be provided in the bearing housing on the drive
end. For double–end motors, the bearing and coupling on one end shall be
electrically insulated. Motors below 250 hp with a shaft voltage higher than 250
mV (peak), when tested per IEEE Std 112, require grounding the shaft and/or
insulating a bearing.
i) (Addition) Oil lubricated bearings shall use standard hydrocarbon oils.
Synthetic oils are not acceptable.
j) (Addition) Anti–friction bearings shall be retained on the shaft and fitted into
housings in accordance with the requirements of ABMA Standard 7. The device
used to lock ball thrust bearings to shafts shall be restricted to a nut with a
tongue–type lock washer.
k) (Addition) If specified in Appendix “A”, bearing temperature sensing devices
shall be supplied.
Direction of rotation for motors shall be marked when facing motor from opposite
drive end (according to NEMA MG–1, section 2.24). The direction of rotation
required will be indicated in Appendix “A”.
6 CORROSION–RESISTANT TREATMENT
6.1 Frame Paint (Addition)
If special treatment is required for a particular application, it will be indicated in
Appendix “A”.
7 EFFICIENCY
7.1 Economical Evaluation (Addition – New Subclause)
Motors will be evaluated on the basis of life–cycle cost (LCC) (purchase price plus
present net worth of losses) at the evaluation factor (dollars per kilowatt) shown
in Appendix “A”.
The economical evaluation will be performed at rated full load, unless otherwise
specified in Appendix “A”.
8 TESTS
8.1 Additional Tests (Addition)
No additional tests are required.
ENGINEERING SPECIFICATION PDVSA N–251
REVISION FECHA
PDVSA TECHNICAL SPECIFICATION FOR TEFC
SQUIRREL CAGE INDUCTION MOTORS 500 HP 0 DEC.98
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10 DATA EXCHANGE
10.1 Data Supplied by User (Addition)
See Appendix “A”: “Owner’s Induction Motor Data Sheet”
13.2 Manufacturer shall provide the Owner with the instructions necessary to preserve
the integrity of the storage preparation after the equipment arrives at the job site
and before start–up.
13.3 Motors shall be prepared for shipment after all testing and inspection have been
completed and it has been released for shipment by the Owner’s Inspector. As
a minimum, the preparation shall include the following:
13.3.a Exterior surfaces, except for machined surfaces, shall be coated with
Manufacturer’s standard paint unless otherwise specified.
13.3.b Exterior machined surfaces, except for corrosion resistant material, shall be
coated with a suitable rust preventive.
ENGINEERING SPECIFICATION PDVSA N–251
REVISION FECHA
PDVSA TECHNICAL SPECIFICATION FOR TEFC
SQUIRREL CAGE INDUCTION MOTORS 500 HP 0 DEC.98
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13.3.c After thorough cleaning, internal areas of bearings and carbon steel oil systems’
auxiliary equipment shall be coated with a suitable oil soluble rust preventive.
13.3.d Flanged openings shall be provided with metal closures at least 4.8 millimeters
thick, with synthetic rubber gaskets and at least four full–diameter bolts.
13.3.e Threaded openings shall be provided with steel caps or solid shank steel plugs.
In no case shall nonmetallic caps or plugs be used.
(13.3.f) When specified, motor shall be mounted on a rigid skid or base suitable for
handling by forklift, truck, or crane. This skid shall extend beyond all surfaces of
the motor.
13.3.g Rotor shall be blocked to prevent axial and radial movement.
13.3.h Space heater leads shall be accessible without disturbing the shipping package
and shall be suitably tagged for easy identification.
13.4 Lifting points and lifting lugs shall be clearly marked. Each motor shall be properly
identified with item and serial numbers. Material shipped in separate crates shall
be suitable identified with securely affixed, corrosion–resistant metal tags,
indicating the item and serial number of the equipment for which it is intended.
The recommended lifting arrangement shall be identified on boxed equipment.
13.5 The fit–up and assembly of motor–mounted piping, coolers, and other equipment
shall be completed in the Manufacturer’s shop before shipping, unless specifically
approved by the Owner.
13.6 Exposed shaft and shaft couplings shall be wrapped with waterproof, moldable
waxed cloth or vapor phase inhibitor paper. The seams shall be sealed with
oilproof adhesive tape.
13.7 Components (both individual pieces and packaged sets) shipped with mounted
preassembled piping, tubing, or wiring shall comply with the requirements of the
Occupational Safety and Health Administration.
13.9 Bearing assemblies shall be fully protected from the entry of moisture and dirt.
If vapor phase inhibitor crystals in bags are installed in large cavities to absorb
moisture, the bags must be attached in an accessible area for case of removal.
Where applicable, bags shall be installed in wire cages attached to flanged
ENGINEERING SPECIFICATION PDVSA N–251
REVISION FECHA
PDVSA TECHNICAL SPECIFICATION FOR TEFC
SQUIRREL CAGE INDUCTION MOTORS 500 HP 0 DEC.98
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13.10 One copy of the Manufacturer’s standard installation instructions shall be packed
and shipped with the motor.
ENGINEERING SPECIFICATION PDVSA N–251
REVISION FECHA
PDVSA TECHNICAL SPECIFICATION FOR TEFC
SQUIRREL CAGE INDUCTION MOTORS 500 HP 0 DEC.98
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APPENDIX “A”
OTHER: 7
AMBIENT TEMPERATURE (3.1 a/3.2 a7): __________°C MAX ALTITUDE (3.1 b/3.2 a7):_______________ METERS ABOVE SEA LEVEL 9
AREA CLASSIFICATION (3. 2a): CLASS___________ DIVISION __________ GROUP________ TEMP. CLASS 13
STARTING METHOD (3.2g): SOFT START DELTA WYE AUTOTRANSFORMER ________% OTHER: 17
MOTOR CONTROLLER (5.2.c): CONTACTOR CIRCUIT BREAKER TYPE: SF6 VACUUM OTHER: 18
RATINGS (4) 20
32
APPENDIX “A”
MOUNTING (6.1.c):
HORIZONTAL VERTICAL SHAFT UP SHAFT DOWN 8
NONE (WHEN DRIVEN EQUIPMENT TRUST IS TAKEN BY ITS OWN THRUST BEARING) 11
DRIVE SYSTEM (6.1.e): COUPLED DRIVE: DIRECT GEAR BELT TYPE OF COUPLING: 14
COUPLING MANUFACTURER: 15
MAIN TERMINAL BOX (6.5.b): p 600 V AND t 445T FRAME: CAST IRON OTHER: 19
u 600 V OR s 445T FRAME: CAST IRON CAST STEEL STEEL PLATE OTHER: 20
OVERSIZED BOX FOR (6.5.b): LARGER CABLE TERMINATION SURGE SUPPRESSORS (IF NEEDED) 21
ECONOMICAL EVALUATION (8.1): LOSSES EVALUATION FACTOR ($/kW): __________________ AT ____________________% FULL LOAD 25
SPACE HEATER LEADS: MAIN TERMINAL BOX HEATER TERMINAL BOX NOT REQUIRED 27
DRAWINGS REQUESTED: 33
34
ENGINEERING SPECIFICATION PDVSA N–251
REVISION FECHA
PDVSA TECHNICAL SPECIFICATION FOR TEFC
SQUIRREL CAGE INDUCTION MOTORS 500 HP 0 DEC.98
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APPENDIX “A”
DOMESTIC EXPORT 2
MOUNTED ON SKID 6
OTHER REQUIREMENTS: 7
–––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––– 8
_______________________________________________________________________________________________________________________ 9
_______________________________________________________________________________________________________________________ 10
_______________________________________________________________________________________________________________________ 11
_______________________________________________________________________________________________________________________ 12
REMARKS: ___________________________________________________________________________________________________________ 13
_______________________________________________________________________________________________________________________ 14
_______________________________________________________________________________________________________________________ 15
_______________________________________________________________________________________________________________________ 16
_______________________________________________________________________________________________________________________ 17
_______________________________________________________________________________________________________________________ 18
ROUTINE TEST 22
OTHER: 23
__________________________________________________________________________________ 24
__________________________________________________________________________________ 25
__________________________________________________________________________________ 26
__________________________________________________________________________________ 27
__________________________________________________________________________________ 28
__________________________________________________________________________________ 29
__________________________________________________________________________________ 30
__________________________________________________________________________________ 31
__________________________________________________________________________________ 32
ENGINEERING SPECIFICATION PDVSA N–251
REVISION FECHA
PDVSA TECHNICAL SPECIFICATION FOR TEFC
SQUIRREL CAGE INDUCTION MOTORS 500 HP 0 DEC.98
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APPENDIX “B”
HORSEPOWER_____________FULL LOAD SPEED (RPM) DESIGN DATA NO LOAD CURRENT ________ AMPS 1
BREAKDOWN TORQUE, % FLT DIMENSIONS (M): LENGTH: ____ WIDTH: _____ HEIGHT: 12
SPEED–TORQUE CURVE No. MAX. SOUND PRESSURE LEVEL AT 1 METER, dB(A) (2.1.3) 13
CURVE No. 16
90 % VOLTAGE, ______________SEC 20
70 % VOLTAGE, ______________SEC 23
90 % VOLTAGE, ______________SEC 25
BEARING TYPE 27
29
REMARKS: 30
31
32
33
34
35
ENGINEERING SPECIFICATION PDVSA N–251
REVISION FECHA
PDVSA TECHNICAL SPECIFICATION FOR TEFC
SQUIRREL CAGE INDUCTION MOTORS 500 HP 0 DEC.98
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APPENDIX “C”
CONTRACT No.
TAG No.
AS DESIGNED AS BUILT
GENERAL INFORMATION
PLANT MODEL
LOCATION UNIT
SERVICE DRIVEN EQUIPMENT
MANUFACTURER QUANTITY REQUIRED
SERIAL No.
MOTOR DATA
NAMEPLATE HP ___________SERVICE FACTOR PHASE–TO–PHASE RESISTANCE _________OHM, @ ________°C 1
FRAME SIZE _____________ ENCLOSURE TYPE RESIDUAL VOLTAGE OPEN–CIRCUIT TIME CONSTANT: 4
ROTATION WHEN FACING MOTOR OPPOSITE DRIVE END: MOTOR WITH SURGE CAPACITORS: ______________SECONDS 6
POWER FACTOR BORE LENGTH ____ BORE DIAM ______ MIN _____________MAX. 11
LOCKED ROTOR (CURRENT) AT ___% RATED VOLTAGE: THRUST BEARING: TOP BOTTOM 14
TEMPERATURE RISE ____________ °C ABOVE _______°C AMBIENT MAX. SOUND PRESSURE LEVEL AT 1 METER, dBA: 28
30
ENGINEERING SPECIFICATION PDVSA N–251
REVISION FECHA
PDVSA TECHNICAL SPECIFICATION FOR TEFC
SQUIRREL CAGE INDUCTION MOTORS 500 HP 0 DEC.98
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APPENDIX “C”
SURGE PROTECTION: 14
OTHER INFORMATION 18
34
GRADE OF CASTINGS 36
DRAWINGS REQUESTED: 37
38
39
40
REMARKS: 41
42
43
ENGINEERING SPECIFICATION PDVSA N–251
REVISION FECHA
PDVSA TECHNICAL SPECIFICATION FOR TEFC
SQUIRREL CAGE INDUCTION MOTORS 500 HP 0 DEC.98
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APPENDIX “D”
DEVIATIONS AND EXCEPTIONS TAKEN BY BIDDER
BIDDER:
BIDDER’S AUTHORIZED SIGNATURE
DATE: