NATIONAL SUGAR INSTITUTE

Kanpur
COURSE : A.N.S.I.(SUGAR TECHNOLOGY) THIRD YEAR 2014-15
DURATION OF CLASS : JULY TO SEPTEMBER (9 WEEKS)
SUBJECT : SUGAR CHEMISTRY ; CODE : ST/301
UNIT No. of Review by the
No. periods for Faculty as on
CONTENTS lecture , _____
assignments
& class tests

1 Formation and accumulation of Sugar in Sugarcane:

a. Photosynthesis, site of sugar synthesis, radiant
energy capturing by photosystem I & II, Hill reaction,
light and dark reaction, Photosynthetic phosphorylation,
Reduction of CO2 to form glucose (Calvin cycle or C3
8
cycle) , Regeneration of ribulose diphosphate, C4 pathway
of CO2 fixation.
b.Synthesis of surcrose, movement of sucrose from the
site of synthesis to the place of consumption or storage
1. 2 Post harvest deterioration of sugarcane, factors affecting
post harvest deterioration, effect of post harvest 4
deterioration on composition of sugarcane.
1. 3 Role of various non-sucrose constituents of sugar cane
3
juice in the process of sugar manufacture.
1. 4 Factors affecting sugarcane quality at the time of harvest
3
and at the time of supply to sugar mill.
TOTAL 18

Format No 7.1/1 Revised as on ____________ Reviewed by HoD Approved by Director page 1 |

 NATIONAL SUGAR INSTITUTE
Kanpur
COURSE :A.N.S.I.(SUGAR TECHNOLOGY) THIRD YEAR 2014-15
DURATION OF CLASS : JULY TO SEPTEMBER (9 WEEKS)
SUBJECT : STATISTICAL QUALITY CONTROL ; CODE : ST/302A
UNIT No. of Review by the
No. periods for Faculty as on
CONTENTS lecture , _____
assignments
& class tests

1 Sampling Techniques, Sampling Definition, Sampling

4
and Non-sampling error, uses.
2 Description of Simple Random Sampling, Stratified
Sampling, Systematic Sampling. Two Stage, Multistage 5
Sampling.
TOTAL 9

Format No 7.1/1 Revised as on ____________ Reviewed by HoD Approved by Director page 1 |

 NATIONAL SUGAR INSTITUTE
Kanpur
COURSE : A.N.S.I.(SUGAR TECHNOLOGY) THIRD YEAR 2014-15
DURATION OF CLASS : JULY TO SEPTEMBER (9 WEEKS)
SUBJECT : BY PRODUCTS; CODE : ST/302B
UNIT No. of Review by the
No. periods for Faculty as on
CONTENTS lecture , _____
assignments
& class tests

1 MOLASSES: (A) Different types of molasses & their

characteristics, alcoholic fermentation of molasses-
3
manufacture of rectified spirit, denatured spirit and power
alcohol. potable liquors etc,
2 (B) Manufacture of citric acid, aconitic acid, monosodium
glutamate, lactic acid, manufacture of bakers’ yeast from 3
molasses and production of lysine.
3 (C) Utilization of beet molasses and use as cattle feed. 3
TOTAL 9

Format No 7.1/1 Revised as on ____________ Reviewed by HoD Approved by Director page 1 |

 NATIONAL SUGAR INSTITUTE
Kanpur
COURSE : A.N.S.I.(SUGAR TECHNOLOGY) THIRD YEAR 2014-15
DURATION OF CLASS : JULY TO SEPTEMBER (9 WEEKS)
SUBJECT : BUSINESS MINAGEMENT; CODE : ST/303A
UNIT No. of Review by the
No. periods for Faculty as on
CONTENTS lecture , _____
assignments
& class tests

1 Location of factory, layout of plant building equipment

etc. Factors important in decision making about the 2
location of an industry.
2 Joint Stock Companies, Cooperative Societies, Board
of Director, Managing Director, Division into various
3
sections. Financial structure and debt equity ratio of
companies.
3 Sales organization and control. 2
4 Role of Sugar Industry in promoting economic growth
1
for the social good.
5 Discipline in industry, meaning of disciplines,
discipline by legal sanction, code of discipline,
5
grievances, motivation, morals and supervisory
leaders.
6 Training of operatives, up gradation of skills, training
3
programme, In-house training maintenance manuals.
7 Job analysis crisis handling in Sugar Industry. 2
TOTAL 18

Format No 7.1/1 Revised as on ____________ Reviewed by HoD Approved by Director page 1 |

 NATIONAL SUGAR INSTITUTE
Kanpur
COURSE : A.N.S.I.(SUGAR TECHNOLOGY) THIRD YEAR 2014-15
DURATION OF CLASS : JULY TO SEPTEMBER (9 WEEKS)
SUBJECT : COMPUTER AWARENESS; CODE : ST/303B
UNIT No. of Review by the
No. periods for Faculty as on
CONTENTS lecture , _____
assignments
& class tests

1 COMPUTER FUNDAMENTALS:
- Definition of computer and its history. Parts of a computer.
- Types of computers. Computer generations.
- Types of input and output devices.
- Types of memory: RAM,ROM, Tapes and Disks. 9
- Types of computer languages.
- Data representation inside computers. Binary number system.
- Arithmetical operations in binary number system.
- Octal and Hexadecimal Number System.
2 . DISK OPERATING SYSTEM:
- what is an operating system? Booting a system.
3
- Internal and external commands.
- Difference between single-user and multi-user operating system.
3 BASIC:
- Flow chart.
- What is an interpretor?
- Variables and constants.
- Types of variables in BASIC
- INPUT, PRINT, PRINT USING ONE LINE MISSING
- LEFT PRINT, PRINT USING.
- GOTO.
- IF THEM-ELSE-FOR-NEXT. 6
- GOSUB
- Functions and sub routines.
- Single and double dimension arrays.
- Some library functions (INT, VAL, MOD, SIN, COS, TAN, LOG, LEFTS, RIGHTS, MIDS)
Preparation of daily manufacturing report and other reports
required to be prepared regularly by sugar factories with the help
of computers.

TOTAL 18

Format No 7.1/1 Revised as on ____________ Reviewed by HoD Approved by Director page 1 |

 NATIONAL SUGAR INSTITUTE
Kanpur
COURSE : A.N.S.I.(SUGAR TECHNOLOGY) THIRD YEAR 2014-15
DURATION OF CLASS : JULY TO SEPTEMBER (9 WEEKS)
SUBJECT : COMPUTER AWARENESS; CODE : ST/303B
UNIT No. of Review by the
No. periods for Faculty as on
CONTENTS lecture , _____
assignments
& class tests

Format No 7.1/1 Revised as on ____________ Reviewed by HoD Approved by Director page 2 |

 NATIONAL SUGAR INSTITUTE
Kanpur
COURSE : A.N.S.I.(SUGAR TECHNOLOGY) THIRD YEAR 2014-15
DURATION OF CLASS : JULY TO SEPTEMBER (9WEEKS)
SUBJECT : SUGAR ENGINEERING ; CODE : ST/304A
UNIT No. of Review by the
No. periods for Faculty as on
CONTENTS lecture , _____
assignments
& class tests

1 Milling Tandem
Different types of grooving and juice drainage
systems, Mill setting, concept of trash plate profile,
hydraulic accumulator and calculation of hydraulic
loads, mill imbibition systems, power requirement for 8
milling; brief description of under feed rollers, feeding
devices like GRPF, TRPF etc. Different types of
driving arrangements for mills like turbines, electric
and hydraulic drives.
2 Steam Economy
Different systems of vapour bleeding like single, double
effect and pre-evaporator. Calculation of complete
steam balance of sugar plant. Importance of exhaust 8
steam pressure and its temperature, pressure reducing
and de-superheating of steam used for heating and
boiling.
3 Heat Conservation
(i) Lagging , steam traps
2
(ii) Bagasse drying
(iii) By-product power
4 Utilization of induction motor etc. in sugar industry
5
including variable speed systems.
5 Power factor, causes of low power factor and ways to
4
improve it.
TOTAL 27

Format No 7.1/1 Revised as on ____________ Reviewed by HoD Approved by Director page 1 |

 NATIONAL SUGAR INSTITUTE
Kanpur
COURSE : A.N.S.I.(SUGAR TECHNOLOGY) THIRD YEAR 2014-15
DURATION OF CLASS : JULY TO SEPTEMBER (9 WEEKS)
SUBJECT : INSTRUMENTATION ; CODE : ST/304B
UNIT No. of Review by the
No. periods for Faculty as on
CONTENTS lecture , _____
assignments
& class tests

1 Pneumatic Control System :

Control Elements : Different types of valves and their
characteristics, use of the above pneumatic system for
3
exhaust pressure regulation and exhaust temperature
regulation (pneumatic type area regulator). Juice heater
temperature control based on pneumatic system.
2 Pan Boiling Instrumentations:
Method of scientific pan boiling adopted in
developed countries (automatic pan boiling).
(a) Observatory instruments in pan boiling-
(i) Microscopic analysis at different stages.
(ii) Refractive brix measurement and its importance in
pan boiling.
(iii) Monitoring of control of different sensors, selection
of the most dependable sensor.
(a) Degree of super saturation Different methods of
2
measurement of degree of super saturation with
special reference to Zeigler’s super saturation
monitor.
(b) Consistency/ Rheology measurement.
(i) Indirect measurement i.e. electrical conductivity
method (cuitometer or panometer).
(ii) Direct methods of consistency Rheology
measurement i.e. electrical viscometer and Zeigler’s
consistency monitor. Discussion on results obtained
by direct and indirect method.
3 Automatic Controls of Pans:
(a) Based on measurement of dielectric loss .
(b) Automatic control system using viscosity control.
2
(c) Consistency control.
(d) KWh-measurement of feed regulator(Viscosity
measurement).

Format No 7.1/1 Revised as on ____________ Reviewed by HoD Approved by Director page 1 |

 NATIONAL SUGAR INSTITUTE
Kanpur
COURSE : A.N.S.I.(SUGAR TECHNOLOGY) THIRD YEAR 2014-15
DURATION OF CLASS : JULY TO SEPTEMBER (9 WEEKS)
SUBJECT : INSTRUMENTATION ; CODE : ST/304B
UNIT No. of Review by the
No. periods for Faculty as on
CONTENTS lecture , _____
assignments
& class tests

4 Computer a tool to sugar industry , ON Line Computer

2
Control Configuration.
TOTAL 9

Format No 7.1/1 Revised as on ____________ Reviewed by HoD Approved by Director page 2 |

 NATIONAL SUGAR INSTITUTE
Kanpur
COURSE : A.N.S.I.(SUGAR TECHNOLOGY) THIRD YEAR 2014-15
DURATION OF CLASS : JULY TO SEPTEMBER (9 WEEKS)
SUBJECT : CHEMICAL ENGG.; CODE : ST/305
UNIT No. of Review by the
No. periods for Faculty as on
CONTENTS lecture , _____
assignments
& class tests

1 General Chemical technology. Study of the process

technology of the following.
(a) Sulphur dioxide and sulphuric acid from sulphur,
Heat recovery
(b) Pulp and paper-manufacture, chemical recovery & 15
waste treatment.
(c) Lime
(d) Carbon dioxide
(e) Activated Carbon
(f) Surface coatings- paints, pigments and varnishes
2 Waste water engineering
(a) Introduction to waste water treatment and
its reuse.
(b) Basic principles of waste water treatment –
Primary, Secondary and Tertiary.
(c) Condensate utilization, problems and
precautions of condensate utilization at 12
boilers.
(d) Heat recovery from condensate and its
impact on energy economy.
(e) Waste water treatment practice in sugar
factory and Zero effluent discharge.

TOTAL 27

Format No 7.1/1 Revised as on ____________ Reviewed by HoD Approved by Director page 1 |

 NATIONAL SUGAR INSTITUTE
Kanpur
COURSE : A.N.S.I.(SUGAR TECHNOLOGY) THIRD YEAR 2014-15
DURATION OF CLASS : JULY TO SEPTEMBER (9 WEEKS)
SUBJECT : SUGAR TECH (MANUFACTURING- I); CODE : ST/306
UNIT No. of Review by the
No. periods for Faculty as on
CONTENTS lecture , _____
assignments
& class tests

1 Clarification:-
(A) Ion- exchange process, theory of Ion exchange, use of
Ion- exchange resins, application of Ion exchange,
different techniques of Ion- exchange, regeneration of 2
resins.
(JITENDRA SINGH)
2 (B) Syrup Treatment- continuous sulphitation vessels,
clarification of syrup, pH & brix of syrup. Separation
of sediments by centrifuging technique, flotation of 3
syrup, super centrifuging for separation of sediments.
(JITENDRA SINGH)
3 (C) Practical problem related to subject. (JITENDRA
SINGH) 3
4 (D)Idea of membrane filteration.
1
(JITENDRA SINGH)
TOTAL 9

Format No 7.1/1 Revised as on ____________ Reviewed by HoD Approved by Director page 1 |

 NATIONAL SUGAR INSTITUTE
Kanpur
COURSE : A.N.S.I.(SUGAR TECHNOLOGY) THIRD YEAR 2014-15
DURATION OF CLASS : JULY TO SEPTEMBER (9 WEEKS)
SUBJECT : SUGAR TECH (MANUFATUTING-I I); CODE : ST/307
UNIT No. of Review by the
No. periods for Faculty as on
CONTENTS lecture , _____
assignments
& class tests

1 Centrifugals:-
(A) Different types of centrifugals (belt, water,
electrically driven), gravity factor, high gravity factor
machines, continuous machines thyristor control
centrifugals, time settings in centrifugals, mesh
arrangements, fitting of liners & interliners, washing of 3
sugars, use of hot & cold water, steam arrangements,
disposal of molasses, different types of pug mills, idea
about semi-automation and automation of centrifugals,
factors leading to rise of purity in continuous
centrifugal. (A. K.ASTHANA)
2 (B) Sugar driers & rotary driers, horizontal & vertical
type, air fans, heating equipments dust collector, grass
hopper driers, cooling towers, breakage of crystal, luster
of sugar, mechanical screens and suspended screens, 2
size of mesh, grading of sugar, fluidized bed sugar
driers. (A. K.ASTHANA)
3 (C) Storage of sugar, keeping quality of sugar, sugar
godown, N.S.I. standards, ISI standards, type of walls,
moisture content of air & its control, storage of
2
molasses in steel tanks & pits & their requirements,
Deterioration & auto combustion of molasses during
storage. (A. K.ASTHANA)
4 (D) Sugar dust collecting system & its design,
advantages & disadvantages of different methods of
sugar packing, mechanical handling of sugar bags. 2
(A. K.ASTHANA)

Format No 7.1/1 Revised as on ____________ Reviewed by HoD Approved by Director page 1 |

 NATIONAL SUGAR INSTITUTE
Kanpur
COURSE : A.N.S.I.(SUGAR TECHNOLOGY) THIRD YEAR 2014-15
DURATION OF CLASS : JULY TO SEPTEMBER (9 WEEKS)
SUBJECT : SUGAR TECH (MANUFATUTING-I I); CODE : ST/307
UNIT No. of Review by the
No. periods for Faculty as on
CONTENTS lecture , _____
assignments
& class tests

5
Pan boiling:-
(A) Different boiling schemes- 4 massecuite, 3
massecuite & 2 massecuite boiling & control of 8
molasses purity, steam consumption at pans with
different pan boiling schemes, (N.MOHAN)
6 (B) Standard specification of raw sugar, white sugar &
refined sugar, classification of Indian white sugar with 6
respect to grain size & colour. (N.MOHAN)
7 (C) Practical problems related to subject (N.MOHAN) 4
TOTAL 27

Format No 7.1/1 Revised as on ____________ Reviewed by HoD Approved by Director page 2 |

 NATIONAL SUGAR INSTITUTE
Kanpur
COURSE :A.N.S.I.(SUGAR TECHNOLOGY) THIRD YEAR 2014-15
DURATION OF CLASS : JULY TO SEPTEMBER (9 WEEKS)
SUBJECT : SUGAR TECH (MANUFATUTING-III); CODE : ST/308
UNIT No. of Review by the
No. periods for Faculty as on
CONTENTS lecture , _____
assignments
& class tests

1
Sugar Beet:-
(a) Beet harvesting & its supply to sugar factories,
distribution of sugar in beet root, chemical
composition of sugar beet, primary operation
equipment-beet silos, fluming channel, fingergate, 9
beet pulp, stone catcher; leaf & wood catcher; beet
washer; beet elevator & beet slicer & beet pulp press
for dewatering of pulp, manufacturing process of
Sugar from Sugar-beet in brief. (K. JAGDEESH)
2 (b) Cane & beet diffusers- Concept of diffusion;
difference between diffusion & lixiviation; principle
of sugar cane & sugar beet diffusion; cane diffusers.
Continuous diffusers based on percolation ,
maceration, maceration-cum-squeezing system;
detailed features of cane & beet diffusers available- 9
De Smet, Saturne, D.D.S. different dewatering
equipment namely, Succalton or Fench screw press
& three roller mills. Extraction limits of diffusion
(Equivalent to R.M.E.) (K. JAGDEESH)
3 Open pan boiling: Khandsari & gur processing
clarification sugar manufacture by open pan system,
5
indigenous Khandsari & gur industry, difference
between open & vacuum pan boiling. (S.K.TRIVEDI)
4 Raw sugar production- Specification of raw sugar,
process of clarification, process of boiling schemes.
2
Raw sugar storage & transport. (S.K.TRIVEDI)

Format No 7.1/1 Revised as on ____________ Reviewed by HoD Approved by Director page 1 |

 NATIONAL SUGAR INSTITUTE
Kanpur
COURSE :A.N.S.I.(SUGAR TECHNOLOGY) THIRD YEAR 2014-15
DURATION OF CLASS : JULY TO SEPTEMBER (9 WEEKS)
SUBJECT : SUGAR TECH (MANUFATUTING-III); CODE : ST/308
UNIT No. of Review by the
No. periods for Faculty as on
CONTENTS lecture , _____
assignments
& class tests

5 Manufacture of Plantation White sugar by Raw sugar.

2
(S.K.TRIVEDI)
6 Sugar refining- Affination, filtration, carbon filters,
decolourisation material, raw material for refineries,
their specifications. Ash contents, invert sugar,
refining & phospholoatation process of clarification, 5
boiling schemes, sugar cube, candy sugar. Practical
problem related to subject.
(DR. A.BAJPAI)
7 Process option for making low ICUMSA Sugar.
4
(DR. A.BAJPAI)
TOTAL 36

Format No 7.1/1 Revised as on ____________ Reviewed by HoD Approved by Director page 2 |

 NATIONAL SUGAR INSTITUTE
Kanpur
COURSE : A.N.S.I.(SUGAR TECHNOLOGY) THIRD YEAR 2014-15
DURATION OF CLASS : JULY TO SEPTEMBER (9 WEEKS)
SUBJECT : SUGAR TECH (CAPACITY ); CODE : ST/309
UNIT No. of Review by the
No. periods for Faculty as on
CONTENTS lecture , _____
assignments
& class tests

1 Condensers, cooling system, condensate extraction

1
(DR. A.BAJPAI)
2 Syrup sulphitation tanks, syrup & molasses tanks
1
(DR. A.BAJPAI)
3 Vacuum pans
1
(DR. A.BAJPAI)
4 Crystallizers
1
(DR. A.BAJPAI)
5 Centrifugal machines
1
(DR. A.BAJPAI)
6 Storage of sugar & godowns
1
(DR. A.BAJPAI)
7 Practical problem related to subject
1
(DR. A.BAJPAI)
8 Capacity Calculation of Continuous Pan
2
(DR. A.BAJPAI)
TOTAL 9

Format No 7.1/1 Revised as on ____________ Reviewed by HoD Approved by Director page 1 |

 NATIONAL SUGAR INSTITUTE
Kanpur
COURSE : A.N.S.I.(SUGAR TECHNOLOGY) THIRD YEAR 2014-15
DURATION OF CLASS : JULY TO SEPTEMBER (9 WEEKS)
SUBJECT : SUGAR TECH (CONTROL); CODE : ST/310
UNIT No. of Review by the
No. periods for Faculty as on
CONTENTS lecture , _____
assignments
& class tests

1 Stock taking, preparation of various balance viz. Pol

balance, Non sugar balance & crystal balance,
comments on various balances & known & unknown 4
sugar losses.(K.JAGDEESH)
2 Time account, capacity utilisation – crushing rate/24
hours operation & crushing rate/22 hours operation
excluding cane shortage & holidays only. 5
Practical problems related to subject
(K.JAGDEESH)
TOTAL 9

Format No 7.1/1 Revised as on ____________ Reviewed by HoD Approved by Director page 1 |

 NATIONAL SUGAR INSTITUTE
Kanpur
COURSE : A.N.S.I.(SUGAR TECHNOLOGY) THIRD YEAR 2014-15
DURATION OF CLASS : JULY TO SEPTEMBER (9 WEEKS)
SUBJECT : DRAWING & DESIGN; CODE : ST/311
UNIT No. of Review by the
No. periods for Faculty as on
CONTENTS lecture , _____
assignments
& class tests

1 Pan: Types – Batch & continuous, Constructional

and functional details, Material of construction and
its mechanical properties optimum design
parameters, graining volume, hydrostatic head,
circulation ratio and S/v ratio, determination of the
heating surface, total no. of tubes, dia of down take,
6
dia of tube plate, standard thickness of body, shell,
tube-plate and bottom cone. Calculation of graining
volume, hydrostatic head above top tube plate,
vapour space above strike level, size of steam entry
in calandria, condensate outlet, vent pipes, discharge
value. Design of internal catch all.
2 Condenser : Constructional and functional details,
Material of construction and its mechanical
properties. Types of condensers and its application.
Performance parameter – Approach Temperature.
2
(a)Barometric Condenser : Types – Baffle & rain &
shower. Determination of the size of vapour pipe, dia
and height of condenser, quantity of injection water
and air, size of injection water pipe, air pipe, tail pipe.
3 (b) Multijet Condenser : Determination of the size of
vapour pipe, dia & height of condenser, quantity of
injection water, quantity of injection water in spray
and jet nozzles, no. and size of spray nozzles, no. and 3
size of jet nozzles, size of injection water pipes, tail
pipe.
4 Crystallizer : Constructional and functional details, 4

Format No 7.1/1 Revised as on ____________ Reviewed by HoD Approved by Director page 1 |

 NATIONAL SUGAR INSTITUTE
Kanpur
COURSE : A.N.S.I.(SUGAR TECHNOLOGY) THIRD YEAR 2014-15
DURATION OF CLASS : JULY TO SEPTEMBER (9 WEEKS)
SUBJECT : DRAWING & DESIGN; CODE : ST/311
UNIT No. of Review by the
No. periods for Faculty as on
CONTENTS lecture , _____
assignments
& class tests

material of construction and its mechanical properties.

Type of crystallizers i.e. batch and continuous type.
Horizontal & vertical. Calculation of the capacity of
crystallizer, No. of crystallizers, dimensions of
crystallizers, cooling surface of batch type and
continuous crystallizers.
5 Molasses Storage Tank : Material of construction and
mechanical properties. Optimum tank proportions, Factors,
influencing the optimum tank proportions. Determination
3
of number and capacity of each molasses tank. Dia and
height of molasses tank, no. and size of courses, standard
thickness of bottom plate & roof plate
TOTAL 18

Format No 7.1/1 Revised as on ____________ Reviewed by HoD Approved by Director page 2 |