Ba 501 PDF
Ba 501 PDF
BA 251/501
Rotary Vane Pump
PK 0156 BEN/L (1607)
Table of contents
Table of contents
1 About this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Validity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Protective equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 Proper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.4 Improper use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 Transport and storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1 Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4 Product description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.1 Product identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.2 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.1 Setting up the pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.2 Connecting the vacuum side. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.3 Connecting the exhaust side. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.4 Connecting the cooling water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.5 Connecting to the mains power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.6 Filling up the operating fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.7 Setting up ventilation or measurement connection . . . . . . . . . . . . . . . . . . 18
5.8 Operating fluid level monitoring (option) . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.9 Operating fluid temperature monitoring (option) . . . . . . . . . . . . . . . . . . . . 21
6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6.1 Before switching on. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6.2 Switching on the pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.3 Pumping condensable vapours. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.4 Topping up the operating fluid. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.5 Switching off and venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.1 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.2 Changing the operating fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7.3 Changing the kind of operating fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7.4 Clean the cooling water chambers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7.5 Checking the "V" belt drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7.6 Cleaning the gas ballast valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
7.7 Set/adjust the silencer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
8 Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8.1 Shutting down for longer periods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8.2 Re-starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8.3 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9 Malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
9.1 Rectifying malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
10 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
11 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
11.1 Spare parts packages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
2
Table of contents
11.2 Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
12 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
13 Technical data and dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
13.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
13.2 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
13.3 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
3
About this manual
1.2 Conventions
Safety instructions The safety instructions in Pfeiffer Vacuum operating instructions are the result of risk
evaluations and hazard analyses and are oriented on international certification stan-
dards as specified by UL, CSA, ANSI Z-535, SEMI S1, ISO 3864 and DIN 4844. In this
document, the following hazard levels and information are considered:
DANGER
Imminent danger
Indicates an imminent hazardous situation that will result in death or serious injury.
WARNING
Possibly imminent danger
Indicates an imminent hazardous situation that can result in death or serious injury.
CAUTION
Possibly imminent danger
Indicates an imminent hazardous situation that can result in minor or moderate injury.
NOTICE
Command or note
Command to perform an action or information about properties, the disregarding of
which may result in damage to the product.
4
About this manual
Pictographs
Prohibition of an action to avoid any risk of accidents, the disregarding
of which may result in serious accidents
Symbols used The following symbols are used consistently throughout in all illustrations:
V Vacuum flange
Exhaust flange
G Gas ballast valve
Power connection
5
Safety
2 Safety
2.1 Safety precautions
Duty to inform
Each person involved in the installation, operation or maintenance of the vacuum pump
must read and observe the safety-related parts of these operating instructions.
The operator is obligated to make operating personnel aware of dangers originating
from the vacuum pump, the pumped medium and the entire system.
DANGER
Danger to health by hazardous substances during maintenance or installation
Depending on the process vacuum pumps, components or operating fluids can be con-
taminated by toxic, reactive or radioactive substances.
Wear adequate protective equipment during maintenance and repairs or in case of
reinstallation.
CAUTION
Risk of injury through hot surfaces
Vacuum pumps can become hot during operation.
Allow the pump to cool before maintenance and repairs.
If necessary wear protective gloves according to EN 420.
WARNING
Increased noise emission!
Increased noise emission can occur within a limited area surrounding the vacuum
pump.
Provide noise protection or
wear hearing protection.
6
Safety
7
Transport and storage
3.2 Storage
Check that all the openings on the pump are securely closed.
Fill up the pump with new operating fluid to the top edge of the sight glass.
Store the pump only dry and dust-free indoors within the specified environmental con-
ditions.
– In rooms with moist or aggressive atmospheres, the pump must be airproof shrink-
wrapped in a plastic bag together with a bag of desiccant.
– After storage periods longer than two years, it is recommended to carry out main-
tenance and change the operating fluid before using the pump.
8
Product description
4 Product description
4.1 Product identification
To correctly identify the product when communicating with Pfeiffer Vacuum, always have
the information from the rating plate available.
● Pump model and model number
● Serial number
● Type and amount of operating fluid
● Date of manufacture
For motor-specific data, please see the separately installed motor rating plate.
Pump types
Pump type Pump designs
BA 251 Pump on/without base frame
BA 501 Pump on/without base frame
9
Product description
4.2 Function
The water cooled rotary vane pumps of the UnoLine Plus series are fitted with an op-
erating fluid collecting vessel with return line which ensures constant and slow circulation
of the operating fluid. Condensates, dirt and other particles are separated from the oper-
ating fluid and deposited in the sump of the vessel. This system provides the pumps with
a very large supply of operating fluid (BA 251 approx. 17 l, BA 501 approx. 45 l).
The spring loaded pump valves are of wear-resistant stainless steel. The pump is "V" belt
driven. Pump and motor are mounted together in a base frame.
A cooling water controller regulates, contingent on the pump temperature, the cooling
water flow level so that the pump operating temperature is maintained.
1 Operating fluid collecting vessel
50 98 100 40 34 91 99 1 with return line
5 Gas ballast valve
17 Connection (G1/2") for external
oil filter (optional)
34 Level switch connection
39 Oiler
40 Sight glass
41 Cooling water controller
43 Motor
50 Venting or measuring
41 connection
53 Temperature sensor
62 Cooling water drain
90 Operating fluid and
43 condensate drain valve
91 Operating fluid filler screw (G 1")
98 Vacuum connection
99 Exhaust connection
100 Needle valve
17
90
53
5
39
62
Range of application Being of a robust design, the pumps are especially suitable for vacuum generation in in-
dustrial applications. The pumps can be used as stand-alone units or as the pre-stage to
roots pumps.
10
Installation
5 Installation
5.1 Setting up the pump
Installation location Observe the following requirements when setting up the pump:
● Consider the load-bearing capacity of the installation site.
● Maximum installation altitude 2000 m (above mean sea level)
● Permissible ambient temperature: +12 ... 40°C
● Maximum relative humidity 85%
Fill up with operating fluid before operating the first time (see p. 18, chap. 5.6).
– Amount and type according to rating plate
Set up the pump on an even, horizontal surface.
– The base frame has four holes for anchoring onto the base.
– As an alternative, the base frame can be mounted flexibly on 4 vibration isola-
tors(see p. 43, chap. 12).
When installing the pump in a closed housing, ensure there is sufficient air circulation.
– Sight glass and gas ballast valve must be visible and readily accessible.
– Voltage and frequency information given on the motor rating plate must be visible.
11
Installation
WARNING
Emission of toxic substances from the exhaust!
Danger of poisoning from emitted gases or vapours, which can be detrimental to health
and/or can pollute the environment, depending on the particular application.
Comply with the applicable regulations when working with toxic substances.
Only officially approved filter systems may be used to separate and remove these
substances.
Connecting cooling The connection must be made so that the flow can be visually checked. The best method
water is the free outflow of cooling water via a funnel. If this is not possible because there is no
height difference, a flow indicator must be integrated into the line. Standard flow monitors
or flow indicators may be used.
Screw in cooling water drain screw 62; pay attention to the O-ring.
– Locking screw included in the scope of delivery.
Connecting the cooling water pipe at the inlet (cooling water controller 41)
(G 1/2").
Connecting the cooling water pipe at cooling water outlet 41.1 (G 1/2").
Mounting the cooling The cooling water connection unit includes the following components and is mounted as
water unit (optional) shown in Fig. 3:
– Shut-off valve
– Dirt trap
– Pressure monitor and
– Fastening clip
Installing pressure The pressure monitor can be used as an effective means of monitoring the pump against
monitor (option) cooling water failure.
12
Installation
2 Shut-off valve
3 Pressure monitor
3.1 Reducing nipple G 3/8 ... 1/2"
3.2 Dirt trap G 1/2"
3.3 Nipple G 1/2"
3.4 Tee G 1/2"
41 Cooling water controller, (inlet)
G 1/2” 41.1 Cooling water connection, out-
let
62 Cooling water drain
41.1
PK 133 100-T
62
Assembly
Set pressure monitor 3 in the permissible pressure range of 2 ... 10 bar.
– Liquid pressure hammers must not impact the unit.
Always assemble pressure monitor 3 upright with the pressure connection to the bot-
tom;
– pay attention to inflexible and vibration-free pressure lines. If vibrations are to be
expected (not pump induced), then the unit is to be fastened to a wall or to some-
thing similar.
Setting
Set pressure as overpressure based on atmospheric pressure:
– Contact rating at 230 V/AC 1 : 16 A (resistive load)
– Contact rating at 230 V/AC 15 : 6 A (inductive load)
– Contact rating at 230 V/DC 13 : 0.1 A (inductive load)
4 2
p>
8
6 1
4
2 p
p h
l
13
Installation
DANGER
Voltage-bearing elements
Danger to life from electric shock.
The electrical connection can be carried out only by trained and authorised electri-
cians.
Disconnect the power supply and secure it against being switched back on.
Ensure the system is adequately earthed.
NOTICE
Excess voltage!
Danger of destroying the motor.
Power connections must comply with local regulations. Voltage and frequency infor-
mation given on the motor rating plate must correspond to the mains voltage and fre-
quency values.
To protect the motor and supply cable in case of malfunction, mains fuse protection
must be implemented. Recommended: Type K slow blow circuit breaker.
Delta Connection
The three coils are connected in series with the connection point connected to the mains.
The voltage of each coil is the same as the mains voltage whereas the mains current is
the cube root of the coil current. Delta connections are denoted by the symbol ∆. The
voltage between the mains supply lines is called mains voltage. The mains current is the
current which flows in the supply lines.
L1
W2 U1
W2 U2 V2
W1 U2
U1 V1 W1
V2 V1
L3 L2 L1 L2 L3
Fig. 5: Motor coil and connecting plate of Delta Connection (for low voltage)
Star Connection
The ends of the three coils are connected at the star center. The terminal voltage is the
cube root of the coil voltage; the mains and the coil current are the same. Star connec-
tions are denoted by the symbol Y.
14
Installation
L1
U1
W2 U2 V2
U2
W2
W1 V2
V1 U1 V1 W1
L3 L2 L1 L2 L3
Fig. 6: Motor coil and connecting plate of Star Connection (for high voltage)
NOTICE
Do not start with star/delta connection.
Always start motor directly.
CAUTION
Destruction of or damage to the pump!
The pump can be destroyed if the direction of the motor rotation is incorrect.
Remove V-belts and check direction of rotation prior to commissioning the pump.
CAUTION
Operating fluids may leak out!
If the direction of rotation is incorrect, there is a danger that operating fluids may leak at
the vacuum flange.
Always check the direction of rotation before filling in operating fluid.
Remove the locking cap from the exhaust flange.
Slacken V-belt.
Switch on the motor briefly (2 to 3 sec.).
– Motor belt pulley turn in a clockwise direction (see the arrow on the pump housing).
If the direction of rotation is incorrect: Swap two phase contacts at the connecting ca-
ble.
Fill up the operating fluid.
Refit belts and guards (see p. 32, chap. 7.5).
15
Installation
US Control voltage
L1
L2
S1 OFF button
L3 S2 ON button
S3 RESET button, external
F1 - F3 K1 Contactor
F1 ... F4 Fuses
K1
2) 1) 1) 1)
T1... T3 PTC resistor sensor
2)
A1 A2 T1 T2 Y1 Y2 24 21 22 14 11 12 H1 Tripping indicator
M Motor, 3-phase
2) 1)
3) Us S3 Only for devices with two
U V W
AC 220 ... 240 V F4 H1 relay outputs
2) Only for MSR type
M
10 3 11 S1 3) Only for order no.:
T1...T3
P 4768 051 FQ
k1 S2
K1
Fig. 7: Connection example for a three-phase AC motor with PTC resistor tripping device
BA 501
Voltage [V] Frequency Motor rating [kW] IN [A] Imax [A]
[Hz]
400 50 15 27.5 261
690 50 15 15.9 151
460 60 18 28.1 267
Electrical connection Prepare the circuitry of the motor with cooling water pressure monitor 3 according to the
with cooling water circuit diagram. A combination with a PTC resistor temperature sensor (3TF) is also pos-
sible.
pressure monitor
16
Installation
3 Pressure monitor
L1 F3 Motor protection switch
L2
L3
N
PE
PE
17
Installation
NOTICE
Use approved operating fluids only!
The use of operating fluids that have not been approved by Pfeiffer Vacuum shall result
in a limited warranty. In such cases, it is not possible to guarantee that product-specific
performance data will be achieved.
Prior consultation is required before using other application-specific operating fluids.
91
m ax
m in.
Check oiler The bearing oil chambers are factory-filled with P3 lubricant.
Prior to commissioning, check fill level of both oiler 39;
– The oiler should always be filled to a max. of one-third (when the pump is cold); top
up as required.
18
Installation
● Operating fluid feedback for returning operating fluid from the oil mist filter and oil
feedback unit
50
83.2
6
Turn off the vacuum pump, vent to atmospheric pressure and allow to cool.
Drain off operating fluid partially.
Loosen locking screw 83 and screw it out.
Install extension 83.1 between the pump dome and the level switch 83.2 as a protec-
tion against excessively high temperatures.
19
Installation
20
Installation
34.1
34
Turn off the vacuum pump, vent to atmospheric pressure and allow to cool.
Drain off operating fluid partially.
Unscrew locking screw 34 (G 1/2").
Screw in resistance thermometer 34.1; take care with O-ring.
21
Operation
6 Operation
6.1 Before switching on
Compare the voltage and frequency information on the rating plate with the mains volt-
age and frequency values.
Check that the exhaust connection allows free flow (max. permissible pressure 1500
hPa absolute).
41 – Activate the shut-off valves in such a way that they open before or at the same time
as the pump is started.
Protect the pump sufficiently from taking in contaminants by means of suitable precau-
tions (e.g. dust filters); if necessary, check operating fluid regularly or replace at short-
Q er intervals.
°F °C
Open cooling water supply;
– lever down screw 123 at the cooling water controller 41 by using a screw-
driver and vent the cooling chambers.
Switch on pump only with vented suction chamber, because the normal power of the
motor is insufficient for starting up under vacuum.
123
22
Operation
NOTICE
V-belts are used as an overload protection
Upon activation of the motor, brief slippage can occur; this is perceived as a whistling
sound.
This is not a sign of insufficient belt tension!
CAUTION
Hot surface!
Danger of burns if hot parts are touched. Depending on the operating and ambient con-
ditions, the surface temperature of the pump may rise above 70 °C.
In this case, use suitable finger guards.
NOTICE
Increased motor current draw (> rated current) !
With an intake pressure of about 300 h/Pa, the pump has the highest power require-
ment, which can increase even further under unfavorable operating conditions (e.g.
counter-pressure on exhaust side.
Limit the max. power consumption for 1.5 times the rated current for 2 minutes max.
(according to DIN EN 60034-1.
NOTICE
Pump damage caused by overheating!
Inadequate cooling may cause pump damage.
Vent the cooling chambers and ensure a water flow prior to commissioning or subse-
quently switching on the pump!
Switch on the pump with the vacuum flange closed and allow to warm up for 15 min-
utes.
Check operating fluid level only when the pump is warm and running; therefore
– close vacuum flange and gas ballast valve,
– correct filling level during operations: within the markings at the sight glass frame,
– check operating fluid daily in non-stop operation, otherwise whenever the pump is
switched on. Refilling is possible when the pump is in final vacuum operation.
Setting cooling water The cooling water controller 41 is a continuously operating control valve that is controlled
by the temperature-dependent cooling agent. The thermal sensor is submerged in the
operating fluid and connected via a capillary tube to the bellows in the valve head. The
cooling water controller 41 is factory-set. If other temperatures are required, the pump
temperature can be changed by turning setting disk 1. The respective settings, as well
as the maximum temperature, must only be made after consulting with Pfeiffer Vacuum.
23
Operation
1 Setting disk
2 Setting scale
3 Arrow for temperature setting
41 cooling water controller
123 Vent screw
41
3 Q
°F °C
2
1
123
With a screw driver set setting disk 1 of the cooling water controller to the desired op-
erating temperature.
– Factory setting is 50 °C, i.e. bearing oil temperature < 85 °C.
– Replacement controllers are not preset, set temperature is 50 °C measured outside
on the immersion tube of temperature sensor 53.
NOTICE
Bad final vacuum and damage to the pump!
Danger of condensation and corrosion due to exceeding the water vapour compatibility
during operation without gas ballast or in case of insufficient supply of flushing gas.
Only pump vapours when the pump is warm and the gas ballast valve is open.
When the process has been completed, allow the pump to continue running for
about 30 minutes with the vacuum flange closed and the gas ballast open for oper-
ating fluid regeneration purposes.
24
Operation
Gas ballast valve If valve nut 103 of gas ballast valve 5 is turned counterclockwise until it stops, the valve
standard version is opened. If the lock nut is turned clockwise until it stops, the valve closes. An interme-
diate position is not possible.
The silencer constantly supplies small amounts of ambient air for the pump and thus aids
the quiet running of the pump at ultimate pressure when the gas ballast valve is closed.
100 Needle valve (silencer)
103 Valve nut
100
103
The silencer is factory-set and should not be changed, otherwise the pump's final
vacuum without gas ballast valve and also noise development are impacted ad-
versely.
Conversion kit for Conversion set 121 is available for the gas ballast valve for connecting flushing gas, a
gas ballast valve (op- dust separator and/or a solenoid valve to small flange connection KF 10.
tion) 5 Gas ballast valve
A B 111 Needle valve
121 Conversion set DN 10 KF (complete)
A Solenoid valve (option)
B Dust separator SAS 016 (option)
121
111
Fig. 14: Conversion set for gas ballast valve with solenoid valve and/or dust separator
● Dust separator:
– A dust separator should be used if dust laden air is sucked in. It should be noted
that when the dust separator becomes fouled the amount of gas ballast fed de-
creases and the risk of condensation from process media increases.
● Solenoid valve:
– Controlled inlet of ambient air or connecting inert gas possible.
25
Operation
NOTICE
Flushing gas pressure higher than allowed endangers the operational reliability
of the pump.
The power input of the pump, the temperature and the ejection of operating fluid will in-
crease.
Observe the maximum permissible flushing gas pressure of 1500 hPa (absolute).
Set the amount of flushing gas on site; dosing is not possible when using a solenoid
valve!
Reset the silencer using needle valve 111 after converting the gas ballast valve.
In case of intake air exposed to dust install dust separator on the gas ballast valve.
Set flushing gas pressure; maximum pressure 1500 hPa (absolute).
– Select the type and amount of flushing gas depending on the process; consult Pfei-
ffer Vacuum if necessary.
26
Operation
91
m ax
m in.
CAUTION
Danger of backflow of operating fluid into the intake line!
Contamination of the connected vacuum system!
Because the pump has no internal safety valve, install an additional shut-off valve in
the intake line.
Shut off the intake line and vent the pump immediately after switching off the pump.
NOTICE
Damage to drive and pump because of oil stroke when switching on!
If the pump is not vented sufficiently after switching off, the rotor can rotate backwards
and suck operating fluid into the suction chamber.
Always vent the pump sufficiently to avoid rising operating fluid.
Turn off the vacuum pump, vent to atmospheric pressure and allow to cool.
Disconnect intake line after switching off the pump so that operating fluid does not flow
back into the vacuum line.
– An electro-pneumatic activated shut-off valve (see Accessories) can be used for
this purpose; the valve's control can be coupled with the motor voltage.
Open magnetic venting valve at measurement connection 50 and vent the pump.
– To prevent premature venting the venting valve can be coupled with the shut-off
valve's position indicator.
If the ambient temperature is less than 0 °C, the cooling water must be drained at Pos.
62 after the pump is switched off and after prolonged down time (see p. 12, chap. 5.4).
27
Maintenance
7 Maintenance
7.1 Precautions
WARNING
Danger of injury from moving parts!
After power failure or motor shutdown due to overheating, the motor may restart auto-
matically.
Secure the motor so that it cannot be switched on while any work is being performed
on the pump.
If necessary, dismantle the pump from the installation for inspection.
WARNING
Pump parts may be contaminated from pumped media!
Danger of poisoning due to contact with harmful substances.
Decontaminate the pump before carrying out any maintenance work.
In the event of contamination, take suitable safety precautions to prevent your health
from being harmed by any dangerous substances.
Turn off the vacuum pump, vent to atmospheric pressure and allow to cool.
Disconnect the drive motor from the mains and secure it so that it cannot be switched
on.
Only dismantle the pump as far as necessary to carry out maintenance.
Dispose of used operating fluid in compliance with local regulations.
When using synthetic operating fluids or working with toxic substances or substances
contaminated with corrosive gases, the relevant instructions governing their use must
be observed.
Use only alcohol or similar agents for cleaning pump parts.
28
Maintenance
Checklist for inspec- Certain maintenance and overhaul work should only be performed by Pfeiffer Vacuum
tion, maintenance Service (PV). Pfeiffer Vacuum will be released from all warranty and liability claims if the
required, below listed, intervals are exceeded or maintenance or overhaul procedures
and overhaul
are not performed properly. This also applies if replacement parts other than Pfeiffer Vac-
uum OEM replacement parts are used.
as required;
as required;
as required
Activity
daily
Check operating fluid level X
Visual inspection (leak-tightness/oil leaks) X
Check cooling water flow lines X
Clean cooling water flow lines X
Clean gas ballast valve X
Clean the fan cap of the motor X
Check "V" belt drive X
Change operating fluid X
Change "V" belts X
Replace radial shaft seals X (PV)
Replace exhaust valves X (PV)
Replace vanes X (PV)
Replace bearings X (PV)
Depending on the process, the required replacement intervals for lubricants and the intervals for inspec-
tion, maintenance and overhaul may be shorter than the guide values specified in the table. Consult
with Pfeiffer Vacuum Service if necessary.
29
Maintenance
90
WARNING
Hot operating fluid!
Danger of burns when draining due to contact with skin.
Wear suitable protective clothing.
Use a suitable collecting vessel.
WARNING
Operating fluid may contain toxic substances from the pumped media!
Danger of poisoning from the emission of harmful substances from the operating fluid.
Wear suitable protective clothing and respirators.
Dispose of operating fluid according to the local regulations
Allow the pump to run for approx. 10 seconds with open gas ballast valve 5 so that the
remaining operating fluid drains from the pump body.
– In case of serious contamination, the operating fluid will have to be changed sev-
eral times (flushing):
Close operating fluid drain valve 90.
Flushing and clean- Fill up with operating fluid to the middle of the sight glass.
ing Operate the pump with the gas ballast open until the pump has warmed up.
Drain the operating fluid again and check for contamination, flush again if necessary.
Screw the operating fluid drain screw 90 back in.
Fill up with operating fluid and check the filling level (see p. 18, chap. 5.6).
30
Maintenance
NOTICE
Changing the type of operating fluid.
A change of operating fluid type can be only be made between mineral (P3) and syn-
thetic operating fluid (D1). It is not possible to change from these two types to F4/F5 or
the other way round!
For the two flushing processes and final fill, the pump needs to be filled up three times
with fresh operating fluid, and this is the amount of operating fluid required.
31
Maintenance
3.2
WARNING
If drive belts are exposed!
Fingers and hands can become crushed while carrying out service activities.
Isolate power before removing belt guard.
Do not expose any body parts to the operating range of the belt drive.
Wear close-fitting clothing.
Remount belt guard on completion of the work.
32
Maintenance
L
Ea
L/2
Trum
Fig. 18: Setting the belt bias
A
C
33
Maintenance
105/106
119
120
Unscrew gas ballast valve from angle piece 120, observe sealing ring 119.
Loosen retention screw 112 and unscrew valve nut 103.
Loosen locking nut 101 and unscrew needle valve 100.
Loosen self-locking nut 102 and remove plain washers 107 and 108.
Remove valve plate 109.
Unscrew screw 117 and remove parts 105 and 106; observe O-ring 118.
Lever out valve insert 114 and remove circlip 113.
Pull valve insert 114 from valve housing 104.
Undo screws 116 and remove valve springs 115.
Clean all parts and examine for wear. Replace gasket 110 if necessary.
Reassemble in the reverse sequence.
Once the gas ballast valve has been removed and re-assembled, the silencer
must be reset!
34
Maintenance
35
Decommissioning
8 Decommissioning
8.1 Shutting down for longer periods
Follow the following procedure before shutting down the pump for a longer period of time:
Switch off the pump.
Change the operating fluid (see p. 29, chap. 7.2).
Switch pump on and bring to operating temperature.
Turn off the vacuum pump, vent to atmospheric pressure and allow to cool.
Close the flange openings by using the original protective covers.
Stop cooling water feed and remove cooling water intake and output lines.
Unscrew cooling water drain screw 62 and empty cooling water chambers to avoid
rust and frost damage.
Fill in additional operating fluid in accordance with table below:
– BA 251: 5 l
– BA 501: 10 l
Store the pump only dry and dust-free indoors within the specified environmental con-
ditions.
– In rooms with moist or aggressive atmospheres, the pump must be airproof shrink-
wrapped in a plastic bag together with a bag of desiccant.
– After storage periods longer than two years, it is recommended to carry out main-
tenance and change the operating fluid before using the pump.
Do not store pump in the vicinity of machines, lanes, etc., because strong vibrations
can damage the rotor bearings.
8.2 Re-starting
Emission of operating fluid!
Danger of the operating fluid being emitted at the exhaust flange if overfilled.
Drain the operating fluid to the normal level before restarting the pump.
Visually inspect the inner of the pump dome before taking it into operation. If there is ev-
idence of rust on the parts of the pump which form the housing, then do not take it into
operation and contact Pfeiffer Vacuum Service.
Depending on how long the pump is taken out of operation, it may be necessary to re-
place the radial shaft sealing rings. With reference to DIN 7716 and the manufacturer's
specifications we recommend replacing the installed elastomer parts after 2 years. After
this time the bearings should also be replaced; contact Pfeiffer Vacuum Service.
If drying pearls were inserted then they should be removed now. Improper handling
can cause failure of the pump.
8.3 Disposal
Products or parts thereof (mechanical and electrical components, operating fluids, etc.)
may cause environmental burden.
Safely dispose of the materials according to the locally applicable regulations.
36
Malfunctions
9 Malfunctions
Please note the following instructions should the pump malfunction:
CAUTION
Hot surface!
Danger of burns if hot parts are touched. The surface temperature of the pump may rise
above 105 °C in case of malfunction.
Carry out work on the pump only after it has cooled to a safe temperature.
NOTICE
Motor overload!
Depending on the malfunction (e.g. blocking during cold start), the motor may not be
sufficiently protected by the built-in thermal protection switch from damage through
overheating.
Implement an additional network safety device.
37
Malfunctions
NOTICE
Service work should be carried out by a qualified person only!
Pfeiffer Vacuum is not liable for any damage to the pump resulting from work carried out
improperly.
Take advantage of our service training programs; additional information at www.pfei-
ffer-vacuum.com.
Please state all the information on the pump rating plate when ordering spare parts.
38
Service
10 Service
Pfeiffer Vacuum offers first-class service!
● Maintenance/repairs on site by Pfeiffer Vacuum field service
● Maintenance/repairs in a nearby service center or service point
● Fast replacement with exchange products in mint condition
● Advice on the most cost-efficient and quickest solution
Detailed information and addresses at: www.pfeiffer-vacuum.com (Service).
Service orders
All service orders are carried out exclusively according to our repair conditions for vacu-
um units and components.
1)
Forms under www.pfeiffer-vacuum.com
39
Spare parts
11 Spare parts
Set of seals
The set of seals contains all seals of the assembly groups and the subassemblies includ-
ing the radial shaft seals.
Maintenance kit
The pack contains the following parts:
● Radial shaft seal rings
● The O-rings of the operating fluid filler and drain screw when changing the operating
fluid
● The O-ring for the pump dome, after cleaning the operating fluid sump
Set of vanes
The kit contains the vanes of the pump stage, the vane springs and the guide pins (only
for the BA 501).
Overhaul kit
The kit contains all wearing parts of the pump:
● Set of seals
● Wearing parts of the pumping system
● Wearing parts of the gas ballast valve
● Oiler
● Fan belt (only for pumps with motor)
40
Spare parts
11.2 Drawings
41
Spare parts
1 Condensate separator with operating fluid re- 37 Guide pin (only for BA 501) 80 Key
turn unit 38 Cylinder roller bearing 81 Screw
2 Cover 39 Oiler 83 Locking screw with sealing ring
3 Rotor 40 Sight glass 84 Pressure piece
4 Intake pipe 41 Cooling water controller 85 Pressure ring
5 Gas ballast valve 42 Double nipple 86 Screw-in sleeve
6 Pump dome 44 Screwed connection 87 Pipe
7 Valve crown 45 Angle 88 Flange
8 Pump body 46 Seal 90 Operating fluid and condensate drain
9 Bearing housing/drive side 47 Radial shaft seal valve
10 Bearing cover/drive side 48 Radial shaft seal 91 Operating fluid filler screw
11 Bearing housing/non drive side 49 O-ring 92 Sleeve
12 Bearing cover/non drive side 51 O-ring 93 O-ring
13 Vane 52 O-ring 94 Locking screw
14 Blank flange 54 O-ring 95 Flange
15 Blank flange 55 O-ring 96 "V" belt
16 Washer 56 O-ring
17 Spacer ring 57 O-ring
18 Pipe 57 O-ring
19 Valve pipe 58 O-ring
20 Exhaust valve 59 O-ring
21 Valve seat 60 O-ring
22 Seal 61 O-ring
23 Seal 63 Screw
24 Seal 64 Screw
25 Setting ring 65 Spring washer
26 Set screw 66 Washer
27 "V" belt pulley 67 Screw
28 Flange cover 68 Screw
29 Supporting ring 69 Screw
30 Window ring 70 Screw
31 Centering ring 73 Screw
32 Tensioning ring 75 Screw
33 Blank flange 76 Screw
34 Locking screw with sealing ring 77 Ring screw
35 Vane spring 79 Dowel pin
36 Strainer
42
Accessories
12 Accessories
Designation BA 251
KAS 63, condensate separator PK Z10 010
OME 100 M, oil mist filter for pumping speeds up to 300 m3/h PK Z40 012
Oil return unit, ORF 005, standard version PK Z90 065
ZFO 063, zeolite trap PK Z70 010
FAK 063, activated carbon filter PK Z30 010
KLF 063, cold trap PK Z80 010
PTC-resistor tripping device P 4768 051 FQ
Operating fluid level monitoring, 24 V DC for BA 251/501 PK 133 115 -T
Reducing piece, stainless steel, DN 100/63 ISO-K PF 321 210-X
Cooling water connection unit for BA 251/501 PK 133 100 -T
Pressure monitor for cooling water circulation system BA 251/501 P 4747 161 MF
Resistance thermometer PT 100 PK 132 101 -T
EVB 063 PA, Angle valve, electropneumatic, with PI, with PV, 24 V DC PF B18 201
SAS 16, dust separator, DN 16 ISO-KF, polyester filter PK Z60 506
VFS 010, Air venting valve 24 V DC PK V52 024
Vibration isolators for BA 251/501 PK 132 855 -T
Conversion kit for gas ballast valve to KF connection PK 133 863 -T
SAS 63 dust separator, DN 63 ISO-K, polyester filter PK Z60 511
Magnetic gas ballast valve 230 V-50/60 Hz PK V52 001
Designation BA 501
KAS 100, condensate separator PK Z10 012
OME 160 M, oil mist filter for pumping speeds of up to 500 m3/h PK Z40 014
Oil return unit, ORF 005, standard version PK Z90 065
FAK 100, activated carbon filter PK Z30 012
PTC-resistor tripping device P 4768 051 FQ
Operating fluid level monitoring, 24 V DC for BA 251/501 PK 133 115 -T
Reducing piece, stainless steel, DN 160/100 ISO-K PF 321 221 -X
Cooling water connection unit for BA 251/501 PK 133 100 -T
Pressure monitor for cooling water circulation system BA 251/501 P 4747 161 MF
Resistance thermometer PT 100 PK 132 101 -T
EVB 100 PA, Angle valve, electropneumatic, with PI, with PV, 24 V DC PF B28 201
SAS 16, dust separator, DN 16 ISO-KF, polyester filter PK Z60 506
Supporting frame for OME 160 M with BA 501 PK 133 904 -T
VFS 010, Air venting valve 24 V DC PK V52 024
Vibration isolators for BA 251/501 PK 132 855 -T
Conversion kit for gas ballast valve to KF connection PK 133 863 -T
SAS 100 dust separator, DN 100 ISO-K, polyester filter PK Z60 512
Magnetic gas ballast valve 230 V-50/60 Hz PK V52 001
Further detailed accessories are contained in the Pfeiffer Vacuum printed or Online Cat-
alogue.
43
Technical data and dimensions
44
Technical data and dimensions
45
Technical data and dimensions
13.3 Dimensions
746
DN 63 ISO -F 734
DN 63 ISO-K
DN 10 KF
884
840
220
277 522
1030 480
980
25 467
ø18 (6x)
46
Technical data and dimensions
891
DN 10 KF
1130
1070
100
310 715 280
1260 645
1204
672 28
442
ø18 (6x)
47
Technical data and dimensions
488 (645)
Ø
x)
694,5 (851,5)
A
1113,5 (1337,5) BA 251 (BA 501)
48
Declaration of conformity
We hereby declare that the product cited below satisfies all relevant provisions accord-
ing to the following EC directives:
● Machinery 2006/42/EC (Annex II, no. 1 A)
● Electromagnetic Compatibility 2014/30/EU
● Restriction of the use of certain Hazardous Substances 2011/65/EU
The agent responsible for compiling the technical documentation is Mr. Sebastian Ober-
beck, Pfeiffer Vacuum GmbH, Berliner Straße 43, 35614 Aßlar.
UnoLine™ Plus
BA 251/501
Harmonised standards and national standards and specifications which have been ap-
plied:
DIN EN ISO 12100 : 2010 ISO 21360-1, 2 : 2012 DIN EN 61000-6-3 : 2007
DIN EN 1012-2 : 2011-12 DIN EN 61000-6-1 : 2007 DIN EN 61000-6-4 : 2007
DIN EN ISO 13857 : 2008 DIN EN 61000-6-2 : 2006 DIN EN ISO 2151 : 2009
Signature:
Pfeiffer Vacuum GmbH
Berliner Straße 43
35614 Asslar
Germany
www.pfeiffer-vacuum.com