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  • Style Changeover Process Plan in Garment Industry - Lean Method

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    Arjun M
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    The document outlines a 17 step process for changing over a production line to a new style over a period of 7 days. Key steps include planning the production schedule 2 weeks in advance, analyzing the new process 4 days prior, creating a layout simulation 3 days before, preparing machines for the new layout 3 days before, updating cutting details 2 days before, having a pre-changeover meeting 1 day before, changing the layout on the day of the changeover, and balancing the line for efficiency on the day of the changeover.

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    Style Changeover Process Plan in Garment Industry - Lean Method

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    The document outlines a 17 step process for changing over a production line to a new style over a period of 7 days. Key steps include planning the production schedule 2 weeks in advance, analyzing the new process 4 days prior, creating a layout simulation 3 days before, preparing machines for the new layout 3 days before, updating cutting details 2 days before, having a pre-changeover meeting 1 day before, changing the layout on the day of the changeover, and balancing the line for efficiency on the day of the changeover.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    354 views1 page

    Style Changeover Process Plan in Garment Industry - Lean Method

    Uploaded by

    Arjun M
    The document outlines a 17 step process for changing over a production line to a new style over a period of 7 days. Key steps include planning the production schedule 2 weeks in advance, analyzing the new process 4 days prior, creating a layout simulation 3 days before, preparing machines for the new layout 3 days before, updating cutting details 2 days before, having a pre-changeover meeting 1 day before, changing the layout on the day of the changeover, and balancing the line for efficiency on the day of the changeover.

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    © All Rights Reserved
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    of 1

    Style Changeover Process Plan

    Days prior to Start


    S.No Task
    Production

    1 Plan Production Schedule prior to two Weeks 7

    2 Update production schedule for new style 4

    3 PP meeting meeting with related department, Customer QA/Merch/Pattern Master/PM/Line QC/IE and FM 4

    4 Process analysis with IE team. IE Team analysis and time checks the process for simulation purposes 4

    5 Supervisor makes sample to understand the process deeply 4

    6 IE and supervisor create layout simulation 3

    7 Production head Checks for Machine and number of operators usage 3

    8 Give printed layout to mechanic 3

    9 Layout is given to mechanic for machine preparation, mechanics prepare machines for layout ready to use. 3

    10 I E Checks cutting panels for Component details and trims 2

    11 Cutting status are updated to production status board for Feeding Plan 2

    12 Meeting before Style change over 1

    13 Task distribution one day before layout change 1

    14 Layout change by the Supervisor, Mechanic and Head 0

    15 Last piece to first good piece within half an hour. 0

    16 Line balancing by supervisor and helped by mechanic and I E 0

    17 Supervisor continuously improve the quality and balancing efficiency 0

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