BJ044377381 PDF
BJ044377381 PDF
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ISSN : 2248-9622, Vol. 4, Issue 4( Version 1), April 2014, pp.377-381
ABSTRACT
Concrete is the most widely used construction material in civil engineering industry because of its high
structural strength and stability. Leaving the waste materials to the environment directly can cause
environmental problem. Hence the reuse of waste material has been emphasized. Waste can be used to produce
new products or can be used as admixtures so that natural resources are used more efficiently and the
environment is protected from waste deposits. Marble stone industry generates both solid waste and stone slurry.
The concrete industry is constantly looking for supplementary material with the objective of reducing the solid
waste disposal problem. In that paper marble powder is replace by sand the research is carried out by using
M25 grade concrete with replacement of 0%, 5%,10%,15%,20%,25%,30%,35%,40%,45%,50% marble powder
by sand and is carried out to determine the optimum percentage of replacement at which maximum compressive
strength and also split tensile strength is achieved There are several reuse and recycling solutions for this
industrial by-product, both at an experimental phase and in practical applications. These industrial wastes are
dumped in the nearby land and the natural fertility of the soil is spoiled. The physical, chemical and mechanical
properties of the waste are analyzed.
Keywords- Cement, Compressive Strength, Marble Powder, Sand, split tensile strength
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Pooja J.Chavhan et al Int. Journal of Engineering Research and Applications www.ijera.com
ISSN : 2248-9622, Vol. 4, Issue 4( Version 1), April 2014, pp.377-381
3. To conduct compression test on and control are more commonly used than 100 percent solid
concrete on standard IS specimen size marble objects.
(150x150x150) mm. 6. Marble dust is also used to make paint primer for
4. To study in detail about the presence marble canvas paintings, and as a paint filler.
powder in concrete. 7. Used as a component for manufacture of white
5. To conduct compressive strength test, split cement.
tensile strength test 8. The marble powder is also used to create
6. To provide economical construction material. carbonic acid gases which is used in the bottling
7. Provide safeguard to the environment by of beverages.
utilizing waste properly.
2.3 DISADVANTAGES
II. NECESSITY FOR THE USE OF 1. Only 20% of the final product is obtained from
MARBLE POWDER stone industry.
2. Marble powder is not available in all the places.
Marble stone industry generates both solid
waste and stone slurry. Whereas solid waste results
from the rejects at the mine sites or at the processing III. CHEMISTRY OF CONCRETE
units, stone slurry is a semi liquid substance The three basic ingredients of concrete are
consisting of particles originating from the sawing aggregate, cement and water. Aggregates are
and the polishing processes and water used to cool chemically inert and are bound together by the
and lubricate the sawing and polishing machines. cement. They are there to give bulk to the concrete
Stone slurry generated during processing corresponds and are not involved in the chemical processes.
Cement is made by mixing crushed clay and
to around 20% of the final product from stone
industry. Therefore the scientific and industrial limestone together and roasting it in a kiln. The
community must commit towards more sustainable resulting powder is a mixture of five chemicals.
practices. There are several reuse and recycling About 50% is Tricalcium silicate, 25% is dicalcium
solutions for this industrial by-product, both at an silicate, 10% Tricalcium aluminates, 10% tetra
experimental phase and in practical applications. calcium aluminoferrite and 5% gypsum or hydrated
calcium sulphate.
When cement is mixed with water, its
2.1 APPLICATION OF MARBLE POWDER
An additive for thermoplastic and as a constituents are hydrated. The calcium silicates form
hardening agent for rubber industry are as follows:- calcium silicate hydrate, calcium hydroxide and heat.
1. power coating, paints and ceramic industry These products contribute to the strength of the
concrete.
2. reinforced polyester glass fiber
Tricalcium silicate reacts quickly producing a lot of
3. leather cloth and flooring applications
4. detergent applications heat.
5. glass industry (in manufacturing sheet & optical
glasses) 2(CaO) 3 (SiO2) + 7H2O → (CaO) 3 (SiO2)2. 4(H2O) +
Ca(OH)2 (1)
2.2 ADVANTAGES OF MARBLE POWDER
1. Marble powder can be used as a filler in concrete Dicalcium silicate reacts more slowly and produces
and paving materials and helps to reduce total less heat.
void content in concrete.
2. Marble powder can be used as an admixture in 2(CaO)2(SiO2) + 5H2O → (CaO) 3 (SiO2)2. 4(H2O) +
concrete ,so that strength of the concrete can be Ca(OH)2 (2)
increased.
3. We can reduce the environmental pollution by The chemistry of these reactions is complex.
utilizing this marble powder for producing the When the calcium silicates first come into contact
other products. with water, a reaction occurs in which calcium ions
4. Marble dust is mixed with concrete, cement or are formed and the water molecules are broken down
to form hydroxide ions. It is this bond breaking that
synthetic resins to make counters, building
produces heat. Calcium hydroxide is not very soluble
stones, sculptures, floors and many other objects.
5. Marble dust gives an iridescent feel to the object so it is soon saturated and forms a solid. At the same
because of the crystallized particles present in time, calcium silicate hydrate is formed which is also
the dust from the marble. These cultured marble a solid. As long as water is in contact with the
objects are often seen in luxury settings. cement, these reactions continue but they get slower
and slower, and can take several years to reach full
Synthetic marble objects made with marble dust
strength.
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Pooja J.Chavhan et al Int. Journal of Engineering Research and Applications www.ijera.com
ISSN : 2248-9622, Vol. 4, Issue 4( Version 1), April 2014, pp.377-381
Zooming out a level, the aggregate is not of marble waste which is 20% of total
involved in the reaction, but forms a surface for the marble quarried has reached as high as millions of
solids to form on. This will be easy at first, as there tons. This huge unattended mass of marble waste
are large areas of water and cement mixed together. consisting of very fine particles is today one of
As the solid is formed, however, there is less and less the environmental problems around the world.
space between the grains of aggregate and silicate
hydrate for the water to move around and reach un-
reacted cement. This means that the reaction will
slow down as the pores between the aggregate get
smaller.
4.1 CEMENT
Ordinary Portland cement of 43-grade was Fig.1: Sample of Marble powder
used in this study Conforming to IS:8112-1989 which
has Specific gravity 3.15, Normal consistency 32%. 4.3 AGGREGATE
Good quality river sand was used as a fine
4.2 MARBLE POWDER (MP) aggregate conforming to Zone- II of IS: 383- 1970
In that project the collection of marble have fineness modulus of 2.735, specific gravity of
powder from ghat road Nagpur The specific gravity 2.5 and water absorption 0.98%. The coarse
of Marble powder is 2.842gmm/cc, Fineness by aggregate passing through 20 mm and retained on 10
sieving 24.4%, Specific surface area(cm2/gm) mm sieve was used in research. Its specific gravity of
11.4*103 Marble is a metamorphic rock resulting 2.85 and water absorption 0.8%.
from the transformation of a pure limestone. The
purity of the marble is responsible for its color and 4.4 WATER
appearance: it is white if the limestone is composed In this research potable water free from
solely of calcite (100% CaCO3). Marble is used for organic substance was used for mixing as well as
construction and decoration; marble is durable, has a curing of concrete.
noble appearance, and is consequently in great
demand. A large quantity of powder is generated
during the cutting process. The result is that the mass
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Pooja J.Chavhan et al Int. Journal of Engineering Research and Applications www.ijera.com
ISSN : 2248-9622, Vol. 4, Issue 4( Version 1), April 2014, pp.377-381
From testing results graph for compressive strength of marble powder with replacement of fine
aggregate is shown are as follows :-
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Pooja J.Chavhan et al Int. Journal of Engineering Research and Applications www.ijera.com
ISSN : 2248-9622, Vol. 4, Issue 4( Version 1), April 2014, pp.377-381
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