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MICROWAVE OVEN
SERVICE MANUAL
MODEL : MS-119ML
MS-119MLA
CAUTION
BEFORE SERVICING THE UNIT, READ
THE SAFETY PRECAUTIONS IN THIS MANUAL.
August, 2002
P/NO : 3828W5S1724 Printed in Korea
SAFETY PRECAUTIONS
This device is to be serviced only by properly qualified service personnel.
Consult the service manual for proper service procedures to assure continued safety operation and for precautions to be
taken to avoid possible exposure to excessive microwave energy.
SPECIFICATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-1
CAUTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-1
INSTALLATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1
FEATURES- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-1
ITEM DESCRIPTION
MODEL MS-119ML MS-119MLA
Nameplate Location
Back Side
1-1
CAUTIONS
ANTENNA
Gasket
COOLING FIN
FILAMENT
TERMINALS
MAGNETRON
CHASSIS GROUND
2-1
INSTALLATIONS
BEFORE YOU BEGIN, READ THE FOLLOWING INSTRUCTIONS COMPLETELY AND CAREFULLY.
10cm
3-1
OPERATING INSTRUCTIONS
FEATURES
Window Door Screen Oven Front Plate
Door Seal
Display Window
Control Panel
Turntable
Rotating Ring
Turntable Shaft
CONTROL PANEL
4-1
OPERATING SEQUENCE
The following is a description of component functions 7. AUTO WEIGHT DEFROST COOKING
during oven operation. 2X Auto
Desliga/Cancela Dial (Weight) Liga
Descongelar
1. SETTING THE CLOCK
8. CHILD LOCK
2X
Desliga/Cancela Relgio Liga Dial This oven has a CHILD LOCK feature
TO SET CHILD LOCK
Liga Dial Liga ¥ Touch the Desliga/Cancela button
¥ Touch and hold Desliga/Cancela button
NOTE: 1) This is a 24 hour clock. DESATIVADO appear on the display.
2) Clock will operate as long as power is
applied to the oven. TO CANCEL CHILD LOCK
¥ Touch the Desliga/Cancela button
2. CANCEL FUNCTION ¥ Touch and hold Desliga/Cancela button
Touch the Desliga/Cancela pad whenever you need to ATIVADO appears.
6. MULTI-STAGE COOKING
1ST STAGE
Liga
2ND STAGE
4-2
PRIMARY
H.V.
FUSE SWITCH
TRANSFORMER
BK
RD
BK
MICOM
BN
CONTROLLER
RD
1 BK BK
PT1 RD
TURN
2
MONITOR
TABLE
OVEN SWITCH
3
RY1 MOTOR
LAMP
H.V.
CAPACITOR
4 T.T.M.
O.L. F.M. FAN
MOTOR
5
L H.V. DIODE
BL GN
GN
6
N GN
7
WH WH WH
INPUT
PK
8
POWER
SECONDARY
CN1 RY2 MAGNETRON
4-3
SWITCH
YL
WH WH
SCHEMATIC DIAGRAM
PRIMARY
SECONDARY FUSE SWITCH
RELAY 2
SWITCH
MICOM CONTROLLER L
MONITOR H.V.
SWITCH TRANS-
• The fan motor rotates and cools the magnetron by FORMER
blowing air (coming from the intake on the base-plate). N
• The air is also directed into the oven to exhaust the
vapor in the oven through the upper plate.
• Cooking time starts counting down. SECONDARY
• 3.3 volts AC is generated from the filament winding of RELAY 2
SWITCH
the high voltage transformer. This 3.3 volts is applied to
the magnetron to heat the magnetron filament through
two noise-preventing choke coils. MICOM CONTROLLER
4-4
SERVICE INFORMATION
TOOLS AND MEASURING INSTRUMENTS
NECESSARY TOOLS NECESSARY MEASURING INSTRUMENTS
Tools normally used for TV servicing are sufficient. • TESTER (VOLTS-DC, AC, Ohmmeter)
Standard tools are listed below. • Microwave survey meter
• Diagonal pliers - Holaday HI-1500
• Long nose pliers HI-1501
• Phillips screwdriver - Narda 8100
• Flat blade screwdriver 8200
• Wrench (size 5mm) • Inch scale
• Nutdriver (size 5mm) • 600 cc non conductive material beaker (glass or plastic),
• Adjustable wrench inside diameter: approx. 8.5 cm (31/2 in.)
• Soldering iron • Cylindrical and made of borosilicate glass vessel.
• Solder max. thickness: 3 mm
• Vinyl insulation tape outside diameter: approx. 190mm
• Polishing cloth height: approx. 90mm
• Glass thermometer: 100°C or 212°F (1 deg scale)
5-1
MEASUREMENT WITH OUTER CASE NOTES WHEN MEASURING
REMOVED • Do not exceed meter full scale deflection.
• When you replace the magnetron, measure for • The test probe must be removed no faster than
microwave energy leakage before the outer case is 1 inch/sec (2.5 cm/sec) along the shaded area,
installed and after all necessary components are otherwise a false reading may result.
replaced or adjusted. • The test probe must be held with the grip portion of the
Special care should be taken in measuring the handle.
following parts. (Circled area of Fig. below) A false reading may result if the operator's hand is
- Around the magnetron between the handle and the probe.
- The waveguide • When testing near a corner of the door, keep the probe
perpendicular to the surface making sure the probe
horizontally along the oven surface; this may cause
WARNING : AVOID CONTACTING ANY probe damage.
HIGH VOLTAGE PARTS
RECORD KEEPING AND NOTIFICATION
AFTER MEASUREMENT
• After adjustment and repair of any microwave energy
interruption or microwave energy blocking device,
record the measured values for future reference. Also
enter the information on the service invoice.
• The microwave energy leakage should not be more
than 4 mW/cm.sq. after determining that all parts are in
good condition, functioning properly and genuine
replacement parts which are listed in this manual have
been used.
• At least once a year, have the electromagnetic energy
leakage monitor checked for calibration by its
manufacturer.
5-2
MEASUREMENT OF MICROWAVE POWER OUTPUT
• Microwave power output measurement is made with • The microwave power output P in watts is calculated
the microwave oven supplied at its rated voltage and from the following formula :
operated at its maximum microwave power setting with
4187 x (∆T)
a load of (1000±5) g of potable water. P=
• The water is contained in a cylindrical borosilicate glass T
vessel having a maximum material thickness of 3 mm is measured while the microwave generator is
and an outside diameter of approximately 190mm. operating at full power. Magnetron filament heat-up
• The oven and the empty vessel are at ambient time is not included. (about 3 sec)
temperature prior to the start of the test. • The water is stirred to equalize temperature throughout
• The initial temperature (T1) of the water is (10±2)°C It the vessel, prior to measuring the final water
is measured immediately before the water is added to temperature.
the vessel. After addition of the water to the vessel, • Stirring devices and measuring instruments are
the load is immediately placed on the center of the selected in order to minimize addition or removal of
turntable which is in the lowest position and the heat.
microwave power switched on.
• The time T for the temperature of the water to rise by a WATER LOAD
value ∆ T of (10±2)° is measured, where T is the time
in seconds and ∆T is the temperature rise. The initial
and final water temperatures are selected so that the
maximum difference between the final water
temperature and the ambient temperature is 5°.
TURNTABLE
5-3
D. PCB ASSEMBLY REMOVAL Remove choke cover
1) Remove the control panel assembly from the
cavity. (Refer to control panel assembly removal
on previous page.)
2) Remove screws which hold the PCB SUB
ASSEMBLY to the control panel.
3) Disconnect the flat cable from the PCB SUB
ASSEMBLY and take off the PCB SUB ASSEMBLY.
Control Panel
Remove door
NOTE: Spacer
1. After replacing the door, be sure to check that the
primary switch, monitor switch, and secondary switch
operate normally.
2. After replacing the door, check for microwave energy
leakage with a survey meter. Microwave energy must
be below the limit of 4 mW/cm. (with a 275 ml water
load)
3. When mounting the door assembly to the oven
assembly, be sure to adjust the door assembly parallel
to the chassis. Also, adjust so the door has no play
between the inner door surface and oven frame
assembly. If the door assembly is not mounted
properly, microwaves may leak from the clearance
between the door and the oven.
5-4
F. MAGNETRON REMOVAL G. REMOVING THE TURNTABLE MOTOR
1) Remove the turntable and rotating ring.
1) Disconnect the leadwire from the magnetron.
2) Lay the unit down on its back.
2) Carefully remove the mounting screws holding the 3) Remove the turntable motor cover.
magnetron and the waveguide. The turntable base cover is easily removed by
3) Remove the magnetron ASSEMBLY until the tube pinching the eight parts with a wire cutting.
is clear from the waveguide. 4) Disconnect the leadwire from the turntable motor
terminals.
NOTE: 5) Remove the screw securing the turntable motor to
1. When removing the magnetron, make sure its the oven cavity ASSEMBLY.
dome does not hit any adjacent parts, or it may be 6) After repairing the motor, rotate the removed
damaged. turntable motor cover.
2. When replacing the magnetron, be sure to install 7) Fit the turntable motor cover’s projecting part to the
base plate slit.
the magnetron gasket in the correct position and
be sure that the gasket is in good condition. 8) The taptite screw shall be used when a turntable
3. After replacing the magnetron, check for microwave motor cover is secured with a screw.
leakage with a survey meter around the NOTE:
magnetron. Microwave energy must be below the 1. Remove the wire lead from the turntable motor
limit of 5 mW/cm2. (With a 275 ml. water load). VERY CAREFULLY.
Make sure that gasket is rigidly attached to the 2. Be sure to grasp the connector, not the wires, when
magnetron. To prevent microwave leakage, removing.
tighten the mounting screws properly, making sure
there is no gap between the waveguide and the
magnetron.
Air Duct
Magnetron
5-5
H. HIGH VOLTAGE TRANSFORMER K. INTERLOCK SYSTEM
REMOVAL 1) INTERLOCK MECHANISM
1) Discharge the high voltage capacitor. The door lock mechanism is a device which has
2) Disconnect the leadwire from magnetron, high voltage been specially designed to eliminate completely
transformer, and capacitor. microwave activity when the door is opened during
3) Remove the screw holding the high voltage cooking and thus to prevent the danger resulting
transformer to the baseplate. from the microwave leakage.
ADJUSTMENT
Fan Motor
DIRECTION
ASS'Y
Suction
SECONDARY
Guide SWITCH
H.V.
Capacitor
H.V. MONITOR
Transformer
H.V.
SWITCH
Diode
PRIMARY
SWITCH
5-6
INTERLOCK CONTINUITY TEST
WARNING : FOR CONTINUED PROTECTION AGAINST EXCESSIVE RADIATION
EMISSION, REPLACE ONLY WITH IDENTICAL REPLACEMENT PARTS.
ALL THESE SWITCHES MUST BE REPLACED AT THE SAME TIME.
TYPE NO. SZM-V 16-FA-63 OR VP-533A-OF FOR PRIMARY SWITCH
TYPE NO. SZM-V 16-FA-62 OR VP-532A-OF FOR MONITOR SWITCH
TYPE NO. SZM-V 16-FA-63 OR VP-533A-OF FOR SECONDARY SWITCH
Primary NO
Switch COM
Monitor NC
Switch COM
Secondary
Switch COM
NO
NOTE : After checking for the continuity of switches, make sure that they are
connected correctly.
5-7
COMPONENT TEST PROCEDURE
CAUTIONS
1. DISCONNECT THE POWER SUPPLY CORD FROM THE OUTLET WHENEVER REMOVING THE
OUTER CASE FROM THE UNIT. PROCEED WITH THE TEST ONLY AFTER DISCHARGING THE HIGH
VOLTAGE CAPACITOR AND REMOVING THE WIRE LEADS FROM THE PRIMARY WINDING OF THE
HIGH VOLTAGE TRANSFORMER. (SEE PAGE 2-1)
2. ALL OPERATIONAL CHECKS WITH MICROWAVE ENERGY MUST BE DONE WITH A LOAD (1 LITER
OF WATER IN CONTAINER) IN THE OVEN.
FILAMENT
WINDING
PRIMARY
TERMINAL
5-8
COMPONENTS TEST PROCEDURE RESULTS
Antenna
Gasket
Chassis
Filament
NOTE: When testing the magnetron, be sure to install the magnetron gasket
in the correct position and be sure that the gasket is in good condition.
NOTE :
Some inexpensive meters
may indicate infinite
resistance in both direction. Normal: Infinite.
Measure the continuity (Reverse).
(Ohm-meter scale: Rx10000) Abnormal: Continuity.
5-9
COMPONENTS TEST PROCEDURE RESULTS
HEATER ELEMENT Measure the resistance. Normal:
(Wire leads removed.) (Multi-meter scale:RX1) Gill heater
Approx.15 ½
(at 20-30ûC)
THERMOSTAT
THERMOSTAT
NOTE: If the fuse is blown, check primary, the secondary, the monitor
switches, H.V.D and H.V.C before replacing the fuse.
If the fuse is blown by improper switch operation replace the defective
switch and the fuse at the same time.
Replace just the fuse if the switches operate normally.
5-10
COMPONENTS TEST PROCEDURE RESULTS
RELAY 2 Check for continuity of relay 2 with an POWER
ohm-meter. LEVEL
(Remove wire leads from relay 2 and
operate the unit.) 1 4 sec 18 sec
2 6 sec 16 sec
3 8 sec 14 sec
4 10 sec 12 sec
5 12 sec 10 sec
6 14 sec 8 sec
7 16 sec 6 sec
8 18 sec 4 sec
9 20 sec 2 sec
10 22 sec 0 sec
Relay 2
NOTE : • A MICROWAVE LEAKAGE TEST MUST ALWAYS BE PERFORMED WHEN THE UNIT IS
SERVICED FOR ANY REASON.
• MAKE SURE THE WIRE LEADS ARE IN THE CORRECT POSITION.
• WHEN REMOVING THE WIRE LEADS FROM THE PARTS, BE SURE TO GRASP THE
CONNECTOR, NOT THE WIRES.
5-11
TROUBLESHOOTING
WHEN YOU GET A COMPLAINT FROM YOUR CUSTOMER, EVALUATE THE COMPLAINT CAREFULLY. IF
THE FOLLOWING SYMPTOMS APPLY, PLEASE INSTRUCT THE CUSTOMER IN THE PROPER USE OF THE
MICROWAVE OVEN. THIS CAN ELIMINATE AN UNNECESSARY SERVICE CALL.
CAUTIONS
1. Check grounding before checking for trouble.
2. Be careful of the high voltage circuit.
3. Discharge the high voltage capacitor. (See page 2-1)
4. When checking the continuity of the switches or of the high voltage transformer, disconnect one lead wire
from these parts and then check continuity with the AC plug removed. To do otherwise may result in a
false reading or damage to your meter.
5. Do not touch any part of the circuit on the PCB since static electric discharge may damage this control
panel.
Always touch yourself to ground while working on this panel to discharge any static charge built up in your
body. (Micom model only)
Microwave oven Inserting many plugs into one Avoid using other electrical
does not work. outlet and using them at the appliances when you use the
same time. microwave oven.
(blown fuse or breaker)
Output power is too low. Low AC input voltage. Use the microwave oven at
adequate line voltage.
Sparks occur. Using metallic ware and Do not use metallic ware for
allowing it to touch the oven cooking except that noted in
wall. the cooking guide.
5-12
(TROUBLE 1) The following visual conditions indicate a probable defective control circuit.
1. Incomplete segments.
• Segment missing.
• Partial segment missing.
• Digit flickering (NOTE: Slight flickering is normal.)
2. Colon does not turn on or blink.
3. A distinct change in the brightness of one or more numbers in display.
4. One or more digits in the display are not lighting.
5. Display indicates a number different from one touched, for example, key in 5 and 3 appears in the display.
6. Specific numbers (for example 7 or 9) will not display when key pad is touched.
7. Display does not count down with time blinking or up with clock operation.
8. Display obviously jumps in time while counting down.
9. Display counts down too fast while cooking.
10. Each indicator light does not turn on after setting cooking cycle.
11. Display time of day does not reappear when cooking is finished.
2. Some inputs Replace key Everything works Defective key Replace key
cannot be membrane as specified. membrane membrane
programmed. assembly and assembly. assembly.
check operation.
4. Random
programming
when touching
other pads.
5. Display is fixed
at some figure
and can not
accept any
input.
5-13
(TROUBLE 2) Oven does not operate at all, display window does not display any figures,
and no input is accepted.
NOTE : All these switches must be replaced at the same time. Refer to page 5-7, 5-8
Continuity.
5-14
(TROUBLE 3) Display shows all figures set, but oven does not start cooking while desired
program times are set and START pad is touched.
2. Fan motor or Check fan motor. Abnormal Defective fan motor. Replace fan motor.
oven lamp do
not turn on. Check oven lamp. Abnormal Defective oven lamp. Replace oven lamp.
Normal
(TROUBLE 4) Oven seems to be operating but little heat is produced in oven load.
NOTE : Simple test of power output-conducted by heating one liter water for one min. if available.
Minimum 8.5°C temperature rise is normal condition.
5-15
(TROUBLE 5) No microwave oscillation even though oven lamp and fan motor run.
(Display operates properly)
Normal
Normal
NOTE : • Make sure the wire leads are in the correct position.
• When removing the wire leads from the parts, be sure to grasp the connector, not the wires.
• When removing the magnetron, be sure to install the magnetron gasket in the correct position
and in good condition.
5-16
#EV#
EXPLODED VIEW
INTRODUCTION
MODEL : MS-119ML
MS-119MLA
INTERIOR PARTS
6-1
#EV#
DOOR PARTS
13581A
15006A
13552A
13536A
13213A
14890A
13720D
14026A
14970A
6-2
#EV#
CONTROLLER PARTS
268711
24781S
268712
250205 WTT028
23572A
250202
WTP004
23790D
250203
249401
250204
24510L
243501
24970A
250201
6-3
#EV#
33112U
WTT021
948504
33052M
340511
WTT010
34036W
33390G
36549S
35889A
34370T
948501
WTP013
6-4
#EV#
43501A
WSZ085
466001
43500A
466003
466001
6-5
#EV#
INTERIOR PARTS
568771
56411A
50FZZA
56930V
34930W
55006F
WTT028 56549F
54974S
WSZ002
WSZ002
55900A
WTT037
35012A
WSZ002
948502
56324A
50CZZH
56912B WSZ002
WSZ002 56851D
55262A
54810C
WTT028
6-6
#EV#
63303L
56170D
63302L
948503
647781
WTT028
63302R
WSZ002
63303R 368771
WTT021
6-7
SCHEMATIC DIAGRAM OF P.C.B.
8-1
PRINTED CIRCUIT BOARD
8-2